Automated system after a kind of sanitary ceramics kiln discharge
Technical field
The present invention relates to sanitary ceramics production line, automated system after particularly a kind of sanitary ceramics kiln discharge.
Background technology
Sanitary ceramics belong to bathroom field, are a kind of ceramics, in sanitary ceramics production process, through the health fired
Ceramic body also needs to be detected, predominantly detects whether sanitary ceramics produce slight crack and deformation in firing, and through detection, closes
The non-defective unit of lattice is then delivered to subsequent processing and is processed, this be operated in orderliness will it is clear that and due to being batch production,
Also there is higher requirement in terms of efficiency.At present, more producer achieves automated production using streamline, improves certain
Work efficiency, but current streamline is merely possible to means of delivery.
Content of the invention
For drawbacks described above, it is an object of the invention to proposing a kind of multiple functional, compact conformation, quality inspection reliability and having
There is the sanitary ceramics production line of certain repair function.
For reaching this purpose, the present invention employs the following technical solutions:
As shown in figure 1, automated system after a kind of sanitary ceramics kiln discharge, including unloading kiln device and detection sanitary ceramics outward appearance
One-level detecting system with function;Described one-level detecting system include for convey sanitary ceramics feeding conveyor module, be used for
That detects sanitary ceramics detects station, for shunting the rotating conveyor module of non-defective unit and substandard products, being used for conveying sanitary ceramics
The substandard products conveyor module of product and the non-defective unit conveyor module for conveying sanitary ceramics non-defective unit;Described rotating conveyor module is arranged at
Described feeding conveyor module side;Described detection station two ends are connected to described feeding conveyor module and positive and negative are transferred with described
Send module;Described rotating conveyor module two ends are connected to described substandard products conveyor module and described non-defective unit conveyor module;Treat
After the sanitary ceramics of detection are positioned on the operation line of feeding conveyor module, detection station is delivered to by described feeding conveyor module
Detected, sanitary ceramics complete detection after by rotating conveyor module according to substandard products or non-defective unit branch to substandard products conveyor module or
Non-defective unit conveyor module;Also include part flow arrangement, with respect to feeding conveyor module horizontally set, described feeding is defeated for described part flow arrangement
Module feed end is sent to be connected to described part flow arrangement;The described kiln device that unloads includes unloading kiln machinery and conveyer device, described defeated
Send device to be connected to unload between kiln device and described part flow arrangement.
Further, also include trying the secondary detection system of water detection for sanitary ceramics, described secondary detection system is even
It is connected to described one-level detecting system, described secondary detection system includes the second feeding conveyor module, the emulation conveying sanitary ceramics
Detection station, detection are used for after finishing conveying the blanking conveyor module of sanitary ceramics and for accepting described blanking conveyor module
Laterally accept line, described horizontal undertaking line also located between described second feeding conveyor module and non-defective unit conveyor module, for will
Non-defective unit sanitary ceramics are transferred to the second feeding conveyor module;Described second feeding conveyor module is connected in described non-defective unit conveying mould
Block;Described blanking conveyor module is arranged at described second feeding conveyor module side;Described emulation detection station two ends are connected to
Described second feeding conveyor module and described blanking conveyor module;Sanitary ceramics are conveyed by the operation line of the second feeding conveyor module
To emulation detection station, sanitary ceramics are delivered to the operation line of blanking conveyor module after emulation detection;Described blanking conveying
Module outfan is connected to described horizontal undertaking line.
Further, also include the substandard products processing line for the processing of sanitary ceramics substandard products, described substandard products processing line is connected to
Described one-level detecting system;Described substandard products processing line include for convey sanitary ceramics substandard products substandard products feeding module, be used for repairing
Mend substandard products repair station, by the resintering processing line of the substandard products resintering of repairing, be used for detecting defending of the sanitary ceramics that resintering finishes
Line rechecked by raw pottery;Described substandard products feeding module is connected to described substandard products conveyor module, by described substandard products conveyor module by health
Pottery is delivered to described substandard products feeding module;Described substandard products are repaired station two ends and are connected to described substandard products feeding module and institute
State between resintering processing line, described sanitary ceramics enter resintering processing line resintering after repairing station processing;Described resintering adds
It is parallel that line rechecked by work line and described sanitary ceramics, described resintering processing line and described sanitary ceramics recheck be connected between line for
The conveyer device of transition sanitary ceramics, sanitary ceramics are rechecked line and are used for detecting the sanitary ceramics that resintering finishes;Described sanitary ceramics
Recheck line output terminal and described non-defective unit conveyor module is connected to by conveyer device, described sanitary ceramics are rechecked line and are provided with waste product conveying
Device.
Further, radio frequency door and working plate are also included, described radio frequency door is arranged at described feeding conveyor module porch
With described second feeding conveyor module porch;Described working plate is used for delivering sanitary ceramics, and working plate and sanitary ceramics are all provided with
There is technique identification card, two described technique identification cards are used for comparison and confirm;Sanitary ceramics are positioned over described working plate, described frock
When described radio frequency door, radio frequency door senses technique identification card to plate, then records this product and complete correspondence under this technique identification card
Technique, and the flow process according to processing arrangement next step before.
It is preferred that also including the classification temporary storage module to be checked for temporarily depositing sanitary ceramics and the temporary mould of packing classification
Block;Described classification temporary storage module to be checked and packing classification temporary storage module are constituted for conveyer belt, and conveyer device two ends are provided with for defeated
The cross transition device entering and exporting;Described one-level detecting system and described unload that to be provided with described classification to be checked between kiln device temporary
Module, described part flow arrangement and described unload kiln device be connected to described to be checked classification temporary storage module two ends cross transition dress
Put;Described packing classification temporary storage module is arranged at described secondary detection system tail end, for the described cross transition device of input
It is connected to described blanking conveyor module.
It is preferred that being additionally provided with the packetization module for sanitary ceramics of packing, described packetization module input is connected to described
Packing classification temporary storage module is used for the cross transition device of output;Described packetization module includes pack station and automatic joint sealing position,
Described packing station and automatic joint sealing bit string connect.
It is preferred that described packetization module is additionally provided with working plate recycling module;Described working plate recycling module includes shunting
Cross device and working plate exhausting line, the described cross transition device that described shunting transition apparatus are arranged at for output is beaten with described
Between bag module, described working plate exhausting line is connected in described shunting transition apparatus, and described shunting transition apparatus are connected to
Described packetization module and the described cross transition device for output;The described working plate exhausting line other end stores mould for working plate
Block, described working plate memory module is used for storing and convey described working plate.
It is preferred that also including accessory to install station, described accessory is installed station and is used for installing the accessory of sanitary ceramics, described
Accessory is installed station and is connected to the second feeding conveyor module, described accessory install station be located at described second feeding conveyor module with
Between described non-defective unit conveyor module;Described second feeding conveyor module is equipped with described accessory and installs station.
It is preferred that also including parts presenter, described parts presenter is arranged at described second feeding conveyor module
Lower section, described parts presenter is conveyer belt, and described second feeding conveyor module both sides are connected by described parts presenter,
Part spare part is made to reach opposite side by parts presenter, when having two the second feeding conveyor modules, by described zero
The part of outside is transported between two described second feeding conveyor modules part conveyer device.
It is preferred that the streamline between described packing classification temporary storage module and described secondary detection system is provided with repairing station
With polishing station.
After sanitary ceramics kiln discharge proposed by the present invention, automation system functions are complete, and compact conformation, according to sanitary ceramics
Situation has formulated outward appearance and Function detection and examination water detection, further ensures the quality of sanitary ceramics, problem in production line
Less sanitary ceramics can be completed by polishing and repairing, and the larger sanitary ceramics of problem are then carried out by repairing and resintering
Repair, it is to avoid loss.
Brief description
Fig. 1 is the overall structure diagram of one embodiment of the present of invention;.
Wherein: one-level detecting system 100, feeding conveyor module 110, detection station 120, rotating conveyor module 130, secondary
Product conveyor module 140, non-defective unit conveyor module 150, part flow arrangement 160, secondary detection system 200, the second feeding conveyor module
210th, emulation detection station 220, blanking conveyor module 230, laterally undertaking line 240, substandard products processing line 300, substandard products feeding module
310th, station 320, resintering processing line 330, sanitary ceramics reinspection line 340, classification temporary storage module 400a to be checked, packing classification are repaired
Temporary storage module 400b, cross transition device 410, packetization module 500, packing station 510 and automatic joint sealing position 520, shunting transition
Device 610, working plate exhausting line 620, working plate memory module 630, accessory are installed station 700, parts presenter 800, are unloaded
Kiln device 900, unload kiln machinery 910, radio frequency door a.
Specific embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by specific embodiment.
As shown in figure 1, automated system after a kind of sanitary ceramics kiln discharge, including unloading kiln device 900 and detection sanitary ceramics
The one-level detecting system 100 of outward appearance and function;Described one-level detecting system 100 includes conveying for the feeding conveying sanitary ceramics
Module 110, for detect sanitary ceramics detection station 120, for shunt non-defective unit and substandard products rotating conveyor module 130,
For conveying the substandard products conveyor module 140 of sanitary ceramics substandard products and the non-defective unit conveyor module 150 for conveying sanitary ceramics non-defective unit;
Described rotating conveyor module 130 is arranged at described feeding conveyor module 110 side;Described detection station 120 two ends connect respectively
It is connected to described feeding conveyor module 110 and described rotating conveyor module 130;130 pieces of two ends of described rotating conveying mould are respectively
It is connected to described substandard products conveyor module 140 and described non-defective unit conveyor module 150;Sanitary ceramics to be detected are positioned over feeding conveying
After on the operation line of module 110, detection station 120 is delivered to by described feeding conveyor module 110 and is detected, sanitary ceramics are complete
After becoming detection, substandard products conveyor module 140 or non-defective unit conveyor module are branched to according to substandard products or non-defective unit by rotating conveyor module 130
150;Also include part flow arrangement 160, with respect to feeding conveyor module 110 horizontally set, described feeding is defeated for described part flow arrangement 160
Module 110 feed end is sent to be connected to described part flow arrangement 160;The described kiln device 900 that unloads includes unloading kiln machinery 910 and conveying
Device, described conveyer device is connected to and unloads between kiln device 910 and described part flow arrangement 160;Automatization after sanitary ceramics kiln discharge
System, is implemented in combination with detection, the transmission of sanitary ceramic product outward appearance and function, using mechanical work by the operation of multiple modules
Replacement partly manually operates, and mitigates the labor intensity of workman, reduces product clashing and breaking.The detection station 120 of the present invention is arranged on
Material conveyor module 110 side, compared with existing straight line test production line, main line both sides setting shunt line can reasonably utilize factory
Room space, makes production line be substantially reduced by the length limitation of Factory Building, and workman carries out to production line detecting, Jian Gongshi, can be simultaneously right
Multiple modules are monitored, need not the walking about of distance back and forth, improve artificial detection efficiency and monitor effect.
Additionally, also including trying the secondary detection system 200 of water detection, described secondary detection system 200 for sanitary ceramics
It is connected to described one-level detecting system 100, described secondary detection system includes conveying the second feeding conveyor module of sanitary ceramics
210th, after emulation detection station 220, detection finish for convey the blanking conveyor module 230 of sanitary ceramics and being used for accept described
The horizontal undertaking line 240 of blanking conveyor module 230, described horizontal undertaking line 240 is also located at described second feeding conveyor module 210
And non-defective unit conveyor module 150 between, for non-defective unit sanitary ceramics are transferred to the second feeding conveyor module 210;On described second
Material conveyor module 210 is connected in described non-defective unit conveyor module 150;Described blanking conveyor module 230 is arranged at described second feeding
Conveyor module 210 side;Described emulation detection station 220 two ends be connected to described second feeding conveyor module 210 and described under
Material conveyor module 230;Sanitary ceramics are delivered to emulation detection station 220, health by the operation line of the second feeding conveyor module 210
Pottery is delivered to the operation line of blanking conveyor module 230 after emulation detection;Described blanking conveyor module 230 outfan connects
In described horizontal undertaking line 240;Compared with existing straight line test production line, main line both sides setting shunt line can reasonably utilize
Hall space, and the detection means being provided with for test device can improve efficiency and product quality, it is to avoid and substandard products enter into down
One operation, causes to waste.
Additionally, also including the substandard products processing line 300 for the processing of sanitary ceramics substandard products, described substandard products processing line 300 connects
In described one-level detecting system 100;Described substandard products processing line 300 includes the substandard products feeding module for conveying sanitary ceramics substandard products
310th, be used for repair substandard products repair station 320, by the resintering processing line 330 of the substandard products resintering of repairing, be used for detecting that resintering is complete
Line 340 rechecked by the sanitary ceramics of complete sanitary ceramics;Described substandard products feeding module 310 is connected to described substandard products conveyor module 140,
Sanitary ceramics are delivered to by described substandard products feeding module 310 by described substandard products conveyor module 140;Described substandard products repair station 320
Two ends are connected between described substandard products feeding module 310 and described resintering processing line 330, and described sanitary ceramics are through repairing
Resintering processing line 330 resintering is entered after station 320 processing;Line 340 rechecked by described resintering processing line 330 and described sanitary ceramics
Parallel, it is connected with the conveying dress for transition sanitary ceramics between described resintering processing line and described sanitary ceramics reinspection line 340
Put, sanitary ceramics are rechecked line 340 and are used for detecting the sanitary ceramics that resintering finishes;Described sanitary ceramics are rechecked line 340 outfan and are led to
Cross conveyer device and be connected to described non-defective unit conveyor module 150, described sanitary ceramics are rechecked line 340 and are provided with waste product conveyer device;Secondary
The layout structure of product processing line compares that straight line test production line is lower to Factory Building length requirement, and substandard products processing line is by substandard products again
Once checked, therefrom detect the non-defective unit of erroneous judgement, or there are the sanitary ceramics repairing value, these sanitary ceramics are detected
And collect, certain loss can be retrieved.
Further, radio frequency door a and working plate are also included, described radio frequency door a is arranged at described feeding conveyor module 110 and enters
At mouthful and described second feeding conveyor module 210 porch;Described working plate is used for delivering sanitary ceramics, working plate and health pottery
Porcelain is equipped with technique identification card, and two described technique identification cards are used for comparison and confirm;Sanitary ceramics are positioned over described working plate, institute
State working plate when described radio frequency door a, radio frequency door a senses technique identification card, then records this product complete under this technique identification card
Corresponding technique, and the flow process according to processing arrangement next step are before become;Radio frequency door combines working plate and technique identification card,
Be conducive to monitoring and the management of production line flow process and sanitary ceramics technique, radio frequency door a is generally disposed at the porch of an operation,
Sanitary ceramics and working plate through out-of-date will this information record, when detecting sanitary ceramics, detect that this sanitary ceramics technique identifies
Card under information and record, detect whether this information consistent with the information of working plate, you can learn that this sanitary ceramics have passed through that
A little PROCESS FOR TREATMENT.
Further, classification temporary storage module 400a to be checked for temporarily depositing sanitary ceramics and packing classifying temporary are also included
Storing module 400b;Described classification temporary storage module 400a to be checked and packing classification temporary storage module 400b are constituted for conveyer belt, conveying dress
Put two ends and be provided with the cross transition device 410 for inputting and export;Described one-level detecting system 100 unloads kiln device with described
It is provided with described classification temporary storage module 400a to be checked, described part flow arrangement 160 and the described kiln device 900 that unloads connect respectively between 900
Cross transition device 410 in described classification temporary storage module 400a two ends to be checked;Described packing classification temporary storage module 400b setting
In described secondary detection system 200 tail end, the described cross transition device 410 for input is connected to described blanking conveying mould
Block 230;The function of classification temporary storage module 400a to be checked and packing classification temporary storage module 400b is all will be temporary for sanitary ceramics classification,
Reach after some level work line feed still further below, the workload ensureing next stage with this is steady supply, rather than disconnected
Discontinuously continue is next a collection of, does a collection of;So that staff can concentrate one's energy to stably accomplish work at present, thus ensure that
Work efficiency and work quality.
Further, it is additionally provided with the packetization module 500 for sanitary ceramics of packing, described packetization module 500 input is even
It is connected to the cross transition device 410 that described packing classification temporary storage module 400b is used for output;Described packetization module 500 includes packing
Station 510 and automatic joint sealing position 520, described packing station 510 and automatic joint sealing position 520 concatenate;The setting of packetization module 500 makes
The function of equipment is more perfect, and production equipment is more concentrated, and streamline can complete after starting, from operation packaging is detected, to be conducive to
Workman carries out detecting to production line, supervises, improve production efficiency and monitor effect.
Wherein, described packetization module 500 is additionally provided with working plate recycling module;Described working plate recycling module includes shunting
Cross device 610 and working plate exhausting line 620, described shunting transition apparatus 610 are arranged at the described cross transition dress for output
Put between 410 and described packetization module 500, described working plate exhausting line 620 is connected in described shunting transition apparatus 610, described
Shunting transition apparatus 610 are connected to described packetization module 500 and the described cross transition device 410 for output;Described
Working plate exhausting line 620 other end is working plate memory module 630, and described working plate memory module 630 is used for storing and conveys
Described working plate;The effect of working plate is to carry sanitary ceramics, and streamline can improve work efficiency and work using working plate
Quality, working plate recycling module is used for reclaiming working plate, and after working plate carrying sanitary ceramics complete processing, working plate reclaims profit again
With designing management and the use that a circuit being exclusively used in working plate recovery is conducive to working plate, being also to improve work efficiency
A kind of way.
Additionally, also including accessory to install station 700, described accessory is installed station 700 and is used for installing the accessory of sanitary ceramics,
Described accessory is installed station 700 and is connected to the second feeding conveyor module 210, and described accessory is installed station 700 and is located at described second
Between feeding conveyor module 210 and described non-defective unit conveyor module 150;Described second feeding conveyor module 210 is joined described in being equipped with
Part installs station 700;Accessory is installed station and is used for installing the miscellaneous part on sanitary ceramics.
Additionally, also including parts presenter 800, described parts presenter 800 is arranged at described second feeding conveying
Below module 210, described parts presenter 800 is conveyer belt, and described second feeding is conveyed by described parts presenter 800
Module 210 both sides connect, and make part spare part reach opposite side by parts presenter 500, two the second feedings are defeated having
When sending module 210, the part of outside is transported to by two described second feeding conveyor modules by described parts presenter 800
Between 210;When being provided with a plurality of second feeding conveyor module 210, the second feeding conveyor module 210 and other streamlines are by accessory
Station 700 is installed and is centered around a circle the inside, be not easy to part in this case and be delivered in circle from the external world, and part conveying
The setting of device 800 can preferably solve this problem, will enclose and connect with circle outward, and facilitate the conveying of part.
Wherein, the streamline between described packing classification temporary storage module 400b and described secondary detection system is provided with patcher
Position and polishing station;Repair polishing station and can improve product further, improve product quality.
Describe the know-why of the present invention above in association with specific embodiment.These descriptions are intended merely to explain the present invention's
Principle, and limiting the scope of the invention can not be construed to by any way.Based on explanation herein, the technology of this area
Personnel do not need to pay other specific embodiments that performing creative labour can associate the present invention, and these modes fall within
Within protection scope of the present invention.