CN203811551U - Quality detecting and screening equipment of caps - Google Patents
Quality detecting and screening equipment of caps Download PDFInfo
- Publication number
- CN203811551U CN203811551U CN201420153904.3U CN201420153904U CN203811551U CN 203811551 U CN203811551 U CN 203811551U CN 201420153904 U CN201420153904 U CN 201420153904U CN 203811551 U CN203811551 U CN 203811551U
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- China
- Prior art keywords
- conveying belt
- category filter
- control system
- block
- quality testing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000012216 screening Methods 0.000 title abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000012545 processing Methods 0.000 claims description 30
- 239000000835 fiber Substances 0.000 claims description 20
- 230000003287 optical effect Effects 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims description 16
- 238000012372 quality testing Methods 0.000 claims description 11
- 230000003028 elevating effect Effects 0.000 claims description 9
- 238000001514 detection method Methods 0.000 abstract description 22
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000012797 qualification Methods 0.000 abstract 1
- 230000002950 deficient Effects 0.000 description 7
- 230000007547 defect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- HTTJABKRGRZYRN-UHFFFAOYSA-N Heparin Chemical compound OC1C(NC(=O)C)C(O)OC(COS(O)(=O)=O)C1OC1C(OS(O)(=O)=O)C(O)C(OC2C(C(OS(O)(=O)=O)C(OC3C(C(O)C(O)C(O3)C(O)=O)OS(O)(=O)=O)C(CO)O2)NS(O)(=O)=O)C(C(O)=O)O1 HTTJABKRGRZYRN-UHFFFAOYSA-N 0.000 description 2
- 229960002897 heparin Drugs 0.000 description 2
- 229920000669 heparin Polymers 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Sorting Of Articles (AREA)
Abstract
The utility model relates to quality detecting and screening equipment of caps. The quality detecting and screening equipment comprises a conveying device, a detection device, a control system, a sorting and screening device and a material receiving device which are arranged on a working platform. The quality detecting and screening equipment has the advantages that the detection efficiency is up to 15 thousands per hour, and the detection qualification rate is up to more than 99.5%, so that not only is the labor saved, but also the waste of material resources is saved, and omni-directional detection of products is realized; the quality detecting and screening equipment is full-automatic operation equipment, and the products can be detected gradually by high efficiency; the information of multiple products can be preset, the detecting speed is high, the accuracy is high, the operation is simple, the quality of the product is safe and reliable and the working efficiency is greatly improved.
Description
Technical field
The utility model relates to a kind of block quality testing screening installation, belongs to medicine equipment production field.
Background technology
In vacuum test tube industry, the quality of block (being the assembly of plastic safety helmet and plug) quality directly affects vacuum seal performance and the security protection performance of this product.As the accessory of heparin tube, most manufacturing enterprise still adopts the mode of artificial visually examine or artificial sampling observation to control its product quality in the process of producing, assembling this product, waste time and energy, and inefficiency, and block quality cannot ensure, in actual use procedure, reject when there being defective block not detect screening, likely cause heparin tube in use to cause the potential safety hazard of malpractice.
Utility model content
Technical problem to be solved in the utility model be to provide a kind of easy to operate, can be by detecting, detection speed is fast, degree of accuracy is high and make the Product quality and safety quality testing screening installation of blocking a shot reliably.
The utility model adopts following technical scheme:
The utility model comprises the transmitting device, pick-up unit, control system, category filter device and the material collecting device that are arranged on worktable; Described control system is controlled respectively and is connected with transmitting device, pick-up unit, category filter device and material collecting device, shake dish and be arranged on the shake conveying belt of dish one side of block sequence of the block sequence that described transmitting device comprises elevating hopper, be arranged on elevating hopper one side; Described conveying belt is fixedly installed on conveying belt conveyer, in described conveying belt conveyer one side, motor is set; Described pick-up unit comprises the image acquisition and processing unit that is arranged on conveying belt one side and the Fibre Optical Sensor A that is arranged on conveying belt opposite side, and described Fibre Optical Sensor A is corresponding with described image acquisition and processing unit; Described category filter device comprises the blowning installation that is arranged on conveying belt one side and the rejecting magazine that is arranged on conveying belt opposite side, and described blowning installation is corresponding with rejecting magazine; Described set-up of control system is in blowning installation one side; Described material collecting device is positioned at worktable top one side, and material collecting device comprises certified products hopper and be arranged on the infrared ray sensor of certified products hopper inside upper part, and the case mouth of described certified products hopper is corresponding with conveying belt end.
The utility model image acquisition and processing unit is the combination of ccd video camera, laser sensor or ccd video camera and laser sensor.
Blowning installation described in the utility model comprises support, is arranged on Fibre Optical Sensor B and the gas blow pipe on support top, and described gas blow pipe is by the high-frequency electromagnetic valve control arranging in it, and described Fibre Optical Sensor B is connected with control system respectively with high-frequency electromagnetic valve.
Control system described in the utility model is the combination of PLC, PC computer or PLC and PC computer.
Pick-up unit described in the utility model is one group or adjacent more than one group.
Category filter device described in the utility model is one group or adjacent more than one group.
The utility model good effect is as follows: the utility model adopts one or more image acquisition and processing unit, as ccd video camera, angle comprehensive the take pictures detections that realize detected product different from position of two adjacent image acquisition and processing cellular installations, simultaneously separate unit or many s' image acquisition and processing unit has independently operation processing unit, can independently or work in coordination with the video to gathering, picture carries out data, contrast with the parameter setting in advance in control system, complete the classification of each parameter section product by control system, category filter device can be according to the different defects of product to the substandard product processing of classifying, part substandard product can be recycled, adopt the utility model equipment Inspection efficiency up to 1.5 ten thousand/h, the rate that is up to the standards is up to more than 99.5%, both saved manpower, save again the waste to raw material resources, and realize the comprehensive detection of product, the utility model is full automatic working equipment, can be by an efficient detection to product, the utility model control system can preset multiple product information, degree of testing the speed is fast, degree of accuracy is high, simple to operate and Product quality and safety is reliable, greatly improve work efficiency.
Brief description of the drawings
Accompanying drawing 1 is the utility model structural representation;
Accompanying drawing 2 is the utility model conveying belt conveyor configurations schematic diagram;
Accompanying drawing 3 is the A portion structure for amplifying schematic diagram of accompanying drawing 2;
Accompanying drawing 4 is the B portion structure for amplifying schematic diagram of accompanying drawing 2;
Accompanying drawing 5 is the utility model blowning installation structural representation;
Accompanying drawing 6 is the utility model control system theory diagram.
In the accompanying drawings: 1. elevating hopper, 2. shake dish, 3. conveying belt, 4. Fibre Optical Sensor A, 5. image acquisition and processing unit, 6. conveying belt conveyer, 7. Fibre Optical Sensor B, 8. control system, 9. gas blow pipe, 10. rejecting magazine, 11. worktable, 12. supports, 13. motors, 14. certified products hoppers, 15. infrared ray sensors, 16. slideways of block sequence.
Embodiment
As shown in accompanying drawing 1,2, the utility model comprises the transmitting device, pick-up unit, control system 8, category filter device and the material collecting device that are arranged on worktable 11; Described control system 8 is controlled respectively and is connected with transmitting device, pick-up unit, category filter device and material collecting device; Shake dish 2 and be arranged on the shake conveying belt 3 of dish 2 one sides of block sequence of the block sequence that described transmitting device comprises elevating hopper 1, be arranged on elevating hopper 1 one sides; Described conveying belt 3 is fixedly installed on conveying belt conveyer 6, in described conveying belt conveyer 6 one sides, motor 13 is set;
As shown in accompanying drawing 1,2,3, pick-up unit described in the utility model comprises the Fibre Optical Sensor A 4 that is arranged on the image acquisition and processing unit 5 of conveying belt 3 one sides and is arranged on conveying belt 3 opposite sides, and described Fibre Optical Sensor A 4 is corresponding with described image acquisition and processing unit 5; Between described Fibre Optical Sensor 4 and described image acquisition and processing unit 5, form first surveyed area, described pick-up unit is one group or adjacent more than one group, when can not meeting detection, first group of surveyed area increase again by a set detecting device, the like, until can meet complete detection, described image acquisition and processing unit 5 is the combination of ccd video camera, laser sensor or ccd video camera and laser sensor, and the present embodiment is ccd video camera;
As shown in accompanying drawing 1,2,4,5, category filter device described in the utility model comprises the rejecting magazine 10 that is arranged on the blowning installation of conveying belt 3 one sides and is arranged on conveying belt 3 opposite sides, described blowning installation comprises support 12, is arranged on Fibre Optical Sensor B 7 and the gas blow pipe 9 on support 12 tops, described gas blow pipe 9 is by the high-frequency electromagnetic valve control setting within it, gas blow pipe 9 and compressed air communication; Described gas blow pipe 9 is corresponding with rejecting magazine 10; Described Fibre Optical Sensor B 7 is connected with control system 8 respectively with high-frequency electromagnetic valve, described category filter device is one group or adjacent more than one group, in the time that can not meeting classification rejecting, the first group categories screening plant increases again by a group categories screening plant, the like, until can meet category filter; As shown in accompanying drawing 1,2, described control system 8 is positioned at the same side of blowning installation and ccd video camera 5; Described control system 8 is the combination of PLC, PC computer or PLC and PC computer, and PLC is Programmable Logic Controller, and the control system 8 of the present embodiment is the combination of desk-top computer and PLC;
As shown in Figure 1, material collecting device described in the utility model is positioned at worktable 11 top one sides, material collecting device comprises certified products hopper 14 and is arranged on the infrared ray sensor 15 of certified products hopper 14 inside upper part, described certified products hopper 14 is corresponding with conveying belt 3 ends, described certified products hopper 14 is one or more, and certified products hopper 14 is arranged on motion on the slideway 16 of worktable 11 1 sides and on slideway 16.
As shown in Figure 6, the principle of work of control system of the present utility model is: Fibre Optical Sensor A 4 detect conveying belt 6 have block by time send signal, signal is transferred to control system 8, control system 8 is sent instruction through data processing to image acquisition and processing unit 5, take pictures in image acquisition and processing unit 5, to take pictures result and the predefined parameter of control system 8 of the software systems that image acquisition and processing unit 5 carries therein contrasts, whether qualifiedly detect block, certified products record and pass through; Defectively carry out record according to defective kind, qualified and underproof data transmission, to control system 8, and is passed through to pick-up unit; Block is transmission forward, when Fibre Optical Sensor B 7 detects block, sends signal to control system 8, control system 8 will contrast with the detection record data of pick-up unit before, if the result of corresponding detection is certified products, gas blow pipe 9 is not blown, and block passes through; If the result of corresponding detection is unacceptable product, and defective classification meets the preset rejecting kind of this classifying screen reconnaissance, and high-frequency electromagnetic valve control gas blow pipe 9 is blown, and this defective block is blown to and rejected in magazine 10; The infrared ray sensor 15 that control system 8 connects detects when certified products hopper 14 is full; infrared ray sensor 15 sends signal to control system 8; certified products hopper 14 is changed in control system 8 promptings; or send control system 8 to and control conveying belt conveyer 6 and shut down, ensure that certified products block can not overflow certified products hopper 14.
As accompanying drawing 1, 2, 3, 4, 5, shown in 6, while using the utility model work, first select to set the block that need to detect from control system 8, block is put in elevating hopper 1, block in elevating hopper 1 is shaken block to shake in dish 2 to block sequence by vibration, the block sequence dish 2 that shakes is arranged block be transported to according to standard on conveying belt 3, starter motor 13, conveying belt conveyer 6 driving conveying belts 3 rotate block are sent on the detection position of image acquisition and processing unit 5 and Fibre Optical Sensor A 4, Fibre Optical Sensor A 4 detect conveying belt 6 have block by time send signal, signal is transferred to control system 8, control system 8 is sent instruction through data processing to image acquisition and processing unit 5, take pictures in image acquisition and processing unit 5, to take pictures result and the predefined parameter of control system 8 of the software systems that image acquisition and processing unit 5 carries therein contrasts, whether qualifiedly detect block, certified products record and pass through, defectively carry out record according to defective kind, qualified and underproof data transmission, to control system 8, and is passed through to pick-up unit, when first group of check point can not meet detection, as: inner plug exceed outer plastic block etc. situation, increase again by a set detecting device, the like, until can meet complete detection.Block is by being sent to blowning installation by conveying belt 3 after pick-up unit and rejecting on the category filter position between magazine 10, when Fibre Optical Sensor B 7 detects block, send signal to control system 8, control system 8 will contrast with the detection record data of pick-up unit before, if the result of corresponding detection is certified products, gas blow pipe 9 is not blown, and block passes through; If the result of corresponding detection is unacceptable product, and defective classification meets the preset rejecting kind of this classifying screen reconnaissance, and high-frequency electromagnetic valve control gas blow pipe 9 is blown, and this defective block is blown to and rejected in magazine 10; In the time that the first group categories screening plant can not meet classification rejecting, as: detect block top cut, it is defect that top defect exceedes the above degree of depth of 0.3mm; The number of the glue point on identification block top etc.; Increase again by a group categories screening plant, the like, until can meet category filter; Detect qualified block finally by being sent to certified products hopper 14 by conveying belt 3 after category filter device; the infrared ray sensor 15 being connected with control system 8 detects when certified products hopper 14 is full; infrared ray sensor 15 sends signal to control system 8; certified products hopper 14 is changed in control system 8 promptings; or send control system 8 to and control conveying belt conveyer 6 and shut down, ensure that certified products block can not overflow certified products hopper 14.
The utility model adopts one or more image acquisition and processing unit 5, angle comprehensive the take pictures detections that realize detected product different from position that two adjacent image acquisition and processing unit 5 are installed, image acquisition and processing unit 5 has independently operation processing unit simultaneously, can independently or work in coordination with the video to gathering, picture carries out data, contrast with the parameter setting in advance in control system 8, complete the classification of each parameter section product by control system 8, category filter device can be according to the different defects of product to the substandard product processing of classifying, part substandard product can be recycled, adopt the utility model equipment Inspection efficiency up to 1.5 ten thousand/h, the rate that is up to the standards is up to more than 99.5%, both saved manpower, save again the waste to raw material resources, and realize the comprehensive detection of product, the utility model is full automatic working equipment, can be by an efficient detection to product, the utility model control system can preset multiple product information, degree of testing the speed is fast, degree of accuracy is high, simple to operate and Product quality and safety is reliable, greatly improve work efficiency.
Claims (8)
1. a block quality testing category filter equipment, is characterized in that it comprises transmitting device, pick-up unit, control system (8), category filter device and the material collecting device being arranged on worktable (11); Described control system (8) is controlled respectively and is connected with transmitting device, pick-up unit, category filter device and material collecting device, shake dish (2) and be arranged on the block conveying belt (3) of dish (2) one sides of shaking that sorts of the block sequence that described transmitting device comprises elevating hopper (1), be arranged on elevating hopper (1) one side; It is upper that described conveying belt (3) is fixedly installed on conveying belt conveyer (6), in described conveying belt conveyer (6) one sides, motor (13) is set; Described pick-up unit comprises the image acquisition and processing unit (5) that is arranged on conveying belt (3) one sides and the Fibre Optical Sensor A(4 that is arranged on conveying belt (3) opposite side), described Fibre Optical Sensor A(4) corresponding with described image acquisition and processing unit (5); Described category filter device comprises and is arranged on the blowning installation of conveying belt (3) one sides and is arranged on the rejecting magazine (10) of conveying belt (3) opposite side, and described blowning installation is with to reject magazine (10) corresponding; Described control system (8) is arranged on blowning installation one side; Described material collecting device is positioned at worktable (11) top one side, material collecting device comprises certified products hopper (14) and is arranged on the infrared ray sensor (15) of certified products hopper (14) inside upper part, and the case mouth of described certified products hopper (14) is corresponding with conveying belt (3) end.
2. a kind of block quality testing category filter equipment according to claim 1, is characterized in that the combination of described image acquisition and processing unit (5) for ccd video camera, laser sensor or ccd video camera and laser sensor.
3. a kind of block quality testing category filter equipment according to claim 1 and 2, it is characterized in that described blowning installation comprises support (12), is arranged on the Fibre Optical Sensor B(7 on support (12) top) and gas blow pipe (9), described gas blow pipe (9) is by the high-frequency electromagnetic valve control arranging in it, described Fibre Optical Sensor B(7) be connected with control system (8) respectively with high-frequency electromagnetic valve.
4. a kind of block quality testing category filter equipment according to claim 1 and 2, is characterized in that the combination of described control system (8) for PLC, PC computer or PLC and PC computer.
5. a kind of block quality testing category filter equipment according to claim 3, is characterized in that the combination of described control system (8) for PLC, PC computer or PLC and PC computer.
6. a kind of block quality testing category filter equipment according to claim 1 and 2, is characterized in that described pick-up unit is one group or adjacent more than one group.
7. a kind of block quality testing category filter equipment according to claim 1 and 2, is characterized in that described category filter device is one group or adjacent more than one group.
8. a kind of block quality testing category filter equipment according to claim 5, is characterized in that described category filter device is one group or adjacent more than one group.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420153904.3U CN203811551U (en) | 2014-04-01 | 2014-04-01 | Quality detecting and screening equipment of caps |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420153904.3U CN203811551U (en) | 2014-04-01 | 2014-04-01 | Quality detecting and screening equipment of caps |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203811551U true CN203811551U (en) | 2014-09-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420153904.3U Expired - Lifetime CN203811551U (en) | 2014-04-01 | 2014-04-01 | Quality detecting and screening equipment of caps |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203811551U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103901045A (en) * | 2014-04-01 | 2014-07-02 | 河北鑫乐科技有限公司 | Classification screening device for detecting cap quality |
| CN105403572A (en) * | 2015-12-15 | 2016-03-16 | 广州中国科学院先进技术研究所 | Buzzer piece visual detection device |
| CN105865356A (en) * | 2016-04-05 | 2016-08-17 | 华中科技大学无锡研究院 | Axial multi-hole medium appearance dimension automatic measurement system and method |
| CN107321643A (en) * | 2017-08-01 | 2017-11-07 | 吉林省欣冉机械电子设备制造有限公司 | A kind of beer bottle lid classification and Detection device |
| CN110022997A (en) * | 2016-09-30 | 2019-07-16 | 戴比尔斯英国有限公司 | For sorting the device and method of jewel |
-
2014
- 2014-04-01 CN CN201420153904.3U patent/CN203811551U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103901045A (en) * | 2014-04-01 | 2014-07-02 | 河北鑫乐科技有限公司 | Classification screening device for detecting cap quality |
| CN103901045B (en) * | 2014-04-01 | 2017-01-04 | 河北鑫乐医疗器械科技股份有限公司 | A kind of block quality testing category filter equipment |
| CN105403572A (en) * | 2015-12-15 | 2016-03-16 | 广州中国科学院先进技术研究所 | Buzzer piece visual detection device |
| CN105865356A (en) * | 2016-04-05 | 2016-08-17 | 华中科技大学无锡研究院 | Axial multi-hole medium appearance dimension automatic measurement system and method |
| CN110022997A (en) * | 2016-09-30 | 2019-07-16 | 戴比尔斯英国有限公司 | For sorting the device and method of jewel |
| CN107321643A (en) * | 2017-08-01 | 2017-11-07 | 吉林省欣冉机械电子设备制造有限公司 | A kind of beer bottle lid classification and Detection device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: HEBEI XINLE MEDICAL SCIENCE + TECHNOLOGY CO., LTD. Free format text: FORMER NAME: HEBEI XINLE SCI + TECH CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 050700 Xinle, Hebei, South Ring Road, No. 189, No. Patentee after: The prosperous happy medical apparatus and instruments science and technology limited company in Hebei Address before: 050700 Xinle, Hebei, South Ring Road, No. 189, No. Patentee before: HEBEI XINLE TECHNOLOGY CO., LTD. |