CN104149206A - Automatic foamed ceramic cutting equipment and cutting method thereof - Google Patents
Automatic foamed ceramic cutting equipment and cutting method thereof Download PDFInfo
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- CN104149206A CN104149206A CN201410338180.4A CN201410338180A CN104149206A CN 104149206 A CN104149206 A CN 104149206A CN 201410338180 A CN201410338180 A CN 201410338180A CN 104149206 A CN104149206 A CN 104149206A
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- belt conveyer
- brick
- sawing machine
- cutting
- saw
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- 239000000919 ceramic Substances 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000011449 brick Substances 0.000 claims description 45
- 239000012634 fragment Substances 0.000 claims description 27
- 230000007704 transition Effects 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000006260 foam Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Landscapes
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Sawing (AREA)
Abstract
The invention discloses automatic foamed ceramic cutting equipment and cutting method thereof. The equipment comprises a belt conveyor and a layered cutting device. A belt conveyor with a sawing machine is arranged in the rear of the belt conveyor, and the layered cutting device comprises a layered saw conveying platform and a third sawing machine. According to the automatic foamed ceramic cutting equipment and cutting method thereof, the automation level is high, manual operation is reduced, work intensity is reduced, service life is long, and the producing efficiency is high.
Description
Technical field
The present invention relates to a kind of ceramic cutting technique, more particularly, relate in particular to a kind of cutting technique of foamed ceramics.
Background technology
Foam ceramic tile is all fritter conventionally in use, and original foam ceramic tile while producing is bulk, in existing cutting method all in manually original foam ceramic tile being brought up to dish sawing and cut, cut and needed and manually carryed down, such mode of operation efficiency is extremely low, and with certain risk, labor strength is large, and in manual operation, easily damage machine, increase maintenance cost.
Summary of the invention
In view of above-mentioned the deficiencies in the prior art part, the object of the present invention is to provide a kind of foamed ceramics automation cutting equipment and cutting method thereof, large-sized foam ceramic tile can be cut into the fragment of brick of several piece specific dimensions, and can be automatically to fragment of brick piling; And this automation degree of equipment is high, reduce manual operation, reduce labor intensity, long service life, production efficiency is high.
For reaching above-mentioned object, the present invention takes following technical scheme:
A kind of foamed ceramics automation cutting equipment, comprise belt conveyer and layer cutting apparatus, it is characterized in that, described belt conveyer rear is provided with band sawing machine belt conveyer, described band sawing machine belt conveyer is provided with the first saw, band sawing machine belt conveyer rear is provided with scrapper conveyor, described scrapper conveyor rear is provided with First Transition belt feeder, described First Transition belt feeder is connected with the one end of turning over base machine, the described base machine that the turns over other end is connected with the second transition belt feeder, this the second transition belt feeder rear is connected with the second band sawing machine belt conveyer, the second described band sawing machine belt conveyer is provided with the second saw, this the second band sawing machine belt conveyer rear is provided with the second scrapper conveyor, the second scrapper conveyor is connected with the 3rd transition belt feeder, the 3rd described transition belt feeder rear is provided with the first steering mechanism, the first described steering mechanism rear is provided with annular saw belt conveyer, described annular saw belt conveyer is provided with circular sawing machine, annular saw belt conveyer rear is provided with the second steering mechanism, the second described steering mechanism is connected with queue machine, this queue machine rear is provided with circular saw delivery platform, described annular saw delivery platform is provided with circular saw, described circular saw rear is provided with a plurality of layers of cutting apparatus, described layer cutting apparatus comprises layering band saw delivery platform and the 3rd saw, described layer cutting apparatus rear is equipped with the first conveying roller platform, the first described conveying roller platform is provided with palletizing apparatus and water feeder, this the first conveying roller platform below is provided with air blast, described palletizing apparatus is provided with roll-over table.
In above-mentioned a kind of foamed ceramics automation cutting equipment, described the first steering mechanism and the second steering mechanism are equipped with frame, described frame is provided with club and belt mechanism, in frame, be also provided with lifting motor, described lifting motor is connected with one end of lifting linking member mechanism, the other end of described lifting linking member mechanism is connected with belt mechanism, and described belt mechanism is driven by belt mechanism motor, and described club is driven by club motor.
In above-mentioned a kind of foamed ceramics automation cutting equipment, on described band sawing machine belt conveyer and the second band sawing machine belt conveyer, be also provided with steady brick device, this steady brick device includes frame, frame is provided with micro-gear reducer and runner, and micro-gear reducer is connected by Timing Belt with runner.
In above-mentioned a kind of foamed ceramics automation cutting equipment, described band sawing machine belt conveyer and the second band sawing machine belt conveyer are provided with alignment means.
In above-mentioned a kind of foamed ceramics automation cutting equipment, described First Transition belt feeder and the second transition belt feeder are provided with alignment means.
In above-mentioned a kind of foamed ceramics automation cutting equipment, the 3rd described transition belt feeder is vertical with the first steering mechanism and is connected.
In above-mentioned a kind of foamed ceramics automation cutting equipment, the second described steering mechanism is vertical with queue machine and is connected.
In above-mentioned a kind of foamed ceramics automation cutting equipment, described layer cutting apparatus is provided with 4.
A method for foamed ceramics automation cutting equipment cutting foamed ceramics, comprises the following steps:
S1: original fragment of brick scabbles end face on band sawing machine belt conveyer, for the datum level of following process;
S2: the original fragment of brick of having cut end face strikes off the cutting residue of end face on scrapper conveyor;
S3: original fragment of brick overturns by turning over base machine, then scabbles bottom surface by the second band sawing machine belt conveyer;
S4: the cutting residue that strikes off bottom surface through the second scrapper conveyor;
S5: original fragment of brick is converted to lateral transfer by the first steering mechanism from longitudinal conveying, is then sawn into brick bar by annular saw belt conveyer original fragment of brick;
S5: brick bar is converted to longitudinal conveying by the second steering mechanism from lateral transfer, then passes through circular saw delivery platform brick strap saw squarely fragment of brick;
S6: square fragment of brick enters queue machine and forms a line, carries out layered cutting and piling by layer cutting apparatus and the palletizing apparatus at layer cutting apparatus rear.
In the method for above-mentioned a kind of foamed ceramics automation cutting equipment cutting foamed ceramics, cutting apparatus is every has cut after one deck for described layer, by handgrip, cutting fragment of brick, catches on palletizing apparatus, with water feeder, rinses surperficial lime-ash, and with air blast, dry up piling then.
Accompanying drawing explanation
Fig. 1 is the flow chart of the method for cutting equipment cutting foamed ceramics of the present invention.
Fig. 2 is foamed ceramics automation cutting equipment schematic diagram of the present invention.
Fig. 3 is a layer cutting apparatus work schematic diagram.
Fig. 4 cuts circular sawing machine work schematic diagram.
The structural representation of Tu5Shi steering mechanism.
The specific embodiment
In conjunction with Fig. 2, Fig. 3, a kind of foamed ceramics automation cutting equipment shown in Fig. 4 and Fig. 5, comprise belt conveyer 1 and layer cutting apparatus, described belt conveyer 1 rear is provided with band sawing machine belt conveyer 2, described band sawing machine belt conveyer 2 is provided with the first saw 3, band sawing machine belt conveyer 2 rears are provided with scrapper conveyor 4, described scrapper conveyor 4 rears are provided with First Transition belt feeder 5, described First Transition belt feeder 5 is connected with the one end of turning over base machine 6, the described base machine that turns over 6 other ends are connected with the second transition belt feeder 51, these the second transition belt feeder 51 rears are connected with the second band sawing machine belt conveyer 21, the second described band sawing machine belt conveyer 21 is provided with the second saw 31, these the second band sawing machine belt conveyer 21 rears are provided with the second scrapper conveyor 41, the second scrapper conveyor 41 is connected with the 3rd transition belt feeder 52, the 3rd described transition belt feeder 52 rears are provided with the first steering mechanism 7, the first described steering mechanism 7 rears are provided with annular saw belt conveyer 9, described annular saw belt conveyer 9 is provided with circular sawing machine 10, annular saw belt conveyer, 9 rears are provided with the second steering mechanism 11, the second described steering mechanism 11 is connected with queue machine 12, these queue machine 12 rears are provided with circular saw delivery platform 14, described annular saw delivery platform 14 is provided with circular saw 15, described circular saw 15 rears are provided with a plurality of layers of cutting apparatus, described layer cutting apparatus comprises layering band saw delivery platform 13 and the 3rd saw 32, described the first steering mechanism 7 and the second steering mechanism 11 are equipped with frame 27, described frame 27 is provided with club 30 and belt mechanism 34, in frame 27, be also provided with lifting motor 28, one end of described lifting motor 28Yu lifting linking member mechanism 35 connects, the other end of described lifting linking member mechanism 35 is connected with belt mechanism 34, described belt mechanism 34 is driven by belt mechanism motor 29, and described club 30 is driven by club motor 33, on described band sawing machine belt conveyer 2 and the second band sawing machine belt conveyer 21, be also provided with steady brick device 24, this steady brick device 24 includes frame 19, frame 19 is provided with micro-gear reducer 16 and runner, and micro-gear reducer 16 is connected by Timing Belt 18 with runner, described band sawing machine belt conveyer 2 and the second band sawing machine belt conveyer 21 are provided with alignment means, described First Transition belt feeder 5 and the second transition belt feeder 51 are provided with alignment means, the 3rd described transition belt feeder 52 is vertical with the first steering mechanism 7 and is connected, the second described steering mechanism 11 is vertical with queue machine 12 and is connected, described layer cutting apparatus is provided with 4, described layer cutting apparatus rear is equipped with the first conveying roller platform 17, and the first described conveying roller platform 17 is provided with palletizing apparatus 20 and water feeder 22, and these the first conveying roller platform 17 belows are provided with air blast 23, described palletizing apparatus 20 is provided with roll-over table 21.
This foamed ceramics automation cutting equipment adopts full-automatic assembly line production model, links in production process is decomposed into several stations, previous station is that next station is created processing conditions, each station can carry out with other station simultaneously, so just greatly shortened the production cycle, whole line adopts artificial intelligence control mode, from upper brick, to lower brick, reduces manual operation, reduces labor intensity; Waterproofing design, long service life, production efficiency is high, and pipeline operation all adopts motor to drive, and has manual and automatically control conversion and system and start and stop, and increases safety measure.
Basic control mode:
This foamed ceramics automation cutting equipment can divide as two parts and carries out centralized Control, uses respectively PLC and touch-screen Liang Ge control centre, both co-ordinations, connects each other, again two parts before and after independent control; Each power section for cutting equipment, with each cast-cutting saw, all adopt request to be connected with enabling signal, in each power section, when blank can enter, forwards send enabling signal, permission blank enters, and this work, completes, will be backward one section send request signal, next section is returned after enabling signal, just blank can be sent into next section.
On each band sawing machine side, can be provided with stop button; any bench saw or near transmission go wrong; can stop this part and close enabling signal; make adobe not continue to enter this part, but can not affect other parts, do not work on, but the time lengthens; due to closing continuously of enabling signal; the place ahead adobe can not be passed through, will be by forced-stopping machine, but can not affect later work.
Line of cut important technological parameters is as follows:
1) installed power (Kw): 200;
2) electric power standard: 380V 50Hz (three-phase five-wire mode);
3) bleed pressure (MPa): 0.8;
4) quantity of circulating water (L/min): 250;
5) design gas consumption (L/min): 200;
6) raw material specification (mm): 1900 x 1300 x(130-300);
7) trimmed size (mm): 600 x 600 x (30～150);
300?x?300?x?（30～150）；
8) maximum production: 1/min (take 1.3x1.9m as basic size);
As shown in Figure 1, the technical process of this cutting equipment cutting foamed ceramics is as follows:
1) cut end face: with band sawing machine, scabble original fragment of brick end face, as the datum level of following process.
2) slagging-off one: the cutting residue that strikes off end face with Slag Scraping Device.
3) turn-over mechanism: adopt special-purpose turnover machine, realize steadily, precisely, turn-over fast.
4) cut bottom surface: with band sawing machine, scabble original fragment of brick bottom surface.
5) slagging-off two: the cutting residue that strikes off bottom surface with Slag Scraping Device.
6) commutation one: adopt the first steering mechanism that brick bar is converted to lateral transfer from longitudinal conveying.
7) crosscut slivering: available 2000-7 type radial arm saw cuts into the fragment of brick of a upper operation the long brick bar of given size.
8) commutation two: adopt the second steering mechanism that fragment of brick is converted to longitudinal conveying from lateral transfer.
9) erect and be cut into piece: strip brick is cut into the square fragment of brick of regulation with 1500-5 type radial arm saw.
10) queue up: the fragment of brick of the length 1800 cutting is queued up into every segment length 1200, for piling operation above.
11) cut finished bricks ground floor: by the crouch fragment of brick of saw blade height cutting appointed thickness of accommodation zone.
12) rinse, dry up: water rinses the surperficial lime-ash that has cut fragment of brick, and dry to be palletized with wind.
13) piling ground floor: adopt and once the fragment of brick of 1200x1200 is picked up and is put on piling platform.
14) other layer cut, rinse, dry up, piling: basic principle with ground floor cut, rinse, dry up, piling.
Claims (10)
1. a foamed ceramics automation cutting equipment, comprise belt conveyer (1) and layer cutting apparatus, it is characterized in that, described belt conveyer (1) rear is provided with band sawing machine belt conveyer (2), described band sawing machine belt conveyer (2) is provided with the first saw (3), band sawing machine belt conveyer (2) rear is provided with scrapper conveyor (4), described scrapper conveyor (4) rear is provided with First Transition belt feeder (5), described First Transition belt feeder (5) is connected with the one end of turning over base machine (6), the described base machine that turns over (6) other end is connected with the second transition belt feeder (51), this the second transition belt feeder (51) rear is connected with the second band sawing machine belt conveyer (21), the second described band sawing machine belt conveyer (21) is provided with the second saw (31), this the second band sawing machine belt conveyer (21) rear is provided with the second scrapper conveyor (41), the second scrapper conveyor (41) is connected with the 3rd transition belt feeder (52), the 3rd described transition belt feeder (52) rear is provided with the first steering mechanism (7), described the first steering mechanism (7) rear is provided with annular saw belt conveyer (9), described annular saw belt conveyer (9) is provided with circular sawing machine (10), annular saw belt conveyer (9) rear is provided with the second steering mechanism (11), described the second steering mechanism (11) is connected with queue machine (12), this queue machine (12) rear is provided with circular saw delivery platform (14), described annular saw delivery platform (14) is provided with circular saw (15), described circular saw (15) rear is provided with a plurality of layers of cutting apparatus, described layer cutting apparatus comprises layering band saw delivery platform (13) and the 3rd saw (32), described layer cutting apparatus rear is equipped with the first conveying roller platform (17), the first described conveying roller platform (17) is provided with palletizing apparatus (20) and water feeder (22), this the first conveying roller platform (17) below is provided with air blast (23), described palletizing apparatus (20) is provided with roll-over table (21).
2. a kind of foamed ceramics automation cutting equipment according to claim 1, it is characterized in that, described the first steering mechanism (7) and the second steering mechanism (11) are equipped with frame (27), described frame (27) is provided with club (30) and belt mechanism (34), in frame (27), be also provided with lifting motor (28), described lifting motor (28) is connected with one end of lifting linking member mechanism (35), the other end of described lifting linking member mechanism (35) is connected with belt mechanism (34), described belt mechanism (34) is driven by belt mechanism motor (29), described club (30) is driven by club motor (33).
3. a kind of foamed ceramics automation cutting equipment according to claim 1, it is characterized in that, on described band sawing machine belt conveyer (2) and the second band sawing machine belt conveyer (21), be also provided with steady brick device (24), this steady brick device (24) includes frame (19), frame (19) is provided with micro-gear reducer (16) and runner, and micro-gear reducer (16) is connected by Timing Belt (18) with runner.
4. a kind of foamed ceramics automation cutting equipment according to claim 1, is characterized in that, described band sawing machine belt conveyer (2) and the second band sawing machine belt conveyer (21) are provided with alignment means.
5. a kind of foamed ceramics automation cutting equipment according to claim 1, is characterized in that, described First Transition belt feeder (5) and the second transition belt feeder (51) are provided with alignment means.
6. a kind of foamed ceramics automation cutting equipment according to claim 1, is characterized in that, the 3rd described transition belt feeder (52) is vertical with the first steering mechanism (7) and is connected.
7. a kind of foamed ceramics automation cutting equipment according to claim 1, is characterized in that, described the second steering mechanism (11) is vertical with queue machine (12) and is connected.
8. a kind of foamed ceramics automation cutting equipment according to claim 1, is characterized in that, described layer cutting apparatus is provided with 4.
9. by a method for foamed ceramics automation cutting equipment cutting foamed ceramics claimed in claim 1, it is characterized in that, this cutting method comprises the following steps:
S1: original fragment of brick scabbles end face on band sawing machine belt conveyer (2), for the datum level of following process;
S2: the original fragment of brick of having cut end face strikes off the cutting residue of end face on scrapper conveyor (4);
S3: original fragment of brick, by turning over base machine (6) upset, then scabbles bottom surface by the second band sawing machine belt conveyer (21);
S4: the cutting residue that strikes off bottom surface through the second scrapper conveyor (41);
S5: original fragment of brick is converted to lateral transfer by the first steering mechanism (7) from longitudinal conveying, is then sawn into brick bar by annular saw belt conveyer (9) original fragment of brick;
S5: brick bar is converted to longitudinal conveying by the second steering mechanism (11) from lateral transfer, then passes through circular saw delivery platform (14) brick strap saw squarely fragment of brick;
S6: square fragment of brick enters queue machine (12) and forms a line, carries out layered cutting and piling by layer cutting apparatus and the palletizing apparatus (20) at layer cutting apparatus rear.
10. the method that a kind of foamed ceramics automation cutting equipment according to claim 10 cuts foamed ceramics, it is characterized in that, cutting apparatus is every has cut after one deck for described layer, by handgrip, cutting fragment of brick, catch on palletizing apparatus (20), with water feeder (22), rinse surperficial lime-ash, and with air blast (23), dry up piling then.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410338180.4A CN104149206B (en) | 2014-07-16 | 2014-07-16 | A kind of foamed ceramics automation cutting equipment and cutting method thereof |
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|---|---|---|---|
| CN201410338180.4A CN104149206B (en) | 2014-07-16 | 2014-07-16 | A kind of foamed ceramics automation cutting equipment and cutting method thereof |
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| CN104149206B CN104149206B (en) | 2015-11-18 |
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Cited By (6)
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| CN104802199A (en) * | 2015-04-13 | 2015-07-29 | 南通理工学院 | Foam plastic cutting system and method |
| CN104985705A (en) * | 2015-07-21 | 2015-10-21 | 芜湖汉瑞机械制造有限公司 | Environment-friendly combined type efficient cutting machine suitable for building block machining and operation method of efficient cutting machine |
| CN105479603A (en) * | 2015-12-29 | 2016-04-13 | 福建卓越鸿昌环保智能装备股份有限公司 | Automatic ceramsite block cutting line |
| CN105835236A (en) * | 2016-04-09 | 2016-08-10 | 柴德维 | Cutting device for insulation block machining |
| CN106182457A (en) * | 2016-08-26 | 2016-12-07 | 嘉善金亿精密铸件有限公司 | A kind of ceramic wafer process units |
| CN109551620A (en) * | 2018-12-30 | 2019-04-02 | 佛山市光华智能设备有限公司 | A kind of foamed ceramics cutting production line |
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| CN109551620A (en) * | 2018-12-30 | 2019-04-02 | 佛山市光华智能设备有限公司 | A kind of foamed ceramics cutting production line |
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| Publication number | Publication date |
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| CN104149206B (en) | 2015-11-18 |
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