CN102310351A - Processing assembly line for U-shaped magnet - Google Patents
Processing assembly line for U-shaped magnet Download PDFInfo
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- CN102310351A CN102310351A CN201110256354A CN201110256354A CN102310351A CN 102310351 A CN102310351 A CN 102310351A CN 201110256354 A CN201110256354 A CN 201110256354A CN 201110256354 A CN201110256354 A CN 201110256354A CN 102310351 A CN102310351 A CN 102310351A
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- shaped magnet
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- chamfer processing
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Abstract
The invention discloses a processing assembly line for a U-shaped magnet, which comprises chamfer processing devices and a special grinder, wherein the chamfer processing devices and the special grinder are sequentially arranged on a conveying mechanism; two chamfer processing devices are respectively arranged on the conveying mechanism; a turnover mechanism is arranged between the two chamfer processing devices; and a high-frequency cleaning device and a blowing device are sequentially arranged at the rear part of the special grinder. According to the processing assembly line, processing equipments for each work procedure can be connected together; and in the whole processing assembly line, the processing of multiple work procedures can be finished by inspection of one worker, thus a great amount of labor force is saved, and the production efficiency is improved.
Description
Technical field
The present invention relates to a kind of production and processing streamline, be specifically related to a kind of tile-shaped magnet process line.
Background technology
The tile-shaped magnet sharp processing need be passed through the processing of a plurality of stations such as inner arc grinding, outer arc grinding, inner arc chamfering, outer arc chamfering; The patent No. is that the compound grinding machine in the invention of 200920078649.X can be realized whole processing; But the cost of this compound grinding machine is high; Complex structure is inconvenient to keep in repair and safeguard, is unfavorable for promoting; When separately carrying out each procedure; Again because each process equipment that adopts all must have the workman to operate; Take great amount of manpower, and in each procedure handing-over, also need the workman to be transported to next process equipment place to the tile-shaped magnet of accomplishing part processing to operation; Working strength of workers is big, and production efficiency is low.
Summary of the invention
In order to solve the problems of the technologies described above, the object of the present invention is to provide the tile-shaped magnet process line that a kind of cost is lower, easy to maintenance and can effectively enhance productivity.
The technical scheme that the present invention adopted mainly is:
The tile-shaped magnet process line; Comprise the chamfer processing method and device and the special purpose grinder that is used to process tile shape magnet internal and external cambered surface that are used to process the tile-shaped magnet chamfering; Chamfer processing method and device and special purpose grinder are successively set on the conveying mechanism; Be respectively arranged with two chamfer processing method and devices on the said conveying mechanism, be provided with switching mechanism between two chamfer processing method and devices.
A kind of improvement as technique scheme; Said conveying mechanism comprises the horizontally disposed conveyer belt of many groups, and the level height of said conveyer belt reduces along throughput direction gradually, can well-regulatedly turn over when tile-shaped magnet switches conveyer belt; Be not prone at randomly, make things convenient for tile-shaped magnet to carry.
A kind of improvement as technique scheme; Be provided with before the said chamfer processing method and device and connect conveyer belt and the lateral transfer passage vertical with the conveyer belt throughput direction; The end that said lateral transfer passage connects conveyer belt is provided with the propelling movement cylinder I; The end that the lateral transfer passage connects chamfer processing method and device is provided with propelling movement cylinder I I; The propelling movement direction of said propelling movement cylinder I is vertical with throughput direction and push the lateral transfer passage to, and it is identical with throughput direction and push chamfer processing method and device to push the propelling movement direction of cylinder I I, and lateral transfer passage and being provided with of propelling movement cylinder have guaranteed that orderly the entering into of tile-shaped magnet carry out chamfer machining in the chamfer processing method and device.
A kind of improvement as technique scheme; Said conveying mechanism is provided with a plurality of induction installations that tile-shaped magnet is positioned at the conveyer belt in the place ahead through situation and control and/or pushes the cylinder action that are used to detect; Induction installation preferably adopts infrared induction; The situation control of passing through according to its induction tile-shaped magnet is positioned at the conveyer belt in induction installation the place ahead and/or pushes the cylinder action or stop, and guarantees carrying out in order of whole machining process each step of streamline.
A kind of improvement as technique scheme; Be provided with before the said special purpose grinder and send wheel to; Said send to wheel comprise be separately positioned on tile-shaped magnet top on send wheel to and be arranged on the following wheel of sending to of tile-shaped magnet below; Send the thickness that wheel and the following distance of sending between the wheel equal tile-shaped magnet on said to; Send wheel and the direction of rotation of sending down wheel on said to, send that wheel is preferred to adopt rubber tire or at wheel overcoat one circle rubber to, send to wheel be provided for advance special purpose grinder to orderly propelling movement of tile-shaped magnet.
A kind of improvement as technique scheme; Said special purpose grinder rear sets gradually and is useful on high frequency cleaning device that cleans tile-shaped magnet and the blowing device that is used to dry up tile-shaped magnet; Cleaning device is used to clean the tile-shaped magnet of completion of processing; Blowing device is used for drying up the tile-shaped magnet after cleaning, and has both saved manpower, also convenient the collection.
The invention has the beneficial effects as follows: adopt this tile-shaped magnet process line can the process equipment of each procedure be coupled together; The whole machining process streamline only needs 1 workman's operation; Just can accomplish the processing of multiple working procedure, and connect through conveying mechanism between the per pass operation, can deliver to subsequent processing to material automatically; Save a large amount of labours, improved production efficiency.Because the process equipment that the design adopts all is to be directed against one manufacturing procedure, equipments choice is more, can select for use fairly simple equipment to process, and reduces production costs, and is convenient to safeguard.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further detailed explanation.
Fig. 1 is the connection layout of each parts of tile-shaped magnet process line.
The specific embodiment
Tile-shaped magnet process line of the present invention; Comprise the chamfer processing method and device 1 and the special purpose grinder 2 that is used to process tile-shaped magnet 7 internal and external cambered surfaces that are used to process tile-shaped magnet 7 chamferings; Said special purpose grinder 2 adopts four station through type tile-shaped magnet grinding machines; Chamfer processing method and device 1 is successively set on the conveying mechanism 3 with special purpose grinder 2, and said conveying mechanism 3 is provided with 1, two chamfer processing method and device of two chamfer processing method and devices and was arranged in 1 minute; Be provided with switching mechanism 4 between two chamfer processing method and devices 1, special purpose grinder 2 rears set gradually and are useful on high frequency cleaning device 5 that cleans tile-shaped magnet 7 and the blowing device 6 that is used to dry up tile-shaped magnet 7.
Further; Said conveying mechanism 3 comprises the horizontally disposed conveyer belt 31,32,33,34 of many groups; The level height of conveyer belt 31,32,33,34 reduces along throughput direction gradually, also is provided with a plurality of induction installations on the said conveying mechanism 3, and said induction installation detects the situation of passing through of tile-shaped magnet 7; And control the conveyer belt 31,32,33,34 that is positioned at the place ahead and/or push cylinder 9,10 actions, induction installation preferably adopts infrared inductor.
Further; Be provided with before the said chamfer processing method and device 1 and connect conveyer belt 32 and the lateral transfer passage 8 vertical with conveyer belt 32 throughput directions; The end that said lateral transfer passage 8 connects conveyer belt 32 is provided with and pushes cylinder I 9; The end that lateral transfer passage 8 connects chamfer processing method and device 1 is provided with and pushes cylinder I I 10; The propelling movement direction of said propelling movement cylinder I 9 is vertical with throughput direction and push lateral transfer passage 8 to, and the propelling movement direction of propelling movement cylinder I I 10 is identical with throughput direction and push chamfer processing method and device 1 to, and lateral transfer passage 8 has guaranteed that with being provided with of cylinder 9,10 of propelling movement the orderly chamfer processing method and device that enters into of tile-shaped magnet carries out chamfer machining for 1 li.In addition; Be provided with before the said special purpose grinder 2 and send wheel to; Send to wheel comprise be separately positioned on tile-shaped magnet 7 tops on send wheel 11 and the following wheel 12 of sending to that is arranged on tile-shaped magnet 7 belows to; Send wheel 11 on said to and send the thickness that the distance of taking turns between 12 equals tile-shaped magnet 7 down to; Send wheel 11 and the direction of rotation of sending down wheel 12 on said to, send that wheel 11,12 is preferred to adopt rubber tires or at wheel overcoat one circle rubber to, send to wheel 11,12 be provided for advance special purpose grinder 2 to the orderly propelling movement of tile-shaped magnet.
The workflow of the design's tile-shaped magnet process line is: during the processing beginning, the workman only need be put into tile-shaped magnet to be processed 7 on the conveyer belt 31, and tile-shaped magnet 7 moves ahead along with conveyer belt 31 and turns over automatically and fall next conveyer belt 32; At this moment the intrados of tile-shaped magnet 7 makes progress, and conveyer belt 32 is delivered to lateral transfer passage 8 to tile-shaped magnet 7, and at this moment induction installation is sensed tile-shaped magnet and got into lateral transfer passage 8; Induction installation control pushes cylinder I 9 actions; Promote tile-shaped magnet 7 and advance, when tile-shaped magnet 7 arrives lateral transfer passage 8 other ends, push cylinder I I 10 actions along lateral transfer passage 8; Tile-shaped magnet 7 is pushed chamfer processing method and device 1; The processing of chamfering in carrying out, the tile-shaped magnet 7 of chamfer machining is transported to switching mechanism 4 through conveying mechanism 3 in accomplishing, and upset voluntarily under the effect of switching mechanism 4; The extrados of tile-shaped magnet 7 is made progress; Tile-shaped magnet 7 continues to next lateral transfer passage 8 and is pushed to second chamfer processing method and device 1 and carries out outer chamfer machining by pushing cylinder 9,10 along conveyer belt 33, before the tile-shaped magnet 7 of accomplishing outer chamfer machining is transported to four station through type tile-shaped magnet grinding machines along conveyer belt 34, takes turns 11,12 and sends four station through type tile-shaped magnet grinding machines to through sending to; Carry out corase grind and correct grinding respectively, accomplish the grinding process of cambered surface internal and external cambered surface; The tile-shaped magnet 7 of accomplishing grinding moves on; Get in the rinse bath of high frequency cleaning device 5; Clean through current and action of ultrasonic waves the surface clean of tile-shaped magnet 7, after tile-shaped magnet 7 comes out from rinse bath, through blowing device 6; Its surperficial moisture content is dried up, and the tile-shaped magnet 7 that dries up is seen off and is collected.
The whole machining process process is automation, and when break down or be asynchronous in the back, the front can stop or break-off.
The above is merely preferential embodiment of the present invention, as long as realize that with basic identical means the technical scheme of the object of the invention all belongs within protection scope of the present invention.
The design's tile-shaped magnet process line can couple together the process equipment of each procedure; The whole machining process streamline only needs 1 workman's operation; Just can accomplish the processing of multiple working procedure, and connect through conveying mechanism between the per pass operation, can deliver to subsequent processing to material automatically; Save a large amount of labours, improved production efficiency.Because the process equipment that the design adopts all is to be directed against one manufacturing procedure, equipments choice is more, can select for use fairly simple equipment to process, and reduces production costs, and is convenient to safeguard.
Claims (6)
1. tile-shaped magnet process line; Comprise the special purpose grinder (2) that is used to process the chamfer processing method and device (1) of tile-shaped magnet (7) chamfering and is used to process tile-shaped magnet (7) internal and external cambered surface; Chamfer processing method and device (1) and special purpose grinder (2) are successively set on the conveying mechanism (3); It is characterized in that: be respectively arranged with two chamfer processing method and devices (1) on the said conveying mechanism (3), be provided with switching mechanism (4) between two chamfer processing method and devices (1).
2. tile-shaped magnet process line according to claim 1; It is characterized in that: said conveying mechanism (3) comprises many group horizontally disposed conveyer belts (31,32,33,34), and the level height of said conveyer belt (31,32,33,34) reduces along throughput direction gradually.
3. tile-shaped magnet process line according to claim 1; It is characterized in that: preceding being provided with of said chamfer processing method and device (1) connects conveyer belt (32) and the lateral transfer passage (8) vertical with conveyer belt (32) throughput direction; The end that said lateral transfer passage connects conveyer belt (32) is provided with propelling movement cylinder I (9); The end that lateral transfer passage (8) connects chamfer processing method and device (1) is provided with propelling movement cylinder I I (10); The propelling movement direction of said propelling movement cylinder I (9) is vertical with throughput direction and push lateral transfer passage (8) to, and it is identical with throughput direction and push chamfer processing method and device (1) to push the propelling movement direction of cylinder I I (10).
4. according to claim 2 or the described tile-shaped magnet process line of 3 arbitrary claims, it is characterized in that: said conveying mechanism (3) is provided with a plurality of induction installations that tile-shaped magnet (7) is positioned at the conveyer belt (31,32,33,34) in the place ahead through situation and control and/or pushes cylinder (9,10) action that are used to detect.
5. tile-shaped magnet process line according to claim 1; It is characterized in that: preceding being provided with of said special purpose grinder (2) sent wheel to; Said send to wheel comprise be separately positioned on tile-shaped magnet (78) top on send wheel (11) to and be arranged on the following wheel (12) of sending to below the tile-shaped magnet (7); Send wheel (11) on said to and send down the thickness that distance between the wheel (12) equals tile-shaped magnet (7) to, send wheel (11) on said and descend to send to the direction of rotation of wheel (12).
6. tile-shaped magnet process line according to claim 1 is characterized in that: said special purpose grinder (2) rear sets gradually and is useful on high frequency cleaning device (5) that cleans tile-shaped magnet (7) and the blowing device (6) that is used to dry up tile-shaped magnet (7).
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102555078A (en) * | 2012-03-05 | 2012-07-11 | 山东省滨州市鑫通机械有限公司 | Curb chamfering machine |
CN103769973A (en) * | 2013-12-31 | 2014-05-07 | 重庆凌达磁材科技有限公司 | Device for grinding tile-shaped magnet |
CN104149206A (en) * | 2014-07-16 | 2014-11-19 | 霍丰源 | Automatic foamed ceramic cutting equipment and cutting method thereof |
CN106628835A (en) * | 2016-11-04 | 2017-05-10 | 上海龙磁电子科技有限公司 | Adhesive magnetic shoe discharging device |
CN107671635A (en) * | 2017-09-28 | 2018-02-09 | 江苏指南针自动化科技有限公司 | A kind of full-automatic silicon ingot chamfer equipment |
CN108214178A (en) * | 2018-01-23 | 2018-06-29 | 晶科能源有限公司 | A kind of silico briquette facing attachment |
CN111958369A (en) * | 2020-07-27 | 2020-11-20 | 横店集团东磁股份有限公司 | Magnet ring burr grinding device and magnet ring multi-station grinding and machining integrated production method |
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JP2008093778A (en) * | 2006-10-11 | 2008-04-24 | Nakamura Tome Precision Ind Co Ltd | Lateral side processing device of plate material |
CN201361809Y (en) * | 2009-01-11 | 2009-12-16 | 廖敌江 | Compound grinder for inner and outer arc surface and double-strand double-direction automatic chamfer angle of tile-shaped magnet |
CN101966670A (en) * | 2010-09-27 | 2011-02-09 | 成都四星液压制造有限公司 | Automatic grinding processing production line of magnetic tile |
CN201783873U (en) * | 2010-08-09 | 2011-04-06 | 中钢天源(马鞍山)通力磁材有限公司 | Automatic conveying device for single-station automatic grinding machines |
CN102029559A (en) * | 2010-11-23 | 2011-04-27 | 安徽龙磁科技股份有限公司 | Automatic overturning device for magnetic shoe |
CN202241575U (en) * | 2011-09-01 | 2012-05-30 | 广东江粉磁材股份有限公司 | Tile-shaped magnet process line |
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2011
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Patent Citations (6)
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JP2008093778A (en) * | 2006-10-11 | 2008-04-24 | Nakamura Tome Precision Ind Co Ltd | Lateral side processing device of plate material |
CN201361809Y (en) * | 2009-01-11 | 2009-12-16 | 廖敌江 | Compound grinder for inner and outer arc surface and double-strand double-direction automatic chamfer angle of tile-shaped magnet |
CN201783873U (en) * | 2010-08-09 | 2011-04-06 | 中钢天源(马鞍山)通力磁材有限公司 | Automatic conveying device for single-station automatic grinding machines |
CN101966670A (en) * | 2010-09-27 | 2011-02-09 | 成都四星液压制造有限公司 | Automatic grinding processing production line of magnetic tile |
CN102029559A (en) * | 2010-11-23 | 2011-04-27 | 安徽龙磁科技股份有限公司 | Automatic overturning device for magnetic shoe |
CN202241575U (en) * | 2011-09-01 | 2012-05-30 | 广东江粉磁材股份有限公司 | Tile-shaped magnet process line |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102555078A (en) * | 2012-03-05 | 2012-07-11 | 山东省滨州市鑫通机械有限公司 | Curb chamfering machine |
CN103769973A (en) * | 2013-12-31 | 2014-05-07 | 重庆凌达磁材科技有限公司 | Device for grinding tile-shaped magnet |
CN103769973B (en) * | 2013-12-31 | 2016-08-24 | 重庆凌达磁材科技有限公司 | Tile-type magnet grinding attachment |
CN104149206A (en) * | 2014-07-16 | 2014-11-19 | 霍丰源 | Automatic foamed ceramic cutting equipment and cutting method thereof |
CN104149206B (en) * | 2014-07-16 | 2015-11-18 | 霍丰源 | A kind of foamed ceramics automation cutting equipment and cutting method thereof |
CN106628835A (en) * | 2016-11-04 | 2017-05-10 | 上海龙磁电子科技有限公司 | Adhesive magnetic shoe discharging device |
CN107671635A (en) * | 2017-09-28 | 2018-02-09 | 江苏指南针自动化科技有限公司 | A kind of full-automatic silicon ingot chamfer equipment |
CN107671635B (en) * | 2017-09-28 | 2023-09-12 | 江苏指南针自动化科技有限公司 | Full-automatic silicon ingot chamfering equipment |
CN108214178A (en) * | 2018-01-23 | 2018-06-29 | 晶科能源有限公司 | A kind of silico briquette facing attachment |
CN111958369A (en) * | 2020-07-27 | 2020-11-20 | 横店集团东磁股份有限公司 | Magnet ring burr grinding device and magnet ring multi-station grinding and machining integrated production method |
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Application publication date: 20120111 |