CN107671635B - Full-automatic silicon ingot chamfering equipment - Google Patents

Full-automatic silicon ingot chamfering equipment Download PDF

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Publication number
CN107671635B
CN107671635B CN201710893982.5A CN201710893982A CN107671635B CN 107671635 B CN107671635 B CN 107671635B CN 201710893982 A CN201710893982 A CN 201710893982A CN 107671635 B CN107671635 B CN 107671635B
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China
Prior art keywords
chamfering machine
station
silicon ingot
chamfering
station chamfering
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CN201710893982.5A
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Chinese (zh)
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CN107671635A (en
Inventor
陈锋
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Suzhou Otelanen Automation Equipment Co ltd
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Jiangsu Pvcompass Automation Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/065Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of thin, brittle parts, e.g. semiconductors, wafers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Silicon Compounds (AREA)

Abstract

The invention discloses full-automatic silicon ingot chamfering equipment which comprises a feeding assembly line, a first station chamfering machine, a second station chamfering machine, a third station chamfering machine, a fourth station chamfering machine and a discharging assembly line, wherein the feeding assembly line is arranged at the front end of the first station chamfering machine, the discharging assembly line is arranged at the rear end of the fourth station chamfering machine, and four corners of a silicon ingot are respectively chamfered through the first station chamfering machine, the second station chamfering machine, the third station chamfering machine and the fourth station chamfering machine. Through the above, the full-automatic silicon ingot chamfering equipment provided by the invention has the advantages that each station is respectively used for chamfering a silicon ingot, the on-line chamfering is realized through the division chamfering of four stations, and the link of manual operation is canceled, so that the production efficiency of a factory is greatly improved, and meanwhile, the personnel cost of enterprises is reduced, and the full-automatic silicon ingot chamfering equipment is mainly characterized in that: small volume, simple structure, high working efficiency and high intelligent level.

Description

Full-automatic silicon ingot chamfering equipment
Technical Field
The invention belongs to the technical field of photovoltaic industry, and particularly relates to full-automatic silicon ingot chamfering equipment.
Background
At present, chamfering equipment in the photovoltaic industry is a large-scale special machine tool and is characterized by huge volume, complex equipment structure, low working efficiency and lower intelligent degree, and manual operation is needed: workers need to manually carry the silicon ingots to the chamfering machine, the weight of the silicon ingots is heavy, the silicon ingots are carried for a long time, occupational diseases such as lumbar muscle strain and the like are easy to obtain, and the silicon ingots are damaged to physical and mental health. The business needs to employ a large number of workers to operate the chamfering machine, which is very costly to use.
Disclosure of Invention
The invention mainly solves the technical problems of providing full-automatic silicon ingot chamfering equipment, each station is used for chamfering a silicon ingot, and the on-line chamfering is realized by the division chamfering of four stations, so that the link of manual operation is cancelled, the production efficiency of a factory is greatly improved, and meanwhile, the personnel cost of enterprises is reduced, and the full-automatic silicon ingot chamfering equipment is mainly characterized in that: small volume, simple structure, high working efficiency and high intelligent level.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides a full-automatic silicon ingot chamfering equipment, including material loading assembly line, first station beveler, second station beveler, third station beveler, fourth station beveler and unloading assembly line, first station beveler, second station beveler, third station beveler and fourth station beveler arrange in proper order and set up on same horizontal line, the material loading assembly line set up the front end at first station beveler, the unloading assembly line set up the rear end at fourth station beveler, through first station beveler, second station beveler, third station beveler and fourth station beveler chamfer to four angles of silicon ingot respectively.
In a preferred embodiment of the present invention, the first station chamfering machine, the second station chamfering machine, the third station chamfering machine and the fourth station chamfering machine adopt station chamfering machines with the same specification and structure.
In a preferred embodiment of the invention, the station chamfering machine comprises a feeding overturning and jacking mechanism, a chamfering machine and a discharging overturning and jacking mechanism, wherein the feeding overturning and jacking mechanism and the discharging overturning and jacking mechanism are respectively arranged at two sides of the chamfering machine.
In a preferred embodiment of the invention, the feeding assembly line is connected with a feeding overturning and jacking mechanism of the first station chamfering machine, and the discharging assembly line is connected with a discharging overturning and jacking mechanism of the fourth station chamfering machine.
In a preferred embodiment of the invention, the first station chamfering machine, the second station chamfering machine, the third station chamfering machine and the fourth station chamfering machine are respectively connected with a discharging overturning jacking mechanism through a feeding overturning jacking mechanism, so that 90-degree overturning is realized.
In a preferred embodiment of the invention, the feeding overturning and jacking mechanism and the discharging overturning and jacking mechanism comprise an overturning platform base, an overturning platform jacking mechanism, an overturning platform roller and an overturning cylinder, wherein the overturning platform jacking mechanism and the overturning platform roller are movably arranged at the upper end of the overturning platform base, and the overturning cylinder is arranged in the overturning platform base and connected with the overturning platform jacking mechanism and the overturning platform roller.
In a preferred embodiment of the invention, the chamfering machine comprises a chamfering machine base, a guide rail mounting seat, a guide rail, a water tank, a material taking V-shaped table, a compressing cylinder, a grinding wheel and a sliding table motor assembly, wherein the guide rail mounting seat is respectively and transversely arranged at the upper part of the chamfering machine base and extends to two side edges of the chamfering machine base, the guide rail is respectively arranged on the guide rail mounting seat, the material taking V-shaped table is arranged on the chamfering machine base and connected with the guide rail, the grinding wheel is arranged at the middle position of the bottom of the material taking V-shaped table and connected with the sliding table motor assembly arranged in the chamfering machine base, the compressing cylinder is arranged at the upper part of the material taking V-shaped table and extends to the upper part of the grinding wheel, and the water tank is arranged on the material taking V-shaped table.
In a preferred embodiment of the invention, the sliding table motor assembly adjusts the height of the grinding wheel by manual operation or control of the servo motor, so as to adjust the chamfering size of the silicon ingot.
In a preferred embodiment of the invention, the feeding assembly line and the discharging assembly line both adopt a roller assembly line, and the roller assembly line comprises a roller, a chain, a speed regulating motor and a frame, wherein the roller is respectively arranged at the upper end of the frame through the chain, and the speed regulating motor is arranged on the frame and connected with the chain.
In a preferred embodiment of the present invention, the rollers are wrapped with polyurethane protective sleeves.
The beneficial effects of the invention are as follows: according to the full-automatic silicon ingot chamfering equipment, each station is used for chamfering a silicon ingot, on-line chamfering is realized through the division chamfering of four stations, and the link of manual operation is canceled, so that the production efficiency of a factory is greatly improved, and meanwhile, the labor cost of enterprises is reduced, and the full-automatic silicon ingot chamfering equipment is mainly characterized in that: small volume, simple structure, high working efficiency and high intelligent level.
Drawings
For a clearer description of the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:
FIG. 1 is a schematic view of a fully automated silicon ingot chamfering apparatus according to a preferred embodiment of the present invention;
FIG. 2 is a schematic view of the station chamfering machine of FIG. 1;
FIG. 3 is a schematic structural view of the feed overturn jacking mechanism or the discharge overturn jacking mechanism in FIG. 2;
FIG. 4 is a schematic view of the chamfering machine of FIG. 2;
the marks in the drawings are: 1. the material assembly line, 2, the first station chamfering machine, 3, the second station chamfering machine, 4, the third station chamfering machine, 5, the fourth station chamfering machine, 6, the unloading assembly line, 7, feeding upset climbing mechanism, 8, the chamfering machine, 9, ejection of compact upset climbing mechanism, 10, roll-over table base, 11, roll-over table climbing mechanism, 12, roll-over table cylinder, 13, upset cylinder, 14, the chamfering machine base, 15, the guide rail mount pad, 16, the guide rail, 17, the basin, 18, get the material V type platform, 19, compress tightly the cylinder, 20, the emery wheel, 21, slip table motor assembly, 22, the cylinder, 23, the chain, 24, the speed governing motor, 25, the frame, 26, polyurethane protective sheath, 27, the silicon ingot.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, an embodiment of the present invention includes:
the utility model provides a full-automatic silicon ingot chamfering equipment, includes material loading assembly line 1, first station beveler 2, second station beveler 3, third station beveler 4, fourth station beveler 5 and unloading assembly line 6, first station beveler 2, second station beveler 3, third station beveler 4 and fourth station beveler 5 arrange in proper order and set up on same horizontal line, material loading assembly line 1 set up the front end at first station beveler 2, unloading assembly line 6 set up the rear end at fourth station beveler 5, through first station beveler 2, second station beveler 3, third station beveler 4 and fourth station beveler 5 chamfer four angles of silicon ingot 27 respectively.
In the above description, the first station chamfering machine 2, the second station chamfering machine 3, the third station chamfering machine 4 and the fourth station chamfering machine 5 adopt station chamfering machines with the same specification and structure.
As shown in fig. 2, the station chamfering machine comprises a feeding overturning jacking mechanism 7, a chamfering machine 8 and a discharging overturning jacking mechanism 9, wherein the feeding overturning jacking mechanism 7 and the discharging overturning jacking mechanism 9 are respectively arranged at two sides of the chamfering machine 8.
In this embodiment, the feeding assembly line 1 is connected with a feeding overturning and jacking mechanism 7 of the first station chamfering machine 2, and the discharging assembly line 6 is connected with a discharging overturning and jacking mechanism 9 of the fourth station chamfering machine 5. The first station chamfering machine 2, the second station chamfering machine 3, the third station chamfering machine 4 and the fourth station chamfering machine 5 are respectively connected with a discharging overturning and jacking mechanism 9 through a feeding overturning and jacking mechanism 7, so that 90-degree overturning is realized.
As shown in fig. 3, the feeding overturning jacking mechanism 7 and the discharging overturning jacking mechanism 9 comprise an overturning platform base 10, an overturning platform jacking mechanism 11, an overturning platform roller 12 and an overturning cylinder 13, wherein the overturning platform jacking mechanism 11 and the overturning platform roller 12 are movably arranged at the upper end of the overturning platform base 10, and the overturning cylinder 13 is arranged in the overturning platform base 10 and connected with the overturning platform jacking mechanism 11 and the overturning platform roller 13. Has the functions of conveying, turning over and lifting up the silicon ingot 27.
As shown in FIG. 4, the chamfering machine 8 comprises a chamfering machine base 14, a guide rail mounting seat 15, a guide rail 16, a water tank 17, a material taking V-shaped table 18, a compacting cylinder 19, a grinding wheel 20 and a sliding table motor assembly 21, wherein the guide rail mounting seat 15 is respectively and transversely arranged on the upper portion of the chamfering machine base 14 and extends to two side edges of the chamfering machine base 14, the guide rail 16 is respectively arranged on the guide rail mounting seat 15, the material taking V-shaped table 18 is arranged on the chamfering machine base 14 and is connected with the guide rail 16, the grinding wheel 20 is arranged at the middle position of the bottom of the material taking V-shaped table 18 and is connected with the sliding table motor assembly 21 arranged in the chamfering machine base 14, the compacting cylinder 19 is arranged on the upper portion of the material taking V-shaped table 18 and extends to the upper portion of the grinding wheel 20, and the water tank 20 is arranged on the material taking V-shaped table 18.
Wherein, the sliding table motor assembly 21 can adjust the height of the grinding wheel 20 by manual operation or control of a servo motor, thereby adjusting the chamfering size of the silicon ingot 27.
In this embodiment, the feeding assembly line 1 and the discharging assembly line 6 all adopt roller assembly lines, including roller 22, chain 23, speed regulating motor 24 and frame 25, roller 22 set up the upper end at frame 23 through chain 23 respectively, speed regulating motor 24 set up on frame 25 and be connected with chain 23. Wherein, the roller 22 is wrapped with a polyurethane protective sleeve 26. The rollers 22 are driven by the chain 23, the power is input by the speed regulating motor 24, and the rollers 22 are wrapped with the polyurethane protective sleeve 26, so that the silicon ingot 27 can be effectively prevented from being scratched in the transmission process.
The chamfering machine of the four stations is respectively responsible for chamfering four corners of the silicon ingot, and the middle is turned over by 90 degrees through a turning device so as to realize chamfering of the four corners of the silicon ingot 27 in sequence, and the silicon ingot is conveyed to a designated area by a blanking assembly line after chamfering.
The working process of the full-automatic silicon ingot chamfering equipment is as follows:
when a silicon ingot 27 enters the feeding assembly line 1, the silicon ingot 27 is automatically conveyed to the feeding overturning jacking mechanism 7 of the first station chamfering machine 2 by the feeding assembly line 1, the overturning platform roller 12 starts to convey the silicon ingot 27, after the system detects that the silicon ingot 27 is conveyed in place, the overturning cylinder 13 overturns the overturning platform roller 12 and the silicon ingot 27 by 45 degrees, after overturning signals are in place, the overturning platform jacking mechanism 11 jacks up, so that the silicon ingot 27 is separated from the overturning platform roller 12, at the moment, the material taking V-shaped table 18 of the first station chamfering machine 2 is driven by the sliding table motor assembly 21, the silicon ingot 27 reaches the lower side of the silicon ingot 27, the overturning platform jacking mechanism 11 descends, the silicon ingot 27 falls to the material taking V-shaped table 18, and then the compacting cylinder 19 compacts the silicon ingot 27 and conveys the silicon ingot to the grinding wheel 20 for chamfering. After chamfering, the material taking V-shaped table 18 conveys the silicon ingot 27 to the material discharging and overturning lifting mechanism 9, and chamfering work flow of the first station is completed.
The first station chamfering machine 2, the second station chamfering machine 3, the third station chamfering machine 4 and the fourth station chamfering machine 5 are respectively connected with a discharging overturning and jacking mechanism 9 through a feeding overturning and jacking mechanism 7, and 90-degree overturning can be achieved, so that a next chamfering task can be achieved when a silicon ingot 27 enters the second station.
When chamfering at the fourth station is completed, the discharging overturning lifting mechanism 7 can convey the silicon ingot 27 to the discharging assembly line 6, and the silicon ingot is manually discharged or enters the next process.
In summary, the full-automatic silicon ingot chamfering equipment provided by the invention realizes full-automatic on-line chamfering of silicon ingots in the photovoltaic industry, each station is respectively used for chamfering a silicon ingot, the on-line chamfering is realized through the division chamfering of four stations, and the link of manual operation is cancelled, so that the production efficiency of a factory is greatly improved, and meanwhile, the labor cost of enterprises is reduced, and the full-automatic silicon ingot chamfering equipment is mainly characterized in that: small volume, simple structure, high working efficiency and high intelligent level.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present invention.

Claims (2)

1. The full-automatic silicon ingot chamfering equipment is characterized by comprising a feeding assembly line, a first station chamfering machine, a second station chamfering machine, a third station chamfering machine, a fourth station chamfering machine and a discharging assembly line, wherein the first station chamfering machine, the second station chamfering machine, the third station chamfering machine and the fourth station chamfering machine are sequentially arranged on the same horizontal line, the feeding assembly line is arranged at the front end of the first station chamfering machine, the discharging assembly line is arranged at the rear end of the fourth station chamfering machine, four corners of a silicon ingot are respectively chamfered through the first station chamfering machine, the second station chamfering machine, the third station chamfering machine and the fourth station chamfering machine, the first station chamfering machine, the second station chamfering machine, the third station chamfering machine and the fourth station chamfering machine adopt station chamfering machines with the same specification structure, the station chamfering machine comprises a feeding turnover mechanism, a chamfering machine and a discharging turnover mechanism, the feeding turnover mechanism and a turnover mechanism are respectively arranged at the front end of the first station chamfering machine, the second station chamfering machine, the third station chamfering machine and the fourth station chamfering machine, the second station chamfering machine and the fourth station chamfering machine are connected with the feeding mechanism, the first station chamfering machine, the second station chamfering machine and the fourth station chamfering machine, the fourth station chamfering machine and the fourth station chamfering machine are respectively, the first station chamfering machine and the fourth station chamfering machine are connected with the feeding mechanism, the first station chamfering machine and the fourth station chamfering machine are respectively, the first station chamfering machine and the fourth station chamfering machine and the station chamfering machine, the turnover table jacking mechanism and the turnover table roller are movably arranged at the upper end of the turnover table base, the turnover cylinder is arranged in the turnover table base and connected with the turnover table jacking mechanism and the turnover table roller, the chamfering machine comprises a chamfering machine base, a guide rail mounting seat, a guide rail, a water tank, a material taking V-shaped table, a compacting cylinder, a grinding wheel and a sliding table motor component, the guide rail mounting seat is respectively transversely arranged at the upper part of the chamfering machine base and extends to the two side edges of the chamfering machine base, the guide rail is respectively arranged on the guide rail mounting seat, the material taking V-shaped table is arranged on the chamfering machine base and connected with the guide rail, the grinding wheel is arranged at the middle position of the bottom of the material taking V-shaped table and connected with the sliding table motor component arranged in the chamfering machine base, the compacting cylinder is arranged at the upper part of the material taking V-shaped table and extends to the upper part of the grinding wheel, the water tank is arranged on the material taking V-shaped table, the height of the grinding wheel is adjusted by the sliding table motor assembly through manual operation or control of the servo motor, so that the chamfering size of the silicon ingot is adjusted, the feeding assembly line and the discharging assembly line both adopt roller assembly lines, each roller comprises a roller, a chain, a speed regulating motor and a frame, the rollers are respectively arranged at the upper end of the frame through the chain, the speed regulating motor is arranged on the frame and connected with the chain, when the silicon ingot enters the feeding assembly line, the silicon ingot can be automatically conveyed to a feeding overturning lifting mechanism of the first station chamfering machine by the feeding assembly line, the overturning platform roller starts to convey the silicon ingot, after the system detects that the silicon ingot is conveyed in place, the overturning cylinder overturns the overturning platform roller and the silicon ingot by 45 degrees, after overturning signals are in place, the overturning platform lifting mechanism carries out lifting, so that the silicon ingot is separated from the overturning platform roller, at the moment, a material taking V-shaped table of the first station chamfering machine is driven by a sliding table motor assembly, the material taking V-shaped table reaches the lower part of a silicon ingot, a turnover table jacking mechanism descends, the silicon ingot falls to the material taking V-shaped table, then a pressing cylinder presses the silicon ingot and sends the silicon ingot to a grinding wheel for chamfering, after chamfering, the material taking V-shaped table conveys the silicon ingot to a discharging turnover jacking mechanism, and the chamfering work flow of the first station is completed.
2. The fully automatic silicon ingot chamfering device according to claim 1, wherein the rollers are wrapped with polyurethane protective sleeves.
CN201710893982.5A 2017-09-28 2017-09-28 Full-automatic silicon ingot chamfering equipment Active CN107671635B (en)

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CN107671635B true CN107671635B (en) 2023-09-12

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