CN109304650B - Full-automatic magnetic ring chamfering and polishing equipment capable of removing dust from magnetic ring - Google Patents
Full-automatic magnetic ring chamfering and polishing equipment capable of removing dust from magnetic ring Download PDFInfo
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- CN109304650B CN109304650B CN201811085327.8A CN201811085327A CN109304650B CN 109304650 B CN109304650 B CN 109304650B CN 201811085327 A CN201811085327 A CN 201811085327A CN 109304650 B CN109304650 B CN 109304650B
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- discharging
- polishing
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- 238000005498 polishing Methods 0.000 title claims abstract description 107
- 239000000428 dust Substances 0.000 title claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 132
- 238000007599 discharging Methods 0.000 claims abstract description 108
- 230000007306 turnover Effects 0.000 claims abstract description 55
- 238000001514 detection method Methods 0.000 claims description 20
- 238000005259 measurement Methods 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- 230000000903 blocking effect Effects 0.000 claims description 11
- 238000010521 absorption reaction Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 4
- 239000012780 transparent material Substances 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims 2
- 238000000429 assembly Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 17
- 230000008569 process Effects 0.000 description 12
- 238000012545 processing Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000007689 inspection Methods 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
The invention discloses full-automatic magnetic ring chamfering and polishing equipment capable of removing dust of a magnetic ring, which comprises a machine base, a feeding mechanism, a first polishing mechanism, a turnover mechanism, a second polishing mechanism and a discharging mechanism, wherein the first polishing mechanism and the second polishing mechanism respectively comprise a chamfering head assembly and a push-out assembly; a limiting block is arranged below the chamfering head component, and the height of the section of the limiting block is lower than that of the magnetic ring; the pushing assembly comprises a pushing cylinder and a pushing block. The invention has the following advantages and effects: the inner ring and the outer ring of the two end faces of the magnetic ring can be chamfered and polished, labor is saved, and production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of magnetic ring processing equipment, in particular to full-automatic magnetic ring chamfering and polishing equipment capable of removing dust from a magnetic ring.
Background
The magnetic ring is widely applied to the aspects of transformers, sensors, electric power communication equipment and the like. In order to prevent the coating quality from being affected by burrs of the magnetic ring in the coating process of the magnetic ring and to enable the winding coil of the magnetic ring to be tighter, chamfering and polishing are needed for the magnetic ring.
Generally, after a magnetic ring is pressed by a forming machine, burrs are formed on the inner circle and the outer circle of two end faces, and the burrs of the inner circle are removed by a manual chamfering method. The processing of the rough edges of the outer circle is the same as the method, workers need to place the grinding wheel on the outer ring of the magnetic ring for repeated operation, the manual chamfering mode needs the workers to operate in the whole process, the speed is low, the efficiency is low, the labor intensity is high, the safety is poor, and the most main defect is that the quality and the consistency of products are difficult to guarantee.
Disclosure of Invention
The invention aims to provide full-automatic magnetic ring chamfering and polishing equipment capable of removing dust from a magnetic ring, which can perform chamfering and polishing on an inner ring and an outer ring of two end surfaces of the magnetic ring, and has the advantages of saving labor and improving production efficiency through a full-automatic process.
The technical purpose of the invention is realized by the following technical scheme: a full-automatic magnetic ring chamfering and polishing device capable of removing dust of a magnetic ring comprises a machine base serving as a bearing structure, wherein the machine base comprises a working platform, and the working platform is provided with a feeding end and a discharging end; the feeding mechanism is arranged at the feeding end of the working platform and is used for continuously conveying the magnetic ring to be polished; the first polishing mechanism is arranged above the working platform, connected with the feeding mechanism and used for continuously receiving the magnetic ring conveyed by the feeding mechanism and simultaneously polishing the inner ring and the outer ring of one end face of the magnetic ring; the turnover mechanism is arranged above the working platform, connected with the first polishing mechanism and used for continuously receiving the magnetic ring conveyed by the first polishing mechanism and turning over the magnetic ring; the second polishing mechanism is arranged above the working platform, connected with the turnover mechanism and used for continuously receiving the magnetic ring turned over by the turnover mechanism and simultaneously polishing the inner ring and the outer ring of the non-polished end face of the magnetic ring; the blanking mechanism is arranged at the blanking end of the working platform, is connected with the second polishing mechanism and is used for continuously receiving the polished magnetic ring conveyed by the second polishing mechanism; the blanking mechanism comprises a discharging rail and a discharging frame, an upper discharging end and a lower discharging end are respectively arranged at two ends of the discharging rail, the discharging rail is obliquely arranged, the section height of the upper discharging end is higher than that of the lower discharging end, the upper discharging end is connected with the second polishing mechanism, and the lower discharging end is connected with one side of the discharging frame; the two sides of the discharging rail are both fixedly provided with discharging limiting baffle plates, one of the discharging limiting baffle plates is irregularly distributed with a plurality of dust absorption through holes, the outer side of the discharging limiting baffle plate is fixedly provided with a dust collection box, one side of the dust collection box, which faces the discharging limiting baffle plate, is provided with at least two dust collection windows, and the positions in the dust collection box, which correspond to the dust collection windows, are fixedly provided with dust collection fans; the discharging frame is provided with a discharging belt, the other side of the discharging frame, which is opposite to the lower discharging end, is fixedly provided with laser sensors for counting the number of magnetic rings, the number of the laser sensors is 2, the laser sensors are arranged at intervals, and the laser sensors are mutually independent; wherein the first polishing mechanism and the second polishing mechanism respectively comprise a chamfering head component and a pushing component, the chamfering head component comprises a main shaft motor, a main shaft bracket, a power head and a chamfering disc, the main shaft bracket is arranged on the working platform, the main shaft bracket is provided with a fixed clamping seat for installing a main shaft motor, the output end of the main shaft motor is linked with the power head, the power head is fixedly connected with the chamfering disc, one end of the chamfering disc facing the working platform is provided with an installation cavity, two chamfering tool mounting blocks are arranged in the mounting cavity, through holes are arranged on the two chamfering tool mounting blocks, the positions of the chamfering discs corresponding to the through holes are provided with transverse holes, the two chamfering tool mounting blocks respectively correspond to the positions of the inner ring and the outer ring of the magnetic ring, two chamfering tool mounting blocks are fixed in the mounting cavity in a mode that screws are simultaneously inserted into the transverse holes and the through holes; a limiting block for limiting the position of the magnetic ring is fixedly arranged below the chamfering head assembly, and the height of the section of the limiting block is lower than that of the magnetic ring; the push-out assembly is located below the chamfering head assembly and comprises a push-out air cylinder and a push-out block, and the push-out air cylinder and the push-out block are fixedly connected to drive the push-out block to push out a polished magnetic ring located in the first polishing mechanism or the second polishing mechanism.
By adopting the technical scheme, the feeding mechanism is arranged and used for continuously conveying the magnetic ring to be polished; the blanking mechanism is arranged and used for continuously receiving the polished magnetic rings, and the feeding mechanism and the blanking mechanism are convenient for workers to arrange the magnetic rings, so that the production efficiency is improved. The arrangement of the first polishing mechanism can simultaneously perform chamfer polishing on the inner ring and the outer ring on the upper end surface of the magnetic ring; the turnover mechanism is used for turning over the magnetic ring and turning over the end face, which is not polished, of the magnetic ring to the upper end; the arrangement of the second polishing mechanism can polish the end faces of the magnetic ring which are not polished, so that the two end faces of the magnetic ring can be thoroughly polished without manual polishing, and labor force is saved. In addition, the whole processes of feeding, chamfering and polishing of one end face of the magnetic ring, overturning of the magnetic ring, chamfering and polishing of the other end face of the magnetic ring and discharging are automatically controlled, labor is saved, production cost is reduced, automatic processing continuity is higher, and production consistency of the magnetic ring is improved. Wherein, first grinding machanism and second grinding machanism all include chamfer head subassembly and release subassembly, and spindle motor can drive the unit head and rotate in the chamfer head subassembly to drive the chamfer dish through the unit head and rotate, be equipped with two chamfer cutter installation pieces on the chamfer dish, through assemble the chamfer sword on the chamfer cutter installation piece, rely on the rotation of chamfer sword to realize polishing the magnetic ring, its advantage lies in: the chamfer cutter installation piece on each chamfer dish has two, can carry out the chamfer to the inner ring and the outer loop of a magnetic ring terminal surface simultaneously and polish, compare in traditional mode through the emery wheel can only carry out the chamfer to the outer loop of magnetic ring and polish or utilize the manual work to carry out the chamfer to the magnetic ring and polish, make very big innovation breakthrough undoubtedly, can realize thoroughly polishing of a terminal surface of magnetic ring under the rotation of chamfer cutter, efficiency is higher. In addition, compared with a mode of simultaneously chamfering and polishing two ends of the magnetic ring, chamfering and polishing are more precise, and the problem that when chamfering and polishing are simultaneously performed on two ends of the magnetic ring, grinding wheels at two ends of the magnetic ring push each other to possibly cause the position deviation of the magnetic ring, so that the polishing of two ends of the magnetic ring is asymmetric to influence the quality of the magnetic ring, and even to influence the yield of the magnetic ring is avoided. In addition, the positions of the two chamfering tool mounting blocks can be fixed through screws, the rotating ranges of the two chamfering tool mounting blocks are constant values, chamfering grinding precision is high, in addition, the rotation of the two chamfering tool mounting blocks is not interfered with each other, chamfering grinding can be carried out respectively, and the reliability of respective one-way lines is higher. In addition, in consideration of the difference of the sizes and specifications of the magnetic rings, through the process of long-term exploration and research, through holes are formed in the two chamfering tool mounting blocks, transverse holes are formed in the positions, corresponding to the through holes, of the chamfering disc, the positions of the two chamfering tool mounting blocks are changed by moving the chamfering tool mounting blocks and corresponding to the positions of the transverse holes, the positions of the chamfering tool mounting blocks are reasonably changed according to the size of the magnetic ring needing chamfering and polishing, and therefore the magnetic rings are adaptive to different sizes, the dynamic adaptive effect is achieved, the universality is strong, the magnetic rings can be immediately put into a production line, and the structure is reasonable and extremely creative. In addition, the height of the section of each limiting block is lower than that of the magnetic ring, so that the condition that the chamfering tool on the chamfering tool mounting block touches the chamfer of the magnetic ring when the chamfering tool is used for polishing the chamfer of the magnetic ring can be avoided, and the chamfering tool is damaged. The magnetic ring can be limited, and the chamfering tool is protected. In addition, the blanking mechanism comprises a discharging rail and a discharging frame, the discharging rail is arranged and used for guiding the magnetic ring after chamfering and polishing to be conveyed to the discharging frame, the upper discharging end is higher than the lower discharging end, an inclined plane is formed to provide downward acting force for the magnetic ring, and the magnetic ring is guided better; the two sides of the discharging rail are provided with the discharging limiting baffle plates, so that the situation that the magnetic ring is deviated on the discharging rail and falls to the ground can be avoided. In addition, considering that a lot of dust is bound to the outer surface of the magnetic ring when the magnetic ring is chamfered and polished, and the dust is easily dispersed to the ground or dispersed to the air when the magnetic ring is discharged and collected, so that the environmental sanitation is affected, the dust collection device is provided with the dust collection box on one side of the discharge rail, and the dust collection fan is arranged in the dust collection box, so that the dust on the surface of the magnetic ring or dispersed on the discharge rail can be absorbed into the dust collection box, and the cleanness of the discharge rail and the magnetic ring is kept. In addition, the discharging frame is provided with a discharging belt for conveying magnetic rings, and laser sensors for counting the number of the magnetic rings, so that workers can count the number of the magnetic rings which are chamfered and polished conveniently, the defect that manual counting is prone to error is overcome, meanwhile, counting links of the workers can be reduced, the working efficiency of the workers is improved, and full-automatic production is achieved. The quantity of laser sensor is 2 and mutual independence, can independently detect the magnetic ring to avoid one of them laser sensor to break down the back, can't count magnetic ring quantity, and through 2 laser sensor, can contrast each other, in order to improve the rate of accuracy of statistical result, the quantity of more accurate definite magnetic ring. Further setting the following steps: each chamfering dish all cover and be equipped with the dust cover, the dust cover seted up feed inlet and discharge gate, feed inlet department articulated be provided with the feeding dust-retaining door, discharge gate department articulated be provided with ejection of compact dust-retaining door, work platform correspond the below of chamfering dish and seted up a plurality of dust exhaust holes.
Through adopting above-mentioned technical scheme, the setting of dust cover plays dustproof effect, when avoiding chamfer cutter installation piece installation chamfer sword on the chamfer dish and carrying out the chamfer to the magnetic ring and polish, the dust diffusion of production influences sanitation to the external world. The arrangement of the feeding port and the discharging port facilitates the magnetic ring to enter the dust cover for chamfer polishing and leave after chamfer polishing is finished, and meanwhile, in order to avoid dust generated by chamfer polishing from diffusing out of the feeding port and the discharging port, the feeding dust blocking door and the discharging dust blocking door are respectively hinged at the feeding port and the discharging port. In addition, a plurality of dust exhaust holes are formed in the lower portion, corresponding to the chamfering disc, of the working platform, dust generated by chamfering and polishing of the magnetic ring is prevented from being accumulated continuously and is easy to diffuse to the outside, and even the normal chamfering and polishing operation can be influenced due to excessive dust.
Further setting the following steps: the feeding mechanism comprises a feeding frame and a conveying belt located on the feeding frame, one end of the conveying belt in the conveying direction is connected with the first grinding mechanism through a first detection table, a first air cylinder, a second air cylinder, a distance measurement sensor supporting block, a gap adjusting block and an upper station material blocking block are arranged on the first detection table, the side end of the distance measurement sensor supporting block is arranged towards the conveying belt, the distance measurement sensor is arranged on the distance measurement sensor supporting block and used for detecting the distance of a magnetic ring, when the distance value detected by the distance measurement sensor is smaller than or equal to a set value, the first air cylinder pushes the magnetic ring to be abutted to the upper station material blocking block, and the second air cylinder pushes the magnetic ring to the first grinding mechanism.
Through adopting above-mentioned technical scheme, conveyor belt is used for the stable magnetic ring of treating polishing of carrying that lasts, detects the setting of bench distance measuring sensor for detect the position of magnetic ring, because the interval of the last adjacent magnetic ring of conveyor belt all has some disparity, can't rely on fixed time interval to control the action of first cylinder and second cylinder, so need set up distance measuring sensor, detect the position of corresponding magnetic ring. Specifically, the distance measuring sensor is arranged on a supporting block of the distance measuring sensor and detects the relative distance between the distance measuring sensor and the magnetic ring, when the magnetic ring leaves the conveying belt, one end of the magnetic ring can continuously slide under the action of inertia, if the distance from the magnetic ring to the supporting block of the distance measuring sensor is equal to or smaller than a set value, the distance measuring sensor feeds back a signal and controls the first air cylinder to push the magnetic ring to move, and because the speed of the first air cylinder is a fixed value, the time for the first air cylinder to push the magnetic ring to the material blocking block of the upper station is also a fixed value, the second air cylinder triggers on time after the first air cylinder triggers, and the magnetic ring at the material blocking block of the upper. The advantages are that: the motion processing of the magnetic rings is continuous, each magnetic ring is processed independently through the detection table, the process fault problem caused by position difference of the magnetic rings at the positions on the conveying belt is avoided, the dynamic processing capacity is higher, even if the intervals of the adjacent magnetic rings on the conveying belt are different, planning and integration can be carried out on the detection table, the intervals among the magnetic rings are the same, and the subsequent chamfering polishing operation is facilitated. The step that workers need to accurately place the magnetic rings to enable the distances between the adjacent magnetic rings to be the same is avoided through the detection table, labor force is saved, and the detection table is more convenient.
Further setting the following steps: tilting mechanism include first motor, transfer line, turnover table and anticreep baffle, first motor locate work platform on, output fixed connection, the other end of transfer line one end and first motor pass the axle center of turnover table and rather than fixed connection, the turnover table open and be equipped with a plurality of equidistance and supply the recess that the magnetic ring placed, the anticreep baffle set up and seal corresponding recess along the periphery of turnover table rotation direction, first grinding machanism and second grinding machanism be located the relative both sides of turnover table along its rotation direction respectively.
By adopting the technical scheme, the turnover mechanism is arranged for turning over the magnetic ring and turning over an end face, which is not polished, of the magnetic ring to the upper end; the first motor can drive the turnover disc to rotate, the groove is used for placing the magnetic ring, and the anti-falling baffle plate can prevent the magnetic ring from falling out in the rotating process of the turnover disc, so that the continuity of the working procedures is ensured; in addition, the first polishing mechanism and the second polishing mechanism are respectively positioned at two opposite sides of the turnover disc along the rotation direction, so that the magnetic ring pushed out from the first polishing mechanism can enter one side of the turnover disc and be separated from the other side of the turnover disc, when the magnetic ring is separated from the turnover disc, the magnetic ring is turned over, the upper end face of the magnetic ring which is subjected to chamfering polishing by the first polishing mechanism is turned over to the lower end face, and the lower end face of the magnetic ring which is not subjected to chamfering polishing is turned over to the upper end face, so that the magnetic ring is turned over. The advantages are that: novel structure is simple and easy, and the purpose of reaching the upset with the magnetic ring that can be fine, make full use of turns over the rotation process of carousel, and combine together its upset with the magnetic ring, have very big creativity, and according to the slew rate of first motor drive turns over the carousel, the magnetic ring that can fine cooperation first grinding machanism released overturns, compare in directly utilizing hand claw or other parts to overturn the magnetic ring, undoubtedly more laborsaving, and easy to carry out, still have not fragile advantage in addition, because turn over the carousel only need rotate can, there is not other complicated operating load to make longe-lived less, even fault maintenance also very simple and convenient appears, can reduce the cost of maintenance in later stage. In addition, the inner wall of the groove can be made of flexible materials to avoid collision of the magnetic ring, so that the magnetic ring can be further protected, and the yield is improved.
Further setting the following steps: the first polishing mechanism is provided with a first discharging groove which inclines downwards, the first discharging groove is located at the upper end of the turnover plate, the second polishing mechanism is connected with a second detection platform, the second detection platform is provided with a second discharging groove which inclines upwards, the second discharging groove is located at the lower end of the turnover plate, and gaps are formed at positions of the anti-falling baffle corresponding to the first discharging groove and the second discharging groove respectively.
By adopting the technical scheme, the first discharging groove and the second discharging groove are arranged, and the first discharging groove and the second discharging groove are provided with the inclined planes, so that the magnetic ring can be guided, and the phenomenon that the magnetic ring is blocked and stops moving due to friction force in the moving process is avoided, and the magnetic ring cannot normally operate. Meanwhile, the first discharging groove is located at the upper end of the turnover disc, the second discharging groove is located at the lower end of the turnover disc, the self gravity of the magnetic ring is utilized, the magnetic ring in the first discharging groove can conveniently fall to the turnover disc, meanwhile, the magnetic ring can conveniently fall to the second discharging groove from the turnover disc, and the structure is reasonable and reliable.
Further setting the following steps: the working platform is fixedly provided with a dust collecting funnel below the turnover disc, and the base is provided with a dust collecting box communicated with the dust collecting funnel.
Through adopting above-mentioned technical scheme, connect the setting of dirt funnel for receive the dust that drops from the upset dish, because the magnetic ring is polished the back through the chamfer of first grinding machanism, the dust can be attached to all over, drops to the upset dish and at the rotation in-process of upset dish when the magnetic ring, and the dust on the magnetic ring body can not drop gradually, influences sanitation. Therefore, the dust receiving hopper is arranged to receive dust falling from the turnover disc, and the working platform is kept clean. In addition, the base is provided with the dust collection box communicated with the dust collection funnel, collected dust is convenient to process, workers can take out the dust collection box to process, and the phenomenon that the dust in the dust collection cavity is not easy to process and is accumulated is avoided.
Further setting the following steps: the second detection table is provided with a third cylinder, a second conveying belt, a lower station baffle and a proximity sensor, one end of the second conveying belt is connected with a second blanking groove, the lower station baffle is located at the other end of the second conveying belt, the proximity sensor is located on the lower station baffle, and the proximity sensor is close to the action of a proximity sensing area of the proximity sensor based on a sensing magnetic ring and generates a signal to control the third cylinder to push the magnetic ring to the second polishing mechanism.
Through adopting above-mentioned technical scheme, the second detects the setting of platform, a position for detecting the magnetic ring, mainly detect through proximity sensor, when the magnetic ring in the second silo department under the second remove through second conveyor belt and when being close proximity sensor, proximity sensor senses the magnetic ring and produces the signal and pushes away the magnetic ring to second grinding machanism with the drive third drive, the setting of lower station baffle, a setting for installing proximity sensor, also play limiting displacement simultaneously, when avoiding proximity sensor to damage, the magnetic ring directly drops to ground from second conveyor belt. Its advantage lies in, whether can detect the magnetic ring through proximity sensor and be close proximity sensor to push away the magnetic ring to second grinding machanism by the third cylinder, realized automated processing, need not the manual work and control the triggering time of third cylinder, simple structure just has stability.
Further setting the following steps: each dust cover all set up the observation area that adopts transparent material.
Through adopting above-mentioned technical scheme, the setting in observation zone, the workman of being convenient for observes the interior chamfer dish of dust cover and to the chamfer operating mode of polishing of magnetic ring, and the workman can in time discover through the observation zone when the chamfer dish breaks down, provides the workman and in time discovers the fault factor that the system can't detect through observing, for example the chamfer cutter installation piece appears shaking, installs the not hard up scheduling problem of chamfer sword on the chamfer cutter installation piece, and is more humanized, the workman's of being convenient for preliminary overhaul.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment;
FIG. 2 is a schematic structural diagram of a feeding mechanism in the embodiment;
FIG. 3 is a schematic partial structural view of a feeding mechanism, a first detection table and a first polishing mechanism in the embodiment;
FIG. 4 is a schematic structural diagram of a first polishing mechanism, a turnover mechanism and a second inspection table mounted on a machine base in the embodiment;
FIG. 5 is a schematic structural diagram of a second inspection stage and a second polishing mechanism in the embodiment;
FIG. 6 is a schematic view of a portion of a second inspection station and a second polishing mechanism according to an embodiment;
FIG. 7 is an enlarged view of portion A of FIG. 6;
FIG. 8 is a schematic structural diagram of a chamfer disc in an embodiment;
fig. 9 is a schematic structural view of the blanking mechanism in the embodiment.
In the figure: 1. a machine base; 2. a working platform; 3. a feeding mechanism; 4. a first grinding mechanism; 5. a turnover mechanism; 6. a second grinding mechanism; 7. a blanking mechanism; 8. a first detection table; 9. a second detection table; 11. a dust collecting funnel; 12. a dust collection box; 31. a feeding frame; 32. a conveyor belt; 40. a first discharging groove; 51. a first motor; 52. a transmission rod; 53. turning over the turntable; 54. an anti-drop baffle plate; 55. a groove; 60. a dust cover; 601. a feed inlet; 602. a discharge port; 603. a feeding dust-blocking door; 604. a discharge dust-blocking door; 605. an observation area; 606. a dust exhaust hole; 61. a spindle motor; 62. a spindle support; 63. a power head; 64. a chamfering plate; 640. a mounting cavity; 641. a transverse plate; 642. a transverse hole; 643. a screw; 65. a chamfering tool mounting block; 66. pushing out the cylinder; 67. pushing out the block; 68. a limiting block; 81. a first cylinder; 82. a second cylinder; 83. a ranging sensor; 84. a distance measuring sensor supporting block; 85. a gap adjusting block; 86. a material blocking block at an upper station; 90. a second discharging groove; 91. a third cylinder; 92. a second conveyor belt; 93. a lower station baffle; 94. a proximity sensor; 910. a third limiting block; 71. discharging the material rail; 7101. an upper discharge end; 7102. a lower discharge end; 711. a discharge limit baffle; 7110. a dust-collecting through hole; 712. a dust collection box; 713. a dust collection window; 72. a discharging frame; 721. a discharge belt; 722. a laser sensor; 723. the motor is driven.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, a full-automatic magnetic ring chamfer polishing device capable of removing dust from a magnetic ring comprises a base 1, a feeding mechanism 3, a first polishing mechanism 4, a turnover mechanism 5, a second polishing mechanism 6 and a discharging mechanism 7 in sequence. The machine base 1 is used as a bearing structure and comprises a working platform 2, and the working platform 2 is provided with a feeding end and a discharging end; the feeding mechanism 3 is arranged at the feeding end of the working platform 2 and is used for continuously conveying the magnetic ring to be polished; the first polishing mechanism 4 is arranged above the working platform 2, is fixedly connected with the feeding mechanism 3, and is used for continuously receiving the magnetic ring conveyed by the feeding mechanism 3 and simultaneously polishing the inner ring and the outer ring of one end face of the magnetic ring; the turnover mechanism 5 is arranged above the working platform 2, is fixedly connected with the first grinding mechanism 4, and is used for continuously receiving the magnetic ring conveyed by the first grinding mechanism 4 and turning over the magnetic ring; the second polishing mechanism 6 is arranged above the working platform 2, is fixedly connected with the turnover mechanism 5, is used for continuously receiving the magnetic ring turned over by the turnover mechanism 5, and simultaneously polishes the inner ring and the outer ring of the non-polished end face of the magnetic ring; and the blanking mechanism 7 is arranged at the blanking end of the working platform 2, is fixedly connected with the second polishing mechanism 6, and is used for continuously receiving the polished magnetic rings conveyed by the second polishing mechanism 6.
Referring to fig. 2, the feeding mechanism 3 includes a feeding frame 31 and a conveying belt 32 located on the feeding frame 31, the feeding frame 31 plays a role of fixing and supporting the conveying belt 32, the conveying belt 32 can transport magnetic rings, and the conveying belt 32 is prior art and will not be described again.
Referring to fig. 3, a first detection table 8 is fixedly connected to one end of the conveying belt 32 in the feeding mechanism 3 along the conveying direction, and is fixedly connected to the first polishing mechanism 4 through the first detection table 8, a first cylinder 81, a second cylinder 82, a distance measurement sensor 83, a distance measurement sensor support block 84, a gap adjustment block 85 and an upper station material blocking block 86 are arranged on the first detection table 8, a longer side end of the distance measurement sensor support block 84 is arranged toward the conveying belt 32, and the distance measurement sensor 83 is fixedly arranged on the distance measurement sensor support block 84 and is used for detecting a relative distance between the distance measurement sensor and a magnetic ring. After the magnetic ring is separated from the conveying belt 32, the magnetic ring continuously slides towards the distance measuring sensor 83 for a distance due to inertia, when the distance value detected by the distance measuring sensor 83 is smaller than or equal to a set value, the set value can be set according to the size specification of the magnetic ring, at the moment, the first air cylinder 81 pushes the magnetic ring to abut against the material blocking block 86 of the upper station, and because the pushing speed of the air cylinder is a fixed value, the triggering time of the first air cylinder 81 is designed, the second air cylinder 82 is triggered after a certain time, the time value can also be set according to the size specification of the magnetic ring, and technicians can obtain the time value through tests. In addition, the second cylinder 82 pushes the magnetic ring to the first polishing mechanism 4, and the first polishing mechanism 4 performs the first chamfering polishing on the magnetic ring. The distance measuring sensor 83 in this embodiment can adopt laser distance measuring or ultrasonic distance measuring, and are the existing technical means, and the personnel in the field can operate, and the distance measuring sensor 83, the first cylinder 81 and the second cylinder 82 are all controlled by the PLC, and the personnel in the field can normally master.
Referring to fig. 4, the turnover mechanism 5 includes a first motor 51, a transmission rod 52, a turnover disk 53 and an anti-drop baffle 54, the first motor 51 is fixedly disposed on the working platform 2, one end of the transmission rod 52 is fixedly connected to an output end of the first motor 51, and the other end of the transmission rod 52 passes through an axis of the turnover disk 53 and is fixedly connected thereto, when the first motor 51 works, the transmission rod 52 is driven to synchronously rotate, so as to drive the turnover disk 53 to rotate, the turnover disk 53 is provided with a plurality of grooves 55 which are equidistant and are used for placing magnetic rings, the anti-drop baffle 54 is disposed along an outer periphery of a rotation direction of the turnover disk 53 and seals the corresponding grooves 55, and the first polishing mechanism 4 and the second polishing mechanism 6 are respectively disposed on two opposite sides of the turnover disk 53. The inner wall of the groove 55 can be made of flexible materials to avoid collision of the magnetic ring, so that the magnetic ring can be further protected, and the yield is improved.
Further, the first polishing mechanism 4 is provided with a first downward-inclined discharging groove 40, the first discharging groove 40 is located at the upper end of the turnover disc 53, the second polishing mechanism 6 is connected with a second detection table 9, the second detection table 9 is provided with a second upward-inclined discharging groove 90, the second discharging groove 90 is located at the lower end of the turnover disc 53, and gaps are arranged at positions of the anti-falling baffle 54 corresponding to the first discharging groove 40 and the second discharging groove 90 respectively. After the first polishing mechanism 4 performs chamfering polishing on the magnetic ring, the first discharging groove 40 enters the groove 55 of the turnover disc 53 and falls out of the second discharging groove 90 under the rotation of the turnover disc 53, and the magnetic ring can be prevented from falling off in the process of rotation due to the sealing of the anti-falling baffle 54.
In addition, the working platform 2 is fixedly provided with a dust receiving funnel 11 below the turnover disc 53, the base 1 is provided with a dust box 12 communicated with the dust receiving funnel 11, and dust collected by the dust receiving funnel 11 can be conveniently cleaned through the dust box 12 to keep clean.
Referring to fig. 5, a third cylinder 91, a second conveyor belt 92, a lower station baffle 93 and a proximity sensor 94 are arranged on the second detection table 9, one end of the second conveyor belt 92 is connected with the second blanking slot 90, the other end of the second conveyor belt 92 is connected with the lower station baffle 93, the second conveyor belt 92 can convey the magnetic ring falling on the second blanking slot 90 to the lower station baffle 93, the proximity sensor 94 is located on the lower station baffle 93, and the proximity sensor 94 controls the third cylinder 91 to push the magnetic ring located on the lower station baffle 93 to the second polishing mechanism 6 based on the action of sensing the magnetic ring approaching the proximity sensing area of the proximity sensor 94. The proximity sensor 94 and the third cylinder 91 are both connected to the PLC, the proximity sensor 94 senses the position of the magnetic ring and sends a signal to the PLC, and the PLC receives the signal and controls the third cylinder 91 to operate, which is a technique that can be understood and implemented by those skilled in the art.
In addition, the same dust cover 60 is covered outside both the first polishing mechanism 4 and the second polishing mechanism 6, in this embodiment, the structure of the dust cover 60 is described by fig. 5, the dust cover 60 is provided with a feeding hole 601 and a discharging hole 602, the feeding hole 601 is hinged to a feeding dust-blocking door 603, the discharging hole 602 is hinged to a discharging dust-blocking door 604, and a plurality of dust-discharging holes 606 are formed below the working platform 2 corresponding to the chamfering plate 64 (refer to fig. 7). The dust cover 60 is arranged for preventing dust generated by the polishing magnetic ring from diffusing to the outside, and collecting the dust through the dust exhaust hole 606 to prevent the dust from accumulating. In addition, each dust cover 60 is provided with an observation area 605 made of a transparent material.
Referring to fig. 6 and 7, the first polishing mechanism 4 and the second polishing mechanism 6 have the same structure, after the first polishing mechanism 4 polishes one end face of the magnetic ring, the magnetic ring is turned over by the turning mechanism 5, and then the other end face of the magnetic ring is polished by the second polishing mechanism 6, and the magnetic ring can be completely polished by matching the first polishing mechanism 4 and the second polishing mechanism 6. The first grinding mechanism 4 and the second grinding mechanism 6 have the same structure, and each of the first grinding mechanism and the second grinding mechanism includes a chamfering head assembly and a pushing assembly, and the structure of the second grinding mechanism 6 is described in this embodiment.
The chamfering head assembly comprises a spindle motor 61, a spindle support 62, a power head 63 and a chamfering disc 64, wherein the spindle support 62 is installed on the working platform 2. The spindle support 62 is provided with a fixing clamping seat for mounting a spindle motor 61, the output end of the spindle motor 61 is linked with a power head 63, the power head 63 is fixedly connected with a chamfering disc 64, a mounting cavity 640 is formed in one end, facing the working platform 2, of the chamfering disc 64, two chamfering tool mounting blocks 65 are arranged in the mounting cavity 640, chamfering grinding is carried out on a magnetic ring by mounting chamfering tools on the chamfering tool mounting blocks 65, the spindle motor 61 can drive the chamfering disc 64 to rotate and further drive the chamfering tool mounting blocks 65 and the chamfering tools to rotate, the number of the chamfering tool mounting blocks 65 is two, chamfering grinding can be simultaneously carried out on an inner ring and an outer ring of the magnetic ring, chamfering grinding is more thorough, one end face of the magnetic ring is thoroughly ground, after the magnetic ring is turned over through a turning mechanism 5, the other end face of the magnetic ring is thoroughly ground, and chamfering grinding. The pushing-out assembly comprises a pushing-out air cylinder 66 and a pushing-out block 67, and the pushing-out air cylinder 66 is fixedly connected with the pushing-out block 67 and drives the pushing-out block 67 to push out the polished magnetic ring in the second polishing mechanism 6. In addition, the first polishing mechanism 4 and the second polishing mechanism 6 are both provided with a limiting block 68, the second cylinder 82 is provided with a second limiting block, and the third cylinder 91 is provided with a third limiting block 910. This example describes through the cooperation to stopper 68 and third stopper 910, and when proximity sensor 94 detected that the magnetic ring was close, control third cylinder 91 promoted in magnetic ring to the second grinding machanism 6 to with stopper 68 looks butt, third cylinder 91 did not withdraw, carries out spacing through stopper 68 and the cooperation of third stopper 910 to the magnetic ring. At this moment, the chamfering disc 64 performs chamfering and polishing on the magnetic ring, after the chamfering and polishing is completed, the third cylinder 91 is retracted, the push-out cylinder 66 and the push-out block 67 push out the magnetic ring, and the end face of the push-out block 67 is arc-shaped, so that the magnetic ring is convenient to push out. In addition, the section heights of the limiting block 68 and the third limiting block 910 are lower than that of the magnetic ring, so that the limiting block and the third limiting block are prevented from colliding with the chamfering tool on the chamfering disk 64.
Referring to fig. 8, two opposite transverse plates 641 are formed in the mounting cavity 640 of the chamfering disk 64, the two transverse plates 641 clamp the two chamfering tool mounting blocks 65 to form a damping fit, transverse holes 642 are formed in the two transverse plates 641, through holes are formed in the positions of the two chamfering tool mounting blocks 65 corresponding to the transverse holes 642, and the two chamfering tool mounting blocks 65 are fixed in the mounting cavity 640 in a manner that screws 643 are simultaneously inserted into the transverse holes 642 and the through holes. According to the size of the magnetic ring, the positions of the two chamfering tool mounting blocks 65 can be adjusted to correspond to the positions of the inner ring and the outer ring of the magnetic ring respectively.
Referring to fig. 9, the discharging mechanism includes a discharging rail 71 and a discharging rack 72, an upper discharging end 7101 and a lower discharging end 7102 are respectively disposed at two ends of the discharging rail 71, the discharging rail 71 is disposed in an inclined manner, a cross-sectional height of the upper discharging end 7101 is higher than that of the lower discharging end 7102, the upper discharging end 7101 is connected to an output end of the second polishing mechanism 6, and the lower discharging end 7102 is connected to one side of the discharging rack 72; the two sides of the discharging rail 71 are both fixedly provided with discharging limiting baffles 711, one of the discharging limiting baffles 711 is irregularly distributed with a plurality of dust suction through holes 7110, the outer side of the discharging limiting baffle 711 is fixedly provided with a dust suction box 712, one side of the dust suction box 712 facing the discharging limiting baffle 711 is provided with two dust suction windows 713, the dust suction box 712 is internally provided with dust suction fans corresponding to the dust suction windows 713, the discharging frame 72 is provided with a discharging belt 721, the other side of the discharging frame 72 opposite to the lower discharging end 7102 is fixedly provided with 2 laser sensors 722 for counting the number of magnetic rings, the laser sensors 722 are arranged at intervals, the laser sensors 722 can also adopt infrared sensors and are the existing technical means, and the laser sensors can be normally mastered and operated by people in the field. In addition, each laser sensor 722 is connected with the PLC, is independent of each other, counts the number of the magnetic rings respectively, and the laser sensor 722 has a laser emitting end and a laser receiving end, and if the magnetic rings move to the laser sensor 722, the laser emitted by the laser emitting end is reflected by the magnetic rings and received by the laser receiving end, so as to generate signals and send the signals to the PLC, which counts. Through two laser sensor 722, can contrast each other to improve the exactness of statistical result, the quantity of more accurate definite magnetic ring. The conveyance of the discharge belt 721 is controlled by a drive motor 723, and the drive motor 723 is provided on one side of the discharge frame 72.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (6)
1. The utility model provides a can be to full-automatic magnetic ring chamfer equipment of polishing of magnetic ring dust removal which characterized in that: comprises that
The engine base (1) is used as a bearing structure, the engine base (1) comprises a working platform (2), and the working platform (2) is provided with a feeding end and a discharging end;
the feeding mechanism (3) is arranged at the feeding end of the working platform (2) and is used for continuously conveying the magnetic ring to be polished;
the first polishing mechanism (4) is arranged above the working platform (2), connected with the feeding mechanism (3) and used for continuously receiving the magnetic ring conveyed by the feeding mechanism (3) and simultaneously polishing the inner ring and the outer ring of one end face of the magnetic ring;
the turnover mechanism (5) is arranged above the working platform (2), is connected with the first polishing mechanism (4), and is used for continuously receiving the magnetic ring conveyed by the first polishing mechanism (4) and turning over the magnetic ring;
the second polishing mechanism (6) is arranged above the working platform (2), is connected with the turnover mechanism (5), is used for continuously receiving the magnetic ring turned over by the turnover mechanism (5), and simultaneously polishes the inner ring and the outer ring of one end face of the magnetic ring, which is not polished;
the blanking mechanism (7) is arranged at the blanking end of the working platform (2), is connected with the second polishing mechanism (6) and is used for continuously receiving the polished magnetic rings conveyed by the second polishing mechanism (6); the blanking mechanism (7) comprises a discharging rail (71) and a discharging frame (72), wherein an upper discharging end (7101) and a lower discharging end (7102) are respectively arranged at two ends of the discharging rail (71), the discharging rail (71) is obliquely arranged, the cross section of the upper discharging end (7101) is higher than that of the lower discharging end (7102), the upper discharging end (7101) is connected with the second grinding mechanism (6), and the lower discharging end (7102) is connected with one side of the discharging frame (72);
both sides of the discharge rail (71) are fixedly provided with discharge limiting baffles (711), one discharge limiting baffle (711) is irregularly distributed with a plurality of dust absorption through holes (7110), the outer side of the discharge limiting baffle (711) is fixedly provided with a dust absorption box (712), one side of the dust absorption box (712) facing the discharge limiting baffle (711) is provided with at least two dust absorption windows (713), and a dust absorption fan is fixedly arranged in the dust absorption box (712) corresponding to the position of each dust absorption window (713);
the discharging frame (72) is provided with a discharging belt (721), the other side of the discharging frame (72) opposite to the lower discharging end (7102) is fixedly provided with laser sensors (722) for counting the number of magnetic rings, the number of the laser sensors (722) is 2, the laser sensors (722) are arranged at intervals, and the laser sensors (722) are mutually independent; wherein
The first polishing mechanism (4) and the second polishing mechanism (6) comprise chamfering head assemblies and pushing assemblies, each chamfering head assembly comprises a spindle motor (61), a spindle support (62), a power head (63) and a chamfering disc (64), the spindle support (62) is installed on the working platform (2), the spindle support (62) is provided with a fixed clamping seat for installing the spindle motor (61), the output end of the spindle motor (61) is linked with the power head (63), the power head (63) is fixedly connected with the chamfering disc (64), one end, facing the working platform (2), of the chamfering disc (64) is provided with an installation cavity (640), two chamfering tool installation blocks (65) are arranged in the installation cavity (640), through holes are formed in the two chamfering tool installation blocks (65), and transverse holes (642) are formed in the positions, corresponding to the through holes, of the chamfering disc (64), the two chamfering tool mounting blocks (65) correspond to the positions of the inner ring and the outer ring of the magnetic ring respectively, and the two chamfering tool mounting blocks (65) are fixed in a mounting cavity (640) in a mode that screws (643) are inserted into the transverse holes (642) and the through holes simultaneously; a limiting block (68) for limiting the position of the magnetic ring is fixedly arranged below the chamfering head assembly, and the height of the section of the limiting block (68) is lower than that of the magnetic ring; the push-out assembly is positioned below the chamfering head assembly and comprises a push-out air cylinder (66) and a push-out block (67), the push-out air cylinder (66) is fixedly connected with the push-out block (67) to drive the push-out block (67) to push out the polished magnetic ring positioned in the first polishing mechanism (4) or the second polishing mechanism (6),
each chamfering disc (64) is covered with a dust cover (60), the dust cover (60) is provided with a feed inlet (601) and a discharge outlet (602), the feed inlet (601) is hinged with a feed dust-blocking door (603), the discharge outlet (602) is hinged with a discharge dust-blocking door (604), the working platform (2) is provided with a plurality of dust-discharging holes (606) corresponding to the lower part of the chamfering disc (64),
the feeding mechanism (3) comprises a feeding frame (31) and a conveying belt (32) located on the feeding frame (31), one end of the conveying belt (32) in the conveying direction is connected with the first grinding mechanism (4) through a first detection table (8), a first air cylinder (81), a second air cylinder (82), a distance measurement sensor (83), a distance measurement sensor supporting block (84), a gap adjusting block (85) and an upper station material blocking block (86) are arranged on the first detection table (8), the side end of the distance measurement sensor supporting block (84) faces the conveying belt (32), the distance measurement sensor (83) is arranged on the distance measurement sensor supporting block (84) and is used for detecting the distance of the magnetic ring, when the distance value detected by the distance measurement sensor (83) is smaller than or equal to a set value, the first air cylinder (81) pushes the magnetic ring to abut against the upper station material blocking block (86), and the second cylinder (82) pushes the magnetic ring to the first grinding mechanism (4).
2. The full-automatic magnetic ring chamfer grinding equipment capable of removing dust from a magnetic ring as claimed in claim 1, wherein: tilting mechanism (5) include first motor (51), transfer line (52), turnover disc (53) and anticreep baffle (54), work platform (2) be located in first motor (51), output fixed connection, the other end of transfer line (52) one end and first motor (51) pass the axle center of turnover disc (53) and rather than fixed connection, turnover disc (53) set up recess (55) that a plurality of equidistances and confession magnetic ring were placed, anticreep baffle (54) set up and seal corresponding recess (55) along the periphery of turnover disc (53) rotation direction, first grinding machanism (4) and second grinding machanism (6) be located respectively turnover disc (53) along its rotation direction relative both sides.
3. The full-automatic magnetic ring chamfer grinding equipment capable of removing dust from a magnetic ring as claimed in claim 2, wherein: first grinding machanism (4) be equipped with first silo (40) of downward sloping, this first silo (40) are located the upper end of turnover dish (53), second grinding machanism (6) be connected with the second and detect platform (9), the second detect platform (9) be equipped with silo (90) under the second of tilt up, silo (90) are located the lower extreme of turnover dish (53) under this second, anticreep baffle (54) correspond silo (40) and second respectively and be equipped with the clearance under the position of silo (90).
4. The full-automatic magnetic ring chamfer grinding equipment capable of removing dust from a magnetic ring as claimed in claim 2, wherein: the dust collecting hopper (11) is fixedly arranged below the turnover disc (53) of the working platform (2), and the base (1) is provided with a dust collecting box (12) communicated with the dust collecting hopper (11).
5. The full-automatic magnetic ring chamfer grinding device capable of removing dust from a magnetic ring as claimed in claim 3, wherein: the second detect that be equipped with third cylinder (91), second conveyor belt (92), down station baffle (93) and proximity sensor (94) on platform (9), the one end of second conveyor belt (92) link to each other with second unloading groove (90), down station baffle (93) be located second conveyor belt (92) other end, proximity sensor (94) be located down station baffle (93), proximity sensor (94) be close the action of this proximity sensor (94) on the basis of the response magnetic ring to produce signal control third cylinder (91) and in order to push away the magnetic ring to second grinding machanism (6).
6. The full-automatic magnetic ring chamfer grinding equipment capable of removing dust from a magnetic ring as claimed in claim 1, wherein: each dust cover (60) is provided with an observation area (605) made of transparent material.
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| CN201811085327.8A CN109304650B (en) | 2018-09-18 | 2018-09-18 | Full-automatic magnetic ring chamfering and polishing equipment capable of removing dust from magnetic ring |
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| CN201811085327.8A CN109304650B (en) | 2018-09-18 | 2018-09-18 | Full-automatic magnetic ring chamfering and polishing equipment capable of removing dust from magnetic ring |
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| CN110548933A (en) * | 2019-09-23 | 2019-12-10 | 横店集团东磁股份有限公司 | Automatic equipment suitable for chamfering front and back surfaces of circular workpiece and implementation method thereof |
| CN111360628B (en) * | 2019-11-19 | 2022-05-20 | 横店集团东磁股份有限公司 | Permanent magnetic ferrite double-end chamfer grinding device |
| CN112259353B (en) * | 2020-11-02 | 2022-12-20 | 山东斯迈格雷电气技术有限公司 | Oil tank processing technology of oil-immersed transformer |
| CN112908670B (en) * | 2021-01-13 | 2022-10-11 | 江西艾科控股有限公司 | Full-automatic positioning, chamfering, detecting and classifying system and method for magnetic powder core |
| CN114211344B (en) * | 2021-12-22 | 2022-10-25 | 深圳市东方熊磁电制品有限公司 | Supplementary processing equipment with adjustable neodymium iron boron magnetism body's high accuracy |
| CN114473752B (en) * | 2022-02-18 | 2022-12-16 | 安徽晶鸿电子科技有限公司 | Rotary type has grinding device for magnetic ring production of cooling effect |
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| EP1935564B1 (en) * | 2006-12-21 | 2011-11-23 | Crevoisier SA | Finishing machine |
| CN204035616U (en) * | 2014-09-01 | 2014-12-24 | 重庆理工大学 | Full automatic piston ring inside and outside circle beveler |
| CN104608022B (en) * | 2015-02-05 | 2016-08-24 | 四川京都龙泰科技有限公司 | A kind of efficient four station magnetic shoe chamfering grinders |
| CN105058187A (en) * | 2015-08-03 | 2015-11-18 | 湖州乐通电子厂 | Magnetic ring chamfering device |
| CN105921818B (en) * | 2016-06-13 | 2018-09-11 | 日照亿鑫电子材料有限公司 | A kind of magnetic core beveler applied to toroidal core |
| CN206484100U (en) * | 2016-12-22 | 2017-09-12 | 东莞市奥尚特电子科技有限公司 | Automated intelligent point board device |
| CN206939781U (en) * | 2017-05-02 | 2018-01-30 | 浙江通达磁业有限公司 | A kind of magnetic core flash removed and packaging line |
| CN207043676U (en) * | 2017-07-27 | 2018-02-27 | 慈溪市佳晶电子有限公司 | A kind of automatic material blanking mechanism |
| CN107671635B (en) * | 2017-09-28 | 2023-09-12 | 江苏指南针自动化科技有限公司 | Full-automatic silicon ingot chamfering equipment |
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