CN204509130U - Enamel robot automatic glaze spraying multi cycle line - Google Patents
Enamel robot automatic glaze spraying multi cycle line Download PDFInfo
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- CN204509130U CN204509130U CN201520223398.5U CN201520223398U CN204509130U CN 204509130 U CN204509130 U CN 204509130U CN 201520223398 U CN201520223398 U CN 201520223398U CN 204509130 U CN204509130 U CN 204509130U
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Abstract
Enamel robot automatic glaze spraying multi cycle line; The circular route comprising two and above circulating type and the feeding unit material, spray unit and the blanking unit that set gradually along described circular route, described feeding unit material and described blanking unit are for being disposed adjacent, workpiece enters described circular route by described feeding unit material, completes discharging after rounding through described blanking unit; Described spray unit comprises multiple stage glaze spraying robot, and when described in last consignment of, workpiece arrives described spray unit, workpiece described in next batch is placed into described circular route by described feeding unit material; Described glaze spraying robot is arranged between two described circular routes, for the described spray unit of two circular routes.Because feeding unit material and described blanking unit are for being disposed adjacent, only needing same workman in close station loading and unloading, saving human cost on the one hand, increasing work efficiency.
Description
Technical field
The utility model relates to robot glaze spraying apparatus field, particularly a kind of enamel robot automatic glaze spraying multi cycle line.
Background technology
In ceramic products field, replace traditional artificial glaze spraying with robot glaze spraying, be a kind of revolutionary reform, workman works long hours under again noting be used in the severe environment of glaze spraying.And line is produced for robot glaze spraying, existing technology is respectively standing posture work and straight line formula conveyer line mode, front one due to the enamel glaze spraying time shorter, the progress of slow system works can be dragged when obviously carrying by the scheme of standing posture, and the load mode of orthoscopic needs two workmans loading and unloading respectively at two, if blanking place simultaneously can not take system in time away need to stop wait.
Summary of the invention
For the problems referred to above, the purpose of this utility model is to propose a kind of enamel robot automatic glaze spraying multi cycle line.
For reaching this object, the utility model by the following technical solutions:
Enamel robot automatic glaze spraying multi cycle line; The circular route comprising two and above circulating type and the feeding unit material, spray unit and the blanking unit that set gradually along described circular route, described feeding unit material and described blanking unit are for being disposed adjacent, workpiece enters described circular route by described feeding unit material, completes discharging after rounding through described blanking unit;
Described spray unit comprises multiple stage glaze spraying robot, and when described in last consignment of, workpiece arrives described spray unit, workpiece described in next batch is placed into described circular route by described feeding unit material; Described glaze spraying robot is arranged between two described circular routes, for the described spray unit of two circular routes.
Workpiece enters described circular route at feeding unit material, when reaching spray unit, by glaze spraying robot, workpiece is sprayed, change traditional hand spray mode, avoid the impact that painting environments produces HUMAN HEALTH, simultaneously by the setting to glaze spraying machine ginseng number, ensure that the qualification rate of product; Workpiece painting terminates rear continuation and is transported to blanking unit by circular route and completes discharging.Because feeding unit material and described blanking unit are for being disposed adjacent, only need same workman in close station loading and unloading, save human cost on the one hand, increase work efficiency, on the other hand, artificially feeding, discharge unit and spray unit can be separated larger distance, the environment of the station residing for workman and spraying thoroughly be kept apart, guarantees the health of workman.
Two and above circular route are set simultaneously, and described glaze spraying robot is arranged between two described circular routes, for adjacent two described circular routes, when a circular route runs, robot can carry out glaze spraying to the workpiece on another circular route, save when circular route runs robot idle time, further increase production efficiency.
Further, described spray unit is divided into front spray unit and rear spray unit, is provided with roll-over unit between described front spray unit and rear spray unit; The inner concave of described front spray unit to described workpiece sprays, and leave exposed outside surface for described roll-over unit clamping with the action completing upset, the outer convex surface of described rear spray unit to described workpiece sprays.
The inner concave of workpiece and the spraying of outer convex surface divide and complete in front spray unit and rear spray unit, and reduce the requirement to equipment on a station, for prior art, feasibility work is higher, reduces cost; The inner concave of described front spray unit to described workpiece sprays, leaving exposed outside surface facilitates described roll-over unit to clamp to overturn, avoid the destruction to sprayed surface quality, after upset terminates, the outer convex surface of described rear spray unit to described workpiece sprays, and namely completes the spraying to whole workpiece.
Further, the cleaning unit that described circular route is cleaned is provided with between described feeding unit material and described blanking unit.
After the workpiece that glaze spraying completes completes blanking by blanking unit, the loop ends of one-period, by cleaning unit to circular route and on accessory adhere to glaze clean, facilitate the use that next circulates.
Further, described circular route is by chain and drive the servo drive motor of described chain rotation to form, and described circular route is two ends, edge is semicircle, the middle endless track type distribution of shapes for straight line.
The circular route of such configuration is installed simple, easy to maintenance.
Further, described feeding unit material, blanking unit, front spray unit, roll-over unit and rear spray unit are arranged on the straight line portion of described endless track type, the arrangement buffer area when two ends of described endless track type are workpiece input and output material.
The two ends of described endless track type are circular arc line, and the speed that workpiece transports at this slightly slows down, and this region are set to arrangement buffer area, and the emergency situations that may occur is transported in strain front flexibly, improves the adaptability of device.
Further, described feeding unit material, blanking unit are arranged on the same side of described circular route, and described front spray unit, roll-over unit and rear spray unit are arranged on opposite side.
Feeding, discharge unit and front spray unit, roll-over unit and rear spray unit are thoroughly kept apart in the mode be parallel to each other, the environment by the station residing for workman and spraying is thoroughly kept apart, and guarantees the health of workman.
Further, described circular route is fixed with " returning " template frame, the pallet be provided with for place work piece is placed in described " returning " template frame; Lifting cylinder and servo rotary cylinder is provided with in the regional extent of described spray unit, described lifting cylinder holds up the work area that described pallet arrives described glaze spraying robot, and described servo rotating machine drives described pallet to rotate with the glaze spraying work adapting to described glaze spraying robot.
Described pallet for place work piece completes glaze spraying work when departing from circular route, and the tolerance range of the point-to-point glaze spraying of glaze spraying robot is higher on the one hand, and efficiency is higher; Avoid on the other hand and too much glaze is adhered to circular route, be then inconvenient to clean.
Chain is driven to make station run certain distance by servo drive motor.First place work piece on the pallet of feeding unit material, the distance that conveyer chain runs two stations arrives a spray room, inner Liang Tai robot carries out glaze spraying to the front of workpiece, cylinder and servomotor is had below station in glaze spraying process, cylinder jack-up pallet, servomotor controls pallet as required and rotates.To rerun after glaze spraying completes the distance of two stations, arrive roll-over unit, manually overturn, now next batch workpiece arrives a spray room, carries out glaze spraying to next batch workpiece simultaneously, the distance of operation two workpiece after upset and front glaze spraying complete, arrive No. two spray rooms, glaze spraying is carried out to workpiece reverse side, in glaze spraying process, has cylinder and servomotor below station, cylinder jack-up pallet, servomotor controls pallet as required and rotates.Next batch workpiece arrives a spray room and roll-over unit at this moment, and after three unit all complete, enter blanking unit, workman takes down the product sprayed from blanking unit, and station runs two stations and enters cleaning unit, cleans pallet and station.Recirculation carries out above-mentioned steps.
The beneficial effects of the utility model: workpiece enters the pallet of described circular route from feeding unit material, complete after spraying through spray unit, workpiece unloads from the blanking unit adjacent with feeding unit material, like this, for relying on the workpiece manually completing handling material, as long as arrange workman between feeding unit material and blanking unit, carry out fallback without the need to workman's two stations, save human cost; Arrange multiple stage glaze spraying robot in described glaze spraying unit, the workpiece on the corresponding pallet of Mei Tai glaze spraying robot carries out glaze spraying; Circular route runs once, can go out multiple product simultaneously, substantially increase working efficiency; Described circular route arranges multiple pallet, and the distribution of multiple pallet is when arriving described roll-over unit according to workpiece described in last consignment of, the requirement that workpiece described in next batch is placed into described circular route by described feeding unit material is arranged, and compact processing rhythm substantially increases efficiency
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of the present utility model.
Wherein: feeding unit material 1, blanking unit 2, front spray unit 31, rear spray unit 32, roll-over unit 4, cleaning unit 5, circular route 6.
Embodiment
The technical solution of the utility model is further illustrated by embodiment below in conjunction with accompanying drawing.
As shown in Figure 1, enamel robot automatic glaze spraying multi cycle line; The circular route 6 comprising two and above circulating type and feeding unit material 1, spray unit and the blanking unit 2 set gradually along described circular route 6, described feeding unit material 1 and described blanking unit 2 are for being disposed adjacent, workpiece enters described circular route 6 by described feeding unit material 1, completes discharging after rounding through described blanking unit 2;
Described spray unit comprises multiple stage glaze spraying robot, and when described in last consignment of, workpiece arrives described spray unit, workpiece described in next batch is placed into described circular route 6 by described feeding unit material 1; Described glaze spraying robot is arranged between two described circular routes, for the described spray unit of two circular routes.
Workpiece enters described circular route 6 at feeding unit material 1, when reaching spray unit, by glaze spraying robot, workpiece is sprayed, change traditional hand spray mode, avoid the impact that painting environments produces HUMAN HEALTH, simultaneously by the setting to glaze spraying machine ginseng number, ensure that the qualification rate of product; Workpiece painting terminates rear continuation and is transported to blanking unit 2 by circular route 6 and completes discharging.Because feeding unit material 1 and described blanking unit 2 are for being disposed adjacent, only need same workman in close station loading and unloading, save human cost on the one hand, increase work efficiency, on the other hand, artificially feeding, discharge unit and spray unit can be separated larger distance, the environment of the station residing for workman and spraying thoroughly be kept apart, guarantees the health of workman.
Two and above circular route 6 are set simultaneously, and described glaze spraying robot is arranged between two described circular routes 6, for adjacent two described circular routes 6, when a circular route runs, robot can carry out glaze spraying to the workpiece on another circular route, save when circular route runs robot idle time, further increase production efficiency.
Described spray unit is divided into front spray unit 31 and rear spray unit 32, is provided with roll-over unit 4 between described front spray unit 31 and rear spray unit 32; The inner concave of described front spray unit 31 to described workpiece sprays, and leave exposed outside surface has clamped upset action for described roll-over unit 4, the outer convex surface of described rear spray unit 32 to described workpiece sprays.
The inner concave of workpiece and the spraying of outer convex surface divide and complete in front spray unit 31 and rear spray unit 32, and reduce the requirement to equipment on a station, for prior art, feasibility work is higher, reduces cost; The inner concave of described front spray unit 31 to described workpiece sprays, leaving exposed outside surface facilitates described roll-over unit 4 to clamp to overturn, avoid the destruction to sprayed surface quality, after upset terminates, the outer convex surface of described rear spray unit 32 to described workpiece sprays, and namely completes the spraying to whole workpiece.
The cleaning unit 5 that described circular route 6 is cleaned is provided with between described feeding unit material 1 and described blanking unit 2.After the workpiece that glaze spraying completes completes blanking by blanking unit 2, the loop ends of one-period, by cleaning unit 5 pairs of circular routes 6 and on accessory adhere to glaze clean, facilitate the use that next circulates.
Described circular route 6 is by chain and drive the servo drive motor of described chain rotation to form, and described circular route is two ends, edge is semicircle, the middle endless track type distribution of shapes for straight line.The circular route 6 of such configuration is installed simply, easy to maintenance.
Described feeding unit material 1, blanking unit 2, front spray unit 31, roll-over unit 4 and rear spray unit 32 are arranged on the straight line portion of described endless track type, the arrangement buffer area when two ends of described endless track type are workpiece input and output material.
The two ends of described endless track type are circular arc line, and the speed that workpiece transports at this slightly slows down, and this region are set to arrangement buffer area, and the emergency situations that may occur is transported in strain front flexibly, improves the adaptability of device.
Described feeding unit material 1, blanking unit 2 are arranged on the same side of described circular route 6, and described front spray unit 31, roll-over unit 4 and rear spray unit 32 are arranged on opposite side.
Feeding, discharge unit and front spray unit 31, roll-over unit 4 and rear spray unit 32 are thoroughly kept apart in the mode be parallel to each other, the environment by the station residing for workman and spraying is thoroughly kept apart, and guarantees the health of workman.
Described circular route 6 is fixed with " returning " template frame, and the pallet be provided with for place work piece is placed in described " returning " template frame; Lifting cylinder and servo rotary cylinder is provided with in the regional extent of described spray unit, described lifting cylinder holds up the work area that described pallet arrives described glaze spraying robot, and described servo rotating machine drives described pallet to rotate with the glaze spraying work adapting to described glaze spraying robot.
Described pallet for place work piece completes glaze spraying work when departing from circular route 6, and the tolerance range of the point-to-point glaze spraying of glaze spraying robot is higher on the one hand, and efficiency is higher; Avoid on the other hand and too much glaze is adhered to circular route 6, be then inconvenient to clean.
In embody rule, this system station is arranged on chain, drives chain to make station run certain distance by servo drive motor.First place work piece on the pallet of feeding unit material, the distance that conveyer chain runs two stations arrives a spray room, inner Liang Tai robot carries out glaze spraying to the front of workpiece, cylinder and servomotor is had below station in glaze spraying process, cylinder jack-up pallet, servomotor controls pallet as required and rotates.To rerun after glaze spraying completes the distance of two stations, arrive roll-over unit, manually overturn, now next batch workpiece arrives a spray room, carries out glaze spraying to next batch workpiece simultaneously, the distance of operation two workpiece after upset and front glaze spraying complete, arrive No. two spray rooms, glaze spraying is carried out to workpiece reverse side, in glaze spraying process, has cylinder and servomotor below station, cylinder jack-up pallet, servomotor controls pallet as required and rotates.Next batch workpiece arrives a spray room and roll-over unit at this moment, and after three unit all complete, enter blanking unit, workman takes down the product sprayed from blanking unit, and station runs two stations and enters cleaning unit, cleans pallet and station.Recirculation carries out above-mentioned steps.
Below know-why of the present utility model is described in conjunction with specific embodiments.These describe just in order to explain principle of the present utility model, and can not be interpreted as the restriction to the utility model protection domain by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other embodiment of the present utility model, and these modes all will fall within protection domain of the present utility model.
Claims (7)
1. enamel robot automatic glaze spraying multi cycle line, it is characterized in that: the circular route comprising two and above circulating type and the feeding unit material, spray unit and the blanking unit that set gradually along described circular route, described feeding unit material and described blanking unit are for being disposed adjacent, workpiece enters described circular route by described feeding unit material, completes discharging after rounding through described blanking unit;
Described spray unit comprises multiple stage glaze spraying robot, and when described in last consignment of, workpiece arrives described spray unit, workpiece described in next batch is placed into described circular route by described feeding unit material; Described glaze spraying robot is arranged between two described circular routes, for the described spray unit of two circular routes.
2. enamel robot according to claim 1 automatic glaze spraying multi cycle line, is characterized in that: described spray unit is divided into front spray unit and rear spray unit, is provided with roll-over unit between described front spray unit and rear spray unit; The inner concave of described front spray unit to described workpiece sprays, and leave exposed outside surface for described roll-over unit clamping with the action completing upset, the outer convex surface of described rear spray unit to described workpiece sprays.
3. enamel robot according to claim 1 automatic glaze spraying multi cycle line, is characterized in that: be provided with the cleaning unit cleaned described circular route between described feeding unit material and described blanking unit.
4. enamel robot according to claim 1 automatic glaze spraying multi cycle line, it is characterized in that: described circular route is by chain and drive the servo drive motor of described chain rotation to form, described circular route is two ends, edge is semicircle, the middle endless track type distribution of shapes for straight line.
5. enamel robot according to claim 4 automatic glaze spraying multi cycle line, it is characterized in that: described feeding unit material, blanking unit, front spray unit, roll-over unit and rear spray unit are arranged on the straight line portion of described endless track type, the arrangement buffer area when two ends of described endless track type are workpiece input and output material.
6. enamel robot according to claim 5 automatic glaze spraying multi cycle line, it is characterized in that: described feeding unit material, blanking unit are arranged on the same side of described circular route, described front spray unit, roll-over unit and rear spray unit are arranged on opposite side.
7. enamel robot according to claim 1 automatic glaze spraying multi cycle line, is characterized in that: described circular route is fixed with " returning " template frame, and the pallet be provided with for place work piece is placed in described " returning " template frame; Lifting cylinder and servo rotary cylinder is provided with in the regional extent of described spray unit, described lifting cylinder holds up the work area that described pallet arrives described glaze spraying robot, and described servo rotating machine drives described pallet to rotate with the glaze spraying work adapting to described glaze spraying robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520223398.5U CN204509130U (en) | 2015-04-14 | 2015-04-14 | Enamel robot automatic glaze spraying multi cycle line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520223398.5U CN204509130U (en) | 2015-04-14 | 2015-04-14 | Enamel robot automatic glaze spraying multi cycle line |
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| Publication Number | Publication Date |
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| CN204509130U true CN204509130U (en) | 2015-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520223398.5U Active CN204509130U (en) | 2015-04-14 | 2015-04-14 | Enamel robot automatic glaze spraying multi cycle line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104803713A (en) * | 2015-04-14 | 2015-07-29 | 佛山市新鹏机器人技术有限公司 | Multi-cycle line for automatic glaze spraying by enameling robots |
| CN109227904A (en) * | 2016-12-30 | 2019-01-18 | 东莞市凯勒帝数控科技有限公司 | A kind of glaze spraying machine for capableing of automatic charging |
-
2015
- 2015-04-14 CN CN201520223398.5U patent/CN204509130U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104803713A (en) * | 2015-04-14 | 2015-07-29 | 佛山市新鹏机器人技术有限公司 | Multi-cycle line for automatic glaze spraying by enameling robots |
| CN109227904A (en) * | 2016-12-30 | 2019-01-18 | 东莞市凯勒帝数控科技有限公司 | A kind of glaze spraying machine for capableing of automatic charging |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 528225 A1 Factory Building, No. 40 Boai Middle Road, Shishan Town, Nanhai District, Foshan City, Guangdong Province (Residence Declaration) Patentee after: Guangdong Huibo Robot Technology Co., Ltd. Address before: 528225 A401-3, Nanhai software science and Technology Park (R & D building A), A401-3, Nanhai District, Guangdong, China Patentee before: Xin Peng Robotics Technology Co., Ltd. of Foshan City |