CN204622297U - The semi-automatic forming production line of a kind of sanitary ceramics - Google Patents

The semi-automatic forming production line of a kind of sanitary ceramics Download PDF

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Publication number
CN204622297U
CN204622297U CN201520341975.0U CN201520341975U CN204622297U CN 204622297 U CN204622297 U CN 204622297U CN 201520341975 U CN201520341975 U CN 201520341975U CN 204622297 U CN204622297 U CN 204622297U
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shaping
pass
conveying mechanism
base line
semi
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CN201520341975.0U
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林孝发
林孝山
李林明
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Jomoo Kitchen and Bath Co Ltd
Jomoo Group Co Ltd
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Jomoo Group Co Ltd
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Abstract

The utility model discloses the semi-automatic forming production line of a kind of sanitary ceramics, the shaping by-pass of this production line and deposit between base line and be provided with transfer platform, shaping by-pass is provided with the first conveying mechanism, transfer platform is provided with second conveyor structure, deposit base line and be provided with the 3rd conveying mechanism, transfer platform is undertaken between shaping by-pass tail end and the front end of depositing base line, the ceramic blank on shaping by-pass is moved to the relevant position of depositing base line by coordinating the first conveying mechanism, second conveyor structure and the 3rd conveying mechanism successively.The utility model need not rely on manpower to carry out lift to move, ceramic blank can be delivered to and deposit the corresponding position of base line, therefrom greatly save manual physical, reduce hand labor intensity, also improve production efficiency after adopting said structure.

Description

The semi-automatic forming production line of a kind of sanitary ceramics
Technical field
The utility model relates to a kind of sanitary ceramics forming production line, particularly relates to a kind of semi-automatic forming production line of sanitary ceramics that can reduce manpower lift to move, reduce hand labor intensity.
Background technology
Sanitary ceramics in process of production, after ceramic blank shaping and demoulding, need to be delivered to shaping by-pass by the mobile demoulding car be located between shaping main line and shaping by-pass to complete and change supporting plate and carry out wet repairing, then rely on manpower to carry out air-dry by the ceramic blank lift to move on shaping by-pass to depositing base line.Due to shaping by-pass with to deposit base line all longer, and the weight of ceramic blank is light, thus relies on manpower that ceramic blank is needed to consume manually a large amount of muscle power from shaping by-pass front end lift to move to depositing base line tail end completely, and hand labor intensity is large, and production efficiency is low.
Utility model content
The utility model provides the semi-automatic forming production line of a kind of sanitary ceramics, which overcomes the weak point existing for sanitary ceramics forming production line of prior art.
The utility model solves the technical scheme that its technical problem adopts: the semi-automatic forming production line of a kind of sanitary ceramics, the shaping by-pass of this production line and deposit between base line and be provided with transfer platform, and shaping by-pass is provided with the first conveying mechanism, transfer platform is provided with second conveyor structure, deposit base line and be provided with the 3rd conveying mechanism, transfer platform is undertaken between shaping by-pass tail end and the front end of depositing base line, the ceramic blank on shaping by-pass is moved to the relevant position of depositing base line by coordinating the first conveying mechanism, second conveyor structure and the 3rd conveying mechanism successively.
In one embodiment, also comprise lift, the loading end of this lift is provided with the 4th conveying mechanism, deposits the tail end of base line described in this lift is placed in, and by coordinating described 3rd conveying mechanism and the 4th conveying mechanism successively, the described ceramic blank deposited on base line is delivered to base car.
In one embodiment, described first conveying mechanism comprises belt, two belt pulleys, multiple first cylinder and motor, two belt pulleys are secured to front end and the tail end of described shaping by-pass respectively, belt is connected to this two belt pulley, multiple first cylinder is laid between two belt pulleys along the length direction of described shaping by-pass successively, and be positioned at below the belt of upper strata, and the rolling axis of each the first cylinder parallels with the width of described shaping by-pass respectively; Motor is in transmission connection mutually with belt pulley.
In one embodiment, described second conveyor structure comprises multiple Universal caster, and the plurality of Universal caster is laid on the table top of described transfer platform.
In one embodiment, described 3rd conveying mechanism comprises multiple second tin roller, and the length direction depositing base line described in the plurality of second tin roller edge is arranged successively, and the rolling axis of each second tin roller parallels with the described width depositing base line respectively.
In one embodiment, described 4th conveying mechanism comprises multiple 3rd cylinder, and the plurality of 3rd cylinder is arranged successively along the length direction of described lift loading end, and the rolling axis of each the 3rd cylinder parallels with the width of described lift loading end respectively.
In one embodiment, described first conveying mechanism also comprises inductive switch, and this inductive switch is installed on described shaping by-pass tail end, utilizes this inductive switch as the travel switch of ceramic blank, and controls described motor termination running.
In one embodiment, described motor is two, lays respectively at front end and the tail end of described shaping by-pass, and is in transmission connection mutually one by one with described two belt pulleys.
In one embodiment, described shaping by-pass parallels setting with described base line of depositing, and described transfer platform and described shaping by-pass, deposits the perpendicular setting of base line.
Compared to prior art, the utility model has following beneficial effect:
1, the utility model is by shaping by-pass with deposit between base line and arrange transfer platform, and the first conveying mechanism is set on shaping by-pass, transfer platform arranges second conveyor structure, 3rd conveying mechanism is set depositing on base line, make when needs by ceramic blank by shaping by-pass be delivered to deposit base line time, manpower need not be relied on to carry out lift to move, ceramic blank can be delivered to the relevant position of depositing base line, therefrom greatly save manual physical, reduce hand labor intensity, also improve production efficiency;
2, the utility model comprises lift further, the loading end of this lift is provided with the 4th conveying mechanism, this lift is placed in the tail end depositing base line, the utility model only need be coordinated successively deposit the 3rd conveying mechanism on base machine and the 4th conveying mechanism the ceramic blank deposited on base line can be delivered to base car, avoid artificial lift to move, again reduce artificial labour intensity and enhance productivity;
3, the first conveying mechanism of the present utility model adopts belt roller to coordinate motor to realize, second conveyor structure adopts Universal caster to realize, 3rd conveying mechanism and the 4th conveying mechanism adopt cylinder to realize respectively, there is structure simple, cost is low, operating type is simple, stable, firm feature, especially, its first conveying mechanism adopts belt to coordinate cylinder design, transporting flat required for ceramic blank can be provided, make conveying more steadily, safety, avoid the ceramic blank of the firm demoulding to deform in course of conveying.
Below in conjunction with drawings and Examples, the utility model is described in further detail; But the semi-automatic forming production line of a kind of sanitary ceramics of the present utility model is not limited to embodiment.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
Embodiment, shown in Figure 1, the semi-automatic forming production line of a kind of sanitary ceramics of the present utility model, comprise shaping main line 1, shaping by-pass 3, deposit base line 5 and transfer platform 4, shaping main line 1 and shaping by-pass 3 parallel setting, and are provided with mobile demoulding car 2 between shaping main line 1 and shaping by-pass 3.Shaping by-pass 3 is provided with the first conveying mechanism, transfer platform 4 is provided with second conveyor structure, deposit base line 5 and be provided with the 3rd conveying mechanism, transfer platform 4 is undertaken between shaping by-pass 3 tail end and the front end of depositing base line 5, and shaping by-pass 3 with deposit base line 5 and parallel setting, transfer platform 4 with shaping by-pass 3, deposit the perpendicular setting of base line 5.By coordinating the first conveying mechanism, second conveyor structure and the 3rd conveying mechanism successively, the ceramic blank on shaping by-pass 3 is moved to the relevant position of depositing base line 5.
In the present embodiment, the utility model also comprises lift 6, the loading end of this lift 6 is provided with the 4th conveying mechanism, deposits the tail end of base line 5 described in this lift 6 is placed in, and by coordinating described 3rd conveying mechanism and the 4th conveying mechanism successively, the described ceramic blank deposited on base line 5 is delivered to base car.
In the present embodiment, described first conveying mechanism specifically comprises belt 31, two belt pulley, multiple first cylinder 32 and motor 33, two belt pulleys are secured to front end and the tail end of described shaping by-pass 3 respectively, belt 31 is connected to this two belt pulley, multiple first cylinder 32 is laid between two belt pulleys along the length direction of described shaping by-pass 3 successively, and be positioned at below the belt of upper strata, and the rolling axis of each the first cylinder 32 parallels with the width of described shaping by-pass 3.Here, upper strata belt refers to that belt 31 forms circulus after being connected to two belt pulleys, and the upper portion of this circulus is upper strata belt.Motor 33 is specially two, lays respectively at front end and the tail end of described shaping by-pass 3, and is in transmission connection mutually one by one with described two belt pulleys.Shaping by-pass 3 whole piece has been covered with the first cylinder 32, (only embodying a part of first cylinder 32 in figure), and the first 32 pairs, cylinder belt 31 supports, and is that belt 31 has comparatively smooth transporting flat.
In the present embodiment, described second conveyor structure comprises multiple Universal caster 41, and the plurality of Universal caster 41 is laid on the table top of described transfer platform 4.
In the present embodiment, described 3rd conveying mechanism comprises multiple second tin roller 51, and the plurality of second tin roller 51 is arranged successively along the described length direction depositing base line 5, and the rolling axis of each second tin roller 51 parallels with the described width depositing base line 5 respectively.Specifically, deposit 5, base line and be covered with second tin roller 51 (only embodying a part of second tin roller 51 in figure), the plurality of second tin roller 51 forms the transporting flat of ceramic blank.
In the present embodiment, described 4th conveying mechanism comprises multiple 3rd cylinder 61, the plurality of 3rd cylinder 61 is arranged successively along the length direction of described lift 6 loading end, and the rolling axis of each the 3rd cylinder 61 parallels with the width of described lift 6 loading end.
In the present embodiment, described first conveying mechanism also comprises inductive switch, and this inductive switch is installed on described shaping by-pass 3 tail end, utilizes this inductive switch as the travel switch of ceramic blank, and controls described motor 33 termination running.
The semi-automatic forming production line of a kind of sanitary ceramics of the present utility model, in production process, ceramic blank, after the demoulding of shaping main line 1, is transported to the front end of shaping by-pass 3 by mobile demoulding car 2, and cooperation manually completes upset to ceramic blank, changes supporting plate and wet and repair.When need the ceramic blank on shaping by-pass 3 to be delivered to deposit base line 5 time, start two motors 33, belt 31 is operated, ceramic blank is steadily delivered to shaping by-pass 3 tail end, when ceramic blank arrives shaping by-pass 3 tail end, inductive switch senses product, makes motor 33 stop running, staff promotes ceramic blank more a little, it easily can be pushed transfer platform 4; After ceramic blank leaves shaping by-pass 3 tail end, inductive switch resets, and motor 33 is remained in operation, next ceramic blank is transported to shaping by-pass 3 tail end.
After ceramic blank arrives transfer platform 4, staff promotes ceramic blank along the length direction of transfer platform 4, due to transfer platform 4 being provided with Universal caster 41, thus utilize the rolling of Universal caster 41 to coordinate artificial thrust, ceramic blank easily can be pushed and deposit on base line 5.Ceramic blank is after depositing the resting period that base line 5 reaches process stipulation, staff only need adjust the height of lift 6 loading end, make it and deposit base line 5 planar horizontal and dock, the rolling action power of recycling second tin roller 51 coordinates artificial thrust ceramic blank easily can be pushed on the loading end of lift 6.This lift 6 load is 500KG, once can complete the operation of getting on the bus of four ceramic blanks.Loading end due to lift 6 is provided with the 3rd cylinder 61, when thus getting on the bus, staff only first need adjust the height of lift 6 loading end, itself and base car two layers of level are docked, the rolling action power recycling the 3rd cylinder 61 coordinates artificial thrust each ceramic blank easily can be pushed to base car, thus completes operation of getting on the bus.
The semi-automatic forming production line of a kind of sanitary ceramics of the present utility model, it in process of production, ceramic blank is from shaping by-pass 3 to depositing base line 5, again from depositing base line 5 to base car, whole process, without the need to artificial lift to move ceramic blank, therefrom not only greatly reduces the labour intensity of staff, can also while satisfied minimizing carrying, ensure that ceramic blank has enough technique resting periods, realize convenient production, reduce carrying waste.
Above-described embodiment is only used for further illustrating the semi-automatic forming production line of a kind of sanitary ceramics of the present utility model; but the utility model is not limited to embodiment; every above embodiment is done according to technical spirit of the present utility model any simple modification, equivalent variations and modification, all fall in the protection domain of technical solutions of the utility model.

Claims (9)

1. the semi-automatic forming production line of sanitary ceramics, it is characterized in that: the shaping by-pass of this production line and deposit between base line and be provided with transfer platform, and shaping by-pass is provided with the first conveying mechanism, transfer platform is provided with the second structure for conveying, deposit base line and be provided with the 3rd conveying mechanism, transfer platform is undertaken between shaping by-pass tail end and the front end of depositing base line, the ceramic blank on shaping by-pass is moved to the relevant position of depositing base line by coordinating the first conveying mechanism, second conveyor structure and the 3rd conveying mechanism successively.
2. the semi-automatic forming production line of sanitary ceramics according to claim 1, it is characterized in that: also comprise lift, the loading end of this lift is provided with the 4th conveying mechanism, depositing the tail end of base line described in this lift is placed in, by coordinating described 3rd conveying mechanism and the 4th conveying mechanism successively, the described ceramic blank deposited on base line being delivered to base car.
3. the semi-automatic forming production line of sanitary ceramics according to claim 1, it is characterized in that: described first conveying mechanism comprises belt, two belt pulleys, multiple first cylinder and motor, two belt pulleys are secured to front end and the tail end of described shaping by-pass respectively, belt is connected to this two belt pulley, multiple first cylinder is laid between two belt pulleys along the length direction of described shaping by-pass successively, and be positioned at below the belt of upper strata, and the rolling axis of each the first cylinder parallels with the width of described shaping by-pass respectively; Motor is in transmission connection mutually with belt pulley.
4. the semi-automatic forming production line of sanitary ceramics according to claim 1, is characterized in that: described second conveyor structure comprises multiple Universal caster, and the plurality of Universal caster is laid on the table top of described transfer platform.
5. the semi-automatic forming production line of sanitary ceramics according to claim 1, it is characterized in that: described 3rd conveying mechanism comprises multiple second tin roller, the length direction depositing base line described in the plurality of second tin roller edge is arranged successively, and the rolling axis of each second tin roller parallels with the described width depositing base line respectively.
6. the semi-automatic forming production line of sanitary ceramics according to claim 2, it is characterized in that: described 4th conveying mechanism comprises multiple 3rd cylinder, the plurality of 3rd cylinder is arranged successively along the length direction of described lift loading end, and the rolling axis of each the 3rd cylinder parallels with the width of described lift loading end respectively.
7. the semi-automatic forming production line of sanitary ceramics according to claim 3, it is characterized in that: described first conveying mechanism also comprises inductive switch, this inductive switch is installed on described shaping by-pass tail end, utilize this inductive switch as the travel switch of ceramic blank, and control described motor termination running.
8. the semi-automatic forming production line of sanitary ceramics according to claim 3, is characterized in that: described motor is two, lays respectively at front end and the tail end of described shaping by-pass, and is in transmission connection mutually one by one with described two belt pulleys.
9. the semi-automatic forming production line of sanitary ceramics according to claim 1, is characterized in that: described shaping by-pass parallels setting with described base line of depositing, and described transfer platform and described shaping by-pass, deposits the perpendicular setting of base line.
CN201520341975.0U 2015-05-25 2015-05-25 The semi-automatic forming production line of a kind of sanitary ceramics Active CN204622297U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106743663A (en) * 2016-12-01 2017-05-31 九牧厨卫股份有限公司 A kind of ceramic body caching and processing method
CN108516870A (en) * 2018-03-29 2018-09-11 重庆新康洁具有限责任公司 Glazing technology for sanitary ware

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106743663A (en) * 2016-12-01 2017-05-31 九牧厨卫股份有限公司 A kind of ceramic body caching and processing method
CN108516870A (en) * 2018-03-29 2018-09-11 重庆新康洁具有限责任公司 Glazing technology for sanitary ware
CN108516870B (en) * 2018-03-29 2020-05-12 重庆新康洁具有限责任公司 Glazing process for sanitary ware

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