CN204800832U - Full -automatic water conservancy project concrete block production line - Google Patents

Full -automatic water conservancy project concrete block production line Download PDF

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CN204800832U
CN204800832U CN201520448914.4U CN201520448914U CN204800832U CN 204800832 U CN204800832 U CN 204800832U CN 201520448914 U CN201520448914 U CN 201520448914U CN 204800832 U CN204800832 U CN 204800832U
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machine
conveyor
pile
production line
lowering
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隗寿宏
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Qingdao Dex Automation Equipment Co ltd
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Abstract

The utility model discloses a full -automatic water conservancy project concrete block production line, including molding system, pile up neatly system and the maintenance system of setting between molding system and pile up neatly system, molding system is including the former, finished product delivery wagon, the plate stacking machine that set gradually, the pile up neatly system including fall trigger, hacking machine, fall the board conveyer, panel turnover machine, slat -conveyor, pile up neatly conveyer, the maintenance system is including setting up primary and secondary car and the curing kilns between molding system and pile up neatly system. The utility model discloses simple structure, reasonable in design, can accomplish automatically the concrete cloth, shaping, the drawing of patterns, maintenance, transport all actions, realized the automation of cement product processing, it is high to have improved production efficiency greatly, reduces workman's intensity of labour, improves machining efficiency, reduction in production cost is just with the popularization.

Description

一种全自动水工混凝土砌块生产线A fully automatic hydraulic concrete block production line

技术领域technical field

本实用新型属于水泥制品预制成型领域,具体地说,涉及一种全自动水工混凝土砌块生产线。The utility model belongs to the field of prefabricated cement products, in particular relates to a fully automatic hydraulic concrete block production line.

背景技术Background technique

目前,大多数车间的水泥制品的湿法成型工艺,还停留在人工搬运或简单的机械加工,造成生产工人的劳动强度大且劳动效率低,产品的质量低,大大增加了生产的成本和降低了成品的加工效率。At present, the wet molding process of cement products in most workshops still stays in manual handling or simple mechanical processing, resulting in high labor intensity and low labor efficiency for production workers, and low product quality, which greatly increases production costs and reduces production costs. The processing efficiency of the finished product is improved.

市场上急需要一种自动化程度高、生产效率高、降低工人的劳动强度、提高加工效率、降低生产成本的全自动水工混凝土砌块生产线来改善这种现象。There is an urgent need in the market for a fully automatic hydraulic concrete block production line with high automation, high production efficiency, reduced labor intensity, improved processing efficiency, and reduced production costs to improve this phenomenon.

发明内容Contents of the invention

本实用新型要解决的技术问题是克服上述缺陷,提供一种自动化程度高、生产效率高、降低工人的劳动强度、提高加工效率、降低生产成本的全自动水工混凝土砌块生产线。The technical problem to be solved by the utility model is to overcome the above-mentioned defects and provide a fully automatic hydraulic concrete block production line with high degree of automation, high production efficiency, reduced labor intensity of workers, improved processing efficiency and reduced production cost.

为解决上述问题,本实用新型所采用的技术方案是:In order to solve the above problems, the technical solution adopted in the utility model is:

一种全自动水工混凝土砌块生产线,其特征在于:包括成型系统、码垛系统、以及设置在成型系统和码垛系统之间的养护系统;所述成型系统包括依次设置的成型设备、成品输送车、叠板机;且上述的成型设备、成品输送车、叠板机分别连接液压站和控制系统;所述码垛系统包括降板机、码垛机、降板输送机、翻板机、翻板输送机、码垛输送机;所述上述的降板机、码垛机、降板输送机、翻板机、翻板输送机、码垛输送机分别连接控制系统;所述养护系统包括设置在成型系统与码垛系统之间的子母车和养护窑。A fully automatic hydraulic concrete block production line, characterized in that it includes a forming system, a palletizing system, and a maintenance system arranged between the forming system and the palletizing system; the forming system includes forming equipment, finished products, and Conveyor, stacker; and the above-mentioned molding equipment, finished product conveyor, and stacker are respectively connected to the hydraulic station and the control system; board conveyor, stacking conveyor; the above-mentioned board lowering machine, stacker, lowering board conveyor, turning machine, turning board conveyor, and stacking conveyor are respectively connected to the control system; the maintenance system includes The mother car and curing kiln between the system and the palletizing system.

作为一种优化的技术方案,所述成型设备包括依次连接并配合的成型机、压机和送板机;所述成品输送车输送出来的湿混凝土制品由叠板机一层一层码好,由子母车将码好的湿混凝土制品转运至养护窑。As an optimized technical solution, the molding equipment includes a molding machine, a press, and a plate feeding machine that are sequentially connected and coordinated; the wet concrete products delivered by the finished product delivery vehicle are stacked layer by layer by the stacker, The stacked wet concrete products are transferred to the curing kiln by the mother car.

作为一种优化的技术方案,所述养护窑将养护好的成品混凝土制品由子母车从养护窑转运至降板机,降板机将码好的制品一层一层放至码垛机处。As an optimized technical solution, the curing kiln transfers the cured finished concrete products from the curing kiln to the lowering machine by the mother car, and the lowering machine puts the coded products layer by layer to the palletizer.

由于采用了上述技术方案,与现有技术相比,本实用新型结构简单,设计合理,可以自动完成混凝土的布料、成型、脱模、养护、转运所有动作,实现了水泥制品加工的自动化,大大提高了生产效率高,降低工人的劳动强度,提高加工效率,降低生产成本,便与推广。Due to the adoption of the above technical scheme, compared with the prior art, the utility model has a simple structure and a reasonable design, and can automatically complete all the actions of concrete distribution, molding, demoulding, maintenance, and transfer, and realizes the automation of cement product processing. It improves the production efficiency, reduces the labor intensity of workers, improves the processing efficiency, reduces the production cost, and is convenient and popularized.

同时下面结合附图和具体实施方式对本实用新型作进一步说明。At the same time, the utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.

附图说明Description of drawings

图1为本实用新型一种实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.

具体实施方式Detailed ways

实施例:Example:

如图1所示,一种全自动水工混凝土砌块生产线,包括成型系统、码垛系统、以及设置在成型系统和码垛系统之间的养护系统,As shown in Figure 1, a fully automatic hydraulic concrete block production line includes a forming system, a palletizing system, and a curing system arranged between the forming system and the palletizing system,

所述成型系统包括依次设置的成型设备、成品输送车、叠板机,且上述的成型设备、成品输送车14、叠板机15分别连接液压站16和控制系统17。所述码垛系统包括降板机21、码垛机22、降板输送机23、翻板机24、翻板输送机25、码垛输送机26,所述上述的降板机21、码垛机22、降板输送机23、翻板机24、翻板输送机25、码垛输送机26分别连接控制系统。所述养护系统包括设置在成型系统与码垛系统之间的子母车和养护窑。其中,上述的控制系统采用的可以是个人电脑、工业电脑以及其他能够实现控制作业的设备。The molding system includes molding equipment, finished product delivery vehicle, and plate stacker arranged in sequence, and the above-mentioned forming equipment, finished product delivery vehicle 14, and plate stacker 15 are respectively connected to a hydraulic station 16 and a control system 17. The palletizing system includes a board lowering machine 21, a palletizing machine 22, a board lowering conveyor 23, a board turnover machine 24, a board turnover conveyor 25, and a stacking conveyor 26. The above-mentioned board lowering machine 21, palletizer 22, The plate-falling conveyor 23, the plate turning machine 24, the plate turning conveyor 25, and the stacking conveyor 26 are connected to the control system respectively. The curing system includes a mother car and a curing kiln arranged between the forming system and the stacking system. Wherein, the above-mentioned control system may adopt a personal computer, an industrial computer and other equipment capable of realizing control operations.

所述成型设备包括依次连接并配合的成型机11、压机12和送板机13。The forming equipment includes a forming machine 11 , a press 12 and a plate feeding machine 13 which are sequentially connected and matched.

所述成品输送车输送出来的湿混凝土制品由叠板机一层一层码好,由子母车将码好的湿混凝土制品转运至养护窑。所述养护窑将养护好的成品混凝土制品由子母车从养护窑转运至降板机,降板机将码好的制品一层一层放至码垛机处,接下来,由码垛机将混凝土制品码放至托盘上,由码垛输送机转运走。托盘经翻板机、翻板输送机输送至成型机,进入下一个生产循环。The wet concrete products transported by the finished product conveying vehicle are stacked layer by layer by the stacker, and the stacked wet concrete products are transferred to the curing kiln by the master car. The curing kiln transfers the cured finished concrete products from the curing kiln to the lowering machine by the mother car, and the lowering machine puts the coded products layer by layer to the palletizer, and then the concrete products are placed by the palletizer. Stacked on pallets and transported away by palletizing conveyor. The tray is transported to the forming machine through the turnover machine and the turnover conveyor, and enters the next production cycle.

本实用新型结构简单,设计合理,可以自动完成混凝土的布料、成型、脱模、养护、转运所有动作,实现了水泥制品加工的自动化,大大提高了生产效率高,降低工人的劳动强度,提高加工效率,降低生产成本,便与推广。The utility model is simple in structure and reasonable in design, and can automatically complete all the actions of concrete material distribution, molding, demoulding, maintenance, and transfer, realizes the automation of cement product processing, greatly improves production efficiency, reduces labor intensity of workers, and improves processing efficiency. Improve efficiency, reduce production costs, facilitate and promote.

本实用新型不局限于上述的优选实施方式,任何人应该得知在本实用新型的启示下做出的结构变化,凡是与本实用新型具有相同或者相近似的技术方案,均属于本实用新型的保护范围。The utility model is not limited to the preferred embodiment described above, and anyone should know that the structural changes made under the inspiration of the utility model, and all technical solutions that are the same as or similar to the utility model, all belong to the utility model protected range.

Claims (3)

1.一种全自动水工混凝土砌块生产线,其特征在于:包括成型系统、码垛系统、以及设置在成型系统和码垛系统之间的养护系统;1. A fully automatic hydraulic concrete block production line, characterized in that it includes a forming system, a stacking system, and a maintenance system arranged between the forming system and the stacking system; 所述成型系统包括依次设置的成型设备、成品输送车、叠板机;且上述的成型设备、成品输送车、叠板机分别连接液压站和控制系统;The molding system includes molding equipment, finished product delivery vehicles, and plate stackers arranged in sequence; and the above-mentioned forming equipment, finished product delivery vehicles, and plate stackers are respectively connected to a hydraulic station and a control system; 所述码垛系统包括降板机、码垛机、降板输送机、翻板机、翻板输送机、码垛输送机;所述上述的降板机、码垛机、降板输送机、翻板机、翻板输送机、码垛输送机分别连接控制系统;The palletizing system includes a lowering machine, a stacker, a lowering conveyor, a turning machine, a turning conveyor, and a stacking conveyor; the above-mentioned lowering machine, palletizer, lowering conveyor, turning machine, The flap conveyor and palletizing conveyor are respectively connected to the control system; 所述养护系统包括设置在成型系统与码垛系统之间的子母车和养护窑。The curing system includes a mother car and a curing kiln arranged between the forming system and the stacking system. 2.根据权利要求1所述的全自动水工混凝土砌块生产线,其特征在于:所述成型设备包括依次连接并配合的成型机、压机和送板机;所述成品输送车输送出来的湿混凝土制品由叠板机一层一层码好,由子母车将码好的湿混凝土制品转运至养护窑。2. The fully automatic hydraulic concrete block production line according to claim 1, characterized in that: the molding equipment includes a molding machine, a press, and a plate feeding machine that are sequentially connected and matched; The wet concrete products are stacked layer by layer by the stacking machine, and the stacked wet concrete products are transferred to the curing kiln by the mother car. 3.根据权利要求2所述的全自动水工混凝土砌块生产线,其特征在于:所述养护窑将养护好的成品混凝土制品由子母车从养护窑转运至降板机,降板机将码好的制品一层一层放至码垛机处。3. The fully automatic hydraulic concrete block production line according to claim 2, characterized in that: the curing kiln transfers the cured finished concrete products from the curing kiln to the lowering machine by the mother car, and the lowering machine The products are placed on the palletizer layer by layer.
CN201520448914.4U 2015-06-18 2015-06-18 Full -automatic water conservancy project concrete block production line Expired - Fee Related CN204800832U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105835216A (en) * 2016-06-17 2016-08-10 清苑县同业机械制造有限公司 Natural curing production line for building blocks and production method for building blocks
CN107263699A (en) * 2017-08-07 2017-10-20 青岛德山机械有限公司 A kind of concrete prefabricated product production line
CN107520953A (en) * 2017-09-30 2017-12-29 群峰智能机械股份公司 A kind of building block brick automatic production line
CN108098983A (en) * 2018-02-02 2018-06-01 杭州丹尼建材有限公司 A kind of Art Stone, brick automatic production line and its production technology

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105835216A (en) * 2016-06-17 2016-08-10 清苑县同业机械制造有限公司 Natural curing production line for building blocks and production method for building blocks
CN105835216B (en) * 2016-06-17 2018-06-22 清苑县同业机械制造有限公司 Building block natural curing production line and production method
CN107263699A (en) * 2017-08-07 2017-10-20 青岛德山机械有限公司 A kind of concrete prefabricated product production line
CN107263699B (en) * 2017-08-07 2023-06-23 青岛德山机械有限公司 Concrete prefabricated product production line
CN107520953A (en) * 2017-09-30 2017-12-29 群峰智能机械股份公司 A kind of building block brick automatic production line
CN108098983A (en) * 2018-02-02 2018-06-01 杭州丹尼建材有限公司 A kind of Art Stone, brick automatic production line and its production technology

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Effective date of registration: 20180122

Address after: 266000 Jinling Road, Jinling Road, Qingdao, Chengyang District, Chengyang District, Shandong

Patentee after: QINGDAO DEX AUTOMATION EQUIPMENT CO.,LTD.

Address before: No. 4, unit 4, building No. 4, No. 8, Zhengzhou Road, Sifang District, Shandong Province, 303 households

Patentee before: Kui Shouhong

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151125

CF01 Termination of patent right due to non-payment of annual fee