CN201482643U - Intelligent spray system - Google Patents
Intelligent spray system Download PDFInfo
- Publication number
- CN201482643U CN201482643U CN2009201917455U CN200920191745U CN201482643U CN 201482643 U CN201482643 U CN 201482643U CN 2009201917455 U CN2009201917455 U CN 2009201917455U CN 200920191745 U CN200920191745 U CN 200920191745U CN 201482643 U CN201482643 U CN 201482643U
- Authority
- CN
- China
- Prior art keywords
- workpiece
- spray
- spraying
- inductor
- control system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Abstract
The utility model discloses an intelligent spray system. The system comprises suspension conveyer chains used for conveying workpiece, a workpiece shape sensor, a workpiece size sensor, a spraying machine, and a spraying control system, wherein a fluctuating spray gun rack is arranged on the spraying machine, a plurality of spray guns are uniformly distributed on the spray gun rack, and the workpiece shape sensor, the workpiece size sensor, the spray gun rack, and the spray guns are connected with the spraying control system. The spray system is applicable to various spraying fields, automatically controls the whole course with a microcomputer, can automatically identify the workpiece in the X and Y directions according to the shape and measurement discrepancy of the spray workpiece and controls the on-off and journey of the spraying machine, thereby saving materials and reducing pollution produced on the environment.
Description
Technical field
The utility model belongs to spraying equipment, particularly relates to a kind of can identification automatically in X, Y direction according to shape, the size difference of workpiece, and the control flush coater opens and closes and the intelligent paint finishing of stroke.
Background technology
In traditional spraying operation, because technology limitation, before the Workpiece painting operation, need sort in advance, make up according to the shape of workpiece, the difference of size, then the spray parameters with the workpiece of a collection of shape, size be set, so that it is sprayed, the workpiece of next batch also needs spray parameters is set to satisfy the spraying requirement then, efficient is very low like this, is easy to generate a large amount of oil spout lacquer or powder excessively, has also increased production cost.
Summary of the invention
The utility model is at above-mentioned the deficiencies in the prior art, a kind of various sprayings field of being applicable to is provided, omnidistance utilization micro computer is controlled automatically, can all can discern and control the intelligent paint finishing of flush coater switching and stroke to workpiece automatically in X, Y direction according to shape, the size difference of spraying workpiece.
The technical solution of the utility model is achieved in that
A kind of intelligent paint finishing, this system comprises the suspension conveyer chain of conveying work pieces, workpiece shape inductor, the workpiece size inductor, flush coater and spraying control system, be provided with gunjet rack moving up and down on flush coater, be evenly distributed with manyly spray gun on gunjet rack, described workpiece shape inductor, workpiece size inductor, gunjet rack and spray gun all link to each other with spraying control system.
As preferably, described spraying control system is a microcomputer controller.
As preferably, described workpiece shape inductor is a photoelectric sensor, and it is arranged on two vertical beams of a portal frame of spray workpiece porch, room.
As preferably, described workpiece size inductor is a rotary encoder, and it links to each other with the driving wheel of suspension conveyer chain.
Adopted the advantage of technical solutions of the utility model to be:
1, significantly improve labor productivity, before the Workpiece painting operation, do not need to sort in advance, make up according to workpiece difference, can arbitrarily hang workpiece, discern, control the flush coater operation automatically by system;
2, a large amount of spraying raw material of saving reduce production costs; System overcome legacy equipment before operation by the spraying stroke manually is set, can not be according to the defective of workpiece difference change at random, can be to greatest extent according to the actual needs consumption spraying raw material of spraying workpiece;
3, effectively reduced pollution to environment;
4, effectively reduce the equipment zero load, more energy-conservation more than 20% than legacy equipment, prolong service life of equipment.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
The specific embodiment
The specific embodiment of the present utility model is as follows: as shown in Figure 1, a kind of intelligent paint finishing, the suspension conveyer chain 1 that comprises conveying work pieces 2, workpiece size inductor 3, workpiece shape inductor 4, flush coater 5 and spraying control system 6, wherein directions X is the direction of advance of workpiece, the Y direction is the vertical short transverse of workpiece, on flush coater 5, be provided with the gunjet rack 7 that can vertically move, on gunjet rack 7, be evenly distributed with many spray gun 8, described workpiece size inductor 3, workpiece shape inductor 4, gunjet rack 7 and spray gun 8 all link to each other with spraying control system 6.
Described workpiece shape inductor 4 is a photoelectric sensor, and it is arranged on two vertical beams 10 of a portal frame 9 of the workpiece porch, room of dusting.Described workpiece size inductor 3 is a rotary encoder, and it links to each other with the driving wheel of suspension conveyer chain.
The control principle of the present invention's intelligence paint finishing is: when workpiece to be sprayed is delivered to spray room inlet by suspension conveyer chain, length, the shape of workpiece size inductor, workpiece shape inductor identification workpiece, and recognition data is sent to spraying control system, by the switching of spraying control system control flush coater.When promptly having workpiece to pass through, flush coater is opened, otherwise then closes automatically, and Stroke Control precision height, and the speed of service that can regulate gunjet rack according to the difference of surface of the work shape automatically are to reach the effect that all special-shaped surface of the works can both evenly apply.
At first by the photoelectric sensor on the conveying process priming paint spray room portal frame of suspension conveyer chain, photoelectric sensor is measured the shape of workpiece to workpiece automatically, and related data is fed back to spraying control system; At this moment, the rotary encoder that links to each other with the suspension conveyer chain driving wheel converts Workpiece length to be sprayed to pulse signal and feeds back to spraying control system.
When workpiece arrives the spray gun position, control system sends signal to the every spray gun of independent control automatically, the spray gun spraying state of promptly entering automatically, after workpiece is crossed each spray gun, the coating switch valve of spray gun cuts out automatically, spray gun stops spraying, waits for that next workpiece sprays through out-of-date again.
Claims (4)
1. intelligent paint finishing, it is characterized in that: this system comprises the suspension conveyer chain of conveying work pieces, workpiece shape inductor, the workpiece size inductor, flush coater and spraying control system, be provided with gunjet rack moving up and down on flush coater, be evenly distributed with manyly spray gun on gunjet rack, described workpiece shape inductor, workpiece size inductor, gunjet rack and spray gun all link to each other with spraying control system.
2. a kind of intelligent paint finishing according to claim 1 is characterized in that: described spraying control system is a microcomputer controller.
3. a kind of intelligent paint finishing according to claim 1 is characterized in that: described workpiece shape inductor is a photoelectric sensor, and it is arranged on two vertical beams of a portal frame that sprays workpiece porch, room.
4. a kind of intelligent paint finishing according to claim 1 is characterized in that: described workpiece size inductor is a rotary encoder, and it links to each other with the driving wheel of suspension conveyer chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201917455U CN201482643U (en) | 2009-08-20 | 2009-08-20 | Intelligent spray system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201917455U CN201482643U (en) | 2009-08-20 | 2009-08-20 | Intelligent spray system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201482643U true CN201482643U (en) | 2010-05-26 |
Family
ID=42421536
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201917455U Expired - Lifetime CN201482643U (en) | 2009-08-20 | 2009-08-20 | Intelligent spray system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201482643U (en) |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102517534A (en) * | 2011-11-15 | 2012-06-27 | 安徽铜峰电子股份有限公司 | Longitudinal spraying range-controllable capacitor gold spraying device |
| CN102937797A (en) * | 2012-11-23 | 2013-02-20 | 浙江明泉工业涂装有限公司 | Intelligent spraying control system and method |
| CN103056057A (en) * | 2013-01-11 | 2013-04-24 | 东莞美驰图实业有限公司 | Automatic oil sprayer |
| CN103599882A (en) * | 2013-08-09 | 2014-02-26 | 苏州市安派精密电子有限公司 | Online paint spraying method for workpieces |
| CN104498933A (en) * | 2014-12-30 | 2015-04-08 | 江苏维尔思机械有限公司 | Movable spraying system |
| CN106078738A (en) * | 2016-06-20 | 2016-11-09 | 许昌市大力电机制造有限公司 | A kind of motor control system of full-automatic paint-spray robot |
| CN106166523A (en) * | 2016-03-25 | 2016-11-30 | 江苏信息职业技术学院 | Application reciprocating engine control system and control method |
| CN106216140A (en) * | 2016-08-22 | 2016-12-14 | 天通精电新科技有限公司 | Intelligent three-proofing coating spraying method |
| CN106217515A (en) * | 2016-08-30 | 2016-12-14 | 中山乐宜嘉家居设备有限公司 | A kind of nano-photocatalyst artificial board processor |
| CN106393387A (en) * | 2016-08-30 | 2017-02-15 | 中山乐宜嘉家居设备有限公司 | Control system of nanometer photocatalyst artificial board processing device |
| CN106733379A (en) * | 2017-01-11 | 2017-05-31 | 西华大学 | The spray robot and its control method of view-based access control model identification |
| CN108480101A (en) * | 2018-05-21 | 2018-09-04 | 广州泽亨实业有限公司 | A kind of spray painting control method and apparatus of vision-based detection workpiece identification |
| CN108906389A (en) * | 2018-09-10 | 2018-11-30 | 晋江明珠船用装备科技有限公司 | A kind of hull spraying operation automatic device and method |
| CN109225728A (en) * | 2018-05-21 | 2019-01-18 | 广州泽亨实业有限公司 | A kind of spray painting control method and apparatus that laser detection dynamic outline spray gun is adaptive |
| CN109530140A (en) * | 2017-08-11 | 2019-03-29 | 深圳市顺安恒科技发展有限公司 | A kind of anti-fingerprint that flow monitors automatically spraying filming equipment |
| CN113522584A (en) * | 2021-06-17 | 2021-10-22 | 广州泽亨实业有限公司 | Spraying system |
-
2009
- 2009-08-20 CN CN2009201917455U patent/CN201482643U/en not_active Expired - Lifetime
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102517534A (en) * | 2011-11-15 | 2012-06-27 | 安徽铜峰电子股份有限公司 | Longitudinal spraying range-controllable capacitor gold spraying device |
| CN102937797A (en) * | 2012-11-23 | 2013-02-20 | 浙江明泉工业涂装有限公司 | Intelligent spraying control system and method |
| CN103056057A (en) * | 2013-01-11 | 2013-04-24 | 东莞美驰图实业有限公司 | Automatic oil sprayer |
| CN103056057B (en) * | 2013-01-11 | 2015-10-28 | 东莞美驰图实业有限公司 | A kind of automatic fuel spray device |
| CN103599882A (en) * | 2013-08-09 | 2014-02-26 | 苏州市安派精密电子有限公司 | Online paint spraying method for workpieces |
| CN104498933A (en) * | 2014-12-30 | 2015-04-08 | 江苏维尔思机械有限公司 | Movable spraying system |
| CN106166523A (en) * | 2016-03-25 | 2016-11-30 | 江苏信息职业技术学院 | Application reciprocating engine control system and control method |
| CN106078738A (en) * | 2016-06-20 | 2016-11-09 | 许昌市大力电机制造有限公司 | A kind of motor control system of full-automatic paint-spray robot |
| CN106216140A (en) * | 2016-08-22 | 2016-12-14 | 天通精电新科技有限公司 | Intelligent three-proofing coating spraying method |
| CN106217515A (en) * | 2016-08-30 | 2016-12-14 | 中山乐宜嘉家居设备有限公司 | A kind of nano-photocatalyst artificial board processor |
| CN106393387A (en) * | 2016-08-30 | 2017-02-15 | 中山乐宜嘉家居设备有限公司 | Control system of nanometer photocatalyst artificial board processing device |
| CN106217515B (en) * | 2016-08-30 | 2019-05-14 | 乐宜嘉家居集团有限公司 | A kind of nano-photocatalyst artificial board processor |
| CN106733379A (en) * | 2017-01-11 | 2017-05-31 | 西华大学 | The spray robot and its control method of view-based access control model identification |
| CN109530140A (en) * | 2017-08-11 | 2019-03-29 | 深圳市顺安恒科技发展有限公司 | A kind of anti-fingerprint that flow monitors automatically spraying filming equipment |
| CN108480101A (en) * | 2018-05-21 | 2018-09-04 | 广州泽亨实业有限公司 | A kind of spray painting control method and apparatus of vision-based detection workpiece identification |
| CN109225728A (en) * | 2018-05-21 | 2019-01-18 | 广州泽亨实业有限公司 | A kind of spray painting control method and apparatus that laser detection dynamic outline spray gun is adaptive |
| CN108906389A (en) * | 2018-09-10 | 2018-11-30 | 晋江明珠船用装备科技有限公司 | A kind of hull spraying operation automatic device and method |
| CN113522584A (en) * | 2021-06-17 | 2021-10-22 | 广州泽亨实业有限公司 | Spraying system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201482643U (en) | Intelligent spray system | |
| CN202951598U (en) | Coating assembly line for intelligent metal parts of computer | |
| CN103309305B (en) | Production process intelligent control system for shot blast machine for construction machine | |
| CN205587224U (en) | Automatic paint spraying apparatus of saw bit | |
| CN101767076B (en) | Spraying production line of automobile parts | |
| CN201579168U (en) | Automobile part spraying production line | |
| CN200957405Y (en) | Cell-phone casing spraying system | |
| CN113617572A (en) | Double-sided electrostatic spraying device and method | |
| CN203259856U (en) | Intelligent control system for production process of shot blasting cleaning machine for engineering machinery | |
| CN202962757U (en) | X-direction movement structure of online selective coating machine nose of conformal coating | |
| CN203612639U (en) | Work station for delivering elevator landing door plank to paint spraying and glue coating | |
| CN204800832U (en) | Full -automatic water conservancy project concrete block production line | |
| CN101927225A (en) | Movable automatic powder spraying system | |
| CN210700806U (en) | Automatic spraying production line for workpieces with long and thin structures | |
| CN202238453U (en) | Motor surface painting production line | |
| CN110237974B (en) | Automatic spraying production line for workpieces with slender structures | |
| CN201135954Y (en) | Simple jet printing production chain | |
| CN203494717U (en) | Automatic paint spraying device for reciprocating engine | |
| CN202845268U (en) | Oiling machine of wheel hub bores of wheels of railway vehicle | |
| CN206526976U (en) | A kind of fixtures for painting for stacking more than one piece product | |
| CN201906681U (en) | Spray-painting device for pretreating steel plate | |
| CN110237973B (en) | Application method of automatic spraying production line for workpieces with slender structures | |
| CN201921787U (en) | Movable automatic powder-spraying system | |
| CN201799341U (en) | Device for coating paint on bicycle frame | |
| CN203610249U (en) | Automatic paint spraying work piece recognition device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100526 |
|
| CX01 | Expiry of patent term |