CN103056057A - Automatic oil sprayer - Google Patents

Automatic oil sprayer Download PDF

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Publication number
CN103056057A
CN103056057A CN2013100119247A CN201310011924A CN103056057A CN 103056057 A CN103056057 A CN 103056057A CN 2013100119247 A CN2013100119247 A CN 2013100119247A CN 201310011924 A CN201310011924 A CN 201310011924A CN 103056057 A CN103056057 A CN 103056057A
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China
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district
automatic
control system
area
conveyer belt
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CN2013100119247A
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Chinese (zh)
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CN103056057B (en
Inventor
周伟
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MAISTO INTERNATIONAL Inc
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MAISTO INTERNATIONAL Inc
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Abstract

The invention provides an automatic oil sprayer which comprises a silicone die, a fixture, a conveying system, an automatic spray room, a drying chamber and a control system. The fixture is provided with a plurality of clamps. The conveying system comprises a conveying area and a conveyor belt. The conveying area includes a feeding area, a spraying area, a drying area and a discharging area, which are arranged in sequence. The conveyor belt passes by the feeding area, the spraying area, the drying area and the discharging area sequentially. The automatic spray room is arranged in the spraying area and is provided with a spray passage. The drying chamber is arranged in the drying area and is provided with a drying passage. The control system is respectively electrically connected with the automatic spray room, the drying chamber and the conveyor belt. A workpiece to be sprayed with oil is clamped to the fixture first, conveyed from the feeding area to the automatic spray room and the drying chamber, and taken from the discharging area. The whole operation is convenient and fast. Workpieces can be sprayed on large scale. In addition, the silicone die is used as a spray clamp die for taking the workpieces, oil paint sheds during drying, and accordingly the procedure of acetone cleaning is omitted.

Description

A kind of automatic fuel spray device
Technical field
The present invention relates to the fueling injection equipment field, particularly relate to a kind of automatic fuel spray device.
Background technology
At present, in spraying operation, the oil spout of many workpiece still adopt manually-operated, and the workpiece after the oil spout is generally adopted natural air drying, afterwards, just the workpiece after the oil spout is placed subsequent processing to process.Artificial oil spout operating type so not only makes the workman suck the harmful substance of paint the inside easily, affect its health, and operating efficiency is low.In addition, artificial oil spout adopts copper mold as the oil spout clamping of workpiece mostly, thereby, affect the continuation use of copper mold for fear of the curing of paint, to often adopt Ya Sitong to clean copper mold, and Ya Sitong belongs to little toxicity neurotoxic substance, and nervous system is had anesthetic effect, easily the oil spout workman is caused slow poisoning.Also have, adopt natural air drying, although can save the oven dry cost, can affect the operating time that workpiece enters subsequent processing, be unfavorable for the production efficiency of enterprise.
In view of the foregoing, many enterprises infusion of financial resources research and development fueling injection equipment in the hope of except reducing cost of labor, also improves the production efficiency of enterprise whereby.Such as Chinese patent ZL200620025711.5, disclose coating, drying on April 3rd, 2006 and cooled off automation integrated machine, this all-in-one comprises conveyer, spray equipment, drying unit and cooling device, wherein, conveyer comprises large cylinder, track support, track, chain, large cylinder is arranged on the transmission device top, the chain that drives on the track is finished an action, cycle balance promotes station of workpiece motion s, rail bracket is located on the track support, circulation link chain is laid in orbit, evenly is provided with a plurality of hangers on the chain, and the hanger below hangs workpiece to be machined.And need to spray part position or its size hour when workpiece, and generally workpiece can be located in the oil spout clamping, then holding workpiece sprays at spray equipment by the clamping oil spray mould by anchor clamps again.But the anchor clamps in this case are hanger, are unfavorable for spraying workpiece or the less workpiece of size of part position, and the design of hanger, are not easy to direct labor's clamping workpiece and the workpiece of taking.
Therefore, be necessary to provide a kind of technological means to address the aforementioned drawbacks.
Summary of the invention
The object of the present invention is to provide a kind of automatic fuel spray device, long, the oil spout clamping of paint curing time needs the problem that often adopts Ya Sitong to clean after, the oil spout low with the oil spout operating efficiency that solves prior art.
For reaching this purpose, the present invention by the following technical solutions:
A kind of automatic fuel spray device is characterized in that, comprises silica gel mould, anchor clamps, transfer system, automatically sprays room, drying chamber and control system, and the silica gel mould is used for the spray mo(u)lding of workpiece; Described anchor clamps are provided with several clamps, and this clamp is the workpiece of the required oil spout of clamping by clamping silica gel mould; Described transfer system comprises transit area and conveyer belt, described transit area comprises sequentially upper district, oil spout district, baking zone and lower the district that arranges, described conveyer belt is successively by described upper district, described oil spout district, described baking zone and described lower district, and described conveyer belt is provided with for described anchor clamps supporting part provided thereon; Described oil spout district is located in described automatic spray room, and it offers the spray room passage that passes through for described conveyer belt; Described drying chamber is located at described baking zone, and it offers the drying channel that passes through for described conveyer belt; Described control system is electrically connected with described automatic spray room, described drying chamber and described conveyer belt respectively.
As further preferred version, described automatic spray room comprises spray gun and the inductor that is arranged at described conveyer belt top, and described spray gun, described inductor are electrically connected with described control system respectively.
As further preferred version, the side in described automatic spray room is provided be used to the water curtain cabinet of taking away unnecessary mist of oil, and this water curtain cabinet is communicated with setting with described automatic spray room, and described water curtain cabinet is electrically connected with described control system;
Preferably, be respectively arranged with in order to unnecessary mist of oil is blown the blower fan to described water curtain cabinet at the two ends of described spray room passage, this blower fan is electrically connected with described control system.
As further preferred version, described drying chamber is the infrared baking chamber;
Preferably, described infrared baking chamber disposes infrared lamp, and this infrared lamp is electrically connected with described control system.
As further preferred version, described automatic fuel spray device also comprises opening the deploying device of described clamp;
Preferably, described deploying device is arranged between described upper district and described lower the district.
As further preferred version, described anchor clamps are provided with three clamps, and these three clamps equidistantly arranged along the circle spacing.
As further preferred version, the drive unit that described conveyer belt includes chain and is connected with described chain, described chain is provided with the supporting part of installing for described anchor clamps in its side, described drive unit is electrically connected with described control system, and described control system drives described chain by described drive unit and drives described anchor clamps successively through described upper district, described oil spout district, described baking zone and described lower district.
Beneficial effect of the present invention is: if when workpiece needs oil spout, as long as piece-holder in anchor clamps, and then is reached automatic spray room, drying chamber by upper district, gets workpiece in lower district again and get final product, whole convenient to operation, can spray on a large scale workpiece, in addition, because workpiece is taken the silica gel mould and is done the oil spout clamping, when drying chamber, because the effect of heating, the easy curing of paint that adheres at the silica gel mould comes off, and exempted and need adopt Ya Sitong to clean as copper mold.
Description of drawings
Fig. 1 is the schematic diagram of automatic fuel spray device of the present invention;
Stereogram when Fig. 2 is the anchor clamps holding workpiece of automatic fuel spray device of the present invention.
Among the figure:
10, automatic fuel spray device; 20, anchor clamps; 21, clamp; 22 silica gel moulds; 30, transfer system; 31, transit area; 311, upper district; 312, oil spout district; 313, baking zone; 314, lower district; 32, conveyer belt; 40, automatically spray the room; 41, spray room passage; 42, blower fan; 50, drying chamber; 51, drying channel; 60, control system; 70, workpiece; 80, water curtain cabinet; 90, deploying device.
The specific embodiment
Further specify technical scheme of the present invention below in conjunction with accompanying drawing and by the specific embodiment.
See also Figure 1 and Figure 2, the invention provides a kind of automatic fuel spray device 10, comprise silica gel mould 22, anchor clamps 20, transfer system 30, automatically spray room 40, drying chamber 50 and control system 60, silica gel mould 22 is used for the spray mo(u)lding of workpiece 70; Anchor clamps 20 are provided with several clamps 21, and this clamp 21 is the workpiece 70 of the required oil spout of clamping by clamping silica gel mould 22; Transfer system 30 comprises transit area 31 and conveyer belt 32, transit area 31 comprises sequentially upper district 311, oil spout district 312, baking zone 313 and lower the district 314 that arranges, and conveyer belt 32 distinguishes 314 by upper district 311, oil spout district 312, baking zone 313 and lower successively; Automatically oil spout district 312 is located in spray room 40, and it offers the spray room passage 41 that passes through for conveyer belt 32; Drying chamber 50 is located at baking zone 313, and it offers the drying channel 51 that passes through for conveyer belt 32; Control system 60 is electrically connected with automatic spray room 40, drying chamber 50 and conveyer belt 32 respectively.When if workpiece 70 needs oil spout, need only workpiece 70 is held on anchor clamps 20, and then reach automatic spray room 40, drying chamber 50 by upper district 311, get workpiece 70 in lower district 314 again and get final product, whole convenient to operation, can spray on a large scale workpiece 70, in addition, because workpiece 70 is taken silica gel mould 22 and is done the oil spout clamping, when drying chamber 50, because the effect of heating, the easy curing of paint that adheres at silica gel mould 22 comes off, and exempted and need adopt Ya Sitong to clean as copper mold.Wherein, Ya Sitong belongs to little toxicity neurotoxic substance, and nervous system is had anesthetic effect, though can be used for cleaning paint, easily the oil spout workman is caused slow poisoning.
Particularly, automatically spray room 40 and comprise spray gun and the inductor that is arranged at conveyer belt 32 tops, spray gun, inductor are electrically connected with control system 60 respectively.Wherein, spray gun is used for spraying workpiece 70, and whether inductor enters automatic spray room 40 for induction workpiece 70, be specially, after inductor induction workpiece 70 enters automatic spray room 40, it can feed back to control system 60 with relevant information, again by the work of control system 60 instruction spray guns, thereby reaches the purpose of automatic oil spout.
Automatically the side in spray room 40 is provided be used to the water curtain cabinet 80 of taking away unnecessary mist of oil, and this water curtain cabinet 80 with automatically spray room 40 and be communicated with setting, water curtain cabinet 80 is electrically connected with control system 60.Wherein, water curtain cabinet 80 is to utilize the curtain shape water layer that flows to collect and take away coating cloud, and cascade is kept by the loop water pump of special use, and it disposes the control valve of regulating the cascade size, to control the complete of cascade shape.Be specially, water curtain cabinet 80 is by control system 60 control operations, and the cascade of its generation is taken away unnecessary mist of oil absorption, avoids mist of oil to run out of automatic spray room 40, both contaminated environment, the health that endangers again operating worker.Preferably, be respectively arranged with in order to unnecessary mist of oil is blown the blower fan 42 to water curtain cabinet 80 at the two ends of spray room passage 41, this blower fan 42 is electrically connected with control system 60.Because the setting of blower fan 42 guarantees that preferably unnecessary mist of oil blows to water curtain cabinet 80, relend the cascade absorption mist of oil by water curtain cabinet 80, further guarantee the processing of unnecessary mist of oil and the health of operating worker.
Drying chamber 50 is the infrared baking chamber, and wherein, infrared drying also is radiant drying, refers to utilize infrared radiation to make the drying means of the moisture vaporization in the dried material.Preferably, the infrared baking chamber disposes infrared lamp, this infrared lamp is electrically connected with described control system 60, particularly, infrared lamp is tungsten filament to be stretched in the quartz ampoule of inflation consist of, and tungsten filament under the alternating voltage effect, generate heat and heated quarty tube in gas, produce thus infrared radiation.
Further, automatic fuel spray device 10 also comprises opening the deploying device 90 of clamp 21.Wherein, if opening of clamp 21 often by manual operation, strengthens operating personnel's labour intensity easily, cause its muscular fatigue damage, and by deploying device 90, alternative manpower opens clamp 21 regularly, has alleviated operating personnel's labour intensity.Preferably, deploying device 90 is arranged at district 311 and distinguishes between 314 with lower.Owing to distinguish at 311 o'clock at upper, the operating personnel need to open clamp 21 clamping silica gel moulds 22, thereby holding workpiece 70, and distinguish at 314 o'clock at lower, the operating personnel need to open clamp 21 and unclamp silica gel mould 22, thereby takes off workpiece 70, so, deploying device 90 is arranged at district 311 and distinguishes between 314 greatly convenient working personnel's operation with lower.
Particularly, anchor clamps 20 are provided with three clamps 21, and these three clamps 21 equidistantly arranged along the circle spacing, and such setting has not only guaranteed the workpiece 70 of clamping some, the reasonably optimizing configuration, but also make spray gun spray to workpiece 70 comprehensively, guarantee the oil spout effect of workpiece 70.
Particularly, the drive unit that conveyer belt 32 includes chain and is connected with chain, chain is provided with the supporting part of installing for anchor clamps 20 in its side, drive unit is electrically connected with control system 60, and control system 60 drives anchor clamps 20 successively process upper district 311, oil spout district 312, baking zone 313 and lower district 314 by the drive unit chain drive-belt.
Below in conjunction with diagram, the operation principle of a kind of automatic fuel spray device 10 of the present invention is described:
At first, start automatic fuel spray device 10, make conveyer belt 32 distinguish 314 by upper district 311, oil spout district 312, baking zone 313 and lower successively.Then, workpiece 70 is arranged on the silica gel mould 22, then, utilize deploying device 90 to open clamp 21 on the anchor clamps 20, wherein, because each anchor clamps 20 disposes three clamps 21, but so three silica gel moulds 22 of each anchor clamps 20 clamping, behind the good workpiece 70 of anchor clamps 20 clampings, just can anchor clamps 20 be arranged on the supporting part of conveyer belt 32 in upper district 311, be sent to the automatic spray room 40 in oil spout district 312 by conveyer belt 32, and anchor clamps 20 enter automatic spray room 40 when interior by spray room passage 41, automatically in a single day the inductor in spray room 40 senses workpiece 70, just this information can be fed back to control system 60, by control system 60 instruction spray guns workpiece 70 is carried out operated fuel injection again.And this moment, because after the oil spout, can produce unnecessary mist of oil, control system 60 can be sent work order to blower fan 42, water curtain cabinet 80 respectively, after blower fan 42 is received instruction, just unnecessary mist of oil can be blown to water curtain cabinet 80, and water curtain cabinet 80 is received instruction, just can produce cascade, and take away with the mist of oil absorption and with it by this cascade.After workpiece 70 oil spouts are complete, just delivered to the drying chamber 50 of baking zone 313 by conveyer belt 32, when anchor clamps 20 enter drying chamber 50 inside by drying channel 51, control system 60 can be worked by the instruction infrared lamp, and the paint of workpiece 70 surface sprayings can be solidificated in the surface of workpiece 70 behind ultrared heat effect, but, be sprayed on the paint on the silica gel mould 22, it can Automatic-falling behind ultrared heat effect.After workpiece 70 oven dry, just deliver to lower district 314 by conveyer belt 32, this moment, the operating personnel is as long as open clamp 21 by deploying device 90, and after clamp 21 unclamps silica gel mould 22, can take off workpiece 70, and the workpiece 70 of this moment is owing to paint solid finishing, so it can directly enter next process.
Know-why of the present invention has below been described in conjunction with specific embodiments.These are described just in order to explain principle of the present invention, and can not be interpreted as by any way limiting the scope of the invention.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other specific embodiment of the present invention, and these modes all will fall within protection scope of the present invention.

Claims (10)

1. an automatic fuel spray device is characterized in that, comprising:
The silica gel mould is used for the spray mo(u)lding of workpiece;
Anchor clamps, described anchor clamps are provided with several clamps, and this clamp is the workpiece of the required oil spout of clamping by the described silica gel mould of clamping;
Transfer system, described transfer system comprises transit area and conveyer belt, described transit area comprises sequentially upper district, oil spout district, baking zone and lower the district that arranges, and described conveyer belt is successively by described upper district, described oil spout district, described baking zone and described lower district;
Automatically spray the room, described oil spout district is located in described automatic spray room, and it offers the spray room passage that passes through for described conveyer belt;
Drying chamber, described drying chamber is located at described baking zone, and it offers the drying channel that passes through for described conveyer belt; And
Control system, described control system are electrically connected with described automatic spray room, described drying chamber and described conveyer belt respectively.
2. automatic fuel spray device according to claim 1 is characterized in that, described automatic spray room comprises spray gun and the inductor that is arranged at described conveyer belt top, and described spray gun, described inductor are electrically connected with described control system respectively.
3. automatic fuel spray device according to claim 1 and 2, it is characterized in that, the side in described automatic spray room is provided be used to the water curtain cabinet of taking away unnecessary mist of oil, and this water curtain cabinet is communicated with setting with described automatic spray room, and described water curtain cabinet is electrically connected with described control system.
4. automatic fuel spray device according to claim 3 is characterized in that, is respectively arranged with in order to unnecessary mist of oil is blown the blower fan to described water curtain cabinet at the two ends of described spray room passage, and this blower fan is electrically connected with described control system.
5. automatic fuel spray device according to claim 1 is characterized in that, described drying chamber is the infrared baking chamber.
6. automatic fuel spray device according to claim 5 is characterized in that, described infrared baking chamber disposes infrared lamp, and this infrared lamp is electrically connected with described control system.
7. automatic fuel spray device according to claim 1 is characterized in that, described automatic fuel spray device also comprises opening the deploying device of described clamp.
8. automatic fuel spray device according to claim 7 is characterized in that, described deploying device is arranged between described upper district and described lower the district.
9. automatic fuel spray device according to claim 1 is characterized in that, described anchor clamps are provided with three clamps, and these three clamps equidistantly arranged along the circle spacing.
10. automatic fuel spray device according to claim 1, it is characterized in that, the drive unit that described conveyer belt includes chain and is connected with described chain, described chain is provided with the supporting part of installing for described anchor clamps in its side, described drive unit is electrically connected with described control system, and described control system drives described chain by described drive unit and drives described anchor clamps successively through described upper district, described oil spout district, described baking zone and described lower district.
CN201310011924.7A 2013-01-11 2013-01-11 A kind of automatic fuel spray device Active CN103056057B (en)

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CN103056057B CN103056057B (en) 2015-10-28

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103639097A (en) * 2013-11-22 2014-03-19 大连日佳电子有限公司 Substrate automatic gluing and drying method and system
CN105268575A (en) * 2015-11-16 2016-01-27 东莞市新力光表面处理科技有限公司 Automatic spraying device for four-layer oil paint of fingerprint recognition chip
CN106622900A (en) * 2016-12-09 2017-05-10 张家港市益成机械有限公司 Paint dripping and drying machine
CN106733334A (en) * 2017-01-23 2017-05-31 四会市研创电器有限公司 A kind of small-sized self-locking spraying folder

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2393655Y (en) * 1999-10-08 2000-08-30 曾义麟 Paint spraying apparatus
KR100623934B1 (en) * 2005-03-28 2006-09-13 김노수 Automatic coating apparatus for cellularphone case
KR100719763B1 (en) * 2005-11-18 2007-05-17 지용식 In-line spray system
JP2007289848A (en) * 2006-04-25 2007-11-08 Trinity Ind Corp Top coat coating equipment and coating method using the same
CN201006513Y (en) * 2007-03-13 2008-01-16 东欣昌实业股份有限公司 Improved type automatically spray painting drying apparatus
CN101637751A (en) * 2008-07-31 2010-02-03 洪世杰 Full-automatic spraying production line
CN201482643U (en) * 2009-08-20 2010-05-26 陈显忠 Intelligent spray system
CN203030466U (en) * 2013-01-11 2013-07-03 东莞美驰图实业有限公司 Automatic oil spraying device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2393655Y (en) * 1999-10-08 2000-08-30 曾义麟 Paint spraying apparatus
KR100623934B1 (en) * 2005-03-28 2006-09-13 김노수 Automatic coating apparatus for cellularphone case
KR100719763B1 (en) * 2005-11-18 2007-05-17 지용식 In-line spray system
JP2007289848A (en) * 2006-04-25 2007-11-08 Trinity Ind Corp Top coat coating equipment and coating method using the same
CN201006513Y (en) * 2007-03-13 2008-01-16 东欣昌实业股份有限公司 Improved type automatically spray painting drying apparatus
CN101637751A (en) * 2008-07-31 2010-02-03 洪世杰 Full-automatic spraying production line
CN201482643U (en) * 2009-08-20 2010-05-26 陈显忠 Intelligent spray system
CN203030466U (en) * 2013-01-11 2013-07-03 东莞美驰图实业有限公司 Automatic oil spraying device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103639097A (en) * 2013-11-22 2014-03-19 大连日佳电子有限公司 Substrate automatic gluing and drying method and system
CN103639097B (en) * 2013-11-22 2016-08-17 大连日佳电子有限公司 A kind of substrate automatic glue application and the method and system of drying
CN105268575A (en) * 2015-11-16 2016-01-27 东莞市新力光表面处理科技有限公司 Automatic spraying device for four-layer oil paint of fingerprint recognition chip
CN106622900A (en) * 2016-12-09 2017-05-10 张家港市益成机械有限公司 Paint dripping and drying machine
CN106733334A (en) * 2017-01-23 2017-05-31 四会市研创电器有限公司 A kind of small-sized self-locking spraying folder

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