CN201579168U - Automobile part spraying production line - Google Patents
Automobile part spraying production line Download PDFInfo
- Publication number
- CN201579168U CN201579168U CN2010201031184U CN201020103118U CN201579168U CN 201579168 U CN201579168 U CN 201579168U CN 2010201031184 U CN2010201031184 U CN 2010201031184U CN 201020103118 U CN201020103118 U CN 201020103118U CN 201579168 U CN201579168 U CN 201579168U
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- chain drive
- master controller
- production line
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Abstract
The utility model provides an automobile part spraying production line which comprises a chain driving mechanism, a transmission type sensor, a spraying robot, a plurality of pallets that are specially used for spraying and for placing materials, and a control device, wherein the transmission type sensor consists of a transmitter which is arranged above one side of the middle of the chain driving mechanism and a receiver which is arranged under the transmitter and is lower than the placing height of the pallets which are specially used for spraying; and the control device is electrically connected with the sensor and the spraying robot. The automobile part spraying production line not only has the advantages of flexible spraying method and lower dope use amount of the manual spraying technology, but also has the advantages of high automaticity, stable product quality and high production efficiency of the continues spraying technology, thereby being capable of reducing the waste of the dope and greatly reducing the production cost.
Description
Technical field
The utility model belongs to the mechanically spraying technical field, particularly relates to a kind of spraying production line of automobile parts.
Background technology
Automobile decoration door bar is a kind of automobile component, claims crashproof again, is installed in the both sides of automobile usually.Its production process is to adopt mold shaping method that resin material is made the true qualities material earlier, utilizes the method for spraying at the coating that sprays different colours on the material, to be used for the automobile of different brands then.Spraying method commonly used at present mainly is divided into two kinds: a kind of is hand spray, and another kind is to connect spraying; At medium-sized and small enterprises, hand spray is being brought into play important effect, its main feature is that equipment maintenance cost is low, the spraying gimmick flexibly, can select the spraying route according to the shape of product and operating personnel's custom, and weight of coated paint to connect the spraying use amount low.But that its shortcoming is a production efficiency is low, the quality instability of product, and owing to contain harmful substance in the coating, therefore easily operating personnel's health is damaged.Connect spraying method and adopt spray-painting production line that the material surface is sprayed usually, be characterized in the steady quality of production efficiency height, spraying condition and product, so some large enterprises all adopt this mode.Fig. 1 is the spray-painting production line structure vertical view of prior art.As shown in Figure 1, the spray-painting production line of this prior art mainly comprises chain drive 1, spray robot 2 and a plurality of spraying purpose-made pallet 3 that is used to put material 5; Wherein chain drive 1 moves continuously; The main body of spray robot 2 is positioned at a side outside of chain drive 1, and the manipulator 4 on it extends to the top at chain drive 1 middle part; A plurality of spraying purpose-made pallets 3 are then placed side by side on the surface of chain drive 1, and it can move to the other end of chain drive 1 through manipulator 4 from an end of chain drive 1 under the drive of chain drive 1.Before beginning to spray material 5, at first the material 5 that will be needed to spray by operating personnel is placed in the surface that sprays purpose-made pallet 3 side by side along the length direction that sprays purpose-made pallet 3, then with a plurality of spraying purpose-made pallet 3 end surfaces at chain drive 1 placed side by side successively that set material 5, at this moment these spraying purpose-made pallets 3 will move by the other end to chain drive 1 under the drive of chain drive 1, operating personnel utilize visual method to judge that first spraying purpose-made pallet 3 is to the distance between the spray robot 2 afterwards, and when moving to a certain position, this spraying purpose-made pallet 3 manually boots spray robot 2, when treating that foremost material 5 is positioned at the below of manipulator 4 on the spray robot 2 on first spraying purpose-made pallet 3, manipulator 4 will back and forth spray on its surface according to the length direction of the program of setting along material 5, promptly can be made into automobile decoration door bar until reaching required coating layer thickness, spraying purpose-made pallet 3 then moves ahead, when treating that second material 5 moves to the below of manipulator 4, manipulator 4 repeats said process, so repeatedly, finish up to all materials 5 whole sprayings.But there is following point in the spray-painting production line of this prior art: vehicle not simultaneously, the length difference of automobile decoration door bar.Because the movement locus of above-mentioned manipulator 4 is certain, therefore when needing spraying length during the material 5 of weak point, manipulator 4 still carries out according to intrinsic program, at this moment will form empty spray at the two ends of spraying purpose-made pallet 3, shown in the a-quadrant among Fig. 2, will cause a large amount of wastes of coating like this, and the loss of equipment is also big.
Summary of the invention
In order to address the above problem, the purpose of this utility model is to provide a kind of automaticity height, and can reduce the spraying production line of automobile parts of coating consumption effectively.
In order to achieve the above object, the spraying production line of automobile parts that provides of the utility model comprises chain drive, through mode sensor, spray robot, a plurality of spraying purpose-made pallet and control device that is used to put material; Wherein chain drive moves continuously; The through mode sensor is by the transmitter that is installed in one side top, chain drive middle part and be positioned under the transmitter and be lower than the receiver that the spraying purpose-made pallet is placed height; The main body of spray robot is positioned at a side outside of chain drive, and the manipulator on it extends to the top at chain drive middle part; A plurality of spraying purpose-made pallets are placed side by side on the surface of chain drive, and it can move to the other end of chain drive through manipulator from an end of chain drive under the drive of chain drive; Control device then is electrically connected with through mode sensor and spray robot.
Described control device comprises master controller, power circuit, light sensation control module, program controling module and driver module; Wherein:
Master controller is responsible for the processing and the transmission of data and instruction;
Power circuit, an end links to each other with the 220V AC power, and the other end and master controller join, for the The whole control device provides dc source;
The light sensation control module, an end links to each other with master controller, and other end through mode sensor joins, and is used for sending the signal that the through mode sensor detects to master controller 9 after treatment;
The program setting module, an end links to each other with master controller, is used for the user and sets the spraying control program by input unit;
Driver module, an end links to each other with master controller, the operation of the instruction control spray robot that sends according to master controller.
Described spraying purpose-made pallet is divided into the spraying purpose-made pallet that an end margin is formed with the spraying purpose-made pallet of a plurality of eyelets that are positioned at same row and does not have eyelet.
The light beam that transmitter sends on the described through mode sensor is corresponding with the position of eyelet just.
The spraying gimmick that the spraying production line of automobile parts that the utility model provides not only has hand spray and had flexibly and the lower advantage of coating consumption, and have and connect automaticity height, constant product quality and the production efficiency advantages of higher that spraying is had, therefore can reduce the waste of coating, thereby can reduce production costs significantly.
Description of drawings
Structure vertical view when Fig. 1 is the long material of the spray-painting production line spraying of prior art.
Fig. 2 is that the spray-painting production line of prior art sprays structure vertical view when lacking material.
Structure vertical view during the long material of spraying production line of automobile parts that Fig. 3 the utility model provides spraying.
Structure vertical view when the spraying production line of automobile parts that Fig. 4 the utility model provides sprays the weak point material.
Control device constitutes block diagram in the spraying production line of automobile parts that Fig. 5 provides for the utility model.
The specific embodiment
The spraying production line of automobile parts that provides below in conjunction with the drawings and specific embodiments the utility model is elaborated.The parts identical with prior art adopt identical drawing reference numeral, and omit its explanation of carrying out.
As shown in Figure 3, Figure 4, the spraying production line of automobile parts that provides of the utility model comprises chain drive 1, through mode sensor 6, spray robot 2, a plurality of spraying purpose-made pallet 7 and control device that is used to put material 5; Wherein chain drive 1 moves continuously; Through mode sensor 6 is by the transmitter that is installed in chain drive 1 middle part one side top and be positioned under the transmitter and be lower than the receiver that spraying purpose-made pallet 7 is placed height; The main body of spray robot 2 is positioned at a side outside of chain drive 1, and the manipulator 4 on it extends to the top at chain drive 1 middle part; A plurality of spraying purpose-made pallet 7 is placed side by side on the surface of chain drive 1, and it can move to the other end of chain drive 1 through manipulator 4 from an end of chain drive 1 under the drive of chain drive 1; Control device then is electrically connected with through mode sensor 6 and spray robot 2.
As shown in Figure 5, described control device comprises master controller 9, power circuit 10, light sensation control module 11, program controling module 12 and driver module 13; Wherein:
Master controller 9 is responsible for the processing and the transmission of data and instruction;
Power circuit 10, one ends link to each other with the 220V AC power, and the other end and master controller 9 join, for the The whole control device provides dc source;
Light sensation control module 11, one ends link to each other with master controller 9, and the other end and through mode sensor 6 join, and are used for sending the signal that through mode sensor 6 detects to master controller 9 after treatment;
Program setting module 12, one ends link to each other with master controller 9, are used for the user and set the spraying control program by input unit;
Described spraying purpose-made pallet 7 is divided into the spraying purpose-made pallet 7 that an end margin is formed with the spraying purpose-made pallet 7 ' of a plurality of eyelets 8 that are positioned at same row and does not have eyelet ".
The light beam that transmitter sends on the described through mode sensor 6 is corresponding with the position of eyelet 8 just.
When the spraying production line of automobile parts that utilizes the utility model to provide when needs begins to spray material 5, at first determine to use which kind of spraying purpose-made pallet 7 to place long material and short material by operating personnel, the spraying purpose-made pallet 7 ' that has eyelet 8 such as use is placed short material, and with the spraying purpose-made pallet 7 that does not have eyelet " place long material, and on master controller 8, configure corresponding control programs.As shown in Figure 3, to be placed with a plurality of spraying purpose-made pallets 7 of long material 5 as operating personnel " behind the end surfaces at chain drive 1 placed side by side successively; these spray purpose-made pallet 7 " will under the drive of chain drive 1, move by the other end to chain drive 1, when it moves to through mode sensor 6 positions, because this spraying purpose-made pallet 7 " on do not have eyelet; so the light beam that is sent by transmitter on the through mode sensor 6 can not be received by the receiver; at this moment through mode sensor 6 sends detected signal to the light sensation control module 11 on the control device immediately, and light sensation control module 11 sends to master controller 9 after treatment again.Master controller 9 is handled after receiving this signal immediately, by drive unit 13 spray robot 2 is started automatically then, treat first spraying purpose-made pallet 7 " on foremost long material 5 when being positioned at the below of manipulator 4 on the spray robot 2; program that is applicable to long material that manipulator 4 will be set on program setting module 12 by input unit according to the technical staff back and forth sprays its surface along the length direction of long material 5; until reaching required coating layer thickness; promptly can be made into automobile decoration door bar; spray purpose-made pallet 7 then " continue to move ahead, when treating that the long material 5 of second moves to the below of manipulator 4, manipulator 4 repeats said process, so repeatedly, finish up to all long materials 5 whole sprayings.
As shown in Figure 4, to be placed with a plurality of spraying purpose-made pallets 7 ' end surfaces at chain drive 1 placed side by side successively of short material 5 as operating personnel after, to guarantee that simultaneously the eyelet 8 on all spraying purpose-made pallets 7 ' is positioned at the same side with through mode sensor 6, these spraying purpose-made pallets 7 ' will move by the other end to chain drive 1 under the drive of chain drive 1, when it moves to through mode sensor 6 positions, owing to be formed with eyelet 8 on this spraying purpose-made pallet 7 ', therefore the light beam that is sent by transmitter on the through mode sensor 6 can pass eyelet 8 and be received by the receiver, at this moment through mode sensor 6 sends to detected signal the light sensation control module 11 on the control device immediately, and light sensation control module 11 sends to master controller 9 after treatment again.Master controller 9 is handled after receiving this signal immediately, by drive unit 13 spray robot 2 is started automatically then, when treating that foremost short material 5 is positioned at the below of manipulator 4 on the spray robot 2 on first spraying purpose-made pallet 7 ', manipulator 4 will back and forth spray its surface along the length direction of lacking material 5 according to the program that is applicable to short material that the technical staff sets on program setting module 12 by input unit, until reaching required coating layer thickness, promptly can be made into automobile decoration door bar, spraying purpose-made pallet 7 ' then continues to move ahead, when treating that the short material 5 of second moves to the below of manipulator 4, manipulator 4 repeats said process, so repeatedly, finish up to all short materials 5 whole sprayings.
Claims (4)
1. spraying production line of automobile parts, it is characterized in that: described spraying production line of automobile parts comprises chain drive (1), through mode sensor (6), spray robot (2), a plurality of spraying purpose-made pallet (7) and control device that is used to put material (5); Wherein chain drive (1) operation continuously; Through mode sensor (6) is by the transmitter that is installed in one side top, chain drive (1) middle part and be positioned under the transmitter and be lower than the receiver that spraying purpose-made pallet (7) is placed height; The main body of spray robot (2) is positioned at a side outside of chain drive (1), and the manipulator on it (4) extends to the top at chain drive (1) middle part; A plurality of spraying purpose-made pallets (7) are placed side by side on the surface of chain drive (1), and it can move to the other end of chain drive (1) through manipulator (4) from an end of chain drive (1) under the drive of chain drive (1); Control device then is electrically connected with through mode sensor (6) and spray robot (2).
2. spraying production line of automobile parts according to claim 1 is characterized in that: described control device comprises master controller (9), power circuit (10), light sensation control module (11), program controling module (12) and driver module (13); Wherein:
Master controller (9) is responsible for the processing and the transmission of data and instruction;
Power circuit (10), an end links to each other with the 220V AC power, and the other end and master controller (9) join, for the The whole control device provides dc source;
Light sensation control module (11), an end links to each other with master controller (9), and other end through mode sensor (6) joins, and is used for sending the signal that through mode sensor (6) detects to master controller (9) after treatment;
Program setting module (12), an end links to each other with master controller (9), is used for the user and sets the spraying control program by input unit;
Driver module (13), an end links to each other with master controller (9), the operation of the instruction control spray robot (2) that sends according to master controller (9).
3. spraying production line of automobile parts according to claim 1 is characterized in that: described spraying purpose-made pallet (7) is divided into the spraying purpose-made pallet (7 ") that an end margin is formed with the spraying purpose-made pallet (7 ') of a plurality of eyelets (8) that are positioned at same row and does not have eyelet.
4. spraying production line of automobile parts according to claim 1 is characterized in that: the light beam that the last transmitter of described through mode sensor (6) sends is corresponding with the position of eyelet (8) just.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201031184U CN201579168U (en) | 2010-01-28 | 2010-01-28 | Automobile part spraying production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201031184U CN201579168U (en) | 2010-01-28 | 2010-01-28 | Automobile part spraying production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201579168U true CN201579168U (en) | 2010-09-15 |
Family
ID=42721159
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201031184U Expired - Lifetime CN201579168U (en) | 2010-01-28 | 2010-01-28 | Automobile part spraying production line |
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| Country | Link |
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| CN (1) | CN201579168U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102389869A (en) * | 2011-06-30 | 2012-03-28 | 江苏洪昌科技股份有限公司 | Full-automatic production method for gluing automobile lamp |
| CN102527583A (en) * | 2012-01-17 | 2012-07-04 | 无锡市弼程机电设备有限公司 | Automobile lamp gluing device |
| CN101767076B (en) * | 2010-01-28 | 2012-09-05 | 天津丰田合成有限公司 | Spraying production line of automobile parts |
| CN103301986A (en) * | 2013-05-31 | 2013-09-18 | 长城汽车股份有限公司 | Automatic spraying device for automotive character logo |
| CN103736626A (en) * | 2013-12-05 | 2014-04-23 | 苏州欣彩塑胶科技有限公司 | Plastic plate sensing dyeing apparatus |
| CN104057300A (en) * | 2013-03-19 | 2014-09-24 | 株式会社安川电机 | Workpiece assembly line and method for producing workpiece |
| CN105252526A (en) * | 2015-09-01 | 2016-01-20 | 中汽昌兴（洛阳）机电设备工程有限公司 | Robot coating production line |
-
2010
- 2010-01-28 CN CN2010201031184U patent/CN201579168U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101767076B (en) * | 2010-01-28 | 2012-09-05 | 天津丰田合成有限公司 | Spraying production line of automobile parts |
| CN102389869A (en) * | 2011-06-30 | 2012-03-28 | 江苏洪昌科技股份有限公司 | Full-automatic production method for gluing automobile lamp |
| CN102389869B (en) * | 2011-06-30 | 2013-06-19 | 江苏洪昌科技股份有限公司 | Full-automatic production method for gluing automobile lamp |
| CN102527583A (en) * | 2012-01-17 | 2012-07-04 | 无锡市弼程机电设备有限公司 | Automobile lamp gluing device |
| CN104057300A (en) * | 2013-03-19 | 2014-09-24 | 株式会社安川电机 | Workpiece assembly line and method for producing workpiece |
| CN103301986A (en) * | 2013-05-31 | 2013-09-18 | 长城汽车股份有限公司 | Automatic spraying device for automotive character logo |
| CN103301986B (en) * | 2013-05-31 | 2016-08-10 | 长城汽车股份有限公司 | A kind of automobile words identification automatic spray apparatus |
| CN103736626A (en) * | 2013-12-05 | 2014-04-23 | 苏州欣彩塑胶科技有限公司 | Plastic plate sensing dyeing apparatus |
| CN105252526A (en) * | 2015-09-01 | 2016-01-20 | 中汽昌兴（洛阳）机电设备工程有限公司 | Robot coating production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100915 Effective date of abandoning: 20100128 |