CN102937797A - Intelligent spraying control system and method - Google Patents
Intelligent spraying control system and method Download PDFInfo
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- CN102937797A CN102937797A CN2012104789309A CN201210478930A CN102937797A CN 102937797 A CN102937797 A CN 102937797A CN 2012104789309 A CN2012104789309 A CN 2012104789309A CN 201210478930 A CN201210478930 A CN 201210478930A CN 102937797 A CN102937797 A CN 102937797A
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Abstract
The invention discloses an intelligent spraying control system which comprises a longitudinal grating sensor and a transversal grating sensor, wherein the longitudinal grating sensor and the transversal grating sensor are connected to an input module; the input module is connected to a central processor; the central processor outputs signals to the output module; and the output module is connected to a motor control module. The invention further provides an intelligent spraying control method. According to the invention, the dimension of a workpiece is measured through the longitudinal grating sensor and the transversal grating sensor, and the nearest spraying path of a spraying gun is calculated through the central processor, so that the production efficiency and product quality are improved, and the cost is saved.
Description
Intelligence spraying control system and method
Technical field
The present invention relates to a kind of system and method for control spray gun advanced positions during application, relate in particular to a kind of intelligent spraying control system and method.
Background technology
An impossible spraying line is only to a kind of Workpiece painting in the coating process, and its physical dimension of different types of workpiece certainly will be different, for general so-called automatic spraying equipment, modal processing scheme or by the Real Time Observation of artificial " every minute ", for different workpiece, by manually judging, thereby adjust the swash width of flush coater, adjust the distance of shower nozzle and workpiece, in time the start and stop flush coater.For the more company of workpiece kind, careless slightly when especially will change repeatedly in one day, not the too large waste coating of spraying scope, spray exactly the substandard products that cause not in place.Common way is would rather many speckings, can not spray incomplete.Only wish to guarantee the quality, but ignored waste to wealth, to the pollution of environment, to the concern of enterprise employee health.In fact, although sprayed many powders, when retrieving again to utilize, too much to affect the quality of product because of reclaimed materials more.Imagine: for the high workpiece of half trip, if with total travel spraying, the amount of dusting is many one times, and half has just fallen again in powder utilization, and many tens times of Hui Fenliang, will be great loss.
Summary of the invention
The present invention provides a kind of intelligent spraying control system and method for problem related in the background technology.
The invention provides a kind of intelligent spraying control system, comprise vertical grating sensor and horizontal raster sensor, described vertical grating sensor and horizontal raster sensor are connected to load module, described load module is connected to central processing unit, described central processing unit outputs signal to output module, and described output module is connected to motor control module.
As a kind of preferred, described central processing unit is PLC.
As a kind of preferred, described vertical grating sensor and horizontal raster sensor are the multichannel light gate sensor.
The present invention also provides a kind of intelligence spraying control method, may further comprise the steps:
(1) vertically grating sensor and horizontal raster sensor start, and detect object;
(2) data in the read step (1), and input to central processing unit;
(3) set up the vertical of object and lateral coordinates system;
(4) by the coordinate system in the step (3), calculate best spraying path;
(5) in output step (4) best spraying position to motor control module.
As a kind of preferred, step (3) comprising: (31) set up along slope coordinate system and the lateral coordinates system take Burners Positions as initial point; (32) data with step (2) gained are converted into coordinate figure, and adopt (x, y) record; (33) by the area of (x, y) in the step (32) value calculating in coordinate system.
As a kind of preferred, step (4) comprising: (41) calculate the advance coordinate of spray gun in coordinate system by effective spraying radius of spray gun and maximum, the minimum value in (x, y) coordinate figure.
In sum, the present invention has the following advantages:
The present invention by vertical grating sensor and horizontal raster sensor measurement workpiece size and calculate the nearest spraying path of spray gun by central processing unit, improved production efficiency and product quality, saved cost.
Description of drawings
Fig. 1 is the structured flowchart of the intelligent spraying control system of present embodiment;
Fig. 2 is the FB(flow block) of the intelligence spraying control method of present embodiment.
Embodiment
The invention will be further described with embodiment below in conjunction with accompanying drawing.
As shown in Figure 1, a kind of intelligent spraying control system, comprise vertical grating sensor and horizontal raster sensor, described vertical grating sensor and horizontal raster sensor are connected to load module, described load module is connected to central processing unit, described central processing unit outputs signal to output module, and described output module is connected to motor control module.Described central processing unit is PLC.Described vertical grating sensor and horizontal raster sensor are the multichannel light gate sensor.
As shown in Figure 2, a kind of intelligence spraying control method may further comprise the steps:
(1) vertically grating sensor and horizontal raster sensor start, and detect object;
(2) data in the read step (1), and input to central processing unit;
(3) set up the vertical of object and lateral coordinates system;
(4) by the coordinate system in the step (3), calculate best spraying path;
(5) in output step (4) best spraying position to motor control module.
Step (3) comprising: (31) set up along slope coordinate system and the lateral coordinates system take Burners Positions as initial point; (32) data with step (2) gained are converted into coordinate figure, and adopt (x, y) record; (33) by the area of (x, y) in the step (32) value calculating in coordinate system.
Step (4) comprising: (41) calculate the advance coordinate of spray gun in coordinate system by effective spraying radius of spray gun and maximum, the minimum value in (x, y) coordinate figure.
More than explanation only is explanation of the invention, so that complete enforcement this programme of those of ordinary skills' energy, but be not limitation of the present invention, those skilled in the art can make the modification that does not have creative contribution to present embodiment as required after reading this instructions, these all are not creative modifications.But as long as in claim scope of the present invention, all be subject to the protection of Patent Law.
Claims (6)
1. intelligent spraying control system, comprise vertical grating sensor and horizontal raster sensor, it is characterized in that: described vertical grating sensor and horizontal raster sensor are connected to load module, described load module is connected to central processing unit, described central processing unit outputs signal to output module, and described output module is connected to motor control module.
2. a kind of intelligent spraying control system according to claim 1, it is characterized in that: described central processing unit is PLC.
3. a kind of intelligent spraying control system according to claim 1, it is characterized in that: described vertical grating sensor and horizontal raster sensor are the multichannel light gate sensor.
4. an intelligence sprays control method, it is characterized in that: may further comprise the steps:
(1) vertically grating sensor and horizontal raster sensor start, and detect object;
(2) data in the read step (1), and input to central processing unit;
(3) set up the vertical of object and lateral coordinates system;
(4) by the coordinate system in the step (3), calculate best spraying path;
(5) in output step (4) best spraying position to motor control module.
5. a kind of intelligence according to claim 4 sprays control method, and it is characterized in that: step (3) comprising: (31) set up along slope coordinate system and the lateral coordinates system take Burners Positions as initial point; (32) data with step (2) gained are converted into coordinate figure, and adopt (x, y) record; (33) by the area of (x, y) in the step (32) value calculating in coordinate system.
6. a kind of intelligence according to claim 5 sprays control method, it is characterized in that: step (4) comprising: (41) calculate the advance coordinate of spray gun in coordinate system by effective spraying radius of spray gun and maximum, the minimum value in (x, y) coordinate figure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104789309A CN102937797A (en) | 2012-11-23 | 2012-11-23 | Intelligent spraying control system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104789309A CN102937797A (en) | 2012-11-23 | 2012-11-23 | Intelligent spraying control system and method |
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| Publication Number | Publication Date |
|---|---|
| CN102937797A true CN102937797A (en) | 2013-02-20 |
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| CN2012104789309A Pending CN102937797A (en) | 2012-11-23 | 2012-11-23 | Intelligent spraying control system and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105413922A (en) * | 2015-12-08 | 2016-03-23 | 无锡万能胶粘剂有限公司 | High-uniformity glue sprayer |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201482643U (en) * | 2009-08-20 | 2010-05-26 | 陈显忠 | Intelligent spray system |
| CN201514564U (en) * | 2009-09-23 | 2010-06-23 | 伊玛精密电子（苏州）有限公司 | Flow calibration PLC automatic control system |
| CN101876817A (en) * | 2009-04-28 | 2010-11-03 | 上海龙能自动化设备有限公司 | PLC control method and control system thereof |
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2012
- 2012-11-23 CN CN2012104789309A patent/CN102937797A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101876817A (en) * | 2009-04-28 | 2010-11-03 | 上海龙能自动化设备有限公司 | PLC control method and control system thereof |
| CN201482643U (en) * | 2009-08-20 | 2010-05-26 | 陈显忠 | Intelligent spray system |
| CN201514564U (en) * | 2009-09-23 | 2010-06-23 | 伊玛精密电子（苏州）有限公司 | Flow calibration PLC automatic control system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105413922A (en) * | 2015-12-08 | 2016-03-23 | 无锡万能胶粘剂有限公司 | High-uniformity glue sprayer |
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Application publication date: 20130220 |