CN106743663A - A kind of ceramic body caching and processing method - Google Patents
A kind of ceramic body caching and processing method Download PDFInfo
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- CN106743663A CN106743663A CN201611089465.4A CN201611089465A CN106743663A CN 106743663 A CN106743663 A CN 106743663A CN 201611089465 A CN201611089465 A CN 201611089465A CN 106743663 A CN106743663 A CN 106743663A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 23
- 238000003672 processing method Methods 0.000 title claims abstract description 21
- 239000000758 substrate Substances 0.000 claims abstract description 179
- 239000003607 modifier Substances 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 20
- 230000000284 resting effect Effects 0.000 abstract description 5
- 208000037805 labour Diseases 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000003860 storage Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/08—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/905—Control arrangements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses a kind of ceramic body caching and processing method, caching, the first step such as processing, secondary caching, upset and secondary operation first are included, wherein cache being 400 800 seconds with the secondary caching duration first.Can also realize automating by PLC control machinery hands simultaneously.Using technical scheme disclosed by the invention, base substrate is hardly damaged when can effectively control the base substrate resting period to make processing and upset；Can raise labour efficiency, reduce labour intensity；Base substrate all surfaces can be repaired, moreover it is possible to effectively save the space of caching.
Description
Technical field
The present invention relates to ceramic manufacture field, and in particular to the caching and processing method of a kind of ceramic body.
Background technology
Traditional base substrate storage and processing method, mainly by after the artificial demoulding, storage area are carried to by base substrate, then
Storage area is processed to base substrate.After processing, base substrate is put on base car and is transported to next process.Whole technological process, is present
Defect be mainly all hand labours, efficiency is low, and labour intensity is big.The time of storage is uncontrollable in addition, often
During processing probably due to the resting period not enough cause base substrate hardness not enough make base substrate damage or because the resting period long cause base
Body hardness is difficult greatly very much processing, while also causing base substrate storage area excessive, it is impossible to be utilized effectively.Furthermore, prior art
The very difficult all surfaces to base substrate are repaired, it is desirable to, it is necessary to overturn base substrate when being repaired to all surfaces, and in upset
When be likely to because during upset the resting period it is too short and damage base substrate.
The content of the invention
It is an object of the invention to solve the problems of the prior art, there is provided a kind of ceramic body caching and processing method,
Can effectively control the base substrate resting period make processing and upset when base substrate be hardly damaged；Can raise labour efficiency, reduce labour intensity；
Base substrate all surfaces can be repaired, moreover it is possible to effectively save the space of caching.
To reach above-mentioned purpose, the present invention is adopted the following technical scheme that：
A kind of ceramic body caching and processing method, comprise the following steps, step 1：Empty pallet is taken in buffer area to accept
Base substrate after the demoulding；Step 2：Base substrate with pallet is delivered into buffer area；Step 3：After base substrate with pallet is cached first, by band
The base substrate of pallet is transported to the first processing district from buffer area, and duration 400-800 second is cached first；Step 4：In the first processing
Area is processed first to base substrate；Step 5：Base substrate with pallet is transported to buffer area from the first processing district；Step 6：Band support
After the secondary caching of base substrate of disk, the base substrate with pallet is transported to the second processing district, secondary caching duration from buffer area
400-800 seconds；Step 7：After the second processing district overturns base substrate and carries out secondary operation, base substrate is transported to subsequent processing；Step
8：Empty pallet is transported to buffer area stand-by.
In one embodiment, described step 1 is accomplished by the following way：PLC control machinery hands are appointed from buffer area
One state takes the base substrate after empty pallet accepts the demoulding for the position of " stand-by ", and is " free time " by the status modifier of the position；
Described step 2 is accomplished by the following way：Base substrate with pallet is delivered to any state in buffer area by PLC control machinery hands
The position of " free time ", is " first cache " by the status modifier of the position, and records the position to cache initial time first；It is described
The step of 3 be accomplished by the following way：PLC control machinery hands will meet the caching zone position upper band support that caching first finishes condition
The base substrate of disk is transported to the first processing district from the buffer area position, and the location status are revised as " free time " by buffer area, by
One processing zone state is set to " occupancy "；Described caching first finishes condition for following all conditions are true：(1) time is judged
Point, the first processing zone state is " free time "；(2) time point is judged, the state of the position is " caching first "；(3) time is judged
Point and the position cache interval between initial time more than or equal to the minimum interval of caching first being manually set and small first
It is more than or equal to 400 seconds in or equal to the maximum caching interval first that is manually set, the minimum interval of caching first, maximum is delayed first
Interval is deposited less than or equal to 800 seconds；Described step 4 also includes：First after completion of processing, notify that PLC takes from the first processing district
Base substrate with pallet；Described step 5 is accomplished by the following way：PLC control machinery hands add the base substrate with pallet from first
It is the position of " free time " that any state in buffer area is delivered in work area, is " secondary caching " by the status modifier of the position, and remember
The secondary caching initial time in the position is recorded, while the status modifier of the first processing district is " free time " by PLC；Described step 6 is led to
Cross in the following manner realization：PLC control machinery hands will meet the base substrate of the secondary caching zone position upper band pallet for caching the condition that finishes
The second processing district is transported to from the buffer area position, and the location status are revised as " free time " by buffer area, by the second processing district
State is set to " occupancy "；Described secondary caching finishes condition for following all conditions are true：(1) time point, second are judged
Processing zone state is " free time "；(2) time point is judged, the state of the position is " secondary caching "；(3) time point and the position are judged
The interval between secondary caching initial time is put more than or equal to the minimum secondary caching interval being manually set and is less than or equal to
The maximum secondary caching interval being manually set, minimum secondary caching interval is more than or equal to 400 seconds, and maximum secondary caching interval is small
In or equal to 800 seconds；Described step 7 also includes：After secondary operation is finished, notify that PLC takes empty pallet from the second processing district；Institute
The step of stating 8 is accomplished by the following way：It is " free time " that empty pallet is delivered to any state in buffer area by PLC control machinery hands
Position, is " stand-by " by the status modifier of the position.
In another embodiment, described step 1 is accomplished by the following way：PLC control machinery hands are from buffer area
State takes the base substrate after empty pallet accepts the demoulding for the position of " stand-by ", and remembers the position；Described step 2 is by following
Mode is realized：PLC control machinery hands return to the position base substrate with pallet, are " to delay first by the status modifier of the position
Deposit ", and record the position and cache initial time first；Described step 3 is accomplished by the following way：PLC control machinery hands will
The base substrate for meeting the caching zone position upper band pallet that caching finishes condition first is transported to the first processing district in the position from buffer area,
And the location status are revised as " processing first " by buffer area, the first processing zone state is set to " occupancy "；It is described first
Caching finishes condition for following all conditions are true：(1) time point is judged, the first processing zone state is " free time "；(2) when judging
Between point, the state of the position is " caching first "；(3) judge that time point and the position cache the interval between initial time first
Interval is cached first more than or equal to the minimum interval of caching first being manually set and less than or equal to the maximum being manually set, most
The small interval of caching first is more than or equal to 400 seconds, and the maximum interval of caching first is less than or equal to 800 seconds；Described step 4 is also wrapped
Include：First after completion of processing, notify that PLC takes the base substrate with pallet from the first processing district；Described step 5 is real in the following manner
It is existing：It is the position of " processing first " that base substrate with pallet is delivered to state in buffer area by PLC control machinery hands from the first processing district,
It is " secondary caching " by the status modifier of the position, and records the secondary caching initial time in the position, while PLC adds first
The status modifier in work area is " free time "；Described step 6 is accomplished by the following way：PLC control machinery hands will meet secondary slow
The base substrate for depositing the caching zone position upper band pallet of the condition of finishing is transported to the second processing district from the buffer area position, and by buffer area
The location status are revised as " secondary operation ", and the second processing zone state is set to " occupancy "；Described secondary caching finishes bar
Part is true for following all conditions：(1) time point is judged, the second processing zone state is " free time "；(2) time point is judged, the position
The state put is " secondary caching "；(3) judge that the interval between time point and the position secondary caching initial time is more than or waits
Interval is cached in the minimum secondary caching interval being manually set and less than or equal to the maximum secondary being manually set, it is minimum secondary slow
Interval is deposited more than or equal to 400 seconds, maximum secondary caching interval is less than or equal to 800 seconds；Described step 7 also includes：It is secondary
After completion of processing, notify that PLC takes empty pallet from the second processing district；Described step 8 is accomplished by the following way：PLC control machines
It is the position of " secondary operation " that empty pallet is delivered to state in buffer area by tool hand, is " stand-by " by the status modifier of the position.
In above-mentioned technical proposal, the first described processing district is used to process the back side of base substrate, and the second described processing district is used
In the front of processing base substrate；Or the first described processing district is used to process the front of base substrate, the second described processing district is used for
Process the back side of base substrate.
In above-mentioned technical proposal, in step 3, between such as judging that time point and the position are cached between initial time first
It is spaced every more than maximum caching first, and the location status are still " caching first ", then PLC controls warning device alarm.
In above-mentioned technical proposal, in step 6, between such as judging between time point and the position secondary caching initial time
It is spaced every being cached more than maximum secondary, and the location status are still " secondary caching ", then PLC controls warning device alarm.
In the technical program, PLC at regular intervals, that is, can travel through all positions of buffer area, judge whether to meet
Whether caching finishes condition or meets secondary caching and finishes condition first.
In above-mentioned technical proposal, described minimum was cached at intervals of 500 seconds first, described maximum cache first at intervals of
600 seconds；At intervals of 500 seconds, described maximum secondary was cached at intervals of 600 seconds described minimum secondary caching.
In above-mentioned technical proposal, described step 4 is accomplished by the following way：Notify that PLC takes band support from the first processing district
After the base substrate of disk, PLC controls the first processing district the base substrate with pallet to be transmitted by conveyer belt to the transhipment work of the first processing district
Position, after the base substrate with pallet reaches the transhipment station of the first processing district, the sensor on the transhipment station of the first processing district will be arrived
Position information notifies PLC.
In above-mentioned technical proposal, described step 7 is accomplished by the following way：Notify that PLC takes empty support from the second processing district
After disk, PLC controls the second processing district empty pallet to be transmitted by conveyer belt to the transhipment station of the second processing district, and empty pallet is reached
After the transhipment station of the second processing district, the sensor on the transhipment station of the second processing district information will notify PLC in place.
In above-mentioned technical proposal, caching zone position can be 10-20.
Technical solutions according to the invention are relative to prior art, the beneficial effect of acquirement：
(1) clear stipulaties cache duration and secondary caching duration first.Duration 400- is cached first
800 seconds, can allow base substrate that enough hardness is obtained after caching, can also allow base substrate easy to process, cache 400-800 seconds again,
Enable the hardness of base substrate to reach upset to require, while being also easy to processing.
(2) wherein in one embodiment, empty pallet or base substrate with pallet are deposited in any available buffer area by PLC
Position, makes buffer area area most save.
(3) base substrate and empty pallet are transported by manipulator, improves efficiency, reduce labour intensity.
(4) performed in the case where condition is met by PLC control machinery hands and base substrate is terminated into caching be transported to processing district
Task method, can effectively control cache-time, raise labour efficiency, will not occur not enough to cause base substrate hard because of cache-time
Degree not enough easily damages base substrate or causes the situation of the excessive not easy processing of hardness because cache-time is long in processing.
(5) in another embodiment, empty pallet and the base substrate with pallet are stored in the position of buffer area fixation all the time, easily
Remember and control in PLC.
(6) by processing twice, and base substrate is overturn when processing for second, all surfaces of base substrate can be processed, especially
It is the base substrate big for size or complete this kind of ceramic body of bag conventional one-piece toilet stool, it is necessary to process all surfaces of base substrate, while
Obtain base substrate so that base substrate returns to normal condition to enter subsequent processing from inversion state by upset.
(7) by warning function, for because caused by processing district processing is too slow the long problem of cache-time report
It is alert, so as to notify that processor is processed as early as possible.
(8) traveled through by timing, the base substrate for enabling satisfaction to cache the condition that finishes timely enters processing.
(9) when caching is disposed on 500-600 seconds first, the webster hardness of base substrate is up to 60-65HW, to reach
Minimum workhardness demand, by caching again 500-600 seconds, the webster hardness of base substrate is up to 65-70HW, reaches base substrate
Upset hardness requirement.
(10) machining production line is cached for the blank forming that circumference type is set, processing district needs to set transhipment station, with
Just manipulator is taken, and now, information in place is exported to PLC by the sensors in place for transporting station, PLC is most effectively taken
Use base substrate to be transported.
(11) in specific full bag integrated toilet production line, caching zone position sets 10-20 and can most save sky
Between, while production capacity can be played effectively.
Brief description of the drawings
Accompanying drawing described herein is used for providing further understanding invention, constitutes a part of the invention, the present invention
Schematic description and description be used for explain the present invention, do not constitute inappropriate limitation of the present invention.In the accompanying drawings：
Fig. 1 is using a kind of device layout figure of the embodiment of the present invention
Specific embodiment
In order that the technical problems to be solved by the invention, technical scheme and beneficial effect are clearer, clear, below tie
Drawings and Examples are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only used
To explain the present invention, it is not intended to limit the present invention.
Device layout figure as shown in Figure 1, wherein 1 is the manipulator controlled by PLC；2 is buffer area,；3 is the first processing
Area, wherein, 31 is processing stations, and 32 is transhipment station；4 is the second processing district, wherein 41 is processing stations, 42 is transhipment work
Position, 43 is tipper；5 is Buffer for seat of closet case integrally forming machine, and 6 is emulsion coating machine, and 7 is this body forming machine of toilet seat.
In one embodiment of the invention, the caching and processing method of base substrate are comprised the following steps：
Step 1：The base substrate after empty pallet accepts the demoulding is taken in buffer area 2；Specifically, in the present embodiment, buffer area 2
Include 15 positions.PLC control machinery hands 1 are taken empty pallet and are accepted from any state in buffer area 2 for the position of " stand-by "
Circle case one base substrate from after the demoulding of Buffer for seat of closet case integrally forming machine 5, and smearing bonding slurry at emulsion coating machine 6 is transported to, then transport
Deliver at toilet seat this body forming machine 7, Nian Jie with body base substrate is toilet seat ceramic body.Now, the base substrate is upside down to put
It is put on pallet.Carrying out aforesaid operations simultaneously, the status modifier that PLC is taken the position of pallet by buffer area 2 is " free time ".
Step 2：Base substrate with pallet is delivered into buffer area 2.Specifically, PLC control machinery hands 1 are by the base substrate with pallet
It is the position of " free time " to deliver to any state in buffer area 2, is " caching first " by the status modifier of the position, and record the position
Put and cache initial time first.
Step 3：After base substrate with pallet is cached first, the base substrate with pallet is transported to the first processing district from buffer area 2
3, duration 400-800 second is cached first.Specifically, PLC at regular intervals, that is, travels through all positions of buffer area 2,
Judge whether to meet the position that caching first finishes condition.If it is present by caching initial time sequence first, first will
The base substrate with pallet on the early position of initial time is transported to the first processing district 3 from the position of buffer area 2, and by buffer area 2
The location status are revised as " free time ", and the state of the first processing district 3 is set to " occupancy ".If it does not exist, then judging whether again
The state of existence position is still " caching first ", and judges that the interval that time point and the position cache between initial time first is big
The position at interval is cached first in maximum.If it is present alarm, if there is no then no longer judging.Above-mentioned caching first
Condition is finished for following all conditions are true：(1) time point is judged, the first processing zone state is " free time "；(2) time is judged
Point, the state of the position is " caching first "；(3) judge that the interval that time point and the position cache between initial time first is big
It is minimum in or equal to the minimum interval of caching first that is manually set and less than or equal to the maximum caching interval first being manually set
Caching interval is more than or equal to 400 seconds first, and the maximum interval of caching first is less than or equal to 800 seconds, minimum first in the present embodiment
Secondary caching is set to 500 seconds, and maximum caching first is set to 600 seconds.
Step 4：Base substrate is processed first in the first processing district 3.Specifically, the transhipment station of the first processing district 3
After 32 obtain the band pallet base substrate that manipulator is sent, the base substrate with pallet is automatically sent to processing stations 31 by conveyer belt
On, process the back side (because now base substrate is inverted) of base substrate.After completion of processing, notify that PLC takes band support from the first processing district 3
The base substrate of disk, PLC controls the first processing district 3 that the base substrate with pallet is transmitted to transhipment station 32, band pallet by conveyer belt again
Base substrate reach transhipment station 32 after, the first processing district transhipment station 32 on sensor will in place information notify PLC.
Step 5：Base substrate with pallet is transported to buffer area 2 from the first processing district 3.Specifically, PLC control machinery hands
It is the position of " free time " that the base substrate with pallet is delivered into any state in buffer area from the first processing district 3, by the shape of the position
State is revised as " secondary caching ", and records the secondary caching initial time in the position, while PLC is by the status modifier of the first processing district
It is " free time ".
Step 6：After the secondary caching of base substrate with pallet, the base substrate with pallet is transported to the second processing district from buffer area 2
4, secondary caching duration 400-800 second.Specifically, PLC at regular intervals, that is, travels through all positions of buffer area 2,
Judge whether to meet the secondary position for caching the condition that finishes.If it is present by secondary caching initial time sequence, first will
The base substrate with pallet on the early position of initial time is transported to the second processing district 4 from the position of buffer area 2, and by buffer area 2
The location status are revised as " free time ", and the state of the second processing district 4 is set to " occupancy ".If it does not exist, then judging whether again
The state of existence position is still " secondary caching ", and judges that the interval that time point and the position cache between initial time first is big
In the position at maximum secondary caching interval.If it is present alarm, if there is no then no longer judging.Above-mentioned secondary caching
Condition is finished for following all conditions are true：(1) time point is judged, the second processing zone state is " free time "；(2) time is judged
Point, the state of the position is " secondary caching "；(3) judge that the interval between time point and the position secondary caching initial time is big
In or equal to the minimum secondary caching interval that is manually set and interval is cached less than or equal to the maximum secondary that is manually set, it is minimum
Secondary caching interval is more than or equal to 400 seconds, and maximum secondary caching interval is less than or equal to 800 seconds, in the present embodiment, a most young waiter in a wineshop or an inn
Secondary caching is set to 500 seconds, and maximum secondary caching is set to 600 seconds.
Step 7：After the second processing district 4 overturns base substrate and carries out secondary operation, base substrate is transported to subsequent processing.It is specific and
Speech, after the transhipment station 42 of the second processing district 4 obtains the band pallet base substrate that manipulator is sent, by the base substrate with pallet by defeated
Send band to be automatically sent to tipper 43, overturn base substrate by tipper 43, transshipment brace accepts the base substrate after upset, then by conveyer belt
It is automatically sent on processing stations 41, processes the front (because now base substrate is inverted) of base substrate.After completion of processing, base substrate is turned
Subsequent processing is delivered to, and notifies that PLC takes empty pallet from the second processing district 4, PLC controls the second processing district 4 to pass through empty pallet again
Conveyer belt is transmitted to transhipment station 42, after empty pallet reaches transhipment station 42, the sensing on the transhipment station 42 of the second processing district
Device information will notify PLC in place.
Step 8：Empty pallet is transported to buffer area 2 stand-by.Specifically, PLC control machinery hands deliver to empty pallet slow
It is the position of " free time " to deposit any state in area 2, is " stand-by " by the status modifier of the position.
In another embodiment of the present invention, the caching and processing method of base substrate are comprised the following steps：
Step 1：The base substrate after empty pallet accepts the demoulding is taken in buffer area 2；Specifically, in the present embodiment, buffer area 2
Include 15 positions.PLC control machinery hands 1 are taken empty pallet and are remembered and are somebody's turn to do from state in buffer area 2 for the position of " stand-by "
Position.Manipulator 1 accepts the circle case one base substrate from after the demoulding of Buffer for seat of closet case integrally forming machine 5 with empty pallet, and is transported to
Bonding slurry is smeared at emulsion coating machine 6, then is transported at toilet seat this body forming machine 7, it is Nian Jie with body base substrate for toilet seat ceramic blank
Body.Now, the base substrate is upside down to be placed on pallet.
Step 2：Base substrate with pallet is delivered into buffer area 2.Specifically, PLC control machinery hands 1 are by the base substrate with pallet
Return to the position of above-mentioned memory, and be " caching first " by the status modifier of the position, and record the position and cache first
Initial time.
Step 3：After base substrate with pallet is cached first, the base substrate with pallet is transported to the first processing district from buffer area 2
3, duration 400-800 second is cached first.Specifically, PLC at regular intervals, that is, travels through all positions of buffer area 2,
Judge whether to meet the position that caching first finishes condition.If it is present by caching initial time sequence first, first will
The base substrate with pallet on the early position of initial time is transported to the first processing district 3 from the position of buffer area 2, and by buffer area 2
The location status are revised as " processing first ", and the state of the first processing district 3 is set to " occupancy ".If it does not exist, then judging again
State with the presence or absence of position is still " first cache ", and between judging that time point and the position are cached between initial time first
Every the position for caching interval first more than maximum.If it is present alarm, if there is no then no longer judging.It is above-mentioned first
Caching finishes condition for following all conditions are true：(1) time point is judged, the first processing zone state is " free time "；(2) when judging
Between point, the state of the position is " caching first "；(3) judge that time point and the position cache the interval between initial time first
Interval is cached first more than or equal to the minimum interval of caching first being manually set and less than or equal to the maximum being manually set, most
The small interval of caching first is more than or equal to 400 seconds, and the maximum interval of caching first is less than or equal to 800 seconds, minimum in the present embodiment
Caching is set to 500 seconds first, and maximum caching first is set to 600 seconds.
Step 4：Base substrate is processed first in the first processing district 3.Specifically, the transhipment station of the first processing district 3
After 32 obtain the band pallet base substrate that manipulator is sent, the base substrate with pallet is automatically sent to processing stations 31 by conveyer belt
On, process the back side (because now base substrate is inverted) of base substrate.After completion of processing, notify that PLC takes band support from the first processing district 3
The base substrate of disk, PLC controls the first processing district 3 that the base substrate with pallet is transmitted to transhipment station 32, band pallet by conveyer belt again
Base substrate reach transhipment station 32 after, the first processing district transhipment station 32 on sensor will in place information notify PLC.
Step 5：Base substrate with pallet is transported to buffer area 2 from the first processing district 3.Specifically, PLC control machinery hands
It is the position of " processing first " that the base substrate with pallet is delivered into state in buffer area from the first processing district 3, by the shape of the position
State is revised as " secondary caching ", and records the secondary caching initial time in the position, while PLC is by the status modifier of the first processing district
It is " free time ".
Step 6：After the secondary caching of base substrate with pallet, the base substrate with pallet is transported to the second processing district from buffer area 2
4, secondary caching duration 400-800 second.Specifically, PLC at regular intervals, that is, travels through all positions of buffer area 2,
Judge whether to meet the secondary position for caching the condition that finishes.If it is present by secondary caching initial time sequence, first will
The base substrate with pallet on the early position of initial time is transported to the second processing district 4 from the position of buffer area 2, and by buffer area 2
The location status are revised as " secondary operation ", and the state of the second processing district 4 is set to " occupancy ".If it does not exist, then judging again
State with the presence or absence of position is still " secondary caching ", and between judging that time point and the position are cached between initial time first
Every the position more than maximum secondary caching interval.If it is present alarm, if there is no then no longer judging.Above-mentioned is secondary
Caching finishes condition for following all conditions are true：(1) time point is judged, the second processing zone state is " free time "；(2) when judging
Between point, the state of the position is " secondary caching "；(3) interval between time point and the position secondary caching initial time is judged
Interval is cached more than or equal to the minimum secondary caching interval being manually set and less than or equal to the maximum secondary being manually set, most
Small secondary caching interval is more than or equal to 400 seconds, and maximum secondary caching interval is less than or equal to 800 seconds, minimum in the present embodiment
Secondary caching is set to 500 seconds, and maximum secondary caching is set to 600 seconds.
Step 7：After the second processing district 4 overturns base substrate and carries out secondary operation, base substrate is transported to subsequent processing.It is specific and
Speech, after the transhipment station 42 of the second processing district 4 obtains the band pallet base substrate that manipulator is sent, by the base substrate with pallet by defeated
Send band to be automatically sent to tipper 43, overturn base substrate by tipper 43, transshipment brace accepts the base substrate after upset, then by conveyer belt
It is automatically sent on processing stations 41, processes the front (because now base substrate is inverted) of base substrate.After completion of processing, base substrate is turned
Subsequent processing is delivered to, and notifies that PLC takes empty pallet from the second processing district 4, PLC controls the second processing district 4 to pass through empty pallet again
Conveyer belt is transmitted to transhipment station 42, after empty pallet reaches transhipment station 42, the sensing on the transhipment station 42 of the second processing district
Device information will notify PLC in place.
Step 8：Empty pallet is transported to buffer area 2 stand-by.Specifically, PLC control machinery hands deliver to empty pallet slow
It is the position of " secondary operation " to deposit state in area 2, is " stand-by " by the status modifier of the position.
Using the technical scheme of various embodiments of the present invention, relative to prior art, obvious effect is achieved：
Clear stipulaties cache duration and secondary caching duration first in process conditions.Cache first and continue
Time 400-800 seconds, can allow base substrate that enough hardness is obtained after caching, can also allow base substrate easy to process, cache again
400-800 seconds, the hardness of base substrate is reached upset and require, while being also easy to processing.
In one embodiment, PLC is deposited in the position of any available buffer area 2 by empty pallet or base substrate with pallet
Put, the area of buffer area 2 is most saved.
Base substrate and empty pallet are transported by manipulator 1, efficiency is improve, labour intensity is reduced.
Perform to terminate to cache by base substrate in the case where condition is met by PLC control machinery hands and be transported to appointing for processing district
The method of business, can effectively control cache-time, raise labour efficiency, and will not occur not enough to cause base substrate hardness not because of cache-time
It is enough easily to damage base substrate in processing or cause the situation of the excessive not easy processing of hardness because cache-time is long.
In the second embodiment, empty pallet and the base substrate with pallet are stored in the position of buffer area fixation all the time, it is easy to
PLC remembers and controls.
In above-mentioned two embodiment, by processing twice, and base substrate is overturn when processing for second, base substrate can be processed
All surfaces, especially for the big base substrate of size or complete this kind of ceramic body of bag conventional one-piece toilet stool, it is necessary to process base substrate
All surfaces, while enabling base substrate to return to normal condition to enter subsequent processing from inversion state by upset.
By warning function, for because caused by processing district processing is too slow the long problem of cache-time alarm,
So as to notify that processor is processed as early as possible.
Traveled through by timing, the base substrate for enabling satisfaction to cache the condition that finishes timely enters processing.
When caching is disposed on 500-600 seconds first, the webster hardness of base substrate is up to 60-65HW, to reach most
Low workhardness demand, by caching again 500-600 seconds, the webster hardness of base substrate is up to 65-70HW, reaches base substrate and turns over
Turn hardness requirement.
Machining production line is cached for the blank forming that circumference type is set, the first processing district and the second processing district need to set
Transhipment station, so that manipulator is taken, now, information in place is exported by the sensors in place for transporting station to PLC, makes PLC
Base substrate to be transported can most effectively be taken.
In specific full bag integrated toilet production line, caching zone position set 10-20 can most save space, together
When can effectively play production capacity.
The preferred embodiments of the present invention are description above described, it is to be understood that the present invention is not limited to above-mentioned implementation
Example, and the exclusion to other embodiment should not be regarded as.By enlightenment of the invention, those skilled in the art combine known or existing
The change that technology, knowledge are carried out also should be regarded as within the scope of the present invention.
Claims (12)
1. a kind of ceramic body is cached and processing method, it is characterized in that, comprise the following steps：
Step 1：The base substrate after empty pallet accepts the demoulding is taken in buffer area；
Step 2：Base substrate with pallet is delivered into buffer area；
Step 3：After base substrate with pallet is cached first, the base substrate with pallet is transported to the first processing district from buffer area, first
Caching duration 400-800 second；
Step 4：Base substrate is processed first in the first processing district；
Step 5：Base substrate with pallet is transported to buffer area from the first processing district；
Step 6：After the secondary caching of base substrate with pallet, the base substrate with pallet is transported to the second processing district from buffer area, it is secondary
Caching duration 400-800 second；
Step 7：After the second processing district overturns base substrate and carries out secondary operation, base substrate is transported to subsequent processing；
Step 8：Empty pallet is transported to buffer area stand-by.
2. a kind of ceramic body as claimed in claim 1 is cached and processing method, it is characterized in that：
Described step 1 is accomplished by the following way：PLC control machinery hands any state from buffer area is the position of " stand-by "
The base substrate after empty pallet accepts the demoulding is taken, and is " free time " by the status modifier of the position；
Described step 2 is accomplished by the following way：Base substrate with pallet is delivered to any shape in buffer area by PLC control machinery hands
State is the position of " free time ", is " first caching " by the status modifier of the position, and records the position to cache initial time first；
Described step 3 is accomplished by the following way：PLC control machinery hands will meet the caching position that caching first finishes condition
The base substrate for putting upper band pallet is transported to the first processing district from the buffer area position, and the location status are revised as " sky by buffer area
It is not busy ", the first processing zone state is set to " occupancy "；Described caching first finishes condition for following all conditions are true：
(1) time point is judged, the first processing zone state is " free time "；
(2) time point is judged, the state of the position is " caching first "；
(3) judge that time point and the position cache the interval between initial time first first more than or equal to the minimum being manually set
Secondary caching is spaced and less than or equal to the maximum caching interval first being manually set, and the minimum interval that caches first is more than or equal to
400 seconds, the maximum interval of caching first was less than or equal to 800 seconds；
Described step 4 also includes：First after completion of processing, notify that PLC takes the base substrate with pallet from the first processing district；
Described step 5 is accomplished by the following way：PLC control machinery hands deliver to the base substrate with pallet from the first processing district slow
It is the position of " free time " to deposit any state in area, is " secondary caching " by the status modifier of the position, and record the position two
Secondary caching initial time, while the status modifier of the first processing district is " free time " by PLC；
Described step 6 is accomplished by the following way：PLC control machinery hands will meet the secondary caching position for caching the condition that finishes
The base substrate for putting upper band pallet is transported to the second processing district from the buffer area position, and the location status are revised as " sky by buffer area
It is not busy ", the second processing zone state is set to " occupancy "；Described secondary caching finishes condition for following all conditions are true：
(1) time point is judged, the second processing zone state is " free time "；
(2) time point is judged, the state of the position is " secondary caching "；
(3) judge the interval between time point and the position secondary caching initial time more than or equal to the most young waiter in a wineshop or an inn being manually set
Secondary caching is spaced and caches interval less than or equal to the maximum secondary being manually set, and minimum secondary caching interval is more than or equal to
400 seconds, maximum secondary caching interval was less than or equal to 800 seconds；
Described step 7 also includes：After secondary operation is finished, notify that PLC takes empty pallet from the second processing district；
Described step 8 is accomplished by the following way：Empty pallet is delivered to any state in buffer area by PLC control machinery hands
The position of " free time ", is " stand-by " by the status modifier of the position.
3. a kind of ceramic body as claimed in claim 1 is cached and processing method, it is characterized in that：
Described step 1 is accomplished by the following way：PLC control machinery hands state from buffer area is that the position of " stand-by " is taken
Empty pallet accepts the base substrate after the demoulding, and remembers the position；
Described step 2 is accomplished by the following way：PLC control machinery hands return to the position base substrate with pallet, by this
The status modifier of position is " first cache ", and records the position and cache initial time first；
Described step 3 is accomplished by the following way：PLC control machinery hands will meet the caching position that caching first finishes condition
The base substrate for putting upper band pallet is transported to the first processing district from the buffer area position, and the location status are revised as " head by buffer area
Secondary processing ", the first processing zone state is set to " occupancy "；Described caching first finishes condition for following all conditions are
Very：
(1) time point is judged, the first processing zone state is " free time "；
(2) time point is judged, the state of the position is " caching first "；
(3) judge that time point and the position cache the interval between initial time first first more than or equal to the minimum being manually set
Secondary caching is spaced and less than or equal to the maximum caching interval first being manually set, and the minimum interval that caches first is more than or equal to
400 seconds, the maximum interval of caching first was less than or equal to 800 seconds；
Described step 4 also includes：First after completion of processing, notify that PLC takes the base substrate with pallet from the first processing district；
Described step 5 is accomplished by the following way：PLC control machinery hands deliver to the base substrate with pallet from the first processing district slow
It is the position of " processing first " to deposit state in area, is " secondary caching " by the status modifier of the position, and record the position two
Secondary caching initial time, while the status modifier of the first processing district is " free time " by PLC；
Described step 6 is accomplished by the following way：PLC control machinery hands will meet the secondary caching position for caching the condition that finishes
The base substrate for putting upper band pallet is transported to the second processing district from the buffer area position, and the location status are revised as " two by buffer area
Secondary processing ", the second processing zone state is set to " occupancy "；Described secondary caching finishes condition for following all conditions are
Very：
(1) time point is judged, the second processing zone state is " free time "；
(2) time point is judged, the state of the position is " secondary caching "；
(3) judge the interval between time point and the position secondary caching initial time more than or equal to the most young waiter in a wineshop or an inn being manually set
Secondary caching is spaced and caches interval less than or equal to the maximum secondary being manually set, and minimum secondary caching interval is more than or equal to
400 seconds, maximum secondary caching interval was less than or equal to 800 seconds；
Described step 7 also includes：After secondary operation is finished, notify that PLC takes empty pallet from the second processing district；
Described step 8 is accomplished by the following way：It is " secondary that empty pallet is delivered to state in buffer area by PLC control machinery hands
The position of processing ", is " stand-by " by the status modifier of the position.
4. a kind of ceramic body as described in claim 1,2 or 3 is cached and processing method, it is characterized in that：Described first adds
Work area is used to process the back side of base substrate, and the second described processing district is used to process the front of base substrate；Or the first described processing
Area is used to process the front of base substrate, and the second described processing district is used to process the back side of base substrate.
5. a kind of ceramic body as described in claim 1,2 or 3 is cached and processing method, it is characterized in that：In the second processing district,
Base substrate is overturn by tipper, and subsequent processing is transported to by the base substrate that transshipment brace is accepted after upset.
6. a kind of ceramic body is cached and processing method as claimed in claim 2 or claim 3, it is characterized in that：In step 3, such as sentence
The interval that disconnected time point and the position cache between initial time first is spaced more than maximum caching first, and the location status are still
It is " caching first ", then the alarm of PLC controls warning device.
7. a kind of ceramic body is cached and processing method as claimed in claim 2 or claim 3, it is characterized in that：In step 6, such as sentence
Interval between disconnected time point and the position secondary caching initial time caches interval more than maximum secondary, and the location status are still
It is " secondary caching ", then the alarm of PLC controls warning device.
8. a kind of ceramic body is cached and processing method as claimed in claim 2 or claim 3, it is characterized in that：PLC is when one section
Between, that is, all positions of buffer area are traveled through, judge whether that whether satisfaction caches the condition that finishes or meets secondary caching first and finish
Condition.
9. a kind of ceramic body is cached and processing method as claimed in claim 2 or claim 3, it is characterized in that：Described minimum is first
At intervals of 500 seconds, described maximum was cached at intervals of 600 seconds caching first；Described minimum secondary caching at intervals of 500 seconds,
Described maximum secondary was cached at intervals of 600 seconds.
10. a kind of ceramic body is cached and processing method as claimed in claim 2 or claim 3, it is characterized in that：Described step 4 is led to
Cross in the following manner realization：After notifying that PLC takes the base substrate with pallet from the first processing district, the first processing district of PLC controls will be with pallet
Base substrate transmitted by conveyer belt to the transhipment station of the first processing district, the base substrate with pallet reaches the transhipment work of the first processing district
Behind position, the sensor on the transhipment station of the first processing district information will notify PLC in place.
A kind of 11. ceramic body cachings as claimed in claim 2 or claim 3 and processing method, it is characterized in that：Described step 7 is led to
Cross in the following manner realization：After notifying that PLC takes empty pallet from the second processing district, PLC controls the second processing district by empty pallet by defeated
Band is sent to transmit to the transhipment station of the second processing district, after empty pallet reaches the transhipment station of the second processing district, the second processing district
Sensor on transhipment station information will notify PLC in place.
The 12. a kind of ceramic body caching and processing method as described in claim 1,2 or 3, it is characterized in that：Described buffer area
Position is 10-20.
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| EP1027971A1 (en) * | 1997-04-08 | 2000-08-16 | Capaccioli S.r.l. | automatic system for manufacturing standard and special bricks, floor tiles, plain roofing tiles and other tiling of any shape by using very moist clay to form parts having a shape similar to hand-manufactured products |
| CN202321613U (en) * | 2011-08-25 | 2012-07-11 | 浙江正泰太阳能科技有限公司 | Cache region-based running shaft robot transmission device |
| CN104625754A (en) * | 2015-01-29 | 2015-05-20 | 梁嘉颖 | Automatic production equipment for manufacturing tubular aluminum containers and application method of equipment |
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