KR20030025010A - Device of molding panel for construction - Google Patents

Abstract

PURPOSE: A device for forming a panel for construction is provided to achieve automation of the production line, to sharply reduce personnel expenses, and improve the work speed and productivity, by preheating a pair of mats while automatically transferring the mats to each stage and automatically making panels through press-forming. CONSTITUTION: A device for forming a panel for construction comprises a frame(2) having rails(3,4,5,6,7) to guide transfer of material; a material-supply part(22) to lift a mat(100) loaded on a loading compartment(10) by a clamp and to put the mat on upper and lower trolleys(24,28); a material-transfer part(32) to grip the mat on the trolleys by grippers(40) of first transfer mechanisms(38,42) and to transfer the mat to a preheating part(50); the material-preheating part to preheat the transferred mat by a hot plate of a pressing device; and a press-forming part(60). In the press-forming part, the preheated mat is gripped by the grippers of second transfer mechanisms(54,56) and transferred to the press-forming part. The press-forming part pressurizes a heat insulator and a square bar between a pair of mats and performs press-forming with a metal mold.

Description

Architectural Panel Forming Equipment {DEVICE OF MOLDING PANEL FOR CONSTRUCTION}

The present invention relates to a building panel forming apparatus, and more particularly, to a building panel forming apparatus that can manufacture a finished product while transferring the building panels mainly used for finishing materials or partitions in each step.

In general, the building panel is made of a built-in insulation such as styrofoam, EPS foam and plywood inside the outer mat, and is mainly used as a partition, interior, or exterior of the building. The mat is a DTF mat (hereinafter referred to as 'mat') is mainly used as a finishing material of a general panel.

An object of the present invention is to preheat the mat while automatically transporting the upper and lower pairs of mats in each step by lifting up one by one the mats loaded in a predetermined amount in the stacker, and placing the insulation and the shell material between the preheated mats, To provide a building panel molding apparatus for press molding at a pressure of.

1 is a front view of a building panel forming apparatus according to a preferred embodiment of the present invention.

Figure 2 is a side view showing the material supply portion and the transfer portion of the building panel forming apparatus according to the invention from the side.

Figure 3 is a side view showing a material preheater of the present invention.

Figure 4 is a side view showing the pressing portion of the present invention.

5 is a perspective view showing a building panel according to the present invention.

<Description of the symbols for the main parts of the drawings>

2: frame 3, 4, 5, 6, 7: rail

10: Material loading box 14: Elevation support

15: Clamp 18, 24, 28: Balance

21, 25: drive unit 22: material supply unit

32: material feed part 38: first upper feed hole

40: Gripper 42: second lower feeder

50: material preheating unit 52: hot plate

54: second upper feed hole 56: second lower feed hole

60: press molding 62, 64: mold

63: cooling tube 69: pedestal

100: Mat 110: Panel

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. First, in describing the present invention, detailed descriptions of related well-known functions or configurations will be omitted if they may obscure the gist of the present invention. In the present embodiment, the same reference numerals and names will be used for the same parts. 1 is a front view of a building panel forming apparatus according to a preferred embodiment of the present invention. Referring to Figure 1, there is shown a building panel forming apparatus according to the present invention. The building panel forming apparatus according to the present invention is a device for manufacturing the building panel 110 by embedding the heat insulating material 102 provided with the shell material 104 on both sides between the mat 100, first, the present invention The frame 2 having the rails 3, 4, 5, 6, and 7 for guiding the transfer of the silver material, and the mat 100 contained in the loading box 10 are lifted by the clamps 15, and the first bogie 18 ) Is moved forward and the first feed is provided with the material supply unit 22, which is placed on the upper and lower trolleys 24 and 28, and the mat 100 mounted on the trolleys 24 and 28, respectively. The material transfer part 32, which is gripped by both grippers 40 of the spheres 38 and 42, respectively, and transferred to the front preheater 50, and the mat 100 transferred as described above, The preheater 50 is heated to a predetermined temperature by the hot plate 52, and the heated mat 100 is gripped by both grippers 40 of the second transfer holes 54 and 56 provided above and below. It is conveyed to the press molding portion 60 of the front, and between the upper and lower mats, the heat insulating material 102 and the square material 104 mounted on the pedestal 69 are fixed and fixed on both sides, and the upper and lower parts of the press apparatus It consists of a press molding part 60 which press-forms with the metal mold | die 62.

2 to 4, the building panel forming apparatus of the present invention will be described in detail as follows. The material supply unit 22 is driven along the first rail 18, the first carriage 18 having a drive unit 21 on the upper portion of the loading box 10 containing a certain amount of material 100, the first The trolley 18 is provided with a lifting cylinder 20 to which the lifting support 20 is coupled, and a clamp 15 for clamping the material. The stacking box 10 has a lift 12 is installed at the bottom to operate up-down, lifting the material, supplying time and smoothly supply. The conveying part 32 travels along the second and third rails 4, in which the upper bogie 24 and the lower bogie 28 having the driving part 25 are rolled up at predetermined intervals in the upper and lower portions, and the bogie 24 and 28 are equipped with grippers 40 capable of holding both edges of the mat 100. A pedestal 29 coupled to the lifting cylinder 30 is installed at the upper portion of the lower bogie 28. At least one clamp 15 is installed on the elevating support 14, and as shown in an enlarged view of FIG. 2, the needle bar 17 is coupled to the cylinder 19 fixed to the body 16 to be inclined. And, the needle bar 17 is inclined to cross each other and protrudes to the outside of the body 16 is inserted into the mat 100 to a predetermined depth to clamp the mat 100 (clamping). After the trolley 18 moves to reach the upper trolley 24, the needle bar 17 enters the body, and the mat 100 is released from the clamp and placed on the pedestal 26.

The first upper feeder 38, the second upper feeder 54, the first lower feeder 42 and the second lower feeder 56 are provided with a plurality of grippers 40 at regular intervals. It is installed in the frame extending along (6,7) and interlocked. The gripper 40 is a general type in which a pair of fingers are coupled to the cylinder to grip the material according to the operation of the cylinder, and a detailed description thereof will be omitted. The material preheating unit 50 is a general press device having a mold 51 coupled to an intermediate base 58 and upper and lower working cylinders. The upper and lower ends of the base 58 and the mold 54 are provided. The hot plate 52 is coupled, and the hot wire 53 is installed in the hot plate 52 to heat the mat 100 while generating heat at a predetermined temperature. The press-molded part 60 is a press apparatus of a form similar to the above, the lower mold 64 is installed on the base 68 at the lower end, and the upper mold is installed on the upper and lower sides, and the molds 62 and 64 are installed. ), A cooling tube 63 is built in.

An elevating table 72 supported by an elevating cylinder 73 and operable up and down is installed between the upper and lower dies 62 and 64, and an intermediate portion of the elevating table 72 is opened to a predetermined size. Fixed cylinder 70 coupled to the pusher 71 on both sides is installed to face. In addition, on one side, a pedestal 69 coupled to the operation cylinder is laid so as to face in the same direction as the fixed cylinder, and the heat insulating material 102 and the shell material 104 are placed thereon. In addition, vertical cylinders 67 to which the horizontal cylinder 66 having the gripper 40 are coupled are installed at the front-rear of the upper operation port 65 and the base 68 of the press apparatus. The upper rail 6 and the lower rail 7 extend forward to connect with the pressing portion 60. The drive unit 21 is a geared motor capable of adjusting the normal rotational speed and the drive shaft coupled to the driving wheels at both ends are connected through the power transmission port is driven along the rail. In addition, the drive unit 25 is coupled to the power transmission port and the transfer port (38, 42) connecting the start and end of the drive motor and the rail. The power transmission port is preferably a chain and a chain gear, or a belt and a pulley or a gear system. In addition, peripheral devices such as a conventional hydraulic and air generating device and a supply device are provided.

Building panel forming apparatus according to the present invention by the configuration as described above is operated as follows. Clamp 15 is lowered from the upper end of the mat 100 of the loading box 10 by clapping the material and lifting it, and the first bogie 18 moves to the first conveying part 34 so that the top bogie 26 is carried out. When placed on the upper bogie moves to the secondary transfer unit 36, the first bogie 18 transfers one mat and put it on the pedestal 29 of the lower bogie 28 to lower the pedestal. The mat is transferred to the secondary transfer unit 36. The mat 100 thus transferred is gripped by the gripper 40 of the first transfer holes 38 and 42 and transferred to the front material preheating unit 50 to preheat the mat to a predetermined temperature. At this time, while the mold 51 presses the mat, the mat is separated from the first feed holes 38 and 42, and is gripped by the grippers of the second feed holes 54 and 56 after preheating. Next, the second transfer port (54, 56) is moved forward to transfer the mat 100 to the press-molded portion (60). Thereafter, the vertical cylinder 67 located at the front and rear of the transferred mat is operated to position the horizontal cylinder 66 on the same line as the mat. Then, the horizontal cylinder 66 moves forward to grip the mat 100 with the gripper. The second feed holes 54 and 56 are returned. In addition, by placing the insulator 102 and the horns 104 on both sides of the pedestal 69 and pressing both sides with the pusher 71 to fix the pedestals 69, the pedestal 69 moves to both sides. It is fixed. Thereafter, as the operation hole 65 descends and the upper mat 100 descends to reach the heat insulating material 104, the elevating table 72 and the heat insulating material descend together and overlap the lower mat and the lower mold 64. Is reached and pressurized to a predetermined pressure to be thermocompressed. After that, the mat is cooled through the cooling tube 63. In this way, a partition building panel 110 as shown in FIG. 5 is manufactured. In addition, the panel 110 manufactured as described above has both ends of the mat protruding to the outside of the corner member 104, so that the end is cut and bent, or the nonwoven fabric is attached to the surface to finish.

As described above, in the building panel forming apparatus according to the present invention, when a certain amount of mats are placed in a loading box, the mats are supplied by lifting the mats one by one with clamps, and a pair of upper and lower mats is transferred through a bogie and a transfer hole, and heated. After preheating the mat in the part, the pressure forming part places the insulation and each material between the mats, and press-molded at a predetermined pressure to automatically manufacture the building panel, thus allowing automation of the production line and significantly reducing labor costs. In addition, there is an effect of improving the work speed and productivity. What has been described above is just one embodiment for carrying out the building panel forming apparatus according to the present invention, the present invention is not limited to the above-described embodiment, as claimed in the claims below Without departing from the gist of the present invention, one of ordinary skill in the art will have the technical spirit of the present invention to the extent that various changes can be made.

Claims (6)

In a typical building panel in which the heat insulating material and the square material are embedded between the mats; A frame 2 having rails 3, 4, 5, 6 and 7 for guiding the transfer of the material, The mat 100 contained in the stacking box 10 is lifted up by the clamp 15 so that the first cart 18 moves forward and is placed on the upper and lower trolleys 24 and 28, respectively, The material conveying part which grips the mat 100 mounted on the said trolley | bogie 24 and 28 with the gripper 40 of the 1st conveyance ports 38 and 42 provided up-down, respectively, and transfers it to the preheating part 50 of the front. With 32, A material preheating part 50 for preheating the transferred mat 100 to a predetermined temperature with a hot plate 52 of a press apparatus operated up and down, The mat 100 heated as described above is gripped by the gripper 40 of the second transfer holes 54 and 56 provided up and down, and is transferred to the front pressing molding part 60, and the pressing molding part 60 is provided. The building panel forming apparatus, characterized in that the pressure between the insulating member 102 and the angle member 104 between the pair of mat is made by pressing the mold (62). The method of claim 1, The material supply unit 22 is driven along the first rail 18, the first carriage 18 having a drive unit 21 on the upper portion of the loading box 10 containing a predetermined amount of material 100, the first Bogie 18 is a building panel forming apparatus, characterized in that the lifting cylinder 20 is coupled to the lifting cylinder 20 and the clamp 15 for clamping the material is provided. The method of claim 1, The transfer part 32 travels along the second and third rails 4, in which the upper and lower trolleys 24 and the lower trolley 28, which has a driving unit 25, are arranged at upper and lower sides at predetermined intervals. Building panel forming apparatus, characterized in that the gripper 40 having a finger so as to pick up the outer edge of the mat (100, 28) is configured. The method of claim 1, The clamp 15 is attached to the mat 100 while the needle bar 17 of the cylinder 19, which is inclinedly fixed to the at least one body 16 fixed to the lifting support 14, protrudes out of the body 16. Building panel forming apparatus, characterized in that made to be plugged. The method of claim 1, Building panel forming apparatus, characterized in that the hot wire (53) is built in the hot plate (52). The method of claim 1, The mold panel 52, the building panel forming apparatus, characterized in that the cooling tube (63) is built-in.