CN108265569A - The double hot pressing Full-automatic plant fiber molding forming methods and molding machine of intermediate pickup - Google Patents
The double hot pressing Full-automatic plant fiber molding forming methods and molding machine of intermediate pickup Download PDFInfo
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- CN108265569A CN108265569A CN201810115099.8A CN201810115099A CN108265569A CN 108265569 A CN108265569 A CN 108265569A CN 201810115099 A CN201810115099 A CN 201810115099A CN 108265569 A CN108265569 A CN 108265569A
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- hot pressing
- lower die
- wet base
- pressing lower
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J5/00—Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
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Abstract
The present invention relates to a kind of method and apparatus that the plant fiber products including paper pulp are made of molded mode.Technical solution is:Double hot pressing Full-automatic plant fiber molding product and making methods of intermediate pickup, carry out according to the following steps:1) wet base is admitted to the left hot pressing lower die 3c and right hot pressing lower die 4c for being alternately moved to wet base transfer station 7.1;2) left and right hot pressing lower die is moved horizontally with wet base along hot pressing lower die horizontal rail 8 returns to left hot pressing station 3.1 and right hot pressing station 4.1 and carries out hot-pressing drying sizing to wet base;3) left and right hot pressing die die sinking; product stays in left and right hot pressing lower die respectively after dryness finalization; and return to wet base transfer station with left and right hot pressing lower die; product is picked up in the left and right hot pressing lower die positioned at wet base transfer station and removes left and right hot pressing lower die after dryness finalization; it can make the double heat pressing forming machines of high yield of double thermocompression forming device patterns only there are one discharge point, to realize the fusion of advantage.
Description
Technical field
Plant fiber (the abbreviation plant fiber including paper pulp is made of molded mode the present invention relates to a kind of;With
Similarly hereinafter) the method and apparatus of product;Suitable for manufacturing disposable plant fiber moulding article, it is disposable non-to be particularly suitable for manufacture
The paper products of plane;Such as plant fiber tableware, plant fiber tray, plant fiber industrial goods crash roll, packing box and packaging
Support, the disposable nonplanar three-dimensional wallboard of plant fiber decoration decoration (or plant fiber solid wall paper or paper mould it is three-dimensional
Wallpaper) and all disposable plant fiber moulding articles, Full-automatic plant fiber molding forming machine includes full-automatic paper pulp die
Molding machine.
Background technology
The manufacturing process of plant fibre moulding article is:Plant fiber first passes through filtering molding in filtering molding device,
The wet base of product is made, wet base is alternately sent to positioned at the left side for being heated to certain temperature of filtering molding device arranged on left and right sides
In the hot pressing die of thermocompression forming device and right thermocompression forming device, the hot pressing of left thermocompression forming device or right thermocompression forming device
Mold clamping simultaneously carries out hot-pressing drying sizing to wet base, variously-shaped plant fibre moulding article is made, this is plant fiber
Double thermocompression forming device patterns of the manufacturing method of moulding article.
It is illustrated by taking double thermocompression forming device patterns of the manufacturing method of plant fibre moulding article as an example.It is existing common
Three station Full-automatic plant fiber molding forming machines, it is fixed containing molding sizing upper spider, molding sizing lower bearing bracket, connection molding
The pull rod of type upper spider and molding sizing lower bearing bracket is arranged on filtering molding device, the position in molding sizing lower bearing bracket centre position
The left thermocompression forming device of the left hot pressing upper mold of band and left hot pressing lower die at left and right sides of filtering molding device and in right hot pressing
The right thermocompression forming device of mould and right hot pressing lower die, there are one wet base transfer device, wet base transfers for the top of filtering molding device
Device is fixed on molding sizing upper spider, and the wet base transfer mould on wet base transfer device can move up and down;And left heat
Mould and right hot pressing lower die are depressed under the driving of power, alternatively enters wet base transfer device along hot pressing lower die horizontal rail respectively
Lower section to receive from the wet base that comes of wet base transfer device transfer.Wet base on wet base transfer mould is transferred to left hot pressing lower die
Or in right hot pressing lower die and respectively back to the underface of left hot pressing upper mold or right hot pressing upper mold, left hot pressing upper mold is in outer power drive
Down downwards with left hot pressing lower die mold and to wet base carry out thermocompression forming, right hot pressing upper mold under outer power drive, downwards with right heat
It depresses mould molding and thermocompression forming is carried out to wet base, up to wet base dryness finalization and mold removal product.So in cycles, it follows
Ring is reciprocal.This is a kind of double thermocompression formings being made of " the left right thermocompression forming device of thermocompression forming device-filtering molding device-"
Device pattern automated plant fiber (containing paper pulp) molding forming machine.Such as Chinese patent 03209714.X, Chinese patent
The related patents such as ZL201020283075.2, Chinese patent ZL 201010246235.0, Chinese patent ZL201020283085.6
Disclosed moulding of plant fibres (containing paper mould) molding machine is exactly this typical process units.
Wet base dryness finalization and mold remove product mode have two kinds:1, the left hot pressing of automatic paper pulp moulding apparatus
On the mold mounting plate and right hot pressing lower die of lower die or the left hot pressing lower die of installation or the mold mounting plate of right hot pressing lower die is installed also
It is connected to left conveyer belt, right conveyer belt respectively.After wet bad heat drying is shaped, in left hot pressing upper mold die sinking and absorbent articles
It moves, left hot pressing lower die shifts to the underface of wet base transfer mould, and left conveyer belt moves to right with left hot pressing lower die and is placed exactly in left hot pressing
The underface of upper mold, the product that left hot pressing upper mold is adsorbed are fallen on left conveyer belt;Hereafter it is left with the reset of left hot pressing lower die
Conveyer belt also returns to original position, and product is sent out machine by left conveyer belt rotation.Equally, right hot pressing upper mold molds and on absorbent articles
It moves, right conveyer belt is moved to left with right hot pressing lower die below wet base transfer mould position, is placed exactly in afterwards in right hot pressing in place
The underface of mould, the product that right hot pressing upper mold is adsorbed are fallen on right conveyer belt, right defeated hereafter with the reset of right hot pressing lower die
Send band will be outside product submitting machine.Therefore, left conveyer belt and right conveying tape alternation will be molded the product with thermocompression forming through overly moist base
It sends out.2, the left conveyer belt and right left plate used for conveyer belt and right tablet replace, the product quilt that left hot pressing upper mold is adsorbed
It blows off on left plate, the product that right hot pressing upper mold is adsorbed is blown off on right tablet.It will be left by the way of artificially collecting
Product on tablet and right tablet is taken away;It also allows for the left plate with product to flip an angle to the left, product is flat from a left side
It is skidded off on plate or the right tablet with product flips an angle to the right, product is skidded off from right tablet.
In this way, the product after dryness finalization is alternately fallen from left hot pressing upper mold and right hot pressing upper mold, from left conveyer belt, (left side is flat
Plate) or right conveyer belt (right tablet) product is sent out, product is sent out respectively from the left side of machine and right side, i.e., left discharge point and the right side
Discharge point, and left discharge point and right discharge point are distributed in two ends of machine, the two at intervals, exist not easily collecting from
The product and do not allow the shortcomings that easy to operate that production of machinery comes out.
Also there is the unilateral thermocompression forming positioned at filtering molding device left or right side (band wherein side) in the prior art
The process units of device, the mode of production is identical with the above process, and only a filtering molding device is filled with a thermocompression forming
Put, here it is single thermocompression forming device pattern of the manufacturing method of the plant fibre moulding article, this pattern product from
One end comes out, and only there are one discharge point, but shortcoming is plant fibre moulding article of the production capacity not as good as double thermocompression forming device patterns
Manufacturing method.
Up to the present, all methods and apparatus for making and producing plant fibre moulding article in the world are all
One is selected in above-mentioned two kinds of equipment or be a discharge point, low yield or be two discharge points, high yield.
Invention content
The invention aims to overcome the shortcomings of above-mentioned background technology, provide a kind of plant fibre moulding article it is complete from
Dynamic manufacturing method and Full-automatic plant fiber molding forming machine accomplish that the high yield of double thermocompression forming device patterns is double hot-forming
Machine is only there are one discharge point, to realize the fusion of advantage.
Technical solution provided by the invention is:
Double hot pressing Full-automatic plant fiber molding product and making methods of intermediate pickup, sequentially recycle according to the following steps into
Row:
1) wet base is admitted to the left hot pressing lower die 3c and right hot pressing lower die 4c for being alternately moved to wet base transfer station 7.1;
2) the left hot pressing lower die 3c of wet base is received into wet base transfer station 7.1, with wet base along hot pressing lower die level
Track 8, which moves horizontally, returns to left hot pressing station 3.1, and the left hot pressing upper mold 3a that can be moved up and down vertically is moved down, with left hot pressing
Lower die molds, and left hot pressing die carries out hot-pressing drying sizing to wet base;
The right hot pressing lower die of wet base is received into wet base transfer station 7.1, with wet base along hot pressing lower die horizontal rail 8
It moves horizontally and returns to right hot pressing station 4.1, the right hot pressing upper mold 4a that can be moved up and down vertically is moved down, and is closed with right hot pressing lower die
Mould, right hot pressing die carry out hot-pressing drying sizing to wet base;
3) after wet base is hot pressed dryness finalization in the left hot pressing die of left hot pressing station 3.1, left hot pressing die die sinking is done
Product stays in left hot pressing lower die after dry sizing, and as left hot pressing lower die is moved back into wet base transfer station 7.1, is made after dryness finalization
Product are picked up in the left hot pressing lower die positioned at wet base transfer station 7.1, and after being moved out of left hot pressing lower die, and wet base is admitted to again
Left hot pressing lower die, the left hot pressing lower die for being received into wet base move back to left hot pressing with wet base along hot pressing lower die horizontal rail again
Station 3.1;
After wet base is hot pressed dryness finalization in the right hot pressing die of right hot pressing station 4.1, right hot pressing die die sinking is dry
Product stays in right hot pressing lower die after sizing, and as right hot pressing lower die is moved back into wet base transfer station 7.1, product after dryness finalization
It is picked up in the right hot pressing lower die positioned at wet base transfer station 7.1, and after being moved out of right hot pressing lower die, wet base is admitted to the right side again
Hot pressing lower die is received into the right hot pressing lower die of wet base and is moved horizontally with wet base along hot pressing lower die horizontal rail and return to right heat
Press station 4.1;
Product after dryness finalization from the left hot pressing lower die and right hot pressing lower die for alternately returning to wet base transfer station 7.1
It picks up and removes left hot pressing lower die or right hot pressing lower die is workpiece taking sucker group 10.1, the workpiece taking sucker group 10.1 both can be upper and lower
Mobile and horizontally moveable, the workpiece taking sucker group 10.1 contains one or more suckers or one or more and product
The metal die or nonmetal mould that shape matches or product local shape matches.
Left hot pressing of the workpiece taking sucker group 10.1 product after the dryness finalization after wet base transfer station 7.1 is alternately returned to
It is picked up in lower die or right hot pressing lower die, and is transplanted on molded article and places station 14 or be transferred to subsequent processing.
The workpiece taking sucker group moves horizontally, and is moved along fixed removal horizontal rail 10.2;Either take
Part sucker group 10.1 is fixed in the removal horizontal rail 10.2 that can be moved horizontally, and workpiece taking sucker group 10.1 is horizontal with removing
Track 10.2 moves horizontally together, and product after dryness finalization is transplanted on molded article from wet base transfer station 7.1 places station
14 or product is transferred to subsequent processing;Either multivariant manipulator or mechanical arm movement workpiece taking sucker group is in wet
Products transfer to molded article places station after dryness finalization in the left hot pressing lower die or right hot pressing lower die of base transfer station 7.1
14 or product is transferred to subsequent processing.
Double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup, include rack 1;It is characterized in that:It further includes
The hot pressing lower die horizontal rail 8 that the filtering molding device 2 of wet base is made in slurries, is arranged horizontally in rack is existed by sliding block 9
The left hot pressing lower die 3c and right hot pressing lower die 4c moved horizontally in hot pressing lower die horizontal rail 8 drives a left side of left hot pressing lower die 3c
Wet base is alternately transplanted on a left side by lower die horizontal drive mechanism 5, the bottom right mould horizontal drive mechanism 6 of the right hot pressing lower die 4c of driving
The wet base transfer device 7 of hot pressing lower die 3c or right hot pressing lower dies 4c, can move up and down vertically molded to wet base carry out hot pressing
The left hot pressing upper mold 3a of dryness finalization and right hot pressing upper mold 4a, the left hot pressing upper mold 3a of driving left hot pressing upper mold Shift cylinder 3b or
Pneumohydraulic pressure-cylinder, the right hot pressing upper mold Shift cylinder 4b of the right hot pressing upper mold 4a of driving or pneumohydraulic pressure-cylinder and by left hot pressing lower die
Or products transfer to molded article places station 14 or is transferred to the product of subsequent processing after the dryness finalization in right hot pressing lower die
Moving-out device 10.
The product moving-out device 10 contains the workpiece taking sucker group 10.1 that can be moved up and down and move horizontally, the horizontal rail of removal
Road 10.2 removes vertical rail 10.3 and drives what workpiece taking sucker group was moved along removal horizontal rail with removing vertical rail
Product removes power transmitting mechanism.
The workpiece taking sucker group 10.1 can not only move up and down, but also can be moved horizontally;The workpiece taking sucker group 10.1 contains
There are one or multiple suckers or one or more metal for matching with article shape after dryness finalization or locally matching
Mold or nonmetal mould.
The product moving-out device 10 is fixedly installed one group of removal horizontal rail perpendicular with hot pressing lower die horizontal rail 8
Road 10.2, workpiece taking sucker group 10.1 are moved horizontally along horizontal rail 10.2 is removed;Either workpiece taking sucker group 10.1 is solid
It is scheduled in the one group of removal horizontal rail 10.2 that can be moved horizontally, workpiece taking sucker group 10.1 is with removing horizontal rail 10.2 1
It rises and is moved horizontally;Either multivariant manipulator or mechanical arm drive workpiece taking sucker group to move up and down and horizontal
It is mobile, with products transfer after the dryness finalization in the left hot pressing lower die in wet base transfer station 7.1 or right hot pressing lower die extremely
Molded article places station 14 or product after dryness finalization is transferred to subsequent processing.
The product moving-out device 10 is additionally provided with the removal vertical rail 10.3 perpendicular with removing horizontal rail 10.2
To realize moving up and down for workpiece taking sucker group 10.1.
The removal horizontal rail 10.2 and vertical rail 10.3 are respectively divided into two groups, are distributed in the two of wet base transfer device 7
Side removes horizontal rail 10.2 and is fixed in rack 1, and two groups of removal vertical rails 10.3 can be carried out along horizontal rail 10.2 is removed
It moves horizontally, workpiece taking sucker group 10.1 is fixed on the removal vertical rail 10.3 that can be moved up and down, with removing vertical rail
Road 10.3 can move up and down together;Or workpiece taking sucker group 10.1 can be moved up and down along two groups of removal vertical rails 10.3,
With realize workpiece taking sucker group 10.1 move horizontally and vertical shift, and remove vertical rail 10.3 and avoided when moving horizontally
Wet base transfer device 7.
The workpiece taking sucker group 10.1 connects negative pressure device, double hot pressing of intermediate pickup by being equipped with the conduit of control valve
It is also equipped with opening and closing the control switch of conduit control valve on Full-automatic plant fiber molding forming machine, to take
Part sucker group 10.1 carry inhale dryness finalization after product when connect negative pressure device by sucker generate negative pressure so as to product generate suction
Power allows workpiece taking sucker group 10.1 to be disconnected with negative pressure device so as to release negative pressure when needing to put down product, and puts down dryness finalization
Product afterwards.
The wet base transfer device 7 contains the wet base transfer mould 7a that can be moved up and down, the wet base of the wet base transfer mould 7a of driving
Shift mould power transmitting mechanism.
The negative pressure device is aspiration pump or vacuum generator or water ring vacuum pump.
The present invention operation principle be:The wet base of product is made in plant fiber by filtering molding device, then wet base is replaced
It is sent into left thermocompression forming device and right thermocompression forming device and is heated in the hot pressing die of certain temperature, then left thermocompression forming
The hot pressing die of device or right thermocompression forming device molds and carries out hot-pressing drying sizing, left thermocompression forming device and the right side to wet base
For thermocompression forming device after wet base dryness finalization, left hot pressing upper mold and right hot pressing upper mold are not dry fixed when molding rising
Product after type, which picks up, to be taken away, but the product allowed after dryness finalization is retained in left hot pressing lower die and left hot pressing lower die, and with
It left hot pressing lower die and right hot pressing lower die is alternately moved back into wet base transfer station 7.1;By same workpiece taking sucker group or pickup mould
Tool picks up the product after dryness finalization simultaneously from the left hot pressing lower die and right hot pressing lower die for alternately coming wet base transfer station 7.1
Machine is sent out, and can realize that the product of any way stacks, it is achieved thereby that being carried out using double thermocompression forming devices to wet base
Hot-pressing drying is shaped, and is full-automatic plant fiber (containing paper pulp) molded mode of a discharge point.
The beneficial effects of the invention are as follows:Since the present invention realizes double thermocompression forming device pattern automated plant fibers
Only there are one discharge points for (containing paper pulp) molding forming machine, therefore, under the premise of yield is not reduced, realize double thermocompression forming dresses
A bleeding point of product is put, the product after dryness finalization is come wet base transfer station from alternating by same workpiece taking sucker group
It is picked up in 7.1 left hot pressing lower die and right hot pressing lower die and sends out machine, it is thereby achieved that device structure is compact, and can be
Next process provides a unified interface, significantly simplifies the mode being connect with next process, complete so as to incite somebody to action
Automatic plant fiber molding forming machine is more ideally linked up with after-treatment device, to reduce the manufacture cost of equipment and production
Cost, the product for also achieving any way stack, and reduce staff labor intensity.
Description of the drawings
Fig. 1 is the front view structure signal of double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup of the present invention
Figure.
Fig. 1 .1 are that the front view structure of double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup of the present invention is shown
It is intended to (left hot pressing lower die is moved to state during wet base transfer station)
Fig. 1 .2 are that the front view structure of double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup of the present invention is shown
It is intended to (right hot pressing lower die is moved to state during wet base transfer station)
Fig. 2 is the plan structure signal of double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup of the present invention
Figure.
Fig. 2 .1 are the A-A of Fig. 1 to schematic cross-sectional view.
Fig. 3 is that the simplification structure for the double hot pressing Full-automatic plant fiber molding forming machines for removing the intermediate pickup after rack is shown
It is intended to.
Fig. 4 is that (it is fixed that workpiece taking sucker group reaches one of B-B direction schematic cross-sectional view of Fig. 1 with product after dryness finalization
State when type product is placed above station).
Fig. 4 .1 be the B-B direction schematic cross-sectional view of Fig. 1 two (workpiece taking sucker group is in wet base transfer station 7.1 from left heat
State during product after dryness finalization is picked up in pressure mould or right hot pressing lower die).
Fig. 4 .2 are the third structural representations that product moving-out device is independent floor type structure;In the mechanism, remove horizontal
Track 10.2 is fixed on installing seat for rail 10.5 moving up and down, workpiece taking sucker group can remove horizontal rail 10.2 on water
(workpiece taking sucker group reaches shape when molded article is placed above station with product after dryness finalization to the dynamic structure diagram of translation
State).
Fig. 4 .3 are the four of the structure diagram that product moving-out device is independent floor type structure;In the mechanism, remove horizontal
Track 10.2 is fixed on installing seat for rail 10.5 moving up and down, workpiece taking sucker group can remove horizontal rail 10.2 on water
(workpiece taking sucker group picks up the dynamic structure diagram of translation in wet base transfer station 7.1 from left hot pressing lower die or right hot pressing lower die
State after dryness finalization during product).
Fig. 4 .4 are five of status diagram when workpiece taking sucker group is transferred to product after dryness finalization subsequent processing.
Fig. 4 .5 are six of status diagram when workpiece taking sucker group is transferred to product after dryness finalization subsequent processing.
Fig. 4 .6 are the seven of the structure diagram that product moving-out device is independent floor type structure;In the structure, workpiece taking sucker
Group, which is fixed on, to be removed in horizontal rail 10.2, and horizontal shifting can carried out relative to installing seat for rail 10.5 by removing horizontal rail 10.2
Dynamic, installing seat for rail 10.5 can move up and down.
Fig. 4 .7 are to remove horizontal rail 10.2, removal vertical rail 10.3 and installing seat for rail 10.5 to be distributed in wet base
The structure diagram of the both sides of transfer device 7.
Fig. 4 .8 are workpiece taking sucker groups 10.1 using another structure (gold for matching with article shape or locally matching
Belong to mold or nonmetal mould) the front view structure of double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup illustrate
Figure.
Fig. 4 .9 be 4.8 L-L to schematic cross-sectional view.
Figure label explanation:
1- racks;1a- lower bearing brackets;1b- upper spiders;1c- pull rods;2- filtering molding devices;2a- filtering molding stock tanks;2c-
Filtering molding mould;The left thermocompression forming devices of 3- are (alternatively referred to as:Left hot pressing mold closing mechanism);The left hot pressing stations of 3.1-;The left hot pressing of 3a-
Upper mold;The left hot pressing upper mould fixed plates of 3d-;The left hot pressing upper mold Shift cylinders of 3b-;The left hot pressing lower dies of 3c-;The left hot pressing lower die peaces of 3e-
Loading board;The right thermocompression forming devices of 4- are (alternatively referred to as:Right hot pressing mold closing mechanism);The right hot pressing stations of 4.1-;The right hot pressing upper molds of 4a-;
The right hot pressing upper mould fixed plates of 4d-;The right hot pressing upper mold Shift cylinders of 4b-;The right hot pressing lower dies of 4c-;Mold mounting plate under the right hot pressing of 4e-;
5- lower-lefts mould horizontal drive mechanism;6- bottom rights mould horizontal drive mechanism;The wet base transfer devices of 7-;The wet base transfer moulds of 7a-;7b- is wet
Base shifts mould power transmitting mechanism;8- hot pressing lower die horizontal rails;9- sliding blocks;10- product moving-out devices;10.1- workpiece taking suckers
Group;10.2- remove horizontal rail;10.3- remove vertical rail;10.4- moving-out device mounting bracket;10.5- installing seat for rail;
10.6- remove horizontal slider;10.7- remove upright slide block;14- molded articles place station;Product after 15- dryness finalizations.
Specific embodiment
Embodiment
Double hot pressing Full-automatic plant fiber molding forming machines (as shown in Figure 1, Figure 2, Figure 4 shows) of intermediate pickup containing organic frame 1,
Left thermocompression forming device 3, right thermocompression forming device 4, filtering molding device 2, wet base transfer device 7, hot pressing lower die horizontal rail
8th, product moving-out device 10 etc..
Rack 1 is made of lower bearing bracket 1a and upper spider 1b, pull rod 1c, and pull rod 1c is fixed on lower bearing bracket 1a and upper spider 1b
Together, the shape of pull rod 1c can be circle can also the side of being.
In order to accelerate the hot-pressing drying sizing speed of wet base, two thermocompression forming devices are set:Left 3 He of thermocompression forming device
Right thermocompression forming device 4.
As shown in Figure 1, Figure 3, left thermocompression forming device 3 contains left hot pressing upper mold 3a moving up and down, left hot pressing upper mold
Mold mounting plate 3e under installing plate 3d, left hot pressing upper mold Shift cylinder (or pneumohydraulic pressure-cylinder) 3b, left hot pressing lower die 3c, left hot pressing,
Sliding block 9, lower-left mould horizontal drive mechanism 5.With heating plate or with heating function left hot pressing upper mold 3a and with heating plate
Or the left hot pressing lower die 3c with heating function is a pair of hot pressing die to match, referred to as left hot pressing die is alternatively referred to as left
Thermocompression forming mold, left thermocompression forming device are alternatively referred to as:Left hot pressing mold closing mechanism.
As shown in Fig. 1, Fig. 1 .1, Fig. 3, the left hot pressing upper mold 3a with heating plate or with heating function is fixed on left heat
It presses on upper mould fixed plate 3d, under the promotion of left hot pressing upper mold Shift cylinder 3b (or pneumohydraulic pressure-cylinder), left hot pressing upper mold installation
Plate 3d can be moved up and down with left hot pressing upper mold 3a.
Right thermocompression forming device 4 contains right hot pressing upper mold 4a moving up and down, right hot pressing upper mould fixed plate 4d, right hot pressing
Mold mounting plate 4e, sliding block 9, bottom right mould are horizontal under upper mold Shift cylinder 4b (or pneumohydraulic pressure-cylinder), right hot pressing lower die 4c, right hot pressing
Driving mechanism 6.Right hot pressing upper mold 4a with heating plate or with heating function and with heating plate or with heating function
Right hot pressing lower die 4c is a pair of right hot pressing die to match, alternatively referred to as right thermocompression forming mold, right thermocompression forming device
It can be described as:Right hot pressing mold closing mechanism.
As shown in Fig. 1, Fig. 1 .1, Fig. 3, the right hot pressing upper mold 4a with heating plate or with heating function is fixed on right heat
It presses on upper mould fixed plate 4d, right hot pressing upper mould fixed plate 4d is in the promotion of right hot pressing upper mold Shift cylinder (or pneumohydraulic pressure-cylinder)
Under, right hot pressing upper mould fixed plate 4d can be moved up and down with right hot pressing upper mold.
As shown in Figure 1, Figure 2 shown in .1, the hot pressing lower die of 2 fixed on lower bearing bracket (or 2 groups) from left end to right end is horizontal
Track 8, several sliding blocks 9 can be moved left and right in 2 (or 2 groups) horizontal rails, and sliding block 9 can be divided into left slider group and the right side
Sliding block group, left slider group and right sliding block group are made of respectively several sliding blocks 9, are distributed in 2 (or two groups) horizontal rails.
It is fixed on mold mounting plate 3e for fixing under the left hot pressing of left hot pressing lower die 3c as shown in Fig. 1, Fig. 1 .1, Fig. 3
One group of sliding block 9, mold mounting plate 3e can be along 2 under the driving of lower-left mould horizontal drive mechanism 5 by the sliding block group under left hot pressing
(or two groups) horizontal rail is moved horizontally in left and right directions.When mold mounting plate 3e is located under left hot pressing lower die 3c and left hot pressing
During the underface of left hot pressing upper mold 3a, at this moment mold mounting plate 3e mould horizontal rails under heat under left hot pressing lower die 3c and left hot pressing
Residing horizontal position is known as left hot pressing station 3.1 on 8.Only when left hot pressing lower die 3c is in left hot pressing station 3.1, left hot pressing
Upper mold 3a can be moved up and down under the promotion of left hot pressing upper mold Shift cylinder (or pneumohydraulic pressure-cylinder) 3b under left hot pressing
Mould 3c is molded or is molded, i.e., left hot pressing die can just carry out only when left hot pressing lower die 3c is in left hot pressing station 3.1
Die sinking or molding, it can be seen that, left hot pressing station 3.1 is located at the left end of hot pressing lower die horizontal rail 8 from Fig. 1 and Fig. 3;
For fixing under the right hot pressing of right hot pressing lower die 4c fixed one group of sliding block 9, right hot pressing lower die on mold mounting plate 4e
Installing plate 4e can be along 2 (or two groups) horizontal rails on a left side under the driving of bottom right mould horizontal drive mechanism 6 by the sliding block group
Right direction is moved horizontally, when mold mounting plate 4e is located at the underface of right hot pressing upper mold 4a under right hot pressing lower die 4c and right hot pressing
When, at this moment horizontal position residing in mould horizontal rail 8 claims mold mounting plate 4e under heat under right hot pressing lower die 4c and right hot pressing
For right hot pressing station 4.1, only when right hot pressing lower die 4c is in right hot pressing station 4.1, right hot pressing upper mold 4a just can be in right warm
It presses and is moved up and down under the promotion of upper mold Shift cylinder (or pneumohydraulic pressure-cylinder) 4b, molded or closed with right hot pressing lower die 4c
Mould, i.e., only when right hot pressing lower die 4c is in right hot pressing station 4.1, right hot pressing die just can be molded or be molded, from Fig. 1
It can see in Fig. 3, right hot pressing station 4.1 is located at the right end of hot pressing lower die horizontal rail 8.
As shown in Fig. 1 .1, Fig. 1 .2, mold mounting plate 3e, right hot pressing lower die 4c and right heat under left hot pressing lower die 3c and left hot pressing
Pressure mold mounting plate 4e is alternately moved between left hot pressing station 3.1 and right hot pressing station 4.1 along hot pressing lower die horizontal rail 8
The wet base to come from the transfer mould 7a transfers of wet base is received in centre position, this position is known as wet base transfer station 7.1, wet base transfer
Centre position of the station 7.1 between left hot pressing station 3.1 and right hot pressing station 4.1.
Push mold mounting plate 3e under left hot pressing lower die 3c and left hot pressing horizontal along 8 progress of hot pressing lower die horizontal rail together
Mobile is lower-left mould horizontal drive mechanism 5, pushes under right hot pressing lower die 4c and right hot pressing mold mounting plate 4e together along hot pressing
What lower die horizontal rail 8 was moved horizontally is bottom right mould horizontal drive mechanism 6, the lower-left mould horizontal drive mechanism 5 and the right side
Lower die horizontal drive mechanism 6 can be the oil cylinder either gear of servo motor driving and rack gear or watch
Take feed screw nut auxiliary drive gear of the compositions such as motor-driven leading screw and nut etc..
Left hot pressing lower die 3c is moved back into left hot pressing station 3.1 after wet base transfer station 7.1 receives wet base, has a constant temperature
The left hot pressing upper mold 3a of degree is moved down under the driving of left hot pressing upper mold Shift cylinder (or pneumohydraulic pressure-cylinder) 3b, and with one
The left hot pressing lower die 3c of constant temperature degree is molded, and left hot pressing upper mold Shift cylinder 3b (or pneumohydraulic pressure-cylinder) is to this to by left hot pressing
The left hot pressing die of upper mold 3a and left hot pressing lower die 3c compositions applies specific mold clamping force, and left hot pressing die carries out hot pressing to wet base
Dryness finalization;
Right hot pressing lower die 4c is moved back into right hot pressing station 4.1 after wet base transfer station 7.1 receives wet base, has a cover half
The right hot pressing upper mold 4a of tool temperature is moved down under the driving of right hot pressing upper mold Shift cylinder (or pneumohydraulic pressure-cylinder) 4b, with tool
The right hot pressing lower die 4c for having certain temperature is molded, and right hot pressing upper mold Shift cylinder (or pneumohydraulic pressure-cylinder) 4b is to this to by the right side
The right hot pressing die of hot pressing upper mold 4a and right hot pressing lower die 4c compositions applies specific mold clamping force, and right hot pressing die carries out wet base
Hot-pressing drying is shaped.
Like this, left hot pressing lower die 3c and right hot pressing lower die 4c be alternately moved to wet base transfer station 7.1 be received into it is wet
Base, the left hot pressing lower die after wet base transfer station 7.1 is received into wet base are horizontal along hot pressing lower die horizontal rail 8 with wet base
Left hot pressing station 3.1 is moved back to, the left hot pressing upper mold 3a that can be moved up and down vertically is moved down, and is closed with left hot pressing lower die
Mould, left hot pressing die carry out hot-pressing drying sizing to wet base;Right hot pressing lower die after wet base transfer station 7.1 is received into wet base
The right hot pressing that returns to right hot pressing station 4.1, can move up and down vertically is moved horizontally along hot pressing lower die horizontal rail 8 with wet base
Upper mold 4a is moved down, and is molded with right hot pressing lower die, and right hot pressing die carries out hot-pressing drying sizing to wet base, when wet base exists
After being hot pressed dryness finalization in the left hot pressing die of left hot pressing station 3.1, left hot pressing die molds, and product stays in after dryness finalization
Left hot pressing lower die, and as left hot pressing lower die is moved back into wet base transfer station 7.1, product is shifted positioned at wet base after dryness finalization
It is picked up in the left hot pressing lower die of station 7.1, and after being moved out of left hot pressing lower die, the wet base of the latter is admitted to again under left hot pressing
Mould, the left hot pressing lower die for being received into wet base move back to left hot pressing station 3.1 with wet base along hot pressing lower die horizontal rail again
Carry out hot-pressing drying sizing;After dryness finalization is hot pressed in right hot pressing die of the wet base in right hot pressing station 4.1, right hot-die
Tool molds, and product stays in right hot pressing lower die, and as right hot pressing lower die is moved back into wet base transfer station 7.1 after dryness finalization, does
Product is picked up in the right hot pressing lower die positioned at wet base transfer station 7.1 after dry sizing, and after being moved out of right hot pressing lower die, after
One wet base is admitted to right hot pressing lower die again, is received into the right hot pressing lower die of wet base again with wet base along the horizontal rail of hot pressing lower die
Road, which moves horizontally, returns to the right progress of hot pressing station 4.1 hot-pressing drying sizing,
It moves in circles according to the above process, production is carried out continuously, and product returns to wet base transfer from alternating after dryness finalization
It is moved out of in the left hot pressing lower die and right hot pressing lower die of station 7.1.
Filtering molding device 2 contains filtering molding stock tank 2a, filtering molding mould 2c.The plant fiber of suitable concentration and water
Mixture (referred to as slurries) is intermittently or serially injected into filtering molding stock tank 2a, and filtering molding mould 2c is made slurries wet
The making that various ways realize wet base can be used in base.When making wet base, filtering molding mould is in slurries, and the water in slurries is through inhaling
Filter shaping mould is sucked away, and certain amount and certain thickness plant fiber are adsorbed on filtering molding mould, when filtering molding mould
On after the plant fiber that adsorbs reaches sets requirement, filtering molding mould exposes liquid level, and wet base is made into.
As shown in Fig. 1, Fig. 1 .1, in the top of filtering molding device 2, there are one wet base transfer device 7, wet base transfer devices
7 are fixed on upper spider 1b, and wet base transfer device 7 contains the wet base transfer mould 7a that can be moved up and down, pushes wet base transfer mould 7a
The wet base transfer mould power transmitting mechanism 7b (preferably oil cylinder) moved up and down.
Slurries are constantly made the wet base of product by filtering molding device, and the wet base transfer mould in wet base transfer device is downward
Movement picks up wet base from the suction strainer mould in filtering molding device, and wet base transfer mould moves up in place, this process is known as wet base
Shift mould pickup;I.e.:Wet base transfer mould 7a, which is moved down, reaches filtering molding mould 2c, and the wet base in filtering molding mould 2c is picked up
And move up in place, wet base transfer mould 7a completes following act:" moving down into filtering molding mould-picking up wet base-to move up in place ", it is just complete
Into primary " wet base transfer mould pickup ", after completing primary wet base transfer mould pickup, wet base transfer mould 7a is transplanted on wet base
Alternating is moved in left hot pressing lower die or the right hot pressing lower die of wet base transfer station 7.1.Usually, wet base shifts mould 7a to moving down
Wet base on wet base transfer mould is transferred to friendship by the dynamic left hot pressing lower die reached in wet base transfer station 7.1 or right hot pressing lower die
For the left hot pressing lower die or right hot pressing lower die for being moved to wet base transfer station 7.1, after completing wet base transfer, wet base transfer mould 7a is again
In place, This move process is known as " wet base transfer " for secondary rising, and briefly, wet base transfer mould 7a completes following act:It " moves down
Moved up in place to left hot pressing lower die or right hot pressing lower die-the wet base of transfer-", just complete primary wet base transfer.
Wet base transfer device major function is:" wet base transfer mould pickup " and " wet base transfer "
Mould 7a wet base can also be shifted as filtering molding mould, sink in filtering molding stock tank 2a carry out suction strainer into
Wet base is made in slurries by type in wet base transfer mould 7a, and wet base transfer mould 7a, which is again transferred to wet base, is alternately moved to wet base turn
The left hot pressing lower die of station 7.1 or right hot pressing lower die are moved, at this moment, wet base transfer mould 7a is exactly filtering molding mould;
Wet base can be made in slurries there are many method, it is possibility to have wet base is transplanted on wet base transfer station by a variety of methods
7.1, no matter adopting how wet base is made in slurries and wet base is transplanted on wet base transfer station 7.1, left hot pressing lower die 3c
All it is alternately to be moved to wet base transfer station 7.1 to receive wet base with right hot pressing lower die 4c.
The left hot pressing lower die 3c being fixed under left hot pressing on mold mounting plate 3e can be shifted in left hot pressing station 3.1 and wet base
It is moved horizontally between station 7.1, the right hot pressing lower die 4c being fixed under right hot pressing on mold mounting plate 4e can be in right hot pressing work
It is moved horizontally between position 4.1 and wet base transfer station 7.1,
When left hot pressing lower die 3c is located at wet base transfer station 7.1, the wet base to come from the transfer mould 7a transfers of wet base is received,
The left hot pressing lower die 3c of wet base has been received to be moved horizontally from wet base transfer station 7.1 and has returned to left hot pressing station 3.1, left hot pressing upper mold
3a is moved down under the driving of left hot pressing upper mold Shift cylinder (or pneumohydraulic pressure-cylinder) 3b, is closed with left hot pressing lower die 3c
Mould, when the left hot pressing upper mold 3a for the being heated to certain temperature and left hot pressing lower die 3c for being heated to certain temperature is molded, to product
Wet base carry out hot-pressing drying sizing, complete to after the sizing of the hot-pressing drying of product, left hot pressing upper mold 3a moves up (left hot pressing die
Die sinking), after left hot pressing die die sinking, the product after dryness finalization is stayed in left hot pressing lower die 3c, and with left hot pressing lower die 3c
Wet base transfer station 7.1 is returned to from left hot pressing station 3.1, and the product after dryness finalization is positioned at a left side for wet base transfer station 7.1
It is picked up in hot pressing lower die, and after being moved out of left hot pressing lower die, wet base is admitted to left hot pressing lower die again, is received into the left heat of wet base
Pressure mould is moved horizontally with wet base along hot pressing lower die horizontal rail returns to left hot pressing station 3.1, continues to carry out heat to wet base
Press dryness finalization;When right hot pressing lower die 4c is moved to wet base transfer station 7.1, receive what is come from the transfer mould 7a transfers of wet base
Wet base has received the right hot pressing lower die 4c of wet base to be moved horizontally from wet base transfer station 7.1 and has returned to right hot pressing station 4.1, right heat
Pressure upper mold 4a is moved up and down under the driving of right hot pressing upper mold Shift cylinder (or pneumohydraulic pressure-cylinder) 4b, with right hot pressing lower die
4c is molded or is molded, when being heated to the right hot pressing upper mold 4a of certain temperature and be heated to the right hot pressing lower die 4c of certain temperature
During molding, hot-pressing drying sizing can be carried out to the wet base of product, after completing the hot-pressing drying sizing to product, right hot pressing upper mold 4a
It moving up (right hot pressing die die sinking), after right hot pressing die die sinking, the product after dryness finalization is stayed in right hot pressing lower die 4c, and
Wet base transfer station 7.1 is returned to from right hot pressing station 4.1, the product after dryness finalization turns positioned at wet base with right hot pressing lower die 4c
It moves in the right hot pressing lower die of station 7.1 and is picked up, and after being moved out of right hot pressing lower die, wet base is admitted to right hot pressing lower die again, connects
The right hot pressing lower die received to wet base is moved horizontally with wet base along hot pressing lower die horizontal rail returns to right hot pressing station 4.1, after
It is continuous to carry out hot-pressing drying sizing.
It moves in circles according to the above process, production is carried out continuously.
Product is from the left hot pressing lower die 3c and right hot pressing for alternately returning to wet base transfer station 7.1 after hot-pressing drying is shaped
What is removed in lower die 4c is product moving-out device 10.
As shown in Figure 1, Figure 2, shown in Fig. 2 .1, Fig. 4, double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup are also set
Product moving-out device 10 there are one putting.The product moving-out device 10 contains workpiece taking sucker group 10.1 moving up and down, removal
Horizontal rail 10.2 removes vertical rail 10.3, installing seat for rail 10.5 and product removal power transmitting mechanism (comprising drive
The power transmitting mechanism that workpiece taking sucker group 10.1 moves up and down and the power conveyer that workpiece taking sucker group 10.1 is driven to move horizontally
Structure).Or product moving-out device 10 is the multivariant machine that workpiece taking sucker group can be driven to move up and down and move horizontally
Tool hand or mechanical arm.
As shown in Figure 2, Figure 4 shows, it removes horizontal rail 10.2 and hot pressing lower die horizontal rail 8 is perpendicular.Workpiece taking sucker group
10.1 can be moved horizontally by sliding block along the progress front-rear direction of horizontal rail 10.2 is removed;Alternatively, workpiece taking sucker group 10.1 with
It removes horizontal rail 10.2 to be fixed together, sliding block is fixed in rack, and workpiece taking sucker group 10.1 is followed by removal horizontal rail
10.2 slide on sliding block, are moved horizontally so as to fulfill in the front-back direction.
As shown in Fig. 2, Fig. 2 .1, Fig. 4, set on rear side of double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup
It puts a molded article and places station 14 or subsequent processing, double hot pressing Full-automatic plant fiber moldings positioned at intermediate pickup
Molded article on rear side of molding machine places station 14 or subsequent processing is located at the lower section for removing horizontal rail 10.2.Product removes dress
Put left hot pressing of the workpiece taking sucker group 10.1 product after the dryness finalization after wet base transfer station 7.1 is alternately returned in 10
It is picked up in lower die or right hot pressing lower die, is transplanted on molded article and places station 14 or be transferred to subsequent processing.
As shown in Fig. 1, Fig. 4, Fig. 4 .1, Fig. 4 .8, Fig. 4 .9, workpiece taking sucker group 10.1 can be one or several suckers,
Can be the metal die or nonmetal mould for matching with article shape or locally matching, when wet base transfer mould moves up in place
After (completing primary wet base transfer mould pickup), workpiece taking sucker group 10.1 can be along removing horizontal rail 10.2 or be followed by removal water
Plate rail road 10.2 moves horizontally the underface for entering wet base transfer mould (as shown in Fig. 4 .1, Fig. 4 .3, Fig. 4 .6, Fig. 4 .9);When
Left hot pressing lower die 3c and right hot pressing lower die 4c is with product after dryness finalization alternately from left hot pressing station 3.1 and right hot pressing
When station 4.1 is returned to positioned at intermediate wet base transfer station 7.1, left hot pressing lower die 3c or the right side of wet base transfer station 7.1 are returned to
Hot pressing lower die 4c is in the underface of workpiece taking sucker group 10.1, it is, (completing primary wet base in place when wet base transfer mould moves up
Shift mould pickup) after, left hot pressing lower die 3c or right hot pressing lower die 4c return to wet base transfer station 7.1 with product after dryness finalization
When, workpiece taking sucker group 10.1 will be entered between wet base transfer mould and left hot pressing lower die 3c or right hot pressing lower dies 4c, dry fixed
Product is picked up from the left hot pressing lower die in wet base transfer station 7.1 or right hot pressing lower die after type, and sends out left hot pressing lower die
Or right hot pressing lower die, it is transplanted on molded article and places station 14 or be transferred to subsequent processing.
Product is alternately from two ends of forming machine after left hot pressing lower die 3c and right hot pressing lower die 4c are with dryness finalization
After returning to intermediate wet base transfer station 7.1, the workpiece taking sucker group 10.1 of product moving-out device 10 product after dryness finalization from
It is picked up in left hot pressing lower die or right hot pressing lower die in wet base transfer station 7.1, sends out left hot pressing lower die or right hot pressing lower die,
And it reaches molded article and places station 14.Product moving-out device 10 is realized the product after dryness finalization from wet base transfer station
7.1 are transplanted on the target that molded article places station 14.It can be a material receiving that molded article, which places station 14, can also
It is the interface being connect with lower manufacturing procedure together, product is transferred to subsequent processing.Workpiece taking sucker group is product after dryness finalization
, can be as needed after being transplanted on molded article placement station 14, product is placed.It, can be with one if multiple rows of product
It is secondary that a few row's products are placed into molded article placement station 14 together or product is once transferred to down one of manufacturing procedure, also may be used
Product is transferred to down one of manufacturing procedure several times to divide product is placed into molded article placement station 14 or divided several times.Such as figure
It is 3 row's products in figure shown in 2.1, now by taking 3 row's products in scheming as an example, illustrates several placements and branch mode, pickup is inhaled
It, can be product first row elder generation after this 3 row products transfer after dryness finalization to molded article is placed station 14 by disk group 10.1
It is put on material receiving, then workpiece taking sucker group 10.1 is laminated to latter row on previous row again, can also be 3 row's products simultaneously
It puts down and falls on material receiving, workpiece taking sucker group can be moved down or not moved down during product is placed.Molded article places work
Position 14 is not necessarily the interface of material receiving or lower one of manufacturing procedure, for example can be the positioning of a bead cutter
The turner of splicing support either bead cutter (as shown in Fig. 4 .4, Fig. 4 .5).
Product after workpiece taking sucker group is with dryness finalization leaves right hot pressing lower die completely along horizontal rail 10.2 is removed
Top and after reaching safety zone, wet base transfer mould 7a can just carry out wet base transfer.Otherwise, wet base transfer mould 7a meetings and pickup
Sucker group collides.
Workpiece taking sucker group 10.1 can be one or several suckers or match with article shape or local kissing
The metal die or nonmetal mould of conjunction.The workpiece taking sucker group 10.1 connects negative pressure device by being equipped with the conduit of control valve
(can be conventional aspiration pump or vacuum generator or vacuum pump or any device that can generate negative pressure), double heat of intermediate pickup
Pressure Full-automatic plant fiber molding forming machine on be also equipped with opening and closes conduit control valve control switch, so as to
Workpiece taking sucker group 10.1 carries and negative pressure device is connected when inhaling product, and sucker generates negative pressure so as to generate suction force to product, is needing
Workpiece taking sucker group 10.1 is allowed to be disconnected with negative pressure device when putting down product, so as to release negative pressure, put down product.
Drive the power transmitting mechanism and workpiece taking sucker group 10.1 is driven to move horizontally that workpiece taking sucker group 10.1 moves up and down
Power transmitting mechanism can be motor driving leading screw can also to be motor-driven gear rack be driven being driven, can also be used
Motor drives synchronous belt (or the modes such as chain) to be driven, and can also be cylinder either other power transmissions.
After wet base transfer mould, which moves up, (completes primary wet base transfer mould pickup) in place, under left hot pressing lower die 3c or right hot pressing
When mould 4c returns to wet base transfer station 7.1 with product after dryness finalization, product after dryness finalization is shifted from positioned at wet base
It is picked up in the left hot pressing lower die or right hot pressing lower die of station 7.1 and sends out left hot pressing lower die or right hot pressing lower die, workpiece taking sucker group
10.1 move horizontally and enter between wet base transfer mould and left hot pressing lower die 3c or between wet base transfer mould and right hot pressing lower die 4c,
Move up and down again carry inhale dryness finalization after product.Workpiece taking sucker group 10.1 is entered between wet base transfer mould and left hot pressing lower die 3c
Or when between right hot pressing lower die 4c, wet base transfer device 7 should be avoided, left hot pressing lower die 3c or right hot pressing lower dies are avoided again
The left and right horizontal movement of 4c.Workpiece taking sucker group 10.1 can be entered along trapped orbit wet base transfer mould and left hot pressing lower die 3c or
Between right hot pressing lower die 4c.
The frame mode of product moving-out device can there are many, be illustrated now:
Mode 1 removes horizontal rail 10.2 and is not all moving vertically and horizontally.
As shown in Fig. 4, Fig. 4 .1, in the structure of product moving-out device, containing workpiece taking sucker group 10.1, horizontal rail is removed
10.2nd, vertical rail 10.3 and installing seat for rail 10.5 are removed, the removal horizontal rail 10.2 is fixedly mounted on rack 1
On;Usually, the downside that horizontal rail 10.2 is fixed on upper spider 1b is removed.Such as Fig. 1, Fig. 1 .1, Fig. 1 .2, Fig. 3, Fig. 4 .7, figure
Shown in 4.8, it is two groups to remove horizontal rail 10.2 to divide, and is distributed in the both sides of wet base transfer device 7.Each group of removal horizontal rail
10.2nd, it removes vertical rail 10.3 and installing seat for rail 10.5 is also accordingly distributed in the both sides of wet base transfer device 7.This cloth
The mode of putting can dexterously avoid wet base transfer device 7 and wet base shifts moving up and down for mould 7a.
The removal upright slide block 10.7 to match with removing vertical rail 10.3 is fixed on installing seat for rail 10.5, is removed perpendicular
Straight rail 10.3 can relatively move on upright slide block 10.7 is removed, so, removing vertical rail 10.3 can determine up or down
Position drives on installing seat for rail 10.5 and by a power transmitting mechanism, and workpiece taking sucker group 10.1 is fixed on removal vertical rail
On 10.3;In this way, workpiece taking sucker group 10.1 can follow removal vertical rail 10.3 to move up and down, installing seat for rail 10.5 is again
It can be moved horizontally and by the driving of another power transmitting mechanism by horizontal slider along horizontal rail 10.2 is removed;Therefore pickup
Sucker group 10.1 can not only move up and down but also horizontally moveable.
Mode 2, removing horizontal rail 10.2 can move up and down, but horizontal direction does not move.
As shown in Fig. 4 .2, Fig. 4 .3, the structure of product moving-out device is independent floor type structure, product moving-out device with it is complete
The main body separation of automatic plant fiber molding forming machine, into being independent console mode structure.It is solid on moving-out device mounting bracket 10.4
Determine removal vertical rail 10.3, remove horizontal rail 10.2 and fixed with installing seat for rail 10.5, and installing seat for rail can be passed through
10.5 move up and down on vertical rail 10.3 is removed;Under the driving of a power transmitting mechanism, installing seat for rail 10.5 can band
It removal horizontal rail 10.2 and is moved up and down along vertical rail 10.3 is removed;Workpiece taking sucker group 10.1 is with removing horizontal slider
10.6 fix, and can be moved horizontally, and by another power conveyer by removing horizontal slider along horizontal rail 10.2 is removed
Structure drives, thus workpiece taking sucker group 10.1 can be moved up and down simultaneously and be moved horizontally.
Mode 3, removing horizontal rail 10.2 can not only move up and down, but also horizontally moveable.
As shown in Fig. 4 .6, product moving-out device is detached with the host of Full-automatic plant fiber molding forming machine, becomes independent
Console mode structure.Fixed removal vertical rail 10.3, installing seat for rail 10.5 can pass through on moving-out device mounting bracket 10.4
Upright slide block moves up and down on vertical rail 10.3 is removed, and is driven by a power transmitting mechanism;On installing seat for rail 10.5
It is fixed removal horizontal slider 10.6, remove horizontal rail 10.2 by remove horizontal slider 10.6 it is horizontally moveable be located in
On installing seat for rail 10.5, that is, removing horizontal rail 10.2 can move horizontally relative to installing seat for rail 10.5, and by another dynamic
Power transport mechanism drives;Therefore, being fixed on the workpiece taking sucker group 10.1 removed in horizontal rail 10.2 can be in installing seat for rail
It is moved horizontally on 10.5, and installing seat for rail 10.5 is followed to be moved up and down along vertical rail 10.3 is removed;Therefore, workpiece taking sucker
Group 10.1 can be moved up and down but also be moved horizontally.
Mode 4, product moving-out device 10 be workpiece taking sucker group can be driven to move up and down and move horizontally mostly freely
The manipulator or mechanical arm of degree.
In conclusion double complete implementation processes of hot pressing Full-automatic plant fiber molding forming machine of intermediate pickup are in this way
's:
As shown in Figure 1, Figure 2, Figure 4 shows, in filtering molding stock tank the slurries of suitable concentration be made in filtering molding mould 2c it is wet
Base, after wet base molding is completed, wet base transfer mould pickup is (i.e.:Wet base transfer mould 7a, which is moved down, reaches filtering molding mould 2c,
Wet base in filtering molding mould 2c is picked up and is moved up in place), after manufactured wet base is removed, filtering molding mould continues suction strainer slurry
New wet base is made in liquid, and waits for wet base transfer mould pickup next time;When the wet base transfer mould with wet base is moved upwards up to
Behind position, under the driving of left hot pressing lower die or each comfortable power of right hot pressing lower die, alternately it is moved to along hot pressing lower die horizontal rail 8
Wet base transfer station 7.1, wet base transfer mould 7a carry out wet base transfer (i.e.:Wet base transfer mould 7a, which is moved down, reaches wet base transfer
Wet base on wet base transfer mould is transferred to left hot pressing lower die or right heat by left hot pressing lower die or right hot pressing lower die on station 7.1
Depress in mould, then, wet base transfer mould 7a rises in place again), receive the left hot pressing lower die after wet base or right hot pressing lower die
Left hot pressing station 3.1 or right hot pressing station 4.1 are returned under the driving of power transmitting mechanism.
The left hot pressing lower die after wet base has been received to return to the underface (left hot pressing station 3.1) of left hot pressing upper mold, left heat
Press upper mold under the driving of left hot pressing upper mold Shift cylinder or pneumohydraulic pressure-cylinder, downwards under the left hot pressing of left hot pressing station
Mould is molded, and carries out hot-pressing drying sizing to wet base;Equally, the right hot pressing lower die after wet base has been received to return to right hot pressing
The underface (right hot pressing station 4.1) of upper mold, right hot pressing upper mold is in the driving of right hot pressing upper mold Shift cylinder or pneumohydraulic pressure-cylinder
Under, it is molded with the right hot pressing lower die positioned at right hot pressing station downwards, and hot-pressing drying sizing is carried out to wet base.
When left hot pressing lower die returns to the underface (left hot pressing station 3.1) of left hot pressing upper mold, right hot pressing lower die returns to
During underface (the right hot pressing station 4.1) of right hot pressing upper mold, wet base transfer mould carries out pickup action again, and (wet base transfer mould is again
Move down and moved up in place after wet base is picked up), wet base to be transferred to left hot pressing lower die next time or right hot pressing lower die is ready;
It is completed whenever pickup acts, workpiece taking sucker group can move to 7.1 top of wet base transfer station, waits for carrying and inhales next time dry
Product after dry sizing.
When wet base in left hot pressing station after hot-pressing drying is shaped, left hot pressing upper mold rises, and left hot pressing die die sinking is done
Product after dry sizing stays in left hot pressing lower die, and as left hot pressing lower die from left hot pressing station is moved back into wet base transfer station
7.1, the workpiece taking sucker group in product moving-out device 10 moves down the product after the dryness finalization in left hot pressing lower die is picked up after on
Position is moved on to, workpiece taking sucker group is moved to molded article placement station 14 with the product after dryness finalization or product is transferred to down
One of manufacturing procedure, product is placed to molded article and places station 14 or be transferred to down after dryness finalization processes work together
Sequence;After product after workpiece taking sucker group is with dryness finalization leaves left hot pressing lower die completely, wet base shifts mould 7a to left hot pressing
Lower die carries out primary wet base transfer, has received the left hot pressing lower die after wet base back to left hot pressing station 3.1, under left hot pressing upper mold
Shifting is molded with left hot pressing lower die, then carries out hot-pressing drying sizing to wet base;
When wet base is after right hot pressing station hot-pressing drying is shaped, right hot pressing upper mold rises, right hot pressing die die sinking, dry fixed
Product after type stays in right hot pressing lower die, and as right hot pressing lower die from right hot pressing station is moved back into wet base transfer station 7.1, takes
Part sucker group is moved down the product after the dryness finalization in the right hot pressing lower die of wet base transfer station 7.1 is picked up after on move on to
Position, workpiece taking sucker group are moved to molded article with the product after dryness finalization and place station 14, and product is put after dryness finalization
Molded article is put to place station 14 or be transferred to down one of manufacturing procedure, system after workpiece taking sucker group is with dryness finalization
After product leave right hot pressing lower die completely, wet base transfer mould 7a carries out right hot pressing lower die primary wet base and shifts, after having received wet base
Right hot pressing lower die again back to right hot pressing station 4.1, right hot pressing upper mold, which is moved down, to be molded with right hot pressing lower die, then to wet base
Carry out hot-pressing drying sizing.
It moves in circles according to the above process, production is carried out continuously.
Claims (9)
1. double hot pressing Full-automatic plant fiber molding product and making methods of intermediate pickup, sequentially cycle carries out according to the following steps:
1) wet base is admitted to the left hot pressing lower die 3c and right hot pressing lower die 4c for being alternately moved to wet base transfer station 7.1;
2) the left hot pressing lower die 3c of wet base is received into wet base transfer station 7.1, with wet base along hot pressing lower die horizontal rail 8
It moves horizontally and returns to left hot pressing station 3.1, the left hot pressing upper mold 3a that can be moved up and down vertically is moved down, and is closed with left hot pressing lower die
Mould, left hot pressing die carry out hot-pressing drying sizing to wet base;
The right hot pressing lower die of wet base is received into wet base transfer station 7.1, it is horizontal along hot pressing lower die horizontal rail 8 with wet base
Right hot pressing station 4.1 is moved back to, the right hot pressing upper mold 4a that can be moved up and down vertically is moved down, and is molded with right hot pressing lower die,
Right hot pressing die carries out hot-pressing drying sizing to wet base;
3) after wet base is hot pressed dryness finalization in the left hot pressing die of left hot pressing station 3.1, left hot pressing die die sinking is dry fixed
Product stays in left hot pressing lower die after type, and as left hot pressing lower die is moved back into wet base transfer station 7.1, product exists after dryness finalization
It is picked up in the left hot pressing lower die of wet base transfer station 7.1, and after being moved out of left hot pressing lower die, wet base is admitted to left heat again
Mould is depressed, the left hot pressing lower die for being received into wet base moves back to left hot pressing station with wet base along hot pressing lower die horizontal rail again
3.1;
After wet base is hot pressed dryness finalization in the right hot pressing die of right hot pressing station 4.1, right hot pressing die die sinking, dryness finalization
Product stays in right hot pressing lower die afterwards, and as right hot pressing lower die is moved back into wet base transfer station 7.1, product is in place after dryness finalization
It is picked up in the right hot pressing lower die of wet base transfer station 7.1, and after being moved out of right hot pressing lower die, wet base is admitted to right hot pressing again
Lower die is received into the right hot pressing lower die of wet base and is moved horizontally with wet base along hot pressing lower die horizontal rail and return to right hot pressing work
Position 4.1;
Product after dryness finalization is picked up from the left hot pressing lower die and right hot pressing lower die for alternately returning to wet base transfer station 7.1
And remove left hot pressing lower die or right hot pressing lower die is workpiece taking sucker group 10.1, the workpiece taking sucker group 10.1 both can on move down
Dynamic and horizontally moveable, the workpiece taking sucker group 10.1 contains one or more suckers or one or more and product shape
The metal die or nonmetal mould that shape matches or product local shape matches.
2. double hot pressing Full-automatic plant fiber molding product and making methods of intermediate pickup according to claim 1, special
Sign is:A left side of the workpiece taking sucker group 10.1 product after the dryness finalization after wet base transfer station 7.1 is alternately returned to
It is picked up in hot pressing lower die or right hot pressing lower die, and is transplanted on molded article and places station 14 or be transferred to subsequent processing.
3. double hot pressing Full-automatic plant fiber molding product and making methods of intermediate pickup according to claim 1, special
Sign is:The workpiece taking sucker group moves horizontally, and is moved along fixed removal horizontal rail 10.2;Either workpiece taking sucker
Group 10.1 is fixed in the removal horizontal rail 10.2 that can be moved horizontally, and workpiece taking sucker group 10.1 is with removing horizontal rail
10.2 move horizontally together, product after dryness finalization from wet base transfer station 7.1 be transplanted on molded article place station 14 or
Product is transferred to subsequent processing;Either multivariant manipulator or mechanical arm movement workpiece taking sucker group is in wet base turn
Move station 7.1 left hot pressing lower die or right hot pressing lower die in dryness finalization after products transfer to molded article place station 14 or
Product is transferred to subsequent processing.
4. double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup, include rack 1;It is characterized in that:Further include handle
The filtering molding device 2 of wet base is made in slurries, is arranged horizontally in rack hot pressing lower die horizontal rail 8, by sliding block 9 in heat
The left hot pressing lower die 3c and right hot pressing lower die 4c moved horizontally in pressure mould horizontal rail drives the lower-left mould of left hot pressing lower die 3c
Wet base is alternately transplanted on left hot pressing by horizontal drive mechanism 5, the bottom right mould horizontal drive mechanism 6 of the right hot pressing lower die 4c of driving
The wet base transfer device 7 of lower die 3c or right hot pressing lower dies 4c, can move up and down vertically molded to wet base carry out hot-pressing drying
The left hot pressing upper mold 3a and right hot pressing upper mold 4a of sizing, the left hot pressing upper mold Shift cylinder 3b or gas-liquid of the left hot pressing upper mold 3a of driving
Pressurized cylinder, the right hot pressing upper mold Shift cylinder 4b of the right hot pressing upper mold 4a of driving or pneumohydraulic pressure-cylinder and by left hot pressing lower die or the right side
Products transfer to molded article places station 14 or is transferred to the product removal of subsequent processing after dryness finalization in hot pressing lower die
Device 10.
5. double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup according to claim 4, it is characterised in that:
The workpiece taking sucker group 10.1 contains article shape kissing after one or more suckers or one or more and dryness finalization
The metal die or nonmetal mould for closing or locally matching.
6. double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup according to claim 5, it is characterised in that:
Removal horizontal rail 10.2 and hot pressing lower die horizontal rail 8 in product moving-out device is perpendicular, workpiece taking sucker group 10.1 along
Horizontal rail 10.2 is removed to be moved horizontally;Either workpiece taking sucker group 10.1 is fixed on the one group of shifting that can be moved horizontally
Go out in horizontal rail 10.2, workpiece taking sucker group 10.1 is moved horizontally together with removing horizontal rail 10.2;Either mostly certainly
Workpiece taking sucker group is driven to move up and down and move horizontally by the manipulator or mechanical arm spent, in wet base transfer station
Products transfer to molded article places station 14 or dry after dryness finalization in 7.1 left hot pressing lower die or right hot pressing lower die
Product is transferred to subsequent processing after sizing.
7. double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup according to claim 6, it is characterised in that:
The product moving-out device 10 is additionally provided with the removal vertical rail 10.3 perpendicular with removing horizontal rail 10.2, is taken with realizing
Part sucker group 10.1 moves up and down.
8. double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup according to claim 7, it is characterised in that:
The removal horizontal rail 10.2 and vertical rail 10.3 are respectively divided into two groups, are distributed in the both sides of wet base transfer device 7, remove water
Plate rail road 10.2 is fixed in rack 1, and two groups of removal vertical rails 10.3 can carry out horizontal shifting along horizontal rail 10.2 is removed
Dynamic, workpiece taking sucker group 10.1 is fixed on the removal vertical rail 10.3 that can be moved up and down, with removing vertical rail 10.3
It can move up and down together;Or workpiece taking sucker group 10.1 can be moved up and down along two groups of removal vertical rails 10.3, to realize
Workpiece taking sucker group 10.1 move horizontally and vertical shift, and remove vertical rail 10.3 avoided when moving horizontally wet base turn
Moving device 7.
9. double hot pressing Full-automatic plant fiber molding forming machines of intermediate pickup according to claim 8, it is characterised in that:
The workpiece taking sucker group 10.1 connects negative pressure device by being equipped with the conduit of control valve;Double hot pressing Full-automatic plant fiber moldings
It is also equipped with opening and closing the control switch of conduit control valve on molding machine, is blotted to be carried in workpiece taking sucker group 10.1
Negative pressure device is connected after dry sizing during product and generates negative pressure by sucker so as to generate suction force to product, and needing to put down product
When release negative pressure and put down product after dryness finalization.
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CN110616594A (en) * | 2019-09-30 | 2019-12-27 | 浙江欧亚轻工装备制造有限公司 | Suspension type suction filtration forming method and suction filtration forming device for plant fiber molding |
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CN110578273A (en) * | 2019-09-30 | 2019-12-17 | 浙江欧亚轻工装备制造有限公司 | Plant fiber molding vertical balance wet blank transfer method and wet blank transfer device |
CN110900999A (en) * | 2019-11-19 | 2020-03-24 | 湖南工业大学 | Quick-drying and shaping device for fiber reinforced starch composite material |
TWI776158B (en) * | 2020-05-22 | 2022-09-01 | 大陸商常州市誠鑫環保科技有限公司 | Method and equipment of making paper-plastic products |
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WO2023103360A1 (en) * | 2021-12-10 | 2023-06-15 | 浙江欧亚联合装备集团有限公司 | Wet-blank-overturn-type method for manufacturing paper pulp molded product, and wet-blank-overturn-type paper pulp molding machine |
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