CN103101763A - Plant fiber molded product transfer method and plant fiber molded product turning transfer device - Google Patents
Plant fiber molded product transfer method and plant fiber molded product turning transfer device Download PDFInfo
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- CN103101763A CN103101763A CN2012105565574A CN201210556557A CN103101763A CN 103101763 A CN103101763 A CN 103101763A CN 2012105565574 A CN2012105565574 A CN 2012105565574A CN 201210556557 A CN201210556557 A CN 201210556557A CN 103101763 A CN103101763 A CN 103101763A
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- 238000000034 method Methods 0.000 title claims abstract description 46
- 239000000835 fiber Substances 0.000 title claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 6
- 230000007306 turnover Effects 0.000 claims description 73
- 238000000465 moulding Methods 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 15
- 230000008602 contraction Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 241000196324 Embryophyta Species 0.000 description 24
- 238000009740 moulding (composite fabrication) Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 241000252254 Catostomidae Species 0.000 description 5
- 238000007731 hot pressing Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000000967 suction filtration Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Abstract
The invention relates to a plant fiber molded product transfer method and a plant fiber molded product turning transfer device, wherein the method and the device have the advantage of being capable of improving product quality and production efficiency. The plant fiber molded product transfer method is characterized in that a turner device B is arranged, a high-position transfer device sucks a product from a high position which the product is to be transferred to and transferring the product horizontally to the turner device B, and the product is transferred to a lower portion from the high position through the turner device B, and turning of the product is achieved at the same time. The plant fiber molded product turning transfer device comprises the high-position transfer device A. The high-position transfer device A comprises a high-position transfer sucking disc group A1, a transfer air cylinder A3, a transfer power transmission mechanism A6 and the like. The plant fiber molded product turning transfer device is characterized by being further provided with the turner device B. The turner device B comprises a turning shaft B1.
Description
Technical Field
The invention relates to a method and a device for overturning and transferring a plant fiber (plant fiber for short) product comprising paper pulp by adopting a molding forming mode; the molding material is suitable for disposable plant fiber molding products, in particular to disposable non-planar paper products, such as plant fiber tableware, plant fiber trays, plant fiber industrial product shock pads and packaging trays, disposable non-planar plant fiber decorative three-dimensional wallboards (or called plant fiber three-dimensional wallpaper or pulp molding three-dimensional wallpaper) and all disposable plant fiber molding products.
Background
The manufacturing process of the plant fiber molding product comprises the following steps: the plant fiber is firstly formed by suction filtration in a suction filtration forming device to prepare a wet blank of a product, the wet blank is alternately sent into a hot-pressing mould of a hot-pressing forming device heated to a certain temperature for hot-pressing, drying and forming to prepare plant fiber molded products with various shapes, the product produced by the hot-pressing forming device is usually processed or stacked and packaged in the next procedure, for example, the product is subjected to edge cutting, stacking or other post-procedure treatment, and the working position of the edge cutting, stacking or other post-procedure is lower than the output working position of the hot-pressing forming device of the product. Therefore, in the process of manufacturing the plant fiber molded product, a transfer device is used for transferring the product from a high standby position to a low working position.
Adopt among the prior art to transfer the cylinder to drive and transfer sucking disc group to move down and rise to the normal position after the high-order work absorbs the goods, transfer the cylinder and transfer sucking disc group together and move up and down and transfer cylinder mount A5 and send horizontal track A4 along the horizontal direction and carry the goods of inhaling to low work position top, transfer the cylinder and drive again and transfer sucking disc group and move down, directly transfer the sucking of sucking disc group treat that add the goods and send the low work position to, then transfer the cylinder and return.
Under the condition that the height difference ratio between the high waiting position and the low working position is larger, the stroke of the transfer cylinder is required to be large, and the stroke of the transfer cylinder is too large, so that two problems are caused, namely 1, the product transfer time is greatly increased, and 2, the length of a cylinder body of the transfer cylinder is increased by two times, and the horizontal movement and the up-and-down movement stability of the transfer mechanism are greatly reduced.
In addition, the product needs to be turned over before entering the next processing procedure. Because the orientation requirements of the forming and shaping process of the former procedure and the next processing procedure on the concave-convex surface of the product are different. For example, the concave surface of a product mold in the molding and shaping device faces upward, but sometimes for the convenience of positioning of the next process, such as trimming positioning, the convex surface of the product is required to face upward to increase the positioning accuracy, and at this time, the orientation of the concave and convex surfaces of the product is required to be changed before the product enters the position to be cut of the trimming device; or, in order to facilitate the product to be stacked with a film, the product with the net surface upward is changed into a product with a smooth surface upward, and the like. Therefore, in the transfer process, the product is turned upside down and then sent to the next process.
To date, all methods and apparatuses for producing and manufacturing plant fiber molded products are directly transferred to the next process without turning the product direction, which directly affects the positioning accuracy of the product in the next process and limits the range of products in automatic production. So that high quality products cannot be produced and the production varieties are greatly limited.
Disclosure of Invention
The invention aims to overcome the defects of the background technology and provide a simple and compact transferring method and a device for plant fiber molding products; the method and the device can not only not increase the length of the transfer cylinder, but also change the orientation of the concave-convex surface of the product, and have simple structure, thereby improving the product quality and the production efficiency.
The technical scheme provided by the invention is as follows: a turnover transfer method for plant fibre moulded products features that a turnover unit B is arranged under the high-position delivering unit and above the low-position product-receiving unit, and when the product D at high position H is delivered to low position L, the high-position delivering unit sucks it from high position and transfers it horizontally to the turnover unit B above the low-position product-receiving unit, and the turnover unit transfers the product from high position to low position in turnover mode.
The high-order delivery device constantly sucks up and delivers to the top of turner device B the goods D that are in the high-order, turner device B disposes two symmetrical arrangement's upset sucking disc group, its characterized in that: the turning and transferring process of the plant fiber molding product is carried out according to the following steps:
(1) the opening of the overturning sucker group B2.1 faces upwards, the opening of the overturning sucker group B2.2 faces downwards, the high-position discharge sucker group is driven by the transfer cylinder A3 to drive a product to move downwards for a certain distance, the overturning sucker group B2.1 contacts the product sent by the high-position discharge sucker group, a control valve leading to the negative pressure device is opened, or the control valve is opened before contacting the product sent by the high-position discharge sucker group, the overturning sucker group B2.1 with the upward disk opening is communicated with negative pressure to suck the product transferred from the high-position discharge sucker group, and the product is transferred from the turner device to the overturning sucker group B2.1 with the upward disk opening;
(2) after the overturning sucker group B2.1 with the upward disc opening on the turner device receives the product transferred from the high-position discharge sucker group, the overturning sucker group B2.1 with the product rotates around the central line of the overturning shaft and directly or step-by-step rotates for 180 degrees until the disc opening of the overturning sucker group B2.1 faces downwards, the product is overturned for 180 degrees and is transferred from the high position to the low position, and at the moment, the overturning sucker group B2.2 with the downward disc opening also rotates for 180 degrees around the central line of the overturning shaft simultaneously, so that the disc opening faces upwards and comes from the low position to the high position; the control valve of the turning sucker group B2.1 leading to the negative pressure device is closed, and the product falls into a product receiving device C positioned below the turner device;
(3) under the drive of the transfer cylinder A3, the high-position discharge sucker drives the product to move downwards again, the overturning sucker group B2.2 contacts the product sent by the high-position discharge sucker group, a control valve of the overturning sucker group B2.2 leading to the negative pressure device is opened, or the control valve is opened before contacting the product sent by the high-position discharge sucker group, the overturning sucker group B2.2 with an upward disk opening is communicated with negative pressure to suck the product transferred from the high-position discharge sucker group, and the product is transferred from the turner device to the overturning sucker group B2.2 with an upward disk opening;
(4) the overturning sucker group B2.2 drives the product transferred from the high-position discharge sucker group to rotate around the central line of the overturning shaft, the rotating direction is opposite to that of the last 180-degree rotation, the product is directly or step-by-step rotated for 180 degrees until the opening of the overturning sucker group B2.2 faces downwards, the product is overturned for 180 degrees and is conveyed to the low position from the high position, at the moment, the overturning sucker group B2.1 also reversely rotates for 180 degrees around the central line of the overturning shaft at the same time, the opening of the plate is turned upwards, and the product comes to the high position from the low position; the control valve of the turning suction cup set B2.2 to the underpressure device is closed and the product falls into the product receiving device C located below the turner device.
Then repeating the steps (1) to (4), and repeatedly circulating;
or,
the turner device B is provided with a turning sucker group B2.1, and the turning and transferring process of the plant fiber molding product is carried out according to the following steps:
(1) the mouth of the sucking disc of the overturning sucking disc group B2.1 is upward; the high-position discharge sucker group in the high-position discharge device is driven by a discharge cylinder A3 to drive the product to move downwards for a certain distance; the control valve of the turnover sucker group B2.1 leading to the negative pressure device is opened, or the control valve is opened after the product delivered by the high-position discharge sucker group is contacted, the sucker is communicated with the negative pressure to suck the product transferred from the high-position discharge sucker group, and the product is transferred from the turner device to the turnover sucker group B2.1 with an upward disk opening;
(2) after the overturning sucker group B2.1 receives the product transferred from the high-position discharge sucker group, the product rotates around the central line of the overturning shaft and directly or step-by-step rotates for 180 degrees until the sucker disk mouth of the overturning sucker group B2.1 faces downwards, the product is overturned for 180 degrees and is conveyed from the high position to the low position, the control valve is closed, and the product falls into a product receiving device C positioned below the turner device;
(3) when the sucker group B2.1 is turned over, the sucker group rotates 180 degrees around the central line of the turning shaft in the reverse direction, the sucker opening is turned upwards and goes from the low position to the high position;
and (5) repeating the steps (1) to (3) and repeating the circulation.
The telescopic cylinder piston rod driving the overturning sucker group B2.1 and the telescopic cylinder piston rod driving the overturning sucker group B2.2 can be in a contraction or extension state, and the contraction or extension of the telescopic cylinder piston rod is determined according to the position of the overturning sucker group and the shape structure of a product so as to adjust the distance between the overturning sucker group and the high-position discharge sucker group and the distance between the overturning sucker group and the product receiving device C;
the overturning sucker group is installed on the sucker fixing plate, the sucker fixing plate is fixed on the turnover shaft through the telescopic cylinder, and the overturning sucker group and the sucker fixing plate can rotate up and down around the central line of the turnover shaft.
Two groups of overturning sucker groups which are connected through a telescopic cylinder and have opposite directions are arranged on the overturning shaft which can rotate around the central line of the overturning shaft.
The plant fiber molding product overturning and transferring device comprises a high-position discharging device A, wherein the high-position discharging device A comprises: a high-position discharge sucker group A1, a transfer cylinder A3, a discharge power transmission mechanism A6 and the like; the method is characterized in that: the plant fiber molding product overturning and conveying device is also provided with an overturning device B which can overturn the product received from the high-position discharge device A by 180 degrees and then place the product at a lower working position; the inverter device includes: the turnover sucker set comprises a turnover shaft B1 capable of driving a turnover sucker set and a product to turn over, a turnover shaft fixing seat (B5, B6) on which the turnover shaft can rotate and support the turnover shaft, a turnover sucker set which is composed of suckers and other absorbable objects, receives the product from a high-position discharge device A, turns over the product for 180 degrees and then falls to a lower working position, and a turnover power mechanism B7 for driving the turnover shaft to reciprocate and rotate.
The turnover sucker group is fixed on the sucker fixing plate, and the sucker fixing plate is fixed on the turnover shaft through the telescopic cylinder, so that the turnover sucker group can suck a product, the product can rotate around the central line of the turnover shaft around the turnover shaft, the distance between the turnover sucker group and the high-position discharge sucker group can be adjusted when the product is received, and the distance between the product and a product receiving device can be adjusted when the product is put down after being turned over.
Two groups of overturning sucker groups (B2.1 and B2.2) which are connected through a telescopic cylinder and have opposite telescopic directions are arranged on the overturning shaft which can rotate around the central line of the overturning shaft.
The overturning sucker group is communicated with the negative pressure device through a pipeline provided with a control valve.
The negative pressure device is a vacuum pump or a vacuum generator or a suction pump.
The invention has the beneficial effects that:
meanwhile, the product can be quickly sent from a high position to a low position by utilizing the symmetry relationship of the rotating shaft and the relationship that the rotating and transferring distance is twice of the rotating radius; integrates the functions of turning and fast transferring.
Because a simple plant fiber molding product overturning and transferring device is adopted, the overturning and rapid downward transferring of the product are simultaneously solved, the product overturning speed is greatly improved, the positioning accuracy of the product in the next working procedure is ensured (at least the production yield is improved by 20%), the production cost is also obviously reduced, the structure of the device is compact, and the variety of products capable of being transferred automatically is greatly increased.
Drawings
Fig. 1 is a schematic front view of the plant fiber molded product turnover and transfer device of the present invention.
Fig. 2 is a schematic sectional view taken along the line a-a in fig. 1.
Fig. 3-1 is a schematic perspective view of the tilt cylinder B4 of the tilt mechanism with the piston rod in the retracted state (the tilt mechanism etc. are removed).
Fig. 3-2 is a schematic perspective view of the tilt mechanism with the piston rod of the telescopic cylinder B4 in the extended state (the tilt mechanism etc. are removed).
Fig. 3-3 is a schematic front view of the tilter device with a single-flipping sucker set structure (with the flipping power mechanism removed).
The reference numbers in the figures illustrate:
a-high-position discharging device, A1-high-position discharging sucker group, A2-discharging sucker group fixing frame, A3-transferring cylinder, A4-discharging horizontal rail, A5-transferring cylinder fixing frame and A6-discharging power transmission mechanism;
b-a turner device, B1-a turning shaft, B2.1-a turning sucker group, B2.2-a turning sucker group, B3.1-a sucker fixing plate, B3.2-a sucker fixing plate, B4-a telescopic cylinder, B5-a turning shaft fixing seat, B6-a turning shaft fixing seat and B7-a turning power mechanism;
c-devices for receiving articles, C1-receptacles
D-product, H-high ready position, L-low working position
Detailed Description
As shown in fig. 1, 2 and 3, the plant fiber molded product turning and transferring device includes a high-position discharging device a and a turner device B. A product receiving device C is generally provided below the inverting and transferring device.
The high-order delivery device A includes: the device comprises a high-position discharge sucker group A1, a discharge sucker group fixing frame A2, a transfer cylinder A3, a discharge horizontal rail A4, a transfer cylinder fixing frame A5 and a discharge power transmission mechanism A6;
the high-position discharging sucker group A1 is fixed on a discharging sucker group fixing frame A2, a piston rod of a transferring air cylinder A3 is connected with the discharging sucker group fixing frame A2, a cylinder body of the transferring air cylinder is fixed on the transferring air cylinder fixing frame A5, and the transferring air cylinder can drive the discharging sucker group fixing frame to move up and down, so that the high-position discharging sucker group can move up and down under the driving of the transferring air cylinder.
The transfer cylinder fixed frame can move horizontally along a discharge horizontal track A4 under the drive of a discharge power transmission mechanism A6, reciprocates between a high waiting position H and the upper part of a turner device B, lifts and sucks a product D on the high waiting position to be conveyed to the upper part of the turner device B, and transfers the product D to a turning sucker group with an upward disk opening on the turner device.
The inverter device B includes: the overturning mechanism comprises an overturning shaft B1, an overturning sucker group B2.1, an overturning sucker group B2.2, a sucker fixing plate B3.1, a sucker fixing plate B3.2, a telescopic cylinder B4, an overturning shaft fixing seat B5, an overturning shaft fixing seat B6 and an overturning power mechanism B7; the turnover sucker group consists of suckers (including any part capable of sucking up products), can lift one or more products, and can lift the same product, namely one sucker or a plurality of suckers.
The telescopic cylinder B4 is used for adjusting the rotating radius of the product during turning and the distance between the product receiving device C and the high-position discharge sucker group A1, and can also adjust the distance between the turning sucker group and the product receiving device C when the product falls into the product receiving device C. According to the size and structure of the product, the piston rod of the telescopic cylinder B4 can be in an extending state or a contracting state in the following 3 processes: (1) when products transferred from the high-position discharge sucker group A1 are received, (2) the turner device B is turned over in a 180-degree reciprocating mode, and (3) the turner sucker group is turned over, and then the opening of the turner sucker group faces downwards to the receiving tray of the product receiving device C to drop the products. In the three states or processes, the extension or contraction of the piston rod of the telescopic cylinder B4 can be flexibly combined.
The turning power mechanism B7, which drives the turning shaft to rotate, may be a turning cylinder, or a cylinder link mechanism or its power mechanism capable of driving the turning shaft to rotate back and forth by 180 degrees, and the turning power mechanism is a turning cylinder.
As shown in fig. 2, fig. 3-1 and fig. 3-2, the opening of the reversed sucker group B2.1 is fixed on the sucker fixing plate B3.1, and the opening of the reversed sucker group B2.2 is fixed on the sucker fixing plate B3.2. The sucker fixing plate B3.1 and the sucker fixing plate B3.2 are respectively fixed on the overturning shaft B1 in opposite directions through a telescopic cylinder B4 according to the opening direction of the respectively installed overturning sucker, each sucker fixing plate can be fixed on the overturning shaft B1 through one or two telescopic cylinders B4, and the overturning sucker group B2.1 and the overturning sucker group B2.2 can respectively and independently move relative to the overturning shaft B1 under the driving of the telescopic cylinder B4. The turning shaft B1 is horizontally fixed on two turning shaft fixing seats B5 and B6 in a rotatable way, and the turning shaft B1 can rotate around the central line of the turning shaft under the drive of a turning power mechanism B7. Therefore, the overturning sucker group B2.1 and the overturning sucker group B2.2 which are respectively fixed on the overturning shaft B1 through the telescopic cylinders can also rotate around the central line of the overturning shaft.
Upset sucking disc group B2.1 and upset sucking disc group B2.2 are respectively through the pipe intercommunication a negative pressure device (can be vacuum generator or vacuum pump or conventional aspiration pump or any device that can produce the negative pressure) that is equipped with control flap, control flap still installs respectively and opens and close control flap's controlling means (control switch) to thereby upset sucking disc group switch-on negative pressure device lets the sucking disc produce the negative pressure when the sucking disc is carried and is inhaled goods and produce suction to goods, thereby let the sucking disc of upset sucking disc group and the negative pressure device disconnection of negative pressure device relieve the negative pressure of corresponding sucking disc group when needing to put down goods, let the sucking disc group that corresponds put down goods.
The product receiving device C receives the products falling after the products are turned by the turning sucker group for 180 degrees. The product receiving device C can be a material receiving support which has accurate positioning and guiding function, the product is corrected and positioned in the material receiving support, and the material receiving support carries the product to enter the next procedure; the product receiving device C may be a conveyor belt device for conveying the dropped product to the next step; the product receiving means C may also be a final means for stacking products, such as a flat plate.
As shown in fig. 1 and 2, the high-position discharge cup group a1 picks up the product D in the high standby position H and feeds it to the upside of the inverter device B. The high-position discharge sucker group consists of suckers (including any part capable of sucking up products), can lift and suck one or more products, and can lift and suck the same product to form one sucker or a plurality of suckers.
At the beginning of work, turner device B is in initial position, and the dish mouth of upset sucking disc group B2.1 is up, and the dish mouth of upset sucking disc group B2.2 is down, and the telescopic cylinder piston rod that drives upset sucking disc group B2.1 and the telescopic cylinder piston rod that drives upset sucking disc group B2.2 can be in the shrink or the state of stretching out, specifically depending on the size and the structure of goods and decide.
The high-position discharge sucker group sucks up the product in the high waiting position H and sends the product to the upper part of the turner device B, and the high-position discharge sucker group drives the product to move downwards under the driving of the transfer cylinder A3. Transferring a product to a turnover sucker group B2.1 with an upward disk opening on a turner device, wherein the turnover sucker group B2.1 is contacted with the product sent by a high-position discharge sucker group, a control valve leading to a negative pressure device is opened (or can be opened before being contacted with the product sent by the high-position discharge sucker group), the turnover sucker group B2.1 with the upward disk opening is communicated with negative pressure to receive the product transferred from the high-position discharge sucker group, the turnover sucker group B2.1 with the product rotates around the central line of a turnover shaft, and directly or step-by-step rotates 180 degrees around the central line of the turnover shaft until the disk opening of the turnover sucker group B2.1 is downward, so that the product is turned over by 180 degrees, and at the moment, the turnover sucker group B2.2 with the downward disk opening also rotates 180 degrees around the central line of the turnover shaft by the same time, and becomes an upward disk opening; the control valve of the turning suction cup set B2.1 to the underpressure device is closed and the product falls into the product receiving device C located below the turner device.
The high-position discharge sucker group is driven by a transfer cylinder A3, the high-position discharge sucker carries the product to move downwards again, the product is transferred to a turnover sucker group B2.2 with an upward disk opening on the turner device, the turnover sucker group B2.2 contacts the product transferred by the high-position discharge sucker group, a control valve leading to a negative pressure device is opened (can also be opened before contacting the product transferred by the high-position discharge sucker group), the turnover sucker group B2.2 with the upward disk opening is connected with negative pressure to suck the product transferred from the high-position discharge sucker group, the turnover sucker group B2.2 carries the product transferred from the high-position discharge sucker group to rotate around the central line of a turnover shaft, the rotation direction is opposite to that of the last 180-degree rotation, the product is directly or step-by-step rotated by 180 degrees until the turnover sucker group B2.2.2 is downward to turn over the product by 180 degrees, and at the moment, the disk opening of the turnover sucker group B2.1 is turned upward. The control valve of the turning suction cup set B2.2 to the underpressure device is closed and the product falls into the product receiving device C located below the turner device.
Under the drive of the transfer cylinder A3, the high-position discharge sucker drives the product to move downwards, the product is transferred to the turnover sucker group B2.1 with an upward disk opening on the turner device again, the turnover sucker group B2.1 contacts the product sent by the high-position discharge sucker group, a control valve leading to the negative pressure device is opened (or opened before contacting the product sent by the high-position discharge sucker group), the process is repeated, and the next cycle is started. The above steps are repeated in a circulating way and are continuously produced.
The two overturning sucker groups B2.1 and the overturning sucker group B2.2 alternately have the openings facing upwards, alternately receive the products transferred from the high-position delivery sucker group and overturn the products by 180 degrees, and then the products fall into a product receiving device C positioned below the turner device. The process not only realizes 180-degree turnover of the product, but also greatly lowers the position of the product through the turnover action of the turnover device, saves the stroke of the transfer cylinder A3 and saves the downward movement time.
As shown in fig. 3-3, in the above-mentioned inverter device, the turning sucker group may be a single turning sucker group structure, that is, the number of the turning sucker groups is only one, the inverter device B only includes the turning sucker group B2.1, but does not include the turning sucker group B2.2, and meanwhile, the corresponding sucker fixing plate B3.2 and the telescopic cylinder for installing the sucker fixing plate B3.2 are not required. The working principle of the turner device with the structure of the single turning sucker group is the same as that of the turner device with the structure of the two turning sucker groups, and the turning and transferring process is carried out according to the action process of the turning sucker group B2.1 in the steps.
When the overturning sucker group receives a product transferred from the high-position discharge sucker group, the overturning sucker group moves upwards (a telescopic cylinder piston rod extends out) and the high-position discharge sucker group moves downwards to operate, and only one of the overturning sucker group and the high-position discharge sucker group can occur simultaneously, and the specific action depends on the product. If the overturning sucker group moves upwards to receive the products transferred from the high-position delivery sucker group, before overturning for 180 degrees, the overturning sucker group can move downwards (the telescopic cylinder piston rod retracts) or not (the telescopic cylinder piston rod extends), and the overturning sucker group also needs to be determined according to specific products. In a word, the telescopic cylinder B4 is used for adjusting the rotating radius of the product in the turning process and the distance between the product and the high-position discharge sucker group A1 when the product is received, and can also adjust the distance between the turning sucker group and the product receiving device C when the product falls into the receiving tray. Depending on the size and configuration of the article, the piston rod of telescopic cylinder B4 may be in an extended or retracted state in 3 processes: (1) when products transferred from the high-position discharge sucker group A1 are received, (2) the turner device B is turned over in a 180-degree reciprocating mode, and (3) the turner sucker group is turned over, and then the opening of the turner sucker group faces downwards to the receiving tray of the product receiving device C to drop the products. In the above three processes or states, the extension or contraction of the piston rod of the telescopic cylinder B4 can be flexibly changed and combined.
The control valve of the turnover sucker group leading to the negative pressure device is closed, the product falls into a product receiving device C positioned below the turner device, the product receiving device C can be a material receiving support which is accurately positioned and has a guiding function, the product is corrected and positioned in the material receiving support, and the material receiving support carries the product to enter the next process; the product receiving device C may be a conveyor belt device for conveying the dropped product to the next step; the product receiving means C may also be a final means for stacking products, such as a flat plate.
Claims (10)
1. A turnover transfer method for plant fibre moulded products features that a turnover unit B is arranged under the high-position delivering unit and above the low-position product-receiving unit, and when the product D is delivered to low-position L, the product is sucked up from high-position H and horizontally transferred to turnover unit B, and then delivered to product-receiving unit from high-position by turnover unit in turnover mode.
2. The method for turning over and transferring a plant fiber molded product according to claim 1, wherein the high-order delivery means continuously sucks up the product D at the high waiting position H and delivers the product D above the turner means B, and the method comprises the steps of: the turner device B is provided with two symmetrically arranged turner sucker groups, and the turning and transferring process of the plant fiber molding product is carried out according to the following steps:
(1) the mouth of the sucking disc of the overturning sucking disc group B2.1 of the turner device B is upward, and the mouth of the overturning sucking disc group B2.2 of the turner device B is downward; the high-position discharge sucker group in the high-position discharge device is driven by a discharge cylinder A3 to drive the product to move downwards
A certain distance; the control valve of the turnover sucker group B2.1 leading to the negative pressure device is opened, or the control valve is opened after the turnover sucker group B2.1 contacts with a product sent by the high-position discharge sucker group, a sucker with an upward disk opening in the turnover sucker group B2.1 is communicated with negative pressure, the product transferred from the high-position discharge sucker group is sucked, and the product is transferred from the turner device to the turnover sucker group B2.1 with an upward disk opening;
(2) after the overturning sucker group B2.1 receives the products transferred from the high-position discharge sucker group, the overturning sucker group B2.1 with the products rotates around the central line of the overturning shaft, and directly or step-by-step rotates for 180 degrees until the sucker mouth of the overturning sucker group B2.1 faces downwards, the products are overturned for 180 degrees and are conveyed to the low position from the high position, meanwhile, the overturning sucker group B2.2 with the original mouth facing downwards also rotates for 180 degrees around the central line of the overturning shaft at the same time, and the phenomenon that the sucker mouth faces upwards and comes to the high position from the low position is changed; the control valve is closed and the product falls into a product receiving means C located below the inverter means;
(3) under the drive of the transfer cylinder A3, the high-position discharge sucker drives the product to move downwards again, the overturning sucker group B2.2 contacts the product sent by the high-position discharge sucker group, a control valve of the overturning sucker group B2.2 leading to the negative pressure device is opened, or the control valve is opened after contacting the product sent by the high-position discharge sucker group, the sucker with the upward disk opening in the overturning sucker group B2.2 is connected with negative pressure, the product transferred from the high-position discharge sucker group is sucked, and the product is transferred from the turner device to the overturning sucker group B2.2 with the upward disk opening;
(4) the overturning sucker group B2.2 drives the product transferred from the high-position discharge sucker group to rotate around the central line of the overturning shaft, the rotating direction is opposite to that of the last 180-degree rotation, the product is directly or step-by-step rotated for 180 degrees until the sucker mouth of the overturning sucker group B2.2 faces downwards, the product is overturned for 180 degrees and is conveyed to the low position from the high position, meanwhile, the overturning sucker group B2.1 also reversely rotates for 180 degrees around the central line of the overturning shaft, and the sucker mouth turns upwards and comes to the high position from the low position; the control valve of the turning sucker group B2.2 leading to the negative pressure device is closed, and the product falls into a product receiving device C positioned below the turner device;
then repeating the steps (1) to (4), and repeatedly circulating;
or,
the turner device B is provided with a turning sucker group B2.1, and the turning and transferring process of the plant fiber molding product is carried out according to the following steps:
(1) the mouth of the sucking disc of the overturning sucking disc group B2.1 is upward; the high-position discharge sucker group in the high-position discharge device is driven by a discharge cylinder A3 to drive the product to move downwards for a certain distance; the control valve of the turnover sucker group B2.1 leading to the negative pressure device is opened, or the control valve is opened after the product delivered by the high-position discharge sucker group is contacted, the sucker is communicated with the negative pressure to suck the product transferred from the high-position discharge sucker group, and the product is transferred from the turner device to the turnover sucker group B2.1 with an upward disk opening;
(2) after the overturning sucker group B2.1 receives the product transferred from the high-position discharge sucker group, the product rotates around the central line of the overturning shaft and directly or step-by-step rotates for 180 degrees until the sucker disk mouth of the overturning sucker group B2.1 faces downwards, the product is overturned for 180 degrees and is conveyed from the high position to the low position, the control valve is closed, and the product falls into a product receiving device C positioned below the turner device;
(3) when the sucker group B2.1 is turned over, the sucker group rotates 180 degrees around the central line of the turning shaft in the reverse direction, the sucker opening is turned upwards and goes from the low position to the high position;
and (5) repeating the steps (1) to (3) and repeating the circulation.
3. The method for turning over and transferring a plant fiber molded product according to claim 2, wherein: the telescopic cylinder piston rod driving the overturning sucker group B2.1 and the telescopic cylinder piston rod driving the overturning sucker group B2.2 determine the contraction or extension state of the telescopic cylinder piston rod according to the position of the overturning sucker group and the shape structure of a product so as to adjust the distance between the overturning sucker group and the high-position discharge sucker group and the distance between the overturning sucker group and the product receiving device C.
4. The method for turning over and transferring a plant fiber molded product according to claim 3, wherein: the overturning sucker group is installed on the sucker fixing plate, the sucker fixing plate is fixed on the overturning shaft through the telescopic cylinder, and the overturning sucker group and the sucker fixing plate can rotate up and down around the overturning shaft around the central line of the overturning shaft.
5. The method for turning over and transferring a plant fiber molded product according to claim 4, wherein: two groups of overturning sucker groups which are connected through a telescopic cylinder and have opposite directions are arranged on the overturning shaft which can rotate around the central line of the overturning shaft.
6. The plant fiber molding product overturning and transferring device comprises a high-position discharging device A, wherein the high-position discharging device A comprises: a high-position discharge sucker group A1, a transfer cylinder A3 and a discharge power transmission mechanism A6; the method is characterized in that: the plant fiber molding product overturning and conveying device is also provided with an overturning device B which can overturn the product received from the high-position discharge device A by 180 degrees and then place the product at a lower working position; the inverter device includes: the turnover sucker set comprises a turnover shaft B1 capable of driving the turnover sucker set and a product to turn over, a turnover shaft fixing seat (B5, B6) for supporting the turnover shaft, a turnover sucker set which is used for receiving the product from the high-position discharge device A by a sucker, turning over the product for 180 degrees and then allowing the product to fall to a lower working position, and a turnover shaft power mechanism B7 for driving the turnover shaft to reciprocate and rotate.
7. The plant fiber molding product overturning and transferring device as claimed in claim 6, wherein: the overturning sucker group is fixed on the sucker fixing plate, and the sucker fixing plate is fixed on the turnover shaft through the telescopic cylinder, so that the overturning sucker group can suck a product to rotate around the central line of the turnover shaft around the turnover shaft, or the distance between the overturning sucker group and the high-position discharge sucker group is adjusted when the product is received, and the distance between the product and a product receiving device can be adjusted when the product is put down after overturning.
8. The plant fiber molding product overturning and transferring device as claimed in claim 7, wherein: two groups of overturning sucker groups (B2.1 and B2.2) which are connected through a telescopic cylinder and have opposite telescopic directions are arranged on the overturning shaft.
9. The plant fiber molding product overturning and transferring device as claimed in claim 8, wherein: the overturning sucker group is communicated with the negative pressure device through a pipeline provided with a control valve.
10. The plant fiber molding product overturning and transferring device as claimed in claim 9, wherein: the negative pressure device is a vacuum pump or a vacuum generator or a suction pump.
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| CN201210556557.4A CN103101763B (en) | 2012-12-19 | 2012-12-19 | Plant fiber molded product transfer method and plant fiber molded product turning transfer device |
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| CN201210556557.4A CN103101763B (en) | 2012-12-19 | 2012-12-19 | Plant fiber molded product transfer method and plant fiber molded product turning transfer device |
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| CN107020757A (en) * | 2017-06-02 | 2017-08-08 | 福建海源自动化机械股份有限公司 | Carbon fibre composite production line and production method |
| CN107434165A (en) * | 2017-08-22 | 2017-12-05 | 福建海源自动化机械股份有限公司 | A kind of automatic transferring and its conveyer method of carbon fibre composite production line |
| CN108238452A (en) * | 2018-01-16 | 2018-07-03 | 嘉兴洁阳电子科技有限公司 | The adjacent inter process conveying device of aluminum-pinch |
| CN108265569A (en) * | 2018-02-06 | 2018-07-10 | 郑天波 | The double hot pressing Full-automatic plant fiber molding forming methods and molding machine of intermediate pickup |
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| CN114423694A (en) * | 2019-11-18 | 2022-04-29 | 世嘉玩具有限公司 | Cloth conveying system |
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Effective date of registration: 20191209 Address after: 314500 No. 1507, Guangming Road, Tongxiang Economic Development Zone, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Eurasia Light Industry Equipment Manufacturing Co., Ltd Address before: Hangzhou city of Zhejiang Province under the 310004 No. 46 West Building 12 floor of modern home Co-patentee before: Zheng Tianbo Patentee before: Hangzhou Eurasia Environmental Protection Engineering Co., Ltd. |
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