CN110000889B - Production assembly of plant fiber environment-friendly product - Google Patents
Production assembly of plant fiber environment-friendly product Download PDFInfo
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- CN110000889B CN110000889B CN201910368108.9A CN201910368108A CN110000889B CN 110000889 B CN110000889 B CN 110000889B CN 201910368108 A CN201910368108 A CN 201910368108A CN 110000889 B CN110000889 B CN 110000889B
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- 239000000835 fiber Substances 0.000 title claims abstract description 66
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 238000010438 heat treatment Methods 0.000 claims abstract description 178
- 239000000463 material Substances 0.000 claims abstract description 148
- 210000001161 mammalian embryo Anatomy 0.000 claims abstract description 32
- 238000000465 moulding Methods 0.000 claims description 68
- 230000007613 environmental effect Effects 0.000 claims description 36
- 238000007731 hot pressing Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 abstract description 16
- 238000002955 isolation Methods 0.000 abstract description 5
- 238000007493 shaping process Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 239000002002 slurry Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N5/00—Manufacture of non-flat articles
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J3/00—Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Paper (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The invention discloses a plant fiber environment-friendly product production assembly, which comprises a material transfer station, a first mold heating station, a mold forming wet embryo station, a product output station and a product bearing frame, wherein the material transfer station is used for transferring the product bearing frame, the first mold heating station is used for heating the product bearing frame transferred by the material transfer station, the mold forming wet embryo station is used for performing wet embryo forming on the product bearing frame transferred by the material transfer station, and the product output station is used for transferring an environment-friendly product finished product on the product bearing frame. According to the production assembly and the production method of the plant fiber environment-friendly product, the heating and forming procedures are automatically separated, space interference on a placing die and a transferring product is avoided, the production efficiency is greatly improved, isolation from personnel is realized, safety accidents caused by misoperation are avoided, and the safety is high.
Description
Technical Field
The invention relates to the field of mechanical automation, in particular to a production assembly of a plant fiber environment-friendly product.
Background
The production technology of the current cold and hot press molding production equipment is as follows: the production process is completed once and is repeated. The above production method has the following disadvantages that (1) when raw materials and accessories are placed, both hands of an operator need to be exposed in a compression space of a machine, and if a mold is heated, the temperature of the machine can be up to 180 ℃ or higher, the operator is easy to generate danger when filling or placing the accessories, (2) the operator can not improve the working efficiency due to limited pressurizing space in the pressurizing space, and (3) the production operation has great difficulty when installing an automation device and taking out a finished product structure, (4) after filling and placing the accessories, the operator can not perform the actions of filling the raw materials and placing the accessories when the machine is in compression molding time, so that the production efficiency is directly affected. Therefore, improvements to the existing production process are needed to improve the production efficiency of the hot press forming production equipment and improve the working environment.
The invention of application number CN201010122579.0 relates to a cold-hot press forming production equipment, at least two cold-hot press dies are arranged on one cold-hot press forming production equipment, one cold-hot press die is arranged on the outer side of the cold-hot press forming production equipment, a worker carries out charging, meanwhile, one charged cold-hot press die is arranged in the cold-hot press forming production equipment for forming or hot pressing operation, and after the charging of the cold-hot press dies is completed and the pressing and heating operation of the other cold-hot press die is completed by the cold-hot press forming production equipment, the two cold-hot press dies are exchanged. CN101733813a discloses a "production method of artificial board by hot-pressing and cold-pressing conversion" and its equipment, which adopts 2 presses (1 hot press and 1 cold press) in parallel mode to better raise efficiency. However, the technology of the patent has four defects: firstly, a groove-type base plate made of metal is troublesome in cyclic arrangement, and meanwhile, the base plate is thin and easy to generate buckling deformation, and is heavy, so that the energy consumption is high when the base plate is heavy and is used for production; secondly, the push rod of the feeding pushing frame device needs to be long and a cold press, and the plate in the cold press is pushed into the plate unloading machine, so that the long push rod is easy to deform, further accurate push plates in the hot press and the cold press are affected, more time is needed for completing the actions, and further efficiency improvement is affected; thirdly, the pushing plate blank of the feeding pushing frame device enters a hot press and the plate blank after pushing and hot pressing enters a cold press, two actions are needed, more time is consumed, and further improvement of efficiency is affected; fourthly, the plate loading frame needs to horizontally move on the ground but cannot move up and down, so that the plate loading frame cannot be too high, the number of layers of plate loading blanks is limited to a certain extent, the number of layers of a hot press or a cold press is limited, and the efficiency can be influenced.
Disclosure of Invention
Therefore, the invention aims to provide a production assembly of plant fiber environment-friendly products, which automatically separates heating and forming procedures, has no space interference on a placing die and a transferring product, greatly improves production efficiency, realizes isolation from personnel, avoids safety accidents caused by misoperation, and has high safety.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a plant fiber environmental protection goods production assembly, includes material transfer station, first mould heating station, the wet embryo station of mould shaping, goods output station and goods carrier, the material transfer station is used for transferring the goods carrier, first mould heating station is used for heating the goods carrier that gets over through the material transfer station, the wet embryo station of mould shaping is used for carrying out wet embryo shaping to the goods carrier that gets over through the material transfer station, goods output station is used for transferring environmental protection goods finished product on the goods carrier.
Preferably, the device further comprises a second mold heating station, the first mold heating station and the second mold heating station have the same structure, the second mold heating station is used for heating a product bearing frame transferred by the material transferring station, the mold forming wet blank station is arranged between the first mold heating station and the second mold heating station, the mold forming wet blank station, the first mold heating station and the second mold heating station are arranged on one side of the material transferring station, and the mold forming wet blank station, the first mold heating station, the second mold heating station and the material transferring station are arranged in a fan-shaped structure.
Preferably, the material transfer station comprises a material transfer base, a transfer power unit arranged on the material transfer base and a transfer platform unit arranged on the transfer power unit;
The transfer power unit comprises a transfer support column, a first transfer power motor arranged on one side of the transfer support column and used for driving the transfer support column to lift, and a second transfer power motor arranged on the other side of the transfer support column and used for driving the transfer support column to rotate;
The transfer platform unit comprises a transfer platform frame arranged on the transfer support column, a material transfer frame arranged on the transfer platform frame and a third transfer power motor arranged at one end of the transfer platform frame and used for driving the material transfer frame to horizontally move along the transfer platform frame.
Preferably, the material transfer frame is connected with the transfer platform frame through a transfer support frame, the material transfer frame comprises a first material clamping piece and a second material clamping piece, the first material clamping piece is arranged on the material transfer frame, and the second material clamping piece is arranged below the material transfer frame and is connected with the transfer support frame.
Preferably, the mold molding wet blank station is respectively provided with an upper molding frame plate and a lower pulp suction template, the top end of the mold molding wet blank station is provided with a molding power device for controlling the upper molding frame plate to work, and the molding power device drives the upper molding frame plate to move up and down;
The upper molding frame plate is further provided with a molding frame fixing plate, the molding frame fixing plate is further provided with a molding lifting frame assembly, the molding lifting frame assembly is used for transferring empty product bearing frames on the material transferring station to the molding lifting frame assembly and clamping and fixing the empty product bearing frames, a first rotating and moving force motor on the material transferring station drives a transferring power unit and a transferring platform unit to descend, the product bearing frames with wet blanks on the lower pulp sucking template are transferred to the material transferring station, and the empty product bearing frames in the material transferring station are converted with the product bearing frames with the wet blanks and are exchanged when the empty product bearing frames enter the material transferring station at the same time.
Preferably, the shaping frame lifting assembly comprises a shaping frame lifting fixing plate, a shaping frame lifting connecting rod arranged on the shaping frame lifting fixing plate, shaping frame lifting supporting pieces arranged at two ends of the shaping frame lifting connecting rod and a shaping frame lifting power device for driving the shaping frame lifting connecting rod to rotate.
Preferably, the first mold heating station is provided with an upper heating template and a lower heating template respectively, the top end of the first mold heating station is provided with a hot-pressing power device for controlling the upper heating template to work, and the hot-pressing power device drives the upper heating template to move up and down;
The upper heating template is also provided with a heating fixing plate, the heating fixing plate is also provided with a heating lifting frame assembly, and the heating lifting frame assembly is used for clamping and transferring a product bearing frame bearing dry products.
Preferably, the heating frame lifting assembly comprises a heating frame lifting fixing plate, a heating frame lifting connecting rod arranged on the heating frame lifting fixing plate, heating frame lifting supporting pieces arranged at two ends of the heating frame lifting connecting rod and a heating frame lifting power device for driving the heating frame lifting connecting rod to rotate.
Preferably, the die output station comprises an output sucker frame, an output sucker, an output supporting rod connected with the output sucker frame and the output sucker, an up-down power motor for driving the output supporting rod to move up and down, and a rotary power for driving the output horizontal frame to move in a rotary mode.
The invention also provides a production method of the plant fiber environment-friendly product, which comprises the following process steps:
Step (1): the material transfer station transfers an empty product bearing frame into the mold molding wet blank station, and then firstly unloads the empty product bearing frame, and then the material transfer station carries another full product bearing frame and transfers the same out of the mold molding wet blank station;
The mold forming wet embryo station is used for primary molding of the plant fiber environment-friendly product on an empty product bearing frame through a forming process, and the obtained plant fiber environment-friendly product wet embryo is fully arranged on the product bearing frame;
The empty product bearing frame refers to an environment-friendly product wet blank or a finished product of plant fiber which is not placed on the product bearing frame;
the fully-arranged product bearing frame refers to a product bearing frame on which plant fiber environment-friendly product wet blanks or finished products are fully arranged;
step (2): the material transfer station transfers a product bearing frame full of the plant fiber environment-friendly product wet embryo into the first mould heating station, and then firstly, the product bearing frame full of the plant fiber environment-friendly product wet embryo is unloaded, and then, the material transfer station bears another product bearing frame full of the plant fiber environment-friendly product finished product and transfers the product bearing frame out of the first mould heating station;
The first mold heating station is used for carrying out hot-pressing shaping on the wet embryo of the plant fiber environment-friendly product on the product bearing frame through a hot-pressing process to obtain a plant fiber environment-friendly product finished product;
Step (3): the material transfer station transfers the plant fiber environmental protection product finished product out of the first mold heating station, then transfers the plant fiber environmental protection product finished product to the mold output station, and the mold output station unloads the plant fiber environmental protection product finished product on the product bearing frame and transfers the plant fiber environmental protection product finished product to the finished product containing position for counting and stacking;
Step (4): the material transfer station transfers the product bearing frame which is empty after unloading the plant fiber environmental protection product finished product in the step into the mold molding wet blank station again, and firstly, the empty product bearing frame is unloaded after the product bearing frame is in place, and then the material transfer station bears another product bearing frame which is full and transfers the product bearing frame out of the mold molding wet blank station;
Step (5): the material transfer station transfers the product bearing frame full of the plant fiber environment-friendly product wet embryo into the second mold heating station, and then firstly, the product bearing frame full of the plant fiber environment-friendly product wet embryo is unloaded, and then, the material transfer station bears the other product bearing frame full of the plant fiber environment-friendly product finished product and transfers the other product bearing frame out of the second mold heating station;
the second mold heating station is used for carrying out hot-pressing shaping on the wet embryo of the plant fiber environment-friendly product on the product bearing frame through a hot-pressing process to obtain a plant fiber environment-friendly product finished product;
Step (6): the material transfer station transfers the plant fiber environmental protection product finished product in the step out of the second mould heating station, then transfers the plant fiber environmental protection product finished product to the mould output station, and the mould output station unloads the plant fiber environmental protection product finished product on the product bearing frame and transfers the plant fiber environmental protection product finished product to the finished product containing position for counting and stacking;
Step (7): the material transfer station transfers the product bearing frame which is empty after unloading the plant fiber environmental protection product finished product in the step into the mold molding wet blank station again, and firstly, the empty product bearing frame is unloaded after the product bearing frame is in place, and then the material transfer station bears another product bearing frame which is full and transfers the product bearing frame out of the mold molding wet blank station; repeating the steps (2) to (6).
Preferably, the first mold heating station and the second mold heating station are respectively arranged at the left side and the right side of the mold forming wet blank station.
Preferably, the material transferring station adopts a linear reciprocating movement mode, wherein: in the step (1), a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside are sequentially completed, in the step (2), a straight line reciprocating movement from left to right, a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside are sequentially completed, and in the step (3), a straight line reciprocating movement from right to left is completed; in the step (4), a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside are sequentially completed, in the step (5), a straight line reciprocating movement from right to left, a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside are sequentially completed, and in the step (6), a straight line reciprocating movement from right to left is completed.
Preferably, the material transferring station adopts a combination mode of linear reciprocating movement and curve reciprocating movement, wherein: in the step (1), a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside are sequentially completed, in the step (2), a curve movement from left to right is sequentially completed, and a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside is sequentially completed, and in the step (3), a curve reciprocating movement from right to left is completed; in the step (4), a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside are sequentially completed, in the step (5), a right-to-left curve movement is sequentially completed, and a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside is sequentially completed, and in the step (6), a right-to-left curve movement is completed.
According to the technical scheme, the heating and forming processes are automatically separated, the full-automatic heating, forming and outputting operation of the environment-friendly product is realized, and the production efficiency is greatly improved through flexible conversion and station adjustment of the material transfer station, so that the productivity is improved, the labor force is saved, the energy consumption is greatly reduced, the isolation from personnel is realized, the safety accidents caused by misoperation are avoided, and the safety is high.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a perspective view of a plant fiber environmental protection product production assembly according to an embodiment of the present invention;
FIG. 2 is a block diagram of a production assembly of another plant fiber environmental protection product according to an embodiment of the present invention;
FIG. 3 is a block diagram of a material transfer station according to an embodiment of the present invention;
FIG. 4 is a block diagram of a first mold heating station according to an embodiment of the present invention;
FIG. 5 is a block diagram of a station for forming a wet blank using a mold in accordance with an embodiment of the present invention;
FIG. 6 is a block diagram of an article outfeed station according to an embodiment of the invention;
FIG. 7 is a block diagram of a molded bail assembly in accordance with an embodiment of the present invention;
FIG. 8 is a block diagram of a heated bail assembly in accordance with an embodiment of the present invention;
Wherein, the reference numerals in the drawings are as follows:
1-material transfer station, 101-material transfer base, 102-transfer support column, 103-first transfer power motor, 104-second transfer power motor, 105-transfer platform rack, 106-material transfer rack, 107-third transfer power motor, 1071-transfer support rack, 108-first material holder, 109-second material holder, 2-first mold heating station, 201-upper heated platen, 202-lower heated platen, 203-hot press power device, 204-heated fixed plate, 205-heated frame lifting assembly, 206-heated frame lifting fixed plate, 207-heated frame lifting connecting rod, 208-heated frame lifting support, 209-heated frame lifting power device, 3-mold forming wet embryo station, 301-upper forming frame plate, 302-lower suction mold plate, 303-forming power device, 304-forming frame fixing plate, 306-forming frame lifting fixing plate, 307-forming frame lifting connecting rod, 308-forming frame support, 309-forming frame lifting power device, 4-product outputting motor 403-outputting sucker, 402-outputting motor supporting rod, 402-outputting horizontal frame, 404-lower power frame, 5-carrying frame, and 5-rotating power carrying station.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention. The type of motor mentioned in the present invention is not particularly limited, and may be a cylinder, an electromagnet power motor, a screw motor, or a hydraulic motor, as long as the same technical effects can be achieved.
In a specific embodiment of the present invention, as shown in fig. 1-8, a plant fiber environmental protection product production assembly includes a material transfer station 1, a first mold heating station 2, a mold forming wet embryo station 3, a product output station 4 and a product carrier 5, wherein the material transfer station 1 is used for transferring the product carrier 5, the first mold heating station 2 is used for heating the product carrier 5 transferred by the material transfer station 1, the mold forming wet embryo station 3 is used for wet embryo forming the product carrier 5 transferred by the material transfer station 1, and the product output station 4 is used for transferring environmental protection product finished products on the product carrier 5. During operation, firstly, the product bearing frame 5 is put into the wet blank molding station 3 of the mold through the material transfer station 1, the slurry is injected into a product model formed by the product bearing frame 5, the slurry suction lower mold and the molding frame template, the slurry in the product bearing frame 5 is fixed into a required model, so that the primary wet blank of the environment-friendly product is manufactured, then, the primary molded environment-friendly product primary product is transferred into the first mold heating station 2 through the material transfer station 1, the environment-friendly product primary product is heated and molded through the heating template, so as to obtain an environment-friendly product finished product, then, the environment-friendly product finished product is transferred out of the first mold heating station 2 through the material transfer station 1, the environment-friendly product finished product in the product bearing frame 5 on the material transfer station 1 is transferred to a finished product accommodating position through the product output station 4, the stacking counting is carried out, the heating and molding processes are automatically separated, the isolation from personnel is realized, the safety accident caused by misoperation is avoided, and the safety is high.
In another specific embodiment of the present invention, the structure of the first mold heating station 2 and the structure of the second mold heating station 6 are the same, the second mold heating station 6 is used for heating the product carrier 5 transferred by the material transferring station 1, the mold forming wet blank station 3 is arranged between the first mold heating station 2 and the second mold heating station 6, the mold forming wet blank station 3, the first mold heating station 2 and the second mold heating station 6 are all arranged at one side of the material transferring station 1, the mold forming wet blank station 3, the first mold heating station 2, the second mold heating station 6 and the material transferring station 1 are arranged in a fan-shaped structure, firstly, placing a product bearing frame 5 into a mould forming wet blank station 3 through a material transferring station 1, forming a primary model wet blank of an environment-friendly product through the mutual matching of a liquid pulp mould and a lower pulp sucking template 302 and the product bearing frame 5, fixing the mould pulp of the product into a required model through a forming process to finish primary molding of the environment-friendly product, transferring the primary molded environment-friendly product wet blank into a first mould heating station 2 or a second mould heating station 6 through the material transferring station 1, heating and shaping the environment-friendly product primary product through an upper heating template 201 to obtain an environment-friendly product finished product, transferring the environment-friendly product finished product out of the first mould heating station 2 or the second mould heating station 6 through the material transferring station 1, transferring the environment-friendly product finished product in the product bearing frame 5 on the material transferring station 1 to a product accommodating position through a product outputting station 4, the heating and forming processes are automatically separated, the full-automatic heating, forming and outputting operation of the environment-friendly product is realized, and the production efficiency is greatly improved through flexible conversion and station adjustment of the material transfer station 1, so that the productivity is improved, the labor force is saved, and the energy consumption is greatly reduced.
In another specific embodiment of the invention, the material transfer station 1 comprises a material transfer base 101, a transfer power unit arranged on the material transfer base 101 and a transfer platform unit arranged on the transfer power unit; the transfer power unit comprises a transfer support column 102, a first transfer power motor 103 arranged on one side of the transfer support column 102 and used for driving the transfer support column 102 to lift, and a second transfer power motor 104 arranged on the other side of the transfer support column 102 and used for driving the transfer support column 102 to rotate; the transfer platform unit comprises a transfer platform frame 105 arranged on the transfer support column 102, a material transfer frame 106 arranged on the transfer platform frame 105 and a third transfer power motor 107 arranged at one end of the transfer platform frame 105 and used for driving the material transfer frame 106 to horizontally move along the transfer platform frame 105. The material transfer rack 106 is connected with the transfer platform rack 105 through a transfer support 1071, the material transfer rack 106 comprises a first material clamping piece 108 and a second material clamping piece 109, the first material clamping piece 108 is arranged on the material transfer rack 106, and the second material clamping piece 109 is arranged below the material transfer rack 106 and is connected with the transfer support 1071. The material transferring station 1 is driven by the first transferring force motor 103 and the second transferring force motor 104, so that the material transferring station 1 can be lifted and rotated better, flexible position transfer and efficient transmission of the product carrying frame 5 are performed among the first die heating station 2, the die forming wet blank station 3 and the second die heating station 6, the third transferring force motor 107 drives the material transferring frame 106 to move horizontally, the product carrying frame 5 placed on the material transferring frame 106 can be placed into the first die heating station 2, the die forming wet blank station 3 or the second die heating station 6 more conveniently and accurately, meanwhile, the positions of the first material clamping piece 108 and the second material clamping piece 109 can be switched through continuous change of the upper and lower positions of the material transferring process 1, the product carrying frame 5 can be placed into the first die heating station 2, the die forming wet blank station 3 or the second die heating station 6 conveniently and accurately, the product carrying frame 5 can be transferred into the product carrying station 3 or the second die heating station 6 through continuous change of the positions, the product carrying frame is further matched with the product carrying station 4 to be manufactured through the environment-friendly product carrying station, and the product carrying station is further finished through the environment-friendly product carrying station is matched with the second die heating station 2 or the second die heating station, the product carrying station is further finished, or the product carrying station is further finished, and the product is subjected to the product and the product has high environmental protection and the high production efficiency, and the product quality is further has the product and good quality.
In another specific embodiment of the present invention, the mold molding wet blank station 3 is provided with an upper molding frame plate 301 and a lower pulp suction mold plate 302, and a molding power device 303 for controlling the upper molding frame plate 301 to work is provided at the top end of the mold molding wet blank station 3, where the molding power device 303 may be a molding power cylinder or a molding power cylinder, so long as the same technical effect can be achieved, and the molding power device 303 drives the upper molding mold plate 301 to move up and down; the upper molding frame plate 301 is further provided with a molding frame fixing plate 304, the molding frame fixing plate 304 is further provided with a molding frame lifting assembly 305, and the Leng Chengxing frame lifting assembly 305 is used for clamping and fixing the product bearing frame 5 transferred from the material transfer station 1 to the mold cold molding station 3. When the product carrier 5 transferred from the material transfer station 1 needs to be molded by grouting, the empty product carrier 5 transferred from the material transfer station 1 is clamped and fixed by the molding lifting frame assembly 305 and is positioned on the surface of the upper molding template 301, the molding power device 303 drives the upper molding template 301 to move downwards and to be matched with the lower pulp suction template 302 so as to mold the empty product carrier 5 by grouting, after molding, the upper molding frame plate 301 and the lower pulp suction template 302 are separated by further driving of the molding power device 303, molding of slurry in the product carrier 5 is completed, at the moment, the product carrier 5 is positioned on the lower pulp suction template 302, then the material transfer station 1 transfers the product carrier 5 from the lower pulp suction template 302 through the second material clamping piece 109, and then the material transfer station 1 transfers the product carrier 5 to the first mold heating station 2 or the second mold heating station 6 for subsequent hot pressing and shaping.
In another specific embodiment of the present invention, the forming frame assembly 305 includes a forming frame fixing plate 306, a forming frame connecting rod 307 disposed on the forming frame fixing plate 306, cold pressing frame supporting members 308 disposed at two ends of the forming frame connecting rod 307, and a forming frame power device 309 for driving the forming frame connecting rod 307 to rotate, where the forming frame power device 309 may be a forming frame power cylinder or a forming frame power cylinder, so long as the same technical effect can be achieved, the forming frame supporting members 308 are used to clamp and fix the product bearing frame 5, so that the product bearing frame 5 can be kept on the same plane with the upper forming frame plate 301, when the material transferring frame 106 of the material transferring station 1 moves below the upper forming frame plate 301 through horizontal advance, the forming lifting frame power device 309 drives the forming lifting frame connecting rod 307 to rotate, so that the forming lifting frame supporting member 308 is driven to rotate to leave enough space for the product bearing frame 5 to enter, when the product bearing frame 5 enters a designated position, the forming lifting frame power device 309 drives the forming lifting frame connecting rod 307 to rotate, so that the forming lifting frame supporting member 308 supports and fixes the product bearing frame 5, then the material transferring station 1 descends vertically again, and the product bearing frame 5 bearing the environment-friendly product wet blank on the lower pulp suction template 302 is transferred out through the second material clamping member 109 and is continuously transferred into the first die heating station 2 or the second die heating station 6 for subsequent hot press shaping.
In another specific embodiment of the present invention, the first mold heating station 2 is provided with an upper heating mold plate 201 and a lower heating mold plate 202, the top end of the first mold heating station 2 is provided with a hot pressing power device 203 for controlling the upper heating mold plate 201 to work, the hot pressing power device 203 may be a hot pressing oil cylinder or a hot pressing cylinder, as long as the same technical effect can be achieved, the hot pressing power device 203 drives the upper heating mold plate 201 to move up and down; the upper heating template 201 is further provided with a heating fixing plate 204, the heating fixing plate 204 is further provided with a heating lifting frame assembly 205, and when the mold is opened, the heating lifting frame assembly 205 clamps the product bearing frame 5 with dry products and synchronously ascends with the upper heating template 201, and the clamped and fixed product bearing frame 5 is transferred out of the first mold heating station 2 and transferred to the material transferring station 1. When the environment-friendly product wet blank in the product carrier 5 transferred from the material transferring station 1 needs to be heated and shaped, the hot pressing power device 203 drives the upper heating template 201 to move downwards and to be matched with the lower heating template 202 so as to heat and shape the environment-friendly product primary wet blank in the product carrier 5, after heating, the upper heating template 201 and the lower heating template 202 are separated by further driving of the heating cylinder 203, the heating and shaping of the environment-friendly product wet blank in the product carrier 5 are completed, at the moment, the product carrier 5 is clamped and fixed by the heating lifting frame assembly 205 and is positioned on the surface of the upper heating template 201, then the product carrier 5 is transferred from the heating lifting frame assembly 205 through the first material clamping piece 108 by the material transferring station 1, and is transferred to the product output station 4, at the moment, the product output station 4 performs vacuum adsorption on the environment-friendly product on the product carrier 5 and is transferred to the product accommodating position, at the material transferring station 1 only the product carrier 5, and then the material transferring station 1 transfers the product carrier 5 into the mold cooling station 3 so as to continuously cool the product for manufacturing the environment-friendly product.
In another specific embodiment of the present invention, the heating frame lifting assembly 205 includes a heating frame lifting fixing plate 206, a heating frame lifting connecting rod 207 disposed on the heating frame lifting fixing plate 206, heating frame lifting supporting members 208 disposed at two ends of the heating frame lifting connecting rod 207, and a heating frame lifting power device 209 for driving the heating frame lifting connecting rod 207 to rotate, where the heating frame lifting power device 209 may be an oil cylinder or an air cylinder, so long as the same technical effect can be achieved. The heating lifting frame supporting piece 208 is used for clamping and fixing the product bearing frame 5, so that the product bearing frame 5 can be kept on the same plane with the upper heating template 201, when the material transferring frame 106 of the material transferring station 1 moves to the lower side of the upper heating template 201 through horizontal advance, the heating lifting frame power device 209 drives the heating lifting frame connecting rod 207 to rotate, and the heating lifting frame supporting piece 208 is driven to rotate through up-down lifting and left-right rotation, so that the product bearing frame 5 is in a suspended state, at this time, the first material clamping piece 108 on the material transferring frame 106 supports and fixes the product bearing frame 5, then the material transferring station 1 horizontally retreats again to transfer the product bearing frame 5 with dry product from the first mold heating station 2 or the second mold heating station 6, and the product bearing frame 5 with wet blank on the material transferring station 1 and the product bearing frame 5 with dry product are mutually converted in the same time.
In another specific embodiment of the present invention, the product output station 4 includes an output chuck frame and an output chuck 401, and an output support bar 402 connected to the output chuck frame and the output chuck 401, an up-down power motor 404 driving the output support bar 402 to move up and down, and a rotation power motor 405 driving the output horizontal frame 403 to move rotationally. The product output station 4 is arranged at the upper end of the first mold heating station 2, so that the occupied area of the whole equipment system is greatly saved, the operation is smoother and more convenient, the rotary power motor 405 controls the rotary movement of the whole output horizontal frame 403, and therefore the output sucker 401 can flexibly rotate at multiple angles, the product output station can be positioned at the middle positions of the first mold heating station 2, the second mold heating station 6 and the material transferring station 1 all the time, and the transfer of environmental protection product finished products on the product bearing frame 5 is facilitated.
The invention also provides a specific embodiment of a production method of the plant fiber environment-friendly product, which comprises the following process steps:
Step 1: the material transfer station 1 transfers an empty product bearing frame 5 into the mold molding wet blank station 3, and after the empty product bearing frame 5 is in place, the material transfer station 1 firstly unloads the empty product bearing frame 5, then the material transfer station 1 bears another full product bearing frame 5 and transfers the product bearing frame out of the mold molding wet blank station 3;
the mold forming wet embryo station 3 is used for primary molding of the plant fiber environment-friendly product on an empty product bearing frame 5 through a forming process, and the obtained plant fiber environment-friendly product wet embryo is fully arranged on the product bearing frame 5;
The empty product bearing frame 5 refers to an environment-friendly product wet blank or a finished product of plant fiber which is not placed on the product bearing frame 5;
The fully-arranged product bearing frame 5 refers to that plant fiber environment-friendly product wet blanks or finished products are fully arranged on the product bearing frame 5;
Step 2: the material transfer station 1 transfers a product bearing frame 5 filled with the wet embryo of the plant fiber environmental protection product into the first mould heating station 2, and then firstly, the product bearing frame 5 filled with the wet embryo of the plant fiber environmental protection product is unloaded, and then the material transfer station 1 bears another product bearing frame 5 filled with the finished product of the plant fiber environmental protection product and transfers the product bearing frame out of the first mould heating station 2;
The first mold heating station 2 is used for carrying out hot-pressing shaping on the wet embryo of the plant fiber environment-friendly product on the product bearing frame 5 through a hot-pressing process to obtain a plant fiber environment-friendly product finished product;
Step 3: the material transfer station 1 transfers the plant fiber environmental protection product finished product out of the first mold heating station 2, then transfers the plant fiber environmental protection product finished product to the mold output station 4, and the mold output station 4 unloads the plant fiber environmental protection product finished product on the product bearing frame 5 and transfers the plant fiber environmental protection product finished product to the finished product accommodating position for counting and stacking;
step 4: the material transfer station 1 transfers the product bearing frame 5 which is formed into an empty state after unloading the plant fiber environmental protection product finished product in the step 3 into the mold molding wet blank station 3 again, and firstly, the empty product bearing frame 5 is unloaded after the product bearing frame is in place, and then the material transfer station 1 bears another product bearing frame 5 which is fully loaded and transfers the product bearing frame out of the mold molding wet blank station 3;
Step 5: the material transfer station 1 transfers the product bearing frame 5 filled with the wet embryo of the plant fiber environmental protection product into the second mould heating station 6, and then firstly, the product bearing frame 5 filled with the wet embryo of the plant fiber environmental protection product is unloaded, and then the material transfer station 1 bears the other product bearing frame 5 filled with the finished product of the plant fiber environmental protection product and transfers the other product bearing frame out of the second mould heating station 6;
The second mold heating station 6 is used for carrying out hot-pressing shaping on the wet embryo of the plant fiber environment-friendly product on the product bearing frame 5 through a hot-pressing process to obtain a plant fiber environment-friendly product finished product;
Step 6: the material transfer station 1 transfers the plant fiber environmental protection product finished product in the step 5 out of the second mould heating station 6, then transfers the plant fiber environmental protection product finished product to the mould output station 4, and the mould output station 4 unloads the plant fiber environmental protection product finished product on the product bearing frame 5 and transfers the plant fiber environmental protection product finished product to the finished product accommodating position for counting and stacking;
Step 7: the material transfer station 1 transfers the product bearing frame 5 which is formed into an empty state after unloading the plant fiber environmental protection product finished product in the step6 into the mold molding wet blank station 3 again, and firstly, the empty product bearing frame 5 is unloaded after the product bearing frame is in place, and then the material transfer station 1 bears another product bearing frame 5 which is fully loaded and transfers the product bearing frame out of the mold molding wet blank station 3; repeating the steps 2 to 6.
Wherein, the first mould heating station 2 and the second mould heating station 6 are respectively arranged at the left side and the right side of the mould forming wet blank station 3.
Implementation 1: the material transfer station 1 adopts a linear reciprocating movement mode, wherein: in the step 1, a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside are sequentially completed, in the step 2, a straight line reciprocating movement from left to right, a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside are sequentially completed, and in the step 3, a straight line reciprocating movement from right to left is completed; in step 4, a straight line reciprocating movement from outside to inside and from inside to outside is completed, in step 5, a straight line reciprocating movement from right to left, from outside to inside and from inside to outside is completed, and in step 6, a straight line reciprocating movement from right to left is completed.
Implementation 1: the material transfer station 1 adopts a combination mode of linear reciprocating movement and curve reciprocating movement, wherein: in the step 1, a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside are sequentially completed, in the step 2, a curve movement from left to right and a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside are sequentially completed, and in the step 3, a curve reciprocating movement from right to left is completed; in step 4, a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside is sequentially completed, in step 5, a right-to-left curve movement is sequentially completed, and a straight line reciprocating movement from outside to inside and a straight line reciprocating movement from inside to outside is sequentially completed, and in step 6, a right-to-left curve movement is completed. Therefore, the preparation process of the whole plant fiber environment-friendly product is continuous and orderly, the process time, the die and the space are reasonably utilized, and the production process efficiency is improved.
In summary, the plant fiber environment-friendly product production assembly and the production method automatically separate the heating and cooling procedures, have no space interference on the placing die and the transferring product, greatly improve the production efficiency, realize the isolation from personnel, avoid the safety accidents caused by misoperation, and have high safety.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (4)
1. The plant fiber environment-friendly product production assembly is characterized by comprising a material transfer station (1), a first mold heating station (2), a mold forming wet embryo station (3), a product output station (4) and a product bearing frame (5), wherein the material transfer station (1) is used for transferring the product bearing frame (5), the first mold heating station (2) is used for heating the product bearing frame (5) transferred by the material transfer station (1), the mold forming wet embryo station (3) is used for performing wet embryo forming on the product bearing frame (5) transferred by the material transfer station (1), and the product output station (4) is used for transferring environment-friendly product finished products on the product bearing frame (5);
The material transfer station (1) comprises a material transfer base (101), a transfer power unit arranged on the material transfer base (101) and a transfer platform unit arranged on the transfer power unit;
The transfer power unit comprises a transfer support column (102), a first transfer power motor (103) arranged on one side of the transfer support column (102) and used for driving the transfer support column (102) to lift, and a second transfer power motor (104) arranged on the other side of the transfer support column (102) and used for driving the transfer support column (102) to rotate;
the transfer platform unit comprises a transfer platform frame (105) arranged on the transfer support column (102), a material transfer frame (106) arranged on the transfer platform frame (105) and a third transfer power motor (107) arranged at one end of the transfer platform frame (105) and used for driving the material transfer frame (106) to horizontally move along the transfer platform frame (105);
The material transfer rack (106) is connected with the transfer platform rack (105) through a transfer support frame (1071), the material transfer rack (106) comprises a first material clamping piece (108) and a second material clamping piece (109), the first material clamping piece (108) is arranged on the material transfer rack (106), and the second material clamping piece (109) is arranged below the material transfer rack (106) and is connected with the transfer support frame (1071);
The mold molding wet blank station (3) is respectively provided with an upper molding frame plate (301) and a lower pulp suction template (302), the top end of the mold molding wet blank station (3) is provided with a molding power device (303) for controlling the upper molding frame plate (301) to work, and the molding power device (303) drives the upper molding frame plate (301) to move up and down;
The upper molding frame plate (301) is further provided with a molding frame fixing plate (304), the molding frame fixing plate (304) is further provided with a molding frame lifting assembly (305), the molding frame lifting assembly (305) is used for transferring an empty product bearing frame (5) on the material transferring station (1) to the molding frame lifting assembly (305) and clamping and fixing the empty product bearing frame, a first rotating and moving force motor (103) on the material transferring station (1) drives a transferring power unit and a transferring platform unit to descend, the product bearing frame (5) with wet blanks on the lower pulp sucking template (302) is transferred to the material transferring station (1), and the empty product bearing frame (5) in the material transferring station (1) and the product bearing frame (5) with the wet blanks are converted and exchanged when the empty product bearing frame and the product bearing frame with wet blanks enter the same time;
the forming lifting frame assembly (305) comprises a forming lifting frame fixing plate (306), a forming lifting frame connecting rod (307) arranged on the forming lifting frame fixing plate (306), forming lifting frame supporting pieces (308) arranged at two ends of the forming lifting frame connecting rod (307) and a forming lifting frame power device (309) for driving the forming lifting frame connecting rod (307) to rotate;
The product output station (4) comprises an output sucker frame, an output sucker (401), an output supporting rod (402) connected with the output sucker frame and the output sucker (401), an up-down power motor (404) driving the output supporting rod (402) to move up and down and a rotary power (405) driving the output horizontal frame (403) to move in a rotary mode.
2. The plant fiber environmental protection product production assembly according to claim 1, further comprising a second mold heating station (6), wherein the first mold heating station (2) and the second mold heating station (6) have the same structure, the second mold heating station (6) is used for heating the product bearing frame (5) transferred by the material transferring station (1), the mold forming wet embryo station (3) is arranged between the first mold heating station (2) and the second mold heating station (6), and the mold forming wet embryo station (3), the first mold heating station (2) and the second mold heating station (6) are all arranged on one side of the material transferring station (1), and the mold forming wet embryo station (3), the first mold heating station (2), the second mold heating station (6) and the material transferring station (1) are arranged in a fan-shaped structure.
3. The plant fiber environment-friendly product production assembly according to claim 1 or 2, wherein the first mold heating station (2) is respectively provided with an upper heating template (201) and a lower heating template (202), the top end of the first mold heating station (2) is provided with a hot-pressing power device (203) for controlling the upper heating template (201) to work, and the hot-pressing power device (203) drives the upper heating template (201) to move up and down;
The upper heating template (201) is further provided with a heating fixing plate (204), the heating fixing plate (204) is further provided with a heating lifting frame assembly (205), and the heating lifting frame assembly (205) is used for clamping and transferring a product bearing frame (5) bearing dry products.
4. A plant fiber environmental protection product production assembly as claimed in claim 3, wherein the heating lifting frame assembly (205) comprises a heating lifting frame fixing plate (206), a heating lifting frame connecting rod (207) arranged on the heating lifting frame fixing plate (206), heating lifting frame supporting pieces (208) arranged at two ends of the heating lifting frame connecting rod (207), and a heating lifting frame power device (209) for driving the heating lifting frame connecting rod (207) to rotate.
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| CN201910368108.9A CN110000889B (en) | 2019-05-05 | 2019-05-05 | Production assembly of plant fiber environment-friendly product |
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| CN201910368108.9A CN110000889B (en) | 2019-05-05 | 2019-05-05 | Production assembly of plant fiber environment-friendly product |
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Address after: 321100 No. 1, Yongsheng Road, Yongchang street, Lanxi City, Jinhua City, Zhejiang Province Applicant after: Zhejiang Zhongxin Environmental Protection Technology Group Co.,Ltd. Address before: 321100 Yongchang Street industrial functional zone, Lanxi City, Jinhua City, Zhejiang Province Applicant before: Zhejiang Zhongxin Environmental Protection Technology Co.,Ltd. |
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