CN110000889A - A kind of plant fiber environment-protecting product production general assembly - Google Patents
A kind of plant fiber environment-protecting product production general assembly Download PDFInfo
- Publication number
- CN110000889A CN110000889A CN201910368108.9A CN201910368108A CN110000889A CN 110000889 A CN110000889 A CN 110000889A CN 201910368108 A CN201910368108 A CN 201910368108A CN 110000889 A CN110000889 A CN 110000889A
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- transfer
- mold
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- 239000000835 fiber Substances 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 147
- 238000010438 heat treatment Methods 0.000 claims abstract description 142
- 238000000465 moulding Methods 0.000 claims abstract description 123
- 210000001161 mammalian embryo Anatomy 0.000 claims abstract description 83
- 238000007731 hot pressing Methods 0.000 claims description 17
- 238000007493 shaping process Methods 0.000 claims description 13
- 241000256135 Chironomus thummi Species 0.000 claims description 12
- 238000005516 engineering process Methods 0.000 claims description 8
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 8
- 230000007423 decrease Effects 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 18
- 239000000047 product Substances 0.000 description 255
- 230000006835 compression Effects 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 238000003825 pressing Methods 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- 230000007613 environmental effect Effects 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N5/00—Manufacture of non-flat articles
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J3/00—Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds
Abstract
The present invention discloses a kind of plant fiber environment-protecting product production general assembly, including material transfer station, first mold heating station, mold forms wet embryo station, product output station and product carrier, the material transfer station is for shifting the product carrier, the first mold heating station is used to heat the product carrier to come by material transfer station transfer, the mold molding wet embryo station is used to carry out wet embryo molding to the product carrier to come by material transfer station transfer, the product output station is used to shift the environment-protecting product finished product on the product carrier.Plant fiber environment-protecting product production general assembly of the invention and production method separate heating and molding procedure automatically, interfere mold and transfer product absolutely not space is placed, substantially increase production efficiency, it realizes and is isolated with personnel, prevented safety accident caused by maloperation, it is highly-safe.
Description
Technical field
The present invention relates to field of machinery automation, produce general assembly more specifically to a kind of plant fiber environment-protecting product.
Background technique
The production technology of current cold and hot pressing molding production device is: completing a production procedure, in cycles.Above-mentioned production
There are disadvantages for mode, and when (1) places raw material and accessory, operating personnel's both hands must expose to the open air in machine compression space, and
If any heating mould, temperature may be up to 180 DEG C or higher, and operating personnel is also easy to produce danger in filler or placement accessory
Danger, (2) operating personnel filler and placement accessory in pressurization space, leads to not improve working efficiency because pressurization space is limited,
(3) this production operation has larger degree of difficulty when installing automation equipment additional and taking out the structure of finished product, and (4) operating personnel is filling out
After material and placement accessory, when machine is in the compression forming time, operating personnel can not do filling raw material and place accessory movement, directly
Connect influence production efficiency.Therefore urgently existing production technology is improved, to propose the production effect of hot-forming production equipment
Rate, and improve working environment.
The present invention of application number CN201010122579.0 is related to one kind for cold and hot pressing molding production device, and one cold and hot
At least cold and hot compression mould of two or more is prepared on pressing molding production device, a cold and hot compression mould is placed on cold and hot molded
The outside of production equipment, is charged by worker, while a cold and hot compression mould to have charged is placed on cold and hot molded production
The operation that molding or hot pressing are carried out in equipment waits cold-hot pressures mold charge to complete to complete with cold and hot pressing molding production device to another
After the operation of the pressurized, heated of a cold and hot compression mould, two cold and hot compression moulds are swapped.CN101733813A discloses " a kind of
The equipment that wood-based plate hot pressing is cold-pressed production method for transferring and its realizes this method ", uses 2 press (1 hot press and 1
Cold press) parallel form preferably improves efficiency.But the patented technology is big insufficient there are four: first is that using the slot of metal
Formula backing plate, circulation consolidation is more troublesome, while backing plate is thin is easy to produce buckling deformation, thick then heavier, has weighed for producing
When energy consumption it is also larger；Second is that its push rod for feeding push bracket device needs long and cold press, and the plate push-in in cold press is unloaded plate
Machine, push rod long in this way is easy to produce deformation, and then influences the accurate push plate in hot press, cold press, completes these movements
The more time is needed, further increasing for efficiency is influenced；Third is that feeding push bracket device push plate base enters hot press and pushes away heat
Slab after pressure needs to act twice into cold press, time-consuming more, also influences further increasing for efficiency；Fourth is that its loading board frame
It needs mobile in ground level and can not move up and down, therefore cannot be too high, the number of plies of loading board base is subject to certain restrictions, therefore is also limited
Hot press or the cold press number of plies are made, efficiency may also will receive influence.
Summary of the invention
In view of this, the purpose of the present invention is to provide a kind of plant fiber environment-protecting product produce general assembly, will heating and at
Type process separates automatically, to mold and the absolutely not space interference of transfer product is placed, substantially increases production efficiency, realizes
With being isolated for personnel, prevent safety accident caused by maloperation, it is highly-safe.
In order to achieve the above object, the invention provides the following technical scheme: a kind of plant fiber environment-protecting product produces general assembly,
Wet embryo station, product output station and product carrier are formed including material transfer station, the first mold heating station, mold,
The material transfer station is used for for shifting the product carrier, the first mold heating station to by the material
The product carrier that transfer station transfer comes is heated, and the mold molding wet embryo station is used to turn to by the material
It moves the product carrier that station transfer comes and carries out wet embryo molding, the product output station is for shifting the product carrier
On environment-protecting product finished product.
It preferably, further include the second mold heating station, the first mold heating station and second mold heating
The structure of station is identical, and the second mold heating station is used to hold the product to come by material transfer station transfer
Carrier is heated, and the mold molding wet embryo station setting is heated in the first mold heating station and second mold
Between station, and mold molding wet embryo station, the first mold heating station and the second mold heating station are equal
It is set to the side of the material transfer station, and mold molding wet embryo station, the first mold heating station, described
Second mold heating station and the fan-shaped structure setting of material transfer station.
Preferably, the material transfer station includes turn that material shifts pedestal, is arranged on the material transfer pedestal
The transfer platform unit for moving power unit and being arranged on the transfer power unit；
The transfer power unit includes transfer support column, is arranged in the transfer support column side to drive described turn
It moves the first transfer power motor of support column lifting and is arranged in the transfer support column other side to drive the transfer branch
Second transfer power motor of dagger rotation；
The transfer platform unit includes the transfer platform frame being arranged on the transfer support column, is arranged in the transfer
Material transfer frame and setting on paralell are in transfer platform frame one end to drive the material transfer frame along described
The third that transfer platform frame moves horizontally shifts power motor.
Preferably, the material transfer frame is connect with the transfer platform frame by shifting support frame, the material transfer
Frame includes first material clamping piece and second material clamping piece, and the first material clamping piece setting shifts frame in the material
On, the second material clamping piece setting is connect below material transfer frame and with the transfer support frame.
Preferably, the mold molding wet embryo station is respectively arranged with molding deckle board and lower midge template, the mold
The top of molding wet embryo station is provided with the power device for forming for controlling the upper molding deckle board work, the power device for forming
The upper molding deckle board is driven to move up and down；
It is also set up on the upper molding deckle boardThere is shaping frameFixed plate, it is describedShaping frameIt is additionally provided in fixed plateMoldingIt mentions
Frame component, it is describedMoldingFrame component is mentioned to mention for molding will to be transferred to from the empty product carrier in the material transfer station
It on frame component and grips, the first transfer power motor driving transfer power unit and transfer in the material transfer station
Platform unit decline, the product carrier with wet embryo in lower midge template is transferred in material transfer station, material transfer
Empty product carrier in station is converted with the product carrier with wet embryo, and exchange is completed in same primary entrance.
Preferably, it includes that molding proposes frame fixed plate, setting mentions in frame fixed plate in the molding that the molding, which mentions frame component,
Molding mention frame connecting rod, be arranged in it is described form mention frame connecting rod both ends molding mention frame supporting element and driving it is described molding mention
The molding of frame connecting rod rotation proposes frame power device.
Preferably, the first mold heating station is respectively arranged with heated die plate and lower heated die plate, and described first
The top of mold heating station is provided with the hot pressing power device for controlling the upper heated die plate work, the hot pressing power device
The upper heated die plate is driven to move up and down；
It is additionally provided with heating fixed plate on the upper heated die plate, is additionally provided with heating in the heating fixed plate and proposes frame group
Part, the heating mention frame component and clamp and shift for that will carry the product carrier of dried product.
Preferably, it includes that heating proposes frame fixed plate, setting mentions in frame fixed plate in the heating that the heating, which mentions frame component,
Heating mention frame connecting rod, be arranged in it is described heat mention frame connecting rod both ends heating mention frame supporting element and driving it is described heating mention
The heating of frame connecting rod rotation proposes frame power device.
Preferably, the mold output station includes output suction cup carrier, output sucker and the output suction cup carrier and output
The power motor up and down and the driving output that output support rod that sucker is all connected with, the driving output support rod move up and down
The rotary power of level frame moving in rotation.
The present invention also provides a kind of plant fiber environment-protecting product production methods, comprise the following steps that:
Step (1): a vacant product carrier is transferred into mold molding wet embryo station by material transfer station, is arrived
First vacant product carrier is unloaded behind position, another product carrier that then carrying of material transfer station is completely set simultaneously will
It is transferred out of mold molding wet embryo station；
Wherein, mold molding wet embryo station is used to pass through moulding process on a vacant product carrier to plant fiber
Environment-protecting product carries out primary plastotype, and obtained plant fiber environment-protecting product wet embryo, which is completely set, to be arranged on product carrier；
The vacant product carrier refer to be not placed on product carrier plant fiber environment-protecting product wet embryo or
Person's finished product；
The product carrier completely set refers to that plant fiber environment-protecting product is fully placed on product carrier is wet
Embryo or finished product；
Step (2): the product carrier for being completely equipped with plant fiber environment-protecting product wet embryo is transferred by material transfer station
Enter in the first mold heating station, in place after first this is completely equipped with plant fiber environment-protecting product wet embryo a product carrier carry out
Unloading, then the carrying of material transfer station is completely equipped with another product carrier of plant fiber environment-protecting product finished product and is shifted
First mold heating station out；
Wherein, the first mold heating station is used for through heat pressing process to the plant fiber environment-protecting product on product carrier
Wet embryo carries out thermocompression forming, obtains plant fiber environment-protecting product finished product；
Step (3): plant fiber environment-protecting product finished product is transferred out of by material transfer station from the first mold heating station,
It is then transferred at mold output station, mold output station carries out the plant fiber environment-protecting product finished product on product carrier
It unloads and is transferred at finished product receiving, carry out counting stacking；
Step (4): material transfer station is formed after unloading to plant fiber environment-protecting product finished product in step
A vacant product carrier is transferred into again in mold molding wet embryo station, in place after first the vacant product is carried
Frame is unloaded, and another product carrier that then carrying of material transfer station is completely set simultaneously is transferred out of mold molding wet embryo work
Position；
Step (5): the product carrier for being completely equipped with plant fiber environment-protecting product wet embryo is transferred by material transfer station
In second mold heating station, in place after this be first completely equipped with to a product carrier of plant fiber environment-protecting product wet embryo unload
It carries, then the carrying of material transfer station is completely equipped with another product carrier of plant fiber environment-protecting product finished product and is transferred out of
Second mold heating station；
Wherein, the second mold heating station is used for through heat pressing process to the plant fiber environment-protecting product on product carrier
Wet embryo carries out thermocompression forming, obtains plant fiber environment-protecting product finished product；
Step (6): material transfer station is by the plant fiber environment-protecting product finished product in step from the second mold heating station
Place is transferred out of, and is then transferred at mold output station, and mold output station is by the plant fiber environmental protection system on product carrier
Product finished product is unloaded and is transferred at finished product receiving, and counting stacking is carried out；
Step (7): material transfer station is formed after unloading to plant fiber environment-protecting product finished product in step
A vacant product carrier is transferred into again in mold molding wet embryo station, in place after first the vacant product is carried
Frame is unloaded, and another product carrier that then carrying of material transfer station is completely set simultaneously is transferred out of mold molding wet embryo work
Position；(the 2)~step that repeats the above steps (6).
Preferably, the first mold heating station and the second mold heating station are separately positioned on mold molding wet embryo station
The left and right sides.
Preferably, the material transfer station is using straight reciprocating mode, in which: in step (1) successively
Complete one from outside to inside with a straight reciprocating from inside to outside, successively complete in step (2) one from a left side to
It is right, one from outside to inside and a straight reciprocating from inside to outside, completed in step (3) one it is from right to left straight
Line moves back and forth；Successively completed in step (4) one from outside to inside with a straight reciprocating from inside to outside, step
(5) successively completed in one from right to left, one from outside to inside and a straight reciprocating from inside to outside, step
(6) one is completed in move linearly from right to left.
Preferably, the material transfer station is the combination mobile using straight reciprocating and curved reciprocating,
Wherein: successively completed in step (1) one from outside to inside with a straight reciprocating from inside to outside, in step (2)
Successively complete one from left to right curve movement and one from outside to inside with one from inside to outside linear reciprocation move
It is dynamic, a curved reciprocating movement from right to left is completed in step (3)；One is successively completed in step (4) from outside to inside
With a straight reciprocating from inside to outside, a curve movement from right to left, Yi Jiyi are successively completed in step (5)
It is a from outside to inside with a straight reciprocating from inside to outside, complete a curve movement from right to left in step (6).
Environmental protection system is realized it is recognised that the present invention will heat and molding procedure separates automatically according to above-mentioned technical solution
Full-automatic heating, molding and the output operation of product, and by the flexible conversion of material transfer station and station adjustment, it mentions significantly
High production efficiency, to improve production capacity, save labour, and greatly reduce energy consumption, realizes and is isolated with personnel, shuts out
Safety accident caused by maloperation absolutely, it is highly-safe.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the perspective view that a kind of plant fiber environment-protecting product of the embodiment of the present invention produces general assembly；
Fig. 2 is the structure chart that another kind of embodiment of the present invention plant fiber environment-protecting product produces general assembly；
Fig. 3 is the structure chart of material of embodiment of the present invention transfer station；
Fig. 4 is the structure chart of the first mold of embodiment of the present invention heating station；
Fig. 5 is the structure chart that mold of the embodiment of the present invention forms wet embryo station；
Fig. 6 is the structure chart of product of embodiment of the present invention output station；
Fig. 7 is the structure chart that molding of the embodiment of the present invention mentions frame component；
Fig. 8 is the structure chart that heating of the embodiment of the present invention mentions frame component；
Wherein, it is marked in attached drawing as follows:
1- material transfer station, 101- material shift pedestal, and 102- shifts support column, and 103- first shifts power motor,
104- second shifts power motor, 105- transfer platform frame, and 106- material shifts frame, and 107- third shifts power motor, 1071-
Shift support frame, 108- first material clamping piece, 109- second material clamping piece, 2- the first mold heating station, on 201- plus
Hot-die plate, heated die plate under 202-, 203- hot pressing power device, 204- heat fixed plate, and 205- heating mentions frame component, and 206- adds
Heat proposes frame fixed plate, and 207- heating proposes frame connecting rod, and 208- heating mentions frame supporting element, and 209- heating mentions frame power device, 3- mould
Tool forms wet embryo station, forms deckle board on 301-, midge template under 302-, 303- power device for forming, and 304- shaping frame is fixed
Plate, 305- molding mention frame component, and 306- molding proposes frame fixed plate, and 307- molding proposes frame connecting rod, and 308- molding mentions frame supporting element,
309- molding proposes frame power device, 4- product output station, and 401- exports sucker, and 402- exports support rod, 403- output level
Frame, 404- or more power motor, 405- rotary power motor, 5- product carrier, 6- the second mold heating station.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.It is necessary to be noted that the type of motor mentioned by the present invention is equal
It is not especially limited, can be cylinder, be also possible to electromagnet power motor, be also possible to spindle motor, be also possible to hydraulic
Motor, as long as identical technical effect can be reached.
As shown in figures 1-8, in a kind of specific embodiment of the present invention, a kind of plant fiber environment-protecting product production general assembly, packet
Include material transfer station 1, the first mold heating station 2, mold molding wet embryo station 3, product output station 4 and product carrier
5, material transfer station 1 is used for for shifting the product carrier 5, the first mold heating station 2 to by the object
Material transfer station 1 shifts the product carrier 5 to come and is heated, and the mold molding wet embryo station 3 is used for by described
Material transfer station 1 shifts the product carrier 5 to come and carries out wet embryo molding, and the product output station 4 is described for shifting
Environment-protecting product finished product on product carrier 5.When work, product carrier 5 is put by mould by material transfer station 1 first
In tool molding wet embryo station 3, by the way that product carrier 5 and midge lower die and molding frame template are formed by product model and are infused
Mould slurry in product carrier 5 is fixed into required model, to complete the primary wet embryo production to environment-protecting product, then by slurries
The environment-protecting product first product that primary plastotype is crossed is transferred in the first mold heating station 2 by adding by material transfer station 1 again
Hot-die plate carries out heat-shaping to environment-protecting product first product, then again will by material transfer station 1 to obtain environment-protecting product finished product
Environment-protecting product finished product is transferred out of the first mold heating station 2, and passes through product output station 4 for the system in material transfer station 1
Environment-protecting product finished product in product carrier 5 is transferred at finished product receiving, is stacked and is counted, and heating and molding procedure are separated automatically,
It realizes and is isolated with personnel, prevented safety accident caused by maloperation, it is highly-safe.
It further include the second mold heating station 6, the first mold heater in another kind specific embodiment of the invention
Position 2 is identical with the structure of the second mold heating station 6, and the second mold heating station 6 is used for by the material
Transfer station 1 shifts the product carrier 5 to come and is heated, and the mold molding wet embryo station 3 is arranged in first mould
Have between heating station 2 and the second mold heating station 6, and mold molding wet embryo station 3, first mold add
Thermal technology position 2 and the second mold heating station 6 are all set in the side of the material transfer station 1, and the mold forms
Wet embryo station 3, the first mold heating station 2, the second mold heating station 6 and the material transfer station 1 are in fan
Product carrier 5 when work, is put into mold by material transfer station 1 first and forms wet embryo station 3 by shape structure setting
Interior, by slush pulp mould, the mutual cooperation of lower midge template 302 and product carrier 5, the primary mold for forming environment-protecting product is wet
Then the mould slurry of product is fixed into required model by moulding process, to complete the primary plastotype to environment-protecting product, then by embryo
The environment-protecting product wet embryo for again being crossed primary plastotype by material transfer station 1 is transferred to the first mold heating station 2 or the respectively
Heat-shaping is carried out to environment-protecting product first product by upper heated die plate 201 in two molds heating station 6, with obtain environment-protecting product at
Then environment-protecting product finished product is transferred out of the first mold heating station 2 by material transfer station 1 again or the second mold heats by product
Station 6, and be transferred to the environment-protecting product finished product in the product carrier 5 in material transfer station 1 by product output station 4
At finished product receiving, heating and molding procedure are separated automatically, realizes the full-automatic heating, molding and output behaviour of environment-protecting product
Make, and by the flexible conversion of material transfer station 1 and station adjustment, substantially increase production efficiency, thus improve production capacity,
Labour is saved, and greatly reduces energy consumption.
In another kind specific embodiment of the invention, material transfer station 1 includes material transfer pedestal 101, is arranged in institute
The transfer platform unit stating the transfer power unit on material transfer pedestal 101 and being arranged on the transfer power unit；Institute
Transfer power unit is stated to include transfer support column 102, be arranged in 102 side of transfer support column to drive the transfer branch
The the first transfer power motor 103 and be arranged in 102 other side of transfer support column to drive described turn that dagger 102 is gone up and down
Move the second transfer power motor 104 that support column 102 rotates；The transfer platform unit includes being arranged in the transfer support column
Transfer platform frame 105 on 102, the material being arranged on the transfer platform frame 105 transfer frame 106 and it is arranged in the transfer
105 one end of paralell is to drive the material transfer frame 106 to shift along the third that the transfer platform frame 105 moves horizontally
Power motor 107.The material transfer frame 106 is connect with the transfer platform frame 105 by shifting support frame 1071, the object
Material transfer frame 106 includes first material clamping piece 108 and second material clamping piece 109, and the first material clamping piece 108 is arranged
On material transfer frame 106, the second material clamping piece 109 setting below material transfer frame 106 and with institute
Transfer support frame 1071 is stated to connect.Material transfer station 1 passes through the first transfer power motor 103 and the second transfer power motor
104 driving allows material transfer station 1 preferably to go up and down and rotate, thus in the first mold heating station 2, mold
The efficient of flexible position transfer and product carrier 5 is carried out between molding wet embryo station 3 and 6 three of the second mold heating station
Transmitting, third transfer power motor 107 drive material transfer frame 106 to be horizontally moved, turn so as to be placed on material
The product carrier 5 moved on frame 106 is more convenient be accurately put into the first mold heating station 2, mold molding wet embryo station 3 or
In second mold heating station 6, at the same again can by constantly converting the upper and lower position of material shifting process 1, then pass through by
The position of first material clamping piece 108 and second material clamping piece 109 switching, so that completing for product carrier 5 to be put into the
While in one mold heating station 2, mold molding wet embryo station 3 or the second mold heating station 6, and can be by the first mold
Product carrier 5 is fixed in heating station 2, mold molding wet embryo station 3 or the second mold heating station 6 and is transferred out, with
By cooperating the further output services of completion environment-protecting product finished product with product output station 4 or being again transferred to the first mold
To carry out subsequent hot pressing or shaping work in heating station 2, mold molding wet embryo station 3 or the second mold heating station 6, from
And substantially increase the preparation production efficiency of environment-protecting product.
In another kind specific embodiment of the invention, the mold molding wet embryo station 3 is respectively arranged with molding deckle board
301 and lower midge template 302, the top of the mold molding wet embryo station 3 is provided with the control upper work of molding deckle board 301
Power device for forming 303, wherein power device for forming 303 can be molding actuating cylinder, be also possible to form power oil
Cylinder, as long as can reach identical technical effect, the power device for forming 303 is driven on the upper forming panel 301
Lower movement；It is additionally provided with shaping frame fixed plate 304 on upper molding deckle board 301, is additionally provided with into the shaping frame fixed plate 304
Type mentions frame component 305, and the cold forming mentions frame component 305 for that will be transferred to the mold from the material transfer station 1
Product carrier 5 in cold forming station 3 grips.When needs hold the product shifted from material transfer station 1
When carrier 5 carries out slurry molding plastotype, the empty product carrier 5 that transfer comes in material transfer station 1, which is formed, proposes frame group
Part 305 is clamped, and is located at the surface of upper forming panel 301, power device for forming 303 drive upper forming panel 301 to
Lower movement, and mold with lower midge template 302 to carry out slurry molding plastotype to empty product carrier 5, after the completion of molding, then
By the further driving of power device for forming 303 so that upper molding deckle board 301 and the separation of lower midge template 302, are completed to system
The molding plastotype of slurries in product carrier 5, product carrier 5 is located in lower midge template 302 at this time, and then material shifts work
Product carrier 5 is transferred out wet to get environment-protecting product by position 1 by second material clamping piece 109 from lower midge template 302
Embryo, then product carrier 5 is transferred to the first mold heating station 2 or the second mold heating station 6 again by material transfer station 1
It is interior to carry out subsequent thermocompression forming.
In another kind specific embodiment of the invention, the molding mention frame component 305 include molding mention frame fixed plate 306,
It the molding that the molding mentions in frame fixed plate 306 is set proposes frame connecting rod 307, setting and propose frame connecting rod 307 in the molding
The molding that the cold pressing at both ends mentions frame supporting element 308 and the molding is driven to propose the rotation of frame connecting rod 307 proposes frame power device 309,
Molding, which proposes frame power device 309 and can be molding, mentions frame actuating cylinder, is also possible to molding and mentions frame actuator cylinder, as long as can reach
To identical technical effect, molding mentions frame supporting element 308 to grip product carrier 5, so that product is held
Carrier 5 can be kept in the same plane with upper molding deckle board 301, when the material transfer frame 106 of material transfer station 1 passes through water
When flat advance is moved to molding 301 lower section of deckle board, molding proposes the driving molding of frame power device 309 and proposes the rotation of frame connecting rod 307,
Entered to drive molding to propose the rotation of frame supporting element 308 with reserving enough spaces for product carrier 5, when product carrier 5
After entering designated position, molding at this time proposes the driving molding of frame power device 309 and proposes frame connecting rod 307 and be rotated such that molding mentions
Frame supporting element 308 is supported fixation to product carrier 5, then the vertical decline again of material transfer station 1, and will be in lower suction
The product carrier 5 for carrying environment-protecting product wet embryo in slurry template 302 is transferred out by second material clamping piece 109, and
Continue to be transferred in the first mold heating station 2 or the second mold heating station 6 and carries out subsequent thermocompression forming.
In another kind specific embodiment of the invention, the first mold heating station 2 is respectively arranged with heated die plate
201 and lower heated die plate 202, the top of the first mold heating station 2 is provided with the control upper heated die plate 201 and works
Hot pressing power device 203, hot pressing power device 203 can be hot pressing oil cylinder, be also possible to hot pressing cylinder, as long as can reach
Identical technical effect, the hot pressing power device 203 drive the upper heated die plate 201 to move up and down；It is described above to add
It is additionally provided with heating fixed plate 204 on hot-die plate 201, is additionally provided with heating in the heating fixed plate 204 and mentions frame component 205,
When opening mould, the heating proposes the rising synchronous with upper heated die plate 201 of product carrier 5 of the clamping of frame component 205 with dried product,
The product carrier 5 gripped is transferred out of the first mold heating station 2, is transferred in material transfer station 1.When need
When carrying out heat-shaping to the environment-protecting product wet embryo in the product carrier 5 shifted from material transfer station 1, hot pressing
Power device 203 drives upper heated die plate 201 to move downward, and molds with lower heated die plate 202 in product carrier 5
Just wet embryo carries out heat-shaping to environment-protecting product, and after the completion of heating, then the further driving by heating oil cylinder 203 is so that upper heating
Template 201 and the separation of lower heated die plate 202 are completed to make the heat-shaping of the environment-protecting product wet embryo in product carrier 5 at this time
Product carrier 5, which is heated, to be mentioned frame component 205 and is clamped, and is located at the surface of upper heated die plate 201, and then material shifts work
Position 1 is mentioned product carrier 5 from heating by first material clamping piece 108 to be transferred out on frame component 205, and is transferred to product
At output station 4, product output station 4 carries out vacuum suction to the environment-protecting product finished product on product carrier 5 and shifts at this time
To finished product receiving, only there was only product carrier 5 at material transfer station 1 at this time, then material transfer station 1 again will system
Product carrier 5 is transferred in mold cooling station 3, to continue the cold pressing manufacture of subsequent environment-protecting product first product.
In another kind specific embodiment of the invention, the heating mention frame component 205 include heating mention frame fixed plate 206,
It the heating that the heating mentions in frame fixed plate 206 is set proposes frame connecting rod 207, setting and propose frame connecting rod 207 in the heating
The heating that the heating at both ends mentions frame supporting element 208 and the heating is driven to propose the rotation of frame connecting rod 207 proposes frame power device 209,
Heating proposes frame power device 209 and can be oil cylinder, is also possible to cylinder, as long as can reach identical technical effect.Add
Heat mentions frame supporting element 208 to grip product carrier 5, so that product carrier 5 can be with upper heated die plate 201
It keeps in the same plane, when the material transfer frame 106 of material transfer station 1 is moved to upper heated die plate by horizontally advancing
When 201 lower section, heating proposes the driving heating of frame power device 209 and proposes the rotation of frame connecting rod 207, passes through oscilaltion and left-right rotary
Turn, so that driving heating to mention frame supporting element 208 is rotated such that product carrier 5 is in vacant state, material shifts frame at this time
Product carrier 5 is supported fixation by the first material clamping piece 108 on 106, and then material transfer station 1 is horizontal again retreats
The product carrier 5 with dried product is transferred out out of the first mold heating station 2 or the second mold heating station 6,
Wherein the product carrier 5 with wet embryo in material transfer station 1 and the product carrier 5 with dried product are in same primary entrance
Complete mutually conversion.
In another kind specific embodiment of the invention, the product output station 4 includes output suction cup carrier and output sucker
401, and the output support rod 402, the driving output support rod that are connect with the output suction cup carrier and output sucker 401
402 power motors up and down 404 moved up and down and the rotary power motor 405 for driving 403 moving in rotation of output level frame.
Product output station 4 is arranged in 2 upper end of the first mold heating station, and the occupied area of entire change system is greatly saved, and
And operation is more smooth convenient, wherein rotary power motor 405 controls the moving in rotation of entire output level frame 403, thus
Exporting sucker 401 can be with the more flexible rotation of multi-angle, so that product output station can be located at the first mold always and heat
The middle position of station 2, the second mold heating station 6 and material transfer station 1 is more conducive on transfer product carrier 5
Environment-protecting product finished product.
The present invention also provides a kind of specific embodiments of plant fiber environment-protecting product production method, including following technique to walk
It is rapid:
Step 1: a vacant product carrier 5 is transferred into mold molding wet embryo station 3 by material transfer station 1,
First vacant product carrier 5 is unloaded after in place, then material transfer station 1 carries another product carrier completely set
5 and be transferred out of mold molding wet embryo station 3；
Wherein, mold molding wet embryo station 3 is used for fine to plant on a vacant product carrier 5 by moulding process
It ties up environment-protecting product and carries out primary plastotype, obtained plant fiber environment-protecting product wet embryo, which is completely set, to be arranged on product carrier 5；
The vacant product carrier 5 refers to is not placed with plant fiber environment-protecting product wet embryo on product carrier 5
Or finished product；
The product carrier 5 completely set refers to fully is placed with plant fiber environment-protecting product on product carrier 5
Wet embryo or finished product；
Step 2: the product carrier 5 for being completely equipped with plant fiber environment-protecting product wet embryo is transferred by material transfer station 1
Enter in the first mold heating station 2, in place after first this is completely equipped with a product carrier 5 of plant fiber environment-protecting product wet embryo into
Row unloading, then material transfer station 1 carry completely be equipped with plant fiber environment-protecting product finished product another product carrier 5 and by its
It is transferred out of the first mold heating station 2；
Wherein, the first mold heating station 2 is used for through heat pressing process to the plant fiber environmental protection system on product carrier 5
Product wet embryo carries out thermocompression forming, obtains plant fiber environment-protecting product finished product；
Step 3: plant fiber environment-protecting product finished product is transferred out of by material transfer station 1 from the first mold heating station 2,
It is then transferred at mold output station 4, mold output station 4 is by the plant fiber environment-protecting product finished product on product carrier 5
It is unloaded and is transferred at finished product receiving, carry out counting stacking；
Step 4: material transfer station 1 is formed after unloading to plant fiber environment-protecting product finished product in step 3
A vacant product carrier 5 be transferred into again mold molding wet embryo station 3 in, in place after first a vacant product is held
Carrier 5 is unloaded, and then material transfer station 1 carries another product carrier 5 completely set and is transferred out of mold molding
Wet embryo station 3；
Step 5: the product carrier 5 for being completely equipped with plant fiber environment-protecting product wet embryo is transferred by material transfer station 1
In second mold heating station 6, in place after this be first completely equipped with to a product carrier 5 of plant fiber environment-protecting product wet embryo carry out
Unloading, then material transfer station 1 carries another product carrier 5 for being completely equipped with plant fiber environment-protecting product finished product and by its turn
Remove the second mold heating station 6；
Wherein, the second mold heating station 6 is used for through heat pressing process to the plant fiber environmental protection system on product carrier 5
Product wet embryo carries out thermocompression forming, obtains plant fiber environment-protecting product finished product；
Step 6: material transfer station 1 is by the plant fiber environment-protecting product finished product in step 5 from the second mold heating station 6
Place is transferred out of, and is then transferred at mold output station 4, and mold output station 4 is environmentally friendly by the plant fiber on product carrier 5
Product finished product is unloaded and is transferred at finished product receiving, and counting stacking is carried out；
Step 7: material transfer station 1 is formed after unloading to plant fiber environment-protecting product finished product in step 6
A vacant product carrier 5 be transferred into again mold molding wet embryo station 3 in, in place after first a vacant product is held
Carrier 5 is unloaded, and then material transfer station 1 carries another product carrier 5 completely set and is transferred out of mold molding
Wet embryo station 3；Repeat the above steps 2~step 6.
Wherein, the first mold heating station 2 and the second mold heating station 6 are separately positioned on mold molding wet embryo station 3
The left and right sides.
Implementation 1: the material transfer station 1 is using straight reciprocating mode, in which: in step 1 successively
Complete one from outside to inside with a straight reciprocating from inside to outside, successively complete in step 2 one from left to right,
One is from outside to inside and a straight reciprocating from inside to outside, completed in step 3 one from right to left straight line it is past
It is multiple mobile；Successively completed in step 4 one from outside to inside with a straight reciprocating from inside to outside, in step 5 successively
Complete one from right to left, one from outside to inside and a straight reciprocating from inside to outside, complete one in step 6
It is a to move linearly from right to left.
Implementation 1: the material transfer station 1 is the combination side mobile using straight reciprocating and curved reciprocating
Formula, in which: successively complete in step 1 one from outside to inside with a straight reciprocating from inside to outside, in step 2 first
After complete one from left to right curve movement and one from outside to inside with a straight reciprocating from inside to outside,
A curved reciprocating movement from right to left is completed in step 3；Successively completed in step 4 one from outside to inside with one from
It is interior to nonlocal straight reciprocating, one is successively completed in step 5, and curve movement and one is from outside to inside from right to left
With a straight reciprocating from inside to outside, a curve movement from right to left is completed in step 6.Make so entire
The preparation process of plant fiber environment-protecting product is coherent orderly, rationally utilizes process time, mold and space, improves production technology effect
Rate.
In conclusion plant fiber environment-protecting product production general assembly of the invention and production method, by heating and cooling process
It is automatic to separate, to mold is placed and transfer product absolutely not space is interfered, production efficiency is substantially increased, is realized and personnel
Isolation, prevented safety accident caused by maloperation, it is highly-safe.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (9)
1. a kind of plant fiber environment-protecting product produces general assembly, which is characterized in that add including material transfer station (1), the first mold
Thermal technology position (2), mold molding wet embryo station (3), product output station (4) and product carrier (5), the material transfer station
(1) for shifting the product carrier (5), the first mold heating station (2) is used to shift work to by the material
The product carrier (5) that position (1) transfer comes is heated, and mold molding wet embryo station (3) is used for by the object
The product carrier (5) that material transfer station (1) transfer comes carries out wet embryo molding, and the product output station (4) is for shifting
Environment-protecting product finished product on the product carrier (5).
2. plant fiber environment-protecting product as described in claim 1 produces general assembly, which is characterized in that further include the heating of the second mold
Station (6), the first mold heating station (2) is identical with the structure of the second mold heating station (6), second mould
Tool heating station (6) is used to heat the product carrier (5) to come by the material transfer station (1) transfer, institute
State mold molding wet embryo station (3) setting the first mold heating station (2) and the second mold heating station (6) it
Between, and mold molding wet embryo station (3), the first mold heating station (2) and the second mold heating station (6)
It is all set in the side of the material transfer station (1), and mold molding wet embryo station (3), first mold heating
Station (2), the second mold heating station (6) and the material transfer station (1) fan-shaped structure setting.
3. plant fiber environment-protecting product as claimed in claim 1 or 2 produces general assembly, which is characterized in that the material shifts work
Position (1) includes the transfer power unit and setting of material transfer pedestal (101), setting in material transfer pedestal (101)
Transfer platform unit on the transfer power unit；
The transfer power unit includes transfer support column (102), is arranged in transfer support column (102) side to drive
The first transfer power motor (103) and setting of transfer support column (102) lifting are another in the transfer support column (102)
Second transfer power motor (104) of the side to drive transfer support column (102) rotation；
The transfer platform unit includes the transfer platform frame (105) being arranged on transfer support column (102), is arranged in institute
It states material transfer frame (106) on transfer platform frame (105) and is arranged in described transfer platform frame (105) one end to drive
State third transfer power motor (107) that material transfer frame (106) is moved horizontally along the transfer platform frame (105).
4. plant fiber environment-protecting product as claimed in claim 3 produces general assembly, which is characterized in that the material shifts frame
(106) connect with the transfer platform frame (105) by shifting support frame (1071), material transfer frame (106) includes the
One material clamping piece (108) and second material clamping piece (109), the first material clamping piece (108) are arranged in the material
Shift on frame (106), the second material clamping piece (109) setting below material transfer frame (106) and with described turn
Move support frame (1071) connection.
5. plant fiber environment-protecting product as claimed in claim 1 or 2 produces general assembly, which is characterized in that the mold formation wet
Embryo station (3) is respectively arranged with molding deckle board (301) and lower midge template (302), mold molding wet embryo station (3)
Top is provided with the power device for forming (303) for controlling upper molding deckle board (301) work, the power device for forming
(303) the upper molding deckle board (301) is driven to move up and down；
It is also set up on the upper molding deckle board (301)There is shaping frameFixed plate (304), it is describedShaping frameIn fixed plate (304) also
It is provided withMoldingIt mentions frame component (305), it is describedMoldingFrame component (305) are mentioned for will be from the material transfer station (1)
Empty product carrier (5) is transferred toMoldingIt mentions on frame component (305) and grips, on the material transfer station (1)
First transfer power motor (103) driving transfer power unit and the decline of transfer platform unit, will be on lower midge template (302)
Product carrier (5) with wet embryo is transferred on material transfer station (1), the empty product carrying in material transfer station (1)
Frame (5) is converted with the product carrier (5) with wet embryo, and exchange is completed in same primary entrance.
6. plant fiber environment-protecting product as claimed in claim 5 produces general assembly, which is characterized in that the molding mentions frame component
It (305) include that molding proposes frame fixed plate (306), setting proposes the molding on frame fixed plate (306) in the molding and proposes frame connecting rod
(307), it is arranged and mentions frame supporting element (308) in the molding that the molding mentions frame connecting rod (307) both ends and the molding is driven to mention
The molding of frame connecting rod (307) rotation mentions frame power device (309).
7. plant fiber environment-protecting product as claimed in claim 1 or 2 produces general assembly, which is characterized in that first mold adds
Thermal technology position (2) is respectively arranged with heated die plate (201) and lower heated die plate (202), the first mold heating station (2)
Top is provided with the hot pressing power device (203) for controlling upper heated die plate (201) work, the hot pressing power device
(203) the upper heated die plate (201) is driven to move up and down；
It is additionally provided with heating fixed plate (204) on the upper heated die plate (201), is also set up on the heating fixed plate (204)
There is heating to mention frame component (205), the heating mentions frame component (205) and presss from both sides for that will carry the product carrier (5) of dried product
It holds and shifts.
8. plant fiber environment-protecting product as claimed in claim 7 produces general assembly, which is characterized in that the heating mentions frame component
It (205) include that heating proposes frame fixed plate (206), setting proposes the heating on frame fixed plate (206) in the heating and proposes frame connecting rod
(207), it is arranged and mentions frame supporting element (208) in the heating that the heating mentions frame connecting rod (207) both ends and the heating is driven to mention
The heating of frame connecting rod (207) rotation mentions frame power device (209).
9. plant fiber environment-protecting product as claimed in claim 1 or 2 produces general assembly, which is characterized in that the mold exports work
Position (4) includes output suction cup carrier, output sucker (401) and the output suction cup carrier and exports the output that sucker (401) are all connected with
The power motor up and down (404) and the driving output that support rod (402), driving output support rod (402) move up and down
The rotary power (405) of level frame (403) moving in rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910368108.9A CN110000889B (en) | 2019-05-05 | Production assembly of plant fiber environment-friendly product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910368108.9A CN110000889B (en) | 2019-05-05 | Production assembly of plant fiber environment-friendly product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110000889A true CN110000889A (en) | 2019-07-12 |
| CN110000889B CN110000889B (en) | 2024-04-26 |
Family
ID=
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022011088A1 (en) * | 2020-07-10 | 2022-01-13 | Arris Composites Inc. | Rapid heat cycle molding |
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Address after: 321100 No. 1, Yongsheng Road, Yongchang street, Lanxi City, Jinhua City, Zhejiang Province Applicant after: Zhejiang Zhongxin Environmental Protection Technology Group Co.,Ltd. Address before: 321100 Yongchang Street industrial functional zone, Lanxi City, Jinhua City, Zhejiang Province Applicant before: Zhejiang Zhongxin Environmental Protection Technology Co.,Ltd. |
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