CN103171049B - Brick discharging system of automatic production line of brick making machine - Google Patents

Brick discharging system of automatic production line of brick making machine Download PDF

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Publication number
CN103171049B
CN103171049B CN201310093177.6A CN201310093177A CN103171049B CN 103171049 B CN103171049 B CN 103171049B CN 201310093177 A CN201310093177 A CN 201310093177A CN 103171049 B CN103171049 B CN 103171049B
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China
Prior art keywords
brick
rotating shaft
stock shelf
chain
carriage
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Expired - Fee Related
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CN201310093177.6A
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Chinese (zh)
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CN103171049A (en
Inventor
齐明
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TIANJIN JIANFENG HYDRAULIC MACHINERY CO Ltd
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TIANJIN JIANFENG HYDRAULIC MACHINERY CO Ltd
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Publication of CN103171049A publication Critical patent/CN103171049A/en
Application granted granted Critical
Publication of CN103171049B publication Critical patent/CN103171049B/en
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Abstract

The invention belongs to the technical field of brick making machine equipment, and particularly relates to a brick discharging system of an automatic production line of a brick making machine used for baking-free brick production. The brick discharging system of the automatic production line of the brick making machine comprises a conveyor rack, a loading rack and a conveying vehicle, wherein the conveyor rack is connected with a discharging part of the automatic production line of the brick making machine in a butted mode, the conveyor rack is used for sending materials to the feeding rack, the feeding rack is arranged in front of the conveyor rack and is used for lifting the conveying vehicle and matching with the conveyor rack to place the materials on the conveying vehicle layer by layer, the conveying vehicle is located below the feeding rack and is used for receiving materials fed by the feeding rack, and the conveying vehicle is driven manually to a baking-free brick maintenance place after material feeding. The brick discharging system of the automatic production line of the brick making machine can replaces an existing manual carrying mode, is high in automation degree, has no harm to products, and is high in safety.

Description

Brickmaking machine automatic assembly line brick discharging system
Technical field
The invention belongs to brickmaking machine equipment technical field, particularly relate to a kind of brickmaking machine automatic assembly line brick discharging system for non-burning brick production.
Background technology
Non-burning brick is that one utilizes flyash, cinder, gangue, mine tailings, residue of chemical industry or natural sand, tidal land mud etc. (above raw material one or several) as primary raw material, a kind of novel wall material manufactured without high-temperature calcination, obtain with plurality of advantages such as its raw material sources is extensive, energy-conserving profit waste, intensity are high, not water funk, weathering resistance corrosion freeze thawing and apply more and more widely, demand also increases day by day.Non-burning brick production procedure comprises: stir spice, brickmaking machine compacting and adobe maintenance etc., wherein stirring spice and brickmaking machine pressing step achieve automation processing substantially, but the adobe suppressed is transported to suitable this operation of maintenance place also substantially by manually having come.As shown in Figure 1, the compressing polylith non-burning brick 1 of brickmaking machine is positioned on backing plate 2, send from the discharging portion of brickmaking machine end, in order to adobe being transported to the maintenance place of ventilation thermophilic, operator is manual moves away from brickmaking machine discharging portion by non-burning brick 1 together with backing plate 2, successively pile up in go-cart again, more manually push to maintenance place.There is many drawbacks in above-mentioned manually-operated mode: first, and manually-operated mode efficiency comparison is low, and when production capacity is higher, needing to be equipped with several workman is a brickmaking machine service, and this usually becomes the bottleneck that output promotes; Secondly, the mode of a dead lift reels unavoidably, for just suppressed non-burning brick 1, more frangible when fully dry, therefore the defect ware that the mode of a dead lift meeting output is too much; Moreover the mode degree of danger of a dead lift is higher, is easy to occur personal injury.
Summary of the invention
The present invention provides a kind of brickmaking machine automatic assembly line end that is installed on for by compressing non-burning brick that be transferred to maintenance place, that automaticity is high, destroy product, security are not high brick discharging system for solving in known technology the technical problem that exists.
The technical scheme that the present invention takes for the technical problem existed in solution known technology is: brickmaking machine automatic assembly line brick discharging system comprises carriage, stock shelf and transport vehicle, wherein said carriage butts up against the discharging portion of brickmaking machine automatic assembly line, for described stock shelf feeding; Described stock shelf is arranged at the front of described carriage, for being mentioned by described transport vehicle and coordinating described carriage that supplied materials is successively positioned over described transport vehicle; Described transport vehicle is positioned at the below of described stock shelf, is travelled to non-burning brick maintenance place after receiving described stock shelf material loading by artificial.
Advantage of the present invention and good effect are: the invention provides and a kind ofly replace existing a dead lift mode, be connected brick discharging system in brickmaking machine automatic assembly line discharging portion, except transport vehicle needs pilot steering, other each several part all realizes automatic operation, and automaticity is high, required artificial few.Just because of decreasing artificial participation, production efficiency obtains and significantly promotes, and is no longer limited by the bottleneck problem that artificial carry strap is come.Meanwhile, owing to avoiding artificial carrying, product is no longer subject to extra colliding with, and which improves the yields of product.In addition, the method for operation of automation also improves on-the-spot safety coefficient, reduces the generation of personal injury event.
Preferably: described carriage comprises carriage base, fixed support and extension support is provided with at its top, described extension support for slide rail with described fixed support, also comprises and drives non-burning brick and backing plate along the feed mechanism of described fixed support movement and drive described extension support to stretch out the extension driving mechanism expanding entire length from described fixed support front end.
Preferably: described feed mechanism comprises the multiple rollers, the belt between first and last roller that arrange along described fixed support edge and drives rotating shaft and the feeding motor of belt movement, and described feeding motor is arranged on described carriage base.
Preferably: described extension driving mechanism comprise the chain be located between described extension support two ends and be engaged with, the extension carriage motor be located on described carriage base.
Preferably: described stock shelf comprises stock shelf base and is located at the stock shelf upper frame on its top, is equipped with guide rail in the both sides of the edge of described stock shelf upper frame; Also comprise along described guide rail movement, for promoting the movable frame of described transport vehicle.
Preferably: described movable frame comprise be positioned at top, rear and front end is equipped with the upper frame of rotating shaft, described spindle housing is located between described guide rail; Be provided with vertical column at the corner place of described upper frame, between the bottom of column and upper frame, be provided with slide bar, also comprise vertically move along described slide bar, movable block that inner side root edge is provided with lower hasp; Also comprise and drive the Hua Qu mechanism of described movable frame movement and the hoisting mechanism for promoting described movable block.
Preferably: be equipped with tooth bar in the outside of described column, described movable block is equipped with horizontal rotating shaft, the two ends of described rotating shaft are equipped with and described tooth bar meshed gears.
Preferably: described Hua Qu mechanism comprises being located at described upper frame moves frame motor, and it is rotated by the rotating shaft on upper frame described in chain drive; Described hoisting mechanism comprises the lifting motor be located on described upper frame and the lifting rotating shaft be driven by it, and the two ends of described lifting rotating shaft are equipped with the gear being arranged with chain, and the bottom of this chain is fixed in the top of described movable block.
Preferably: described transport vehicle comprises car body, rear axle and wheel; Described rear axle is positioned at the top of described car body, by wheel described in chain drive; Also comprise drive motors, it is connected with described rear axle by chain; Also comprise discharge mechanism, this mechanism is comprised and is installed on carrying material rotating shaft, hydraulic cylinder and carrying described in being mounted on by chain below material rotating shaft, for many groups angle steel of support backing plate of car body, the end of this chain is connected to described hydraulic cylinder, connects between each group angle steel by being connected chain; The pump oil pedal into described hydraulic pressure cylinder pump oil and the oil extraction control lever of oil extraction is provided with in the side at the seat of described car body; The upper hasp with described lower snap fit is provided with at the corner place of car body top.
Preferably: be provided with in the bottom of described stock shelf for the posting for described transport vehicle location.
Accompanying drawing explanation
Fig. 1 is the non-burning brick structural representation of brickmaking machine production line output in the present invention, divides into backing plate;
Fig. 2 is structural representation of the present invention;
Fig. 3 is the structural representation of carriage in the present invention;
Fig. 4 is the structural representation of stock shelf in the present invention;
Fig. 5 is the top view of stock shelf in the present invention;
Fig. 6 is the structural representation of transport vehicle in the present invention;
Fig. 7 is the schematic diagram of the discharge mechanism of transport vehicle in the present invention.
In figure: 1, non-burning brick; 2, backing plate; 3, carriage; 3-1, fixed support; 3-2, feeding motor; 3-3, extension carriage motor; 3-4, extension support; 3-5: carriage base; 4, stock shelf; 4-1, stock shelf upper frame; 4-2, movable frame; 4-3, guide rail; 4-4, move frame motor; 4-5, movable block; 4-6, lifting motor; 4-7, slide bar; 4-8, tooth bar; 4-9, posting; 4-10, lower hasp; 5, transport vehicle; 5-1, rear axle; 5-2, drive motors; 5-3, upper hasp; 5-4, propose material rotating shaft; 5-5, hydraulic cylinder; 5-6, oil extraction control lever; 5-7, wheel; 5-8, pump oil pedal; 5-9, linking chain; 5-10, angle steel.
Detailed description of the invention
For summary of the invention of the present invention, Characteristic can be understood further, hereby exemplify following examples and be described in detail as follows:
Fig. 1 illustrate non-burning brick 1 from the discharging portion of brickmaking machine out time state, polylith non-burning brick 1 is arranged side by side on backing plate 2, is also in this state, until non-burning brick 1 maintenance is complete during transfer transport always.In prior art, a dead lift non-burning brick 1, together with backing plate 2 to handcart, then pushes to maintenance place.
Fig. 2 illustrates the overall structure of this brick discharging system.Comprise carriage 3, stock shelf 4 and transport vehicle 5, wherein carriage 3 butts up against the discharging portion of brickmaking machine automatic assembly line, for to stock shelf 4 feeding, stock shelf 4 is arranged at the front of carriage 3, for transport vehicle 5 being mentioned and coordinating carriage 3 that supplied materials is successively positioned over transport vehicle 5, transport vehicle 5 is positioned at the below of stock shelf 4, is travelled to non-burning brick maintenance place after receiving stock shelf 4 material loading by artificial.
Fig. 3 illustrates the concrete structure of carriage 3.Can find out: it comprises carriage base 3-5, be provided with fixed support 3-1 and extension support 3-4 at its top, extension support 3-4 for slide rail can be protruding, makes the entire length of carriage 3 increase with fixed support 3-1.Also comprise drive non-burning brick 1 and backing plate 2 along the feed mechanism of fixed support 3-1 movement and the extension driving mechanism that drives extension support 3-4 to stretch out from fixed support 3-1 front end.
In this example, feed mechanism comprises the multiple rollers, the belt between first and last roller that arrange along fixed support 3-1 edge and drives rotating shaft and the feeding motor 3-2 of belt movement, and feeding motor 3-2 is arranged on carriage base 3-5.Non-burning brick 1 and backing plate 2 send from the discharging portion of brickmaking machine and fall belt, due to the effect of frictional force, with belt along fixed support 3-1 forward.
Extension driving mechanism comprise the chain be located between extension support 3-4 two ends and be engaged with, the extension carriage motor 3-3 be located on carriage base 3-5.Under the driving of extension carriage motor 3-3, extension support 3-4 stretches out from the front end of fixed support 3-1, the bottom of through stock shelf 4, be equivalent to for non-burning brick 1 and backing plate 2 paved road, making it to go ahead reaches transport vehicle 5.
Fig. 4 and Fig. 5 illustrates the concrete structure of stock shelf 4.Comprise stock shelf base and be located at the stock shelf upper frame 4-1 on its top, be equipped with guide rail 4-3 in its both sides of the edge.Also comprise and moving along guide rail 4-3, for the movable frame 4-2 of Lifting Convey car 5.
Movable frame 4-2 comprise be positioned at top, rear and front end is equipped with the upper frame of rotating shaft, spindle housing is located between guide rail 4-3.Also comprise the Hua Qu mechanism driving movable frame 4-2 movement, this mechanism comprises being located at upper frame moves frame motor 4-4, and it is rotated by the rotating shaft on chain drive upper frame.
Be provided with vertical column at the corner place of upper frame, between the bottom of column and upper frame, be provided with slide bar 4-7, also comprise vertically move along this slide bar 4-7, movable block 4-5 that inner side root edge is provided with lower hasp 4-10.Also comprise the hoisting mechanism for promoting movable block 4-5, this mechanism comprises the lifting motor 4-6 be located on upper frame and the lifting rotating shaft be driven by it, the two ends promoting rotating shaft are equipped with the gear being arranged with chain, and the bottom of this chain is fixed in the top of movable block 4-5.Lifting motor 4-6 drives and promotes axis of rotation, chain tightens up on gear, movable block 4-5 drives the transport vehicle 5 be overlapped on lower hasp 4-10 to rise, by controlling the stepping rule of setting lifting motor 4-6, make the motion of transport vehicle 5 coordinate the feeding rhythm of carriage 3, non-burning brick 1 and backing plate 2 are successively arranged on transport vehicle 5.
In order to increase the stability that transport vehicle 5 rises with movable block 4-5 and declines, all arrange tooth bar 4-8 in the outside of column, movable block 4-5 is equipped with horizontal rotating shaft, the two ends of this rotating shaft are equipped with and tooth bar 4-8 meshed gears.Like this, be equivalent to provide and a kind ofly make the synchronization-moving mechanism in the two ends of movable block 4-5, ensure that traveling comfort.
Fig. 6 illustrates the concrete structure of transport vehicle 5.Transport vehicle 5 comprises car body, rear axle 5-1 and wheel 5-7.Rear axle 5-1 is positioned at the top of car body, is rotated by chain drive wheel 5-7.Also comprise drive motors 5-2, it is connected with rear axle 5-1 by chain.In car body, arranging multiple storage battery for drive motors 5-2 provides electric energy.The front of car body arranges vehicle seat and handlebar, and handlebar arranges the power on/off that switching device controls drive motors 5-2.The upper hasp 5-3 coordinated with lower hasp 4-10 is provided with at the corner place of car body top.
Transport vehicle 5 also arranges discharge mechanism, refers to Fig. 7.This mechanism is comprised and is installed on carrying material rotating shaft 5-4, hydraulic cylinder 5-5 and be mounted on by chain and carrying below material rotating shaft 5-4, for many groups angle steel 5-10 of support backing plate 2 of car body, the end of this chain is connected to hydraulic cylinder 5-5, connects between each group angle steel 5-10 by being connected chain 5-9.The pump oil pedal 5-8 and the oil extraction control lever 5-6 of oil extraction into hydraulic cylinder 5-5 pump oil is provided with in the side at the seat of car body.
Practical structures and the similar jack of the prior art of mode of operation, stepping on pump oil pedal 5-8 is that hydraulic cylinder 5-5 pump oil makes it hydraulic stem and moves right (direction in diagram), drive chain moves, and by proposing the effect of material rotating shaft 5-4, is successively mentioned by each group of angle steel 5-10.When non-burning brick 1 and backing plate 2 are unloaded by needs, only need pull oil extraction control lever 5-6 is hydraulic cylinder 5-5 oil extraction, make it hydraulic stem to be moved to the left in (direction in diagram), drive chain moves, each group of angle steel 5-10 is downward, and bottom angle steel 5-10 lands at first (namely orlop non-burning brick 1 and backing plate 2 land).Then undermost linking chain 5-9 sagging, layer second from the bottom non-burning brick 1 and backing plate 2 fall within non-burning brick 1 below it, so until non-burning brick 1 and backing plate 2 of the top fall within non-burning brick 1 below it, so far each layer non-burning brick 1 and backing plate 2 form overall stable stacking, travel transport vehicle 5 forward, by stacking indwelling in original place.
For the ease of transport vehicle 5 capturing position bottom stock shelf 4, on the ground, bottom of stock shelf 4, posting 4-9 is set, its width equal transport vehicle 5 unloaded time the wheel 5-7 width that lands, namely when the wheel 5-7 of transport vehicle 5 enters in posting 4-9, just in time be limited by it position, going up hasp 4-10 like this could dock with lower hasp 5-3.
The course of work of this example: travel the bottom that unloaded transport vehicle 5 arrives stock shelf 4, controller starts and moves the top capturing position that movable frame 4-2 is moved to transport vehicle 5 by frame motor 4-4, this at present hasp 5-3 should align with upper hasp 4-10 position.Then, lifting motor 4-6 starts, and transport vehicle 5 is mentioned default height.The extension support 3-4 of carriage 3 stretches out in the superiors angle steel 5-10 of transit car 5, is sent in non-burning brick 1 and backing plate 2, and the edges at two ends of backing plate 2 is overlapped in this group angle steel 5-10.
Lifting motor 4-6 drives movable block 4-5 transport vehicle 5 will to move a station afterwards, and non-burning brick 1 and backing plate 2 are sent in next group angle steel 5-10 by carriage 3.So, until be also placed with non-burning brick 1 and backing plate 2 in orlop angle steel 5-10.
Afterwards, extension support 3-4 retracts, and lifting motor 4-6 reverses, and transport vehicle 5 is placed back in ground, then moves frame motor 4-4 and starts, send movable frame 4-2 back to original position.Manually transport vehicle 5 is travelled to the discharging of maintenance place, re-execute above-mentioned steps.In order to raising efficiency, can be that same stock shelf 4 configures multiple stage transport vehicle 5 according to the concrete condition of production.

Claims (6)

1. a brickmaking machine automatic assembly line brick discharging system, it is characterized in that: comprise carriage (3), stock shelf (4) and transport vehicle (5), wherein said carriage (3) butts up against the discharging portion of brickmaking machine automatic assembly line, for described stock shelf (4) feeding; Described stock shelf (4) is arranged at the front of described carriage (3), for being mentioned by described transport vehicle (5) and coordinating described carriage (3) that supplied materials is successively positioned over described transport vehicle (5); Described transport vehicle (5) is positioned at the below of described stock shelf (4), by the maintenance place manually travelled to non-burning brick (1) after receiving described stock shelf (4) material loading; Described carriage (3) comprises carriage base (3-5), fixed support (3-1) and extension support (3-4) is provided with at its top, described extension support (3-4) for slide rail with described fixed support (3-1), also comprises and drives non-burning brick (1) and backing plate (2) along the feed mechanism of described fixed support (3-1) movement and drive described extension support (3-4) to stretch out the extension driving mechanism of expansion entire length from described fixed support (3-1) front end; Described feed mechanism comprises the multiple rollers, the belt between first and last roller that arrange along described fixed support (3-1) edge and drives rotating shaft and the feeding motor (3-2) of belt movement, and described feeding motor (3-2) is arranged on described carriage base (3-5); Described extension driving mechanism comprise the chain be located between described extension support (3-4) two ends and be engaged with, the extension carriage motor (3-3) be located on described carriage base (3-5); Described stock shelf (4) comprises stock shelf base and is located at the stock shelf upper frame (4-1) on its top, is equipped with guide rail (4-3) in the both sides of the edge of described stock shelf upper frame (4-1); Also comprise along described guide rail (4-3) motion, for promoting the movable frame (4-2) of described transport vehicle (5).
2. according to brickmaking machine automatic assembly line brick discharging system according to claim 1, it is characterized in that: described movable frame (4-2) comprise be positioned at top, rear and front end is equipped with the top frame of rotating shaft, described rotating shaft is located between described guide rail (4-3); Vertical column is provided with at the corner place of described top frame, be provided with slide bar (4-7) between the bottom of column and top frame, also comprise along described slide bar (4-7) vertically mobile, movable block (4-5) that inner side root edge is provided with lower hasp (4-10); Also comprise and drive the Hua Qu mechanism of described movable frame (4-2) movement and the hoisting mechanism for promoting described movable block (4-5).
3. according to brickmaking machine automatic assembly line brick discharging system according to claim 2, it is characterized in that: be equipped with tooth bar (4-8) in the outside of described column, described movable block (4-5) is equipped with horizontal rotating shaft, and the two ends of described rotating shaft are equipped with and described tooth bar (4-8) meshed gears.
4. according to brickmaking machine automatic assembly line brick discharging system according to claim 2, it is characterized in that: described Hua Qu mechanism comprises being located at described top frame moves frame motor (4-4), and it is rotated by the rotating shaft of pushing up described in chain drive on frame; Described hoisting mechanism comprises the lifting motor (4-6) be located on the frame of described top and the lifting rotating shaft be driven by it, the two ends of described lifting rotating shaft are equipped with the gear being arranged with chain, and the bottom of this chain is fixed in the top of described movable block (4-5).
5. according to brickmaking machine automatic assembly line brick discharging system according to claim 2, it is characterized in that: described transport vehicle (5) comprises car body, rear axle (5-1) and wheel (5-7); Described rear axle (5-1) is positioned at the top of described car body, by wheel described in chain drive; Also comprise drive motors (5-2), it is connected with described rear axle (5-1) by chain; Also comprise discharge mechanism, this mechanism is comprised and is installed on carrying material rotating shaft (5-4), hydraulic cylinder (5-5) and carrying material rotating shaft (5-4) below, many groups angle steel (5-10) for support backing plate (2) described in being mounted on by chain of car body, the end of this chain is connected to described hydraulic cylinder (5-5), respectively organizes between angle steel (5-10) and connects by being connected chain (5-9); Pump oil pedal (5-8) into described hydraulic cylinder (5-5) pump oil and the oil extraction control lever (5-6) of oil extraction is provided with in the side at the seat of described car body; The upper hasp (5-3) coordinated with described lower hasp (4-10) is provided with at the corner place of car body top.
6. according to the brickmaking machine automatic assembly line brick discharging system described in any one of claim 1 to 5, it is characterized in that: be provided with the posting (4-9) for locating for described transport vehicle (5) in the bottom of described stock shelf (4).
CN201310093177.6A 2013-03-22 2013-03-22 Brick discharging system of automatic production line of brick making machine Expired - Fee Related CN103171049B (en)

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CN105345914B (en) * 2015-10-10 2018-03-30 无为县华标新型墙体材料有限公司 A kind of hollow brick press support
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CN106827216B (en) * 2017-02-27 2023-05-16 天津市蓟州区建丰技术咨询服务部 Brick making and brick discharging system for baking-free bricks
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CN109435042B (en) * 2018-12-22 2024-04-05 天津市建丰智能科技发展有限公司 Brick making and discharging equipment for baking-free bricks
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