Invention constitutes
The purpose of this utility model is to overcome weak point of the prior art and a kind of labour intensity that can further reduce is provided, and improves the quality and the productivity ratio of brick, realizes the automatic assembly line of the brick of the production automation.
The purpose of this utility model realizes by following approach.
The automatic assembly line of brick, comprise brickmaking machine, stacking machine, still kettle, de-hackers and maintenance dolly, its structural feature is: also comprise first conveyer and second conveyer, first conveyer is connected between brickmaking machine and the still kettle, second conveyer is connected between still kettle and the de-hackers, the maintenance dolly is installed on first conveyer and second conveyer, and moves on first conveyer and second conveyer.
Like this, brick is compression moulding in brickmaking machine, and after the brick folding mechanism by brickmaking machine is placed on the conveyer belt of brickmaking machine, on the maintenance dolly on first conveyer, first conveyer carries out maintenance with the maintenance cart transport to stacking machine to still kettle, after the maintenance with the fragment of brick piling on the conveyer belt, second conveyer shifts out the maintenance dolly again in still kettle, at last, by de-hackers fragment of brick on the maintenance dolly is deposited in finished bricks and stacks in the field, thus the production of complete whole brickmaking.In this whole brickmaking production process, undertaken by mechanized operation fully, realize the automation of production, thereby further reduce labour intensity, improve the quality and the productivity ratio of brick.
The structure of first conveyer described in the utility model and second conveyer can be specially:
First conveyer and second conveyer are a kind of guide rail conveyer, comprise conveying and transport driving, and the maintenance dolly drives it by transport driving and moves on conveying.
Like this, the maintenance dolly is installed on the conveying, drives the maintenance dolly by transport driving and moves on conveying.
Piling is on the maintenance dolly from level to level with brick for stacking machine, and behind the good brick of piling, the maintenance dolly shifts out, and another maintenance dolly just moves to the below of stacking machine, therefore, just in time is positioned at the below of stacking machine for making to care the car, like this:
The stepping controlling organization that also has the promotion maintenance dolly that cooperates with stacking machine between two conveyings of first conveyer.This stepping controlling organization comprises motor, screw mandrel, travelling car and trolley pole, motor is connected with screw mandrel, and screw mandrel is connected with travelling car by a nut, and nut is fixed on the travelling car, trolley pole tilts to be installed on the travelling car by torsionspring, and has two travelling cars and trolley pole.
Like this, two trolley poles push away a maintenance dolly respectively, be positioned at the below of stacking machine when a maintenance dolly, behind the good fragment of brick of stacking machine sign indicating number, motor is connected with screw mandrel by shaft joint and drives screw mandrel and rotate, and screw mandrel rotates and drives nut and move, thereby travelling car moves, trolley pole on the travelling car withstands on the wheel shaft of maintenance dolly wheel, advance thereby promote the maintenance dolly, previous dolly shifts out, and a back dolly just moves to the below of stacking machine, piling fragment of brick again, simultaneously, the motor counter-rotating, travelling car is return original position again, the trolley pole of front just withstands on the back dolly, and the trolley pole of back just withstands on another dolly.Like this, the reciprocation cycle below that constantly the maintenance dolly is pushed into stacking machine stacks bricks.
Structure of the present utility model can be specially:
Also comprise the backhaul conveyer, this backhaul conveyer is between the front end of the end of second conveyer and first conveyer, and backhaul conveyer, first conveyer and second are carried the closed pipeline of unit.
The maintenance dolly is sent still kettle by second conveyer, after de-hackers unloads the fragment of brick on the maintenance dolly, the maintenance dolly is vacant, like this, between second conveyer and first conveyer, be connected a backhaul conveyer, make the backhaul conveyer, first conveyer and second conveyer are formed the pipeline of a closure, the maintenance dolly moves on this closed pipeline, vacant maintenance dolly is delivered on the backhaul conveyer from second conveyer, by the backhaul conveyer vacant maintenance dolly is returned on first conveyer, therefore stacking machine can be with the fragment of brick piling on the maintenance dolly, thereby maintenance dolly reciprocation cycle used.
The structure of backhaul conveyer can be specially:
The backhaul conveyer has track, rotating disk and driving mechanism, and rotating disk is installed on each corner of backhaul conveyer, and has the guide rail that cooperates with track on the rotating disk.
Because the backhaul conveyer is sent the maintenance dolly on first conveyer back to, therefore, the backhaul conveyer need turn to, and the mode that turns to can track be set to circular face and realizes turning to, but the circuit orbit floor space is bigger, and the maintenance dolly is controlled complicated when circuit orbit is walked; The mode that turns to also can be set to rectangle by track, and a kind of rotating disk is installed in four corners of this rectangle, on rotating disk, has the guide rail that cooperates with track, the junction of the backhaul conveyer and second conveyer is provided with a rotating disk, when the maintenance dolly when second conveyer moves on the backhaul conveyer, the guide rail of rotating disk cooperates with the delivery track of second conveyer, therefore the maintenance dolly moves on the rotating disk, dial rotation then, the guide rail of rotating disk is cooperated with the track of backhaul conveyer, the maintenance dolly moves on the backhaul conveyer from rotating disk, thereby realizes turning to of 90 ° in maintenance dolly.In like manner, realize equally that in other three corners of backhaul conveyer 90 ° of the maintenance dolly turn to, thereby the maintenance dolly is returned on first conveyer.
The automatic assembly line of the utility model brick can also further be specially:
Have a plurality of still kettles, all have first conveyer, between each still kettle and de-hackers, all have second conveyer at each still kettle and brickmaking machine.
Like this, because the curing time of adobe in still kettle is longer, therefore, can a plurality of still kettles be set on the automatic assembly line of a brick, a plurality of still kettles are worked simultaneously.As when having three still kettles, at first, stacking machine with the adobe piling on the maintenance dolly, then, the maintenance dolly of three good adobes of sign indicating number enters still kettle simultaneously and carries out maintenance, and simultaneously, stacking machine continues the adobe piling on the maintenance dolly, after maintenance is finished, the adobe of three maintenance dollies also sign indicating number is good, and at this moment, three maintenance dollies in the still kettle go out still, carry out maintenance and other three maintenance dollies advance still kettle, stacked and three maintenance dollies that still kettle comes out just can unload brick.A plurality of still kettles just can be avoided because the long piling that makes of curing time is stagnated wait with unloading brick by being provided with, and production can be carried out fully continuously, further boost productivity.
A plurality of still kettles and first conveyer and second conveyer that are connected with still kettle are arranged in parallel, the front end of first conveyer that is arranged in parallel also comprises reciprocating conveyor, reciprocating conveyor is between the brickmaking machine and first conveyer, and the moving direction of the maintenance dolly on the moving direction of reciprocating conveyor and first conveyer is vertical.
Like this, just can be to each first conveyer by shuttle conveyer with the maintenance cart transport.
Reciprocating conveyor comprises ferry bus, lower railway and ferry-boat track, lower railway is perpendicular to the delivery track of first conveyer, ferry bus is installed on the lower railway, the ferry-boat track is installed on the ferry bus, and the ferry-boat track is vertical with lower railway and be positioned at same horizontal plane with the delivery track of first conveyer.
Because the ferry-boat track on the ferry bus and the delivery track of first conveyer are positioned on the same horizontal plane, therefore, when this shuttle conveyer is installed, at first dig a melt pit on ground, lower railway is installed in the melt pit, the ferry-boat track can be positioned at the delivery track of first conveyer on the same horizontal plane.The maintenance dolly moves on the ferry-boat track, when ferry bus moves back and forth on lower railway, just can with in the maintenance cart transport on the ferry bus to each first conveyer.
In sum, the utility model has the following advantages compared to existing technology: the brickmaking machine of producing separately, stacking machine, still kettle, the de-hackers of each dispersion are connected by conveyer, brickmaking is produced fully by mechanized operation, realize the production of automation, reduce labor intensity, improve the quality and the productivity ratio of brick.
The specific embodiment
Most preferred embodiment:
With reference to Fig. 1, Fig. 4, the automatic assembly line of brick, comprise brickmaking machine 1, stacking machine 2, still kettle 3, de-hackers 4 and maintenance dolly 5, also comprise first conveyer 6 and second conveyer 7, first conveyer 6 is connected between brickmaking machine 1 and the still kettle 3, second conveyer 7 is connected between still kettle 3 and the de-hackers 4, and maintenance dolly 5 is installed on first conveyer 6 and second conveyer 7, and moves on first conveyer 6 and second conveyer 7.First conveyer 6 and second conveyer 7 are a kind of guide rail conveyer, comprise conveying and transport driving, and maintenance dolly 5 drives it by transport driving and moves on conveying.The stepping controlling organization 61 that also has the promotion maintenance dolly 5 that cooperates with stacking machine 2 between two conveyings of first conveyer 6.This stepping controlling organization 61 comprises motor 611, screw mandrel 612, travelling car 613 and trolley pole 614, motor 611 is connected with screw mandrel 612, screw mandrel 612 is connected with travelling car 613 by a nut, nut is fixed on the travelling car 613, trolley pole 614 tilts to be installed on the travelling car 613 by torsionspring, and has two travelling cars 613 and trolley pole 614.The automatic assembly line of brick described in the utility model also comprises backhaul conveyer 9, this backhaul conveyer 9 between the front end of the end of second conveyer 7 and first conveyer 6, backhaul conveyer 9, first conveyer 6 and 7 groups of closed pipelines of second conveyer.Backhaul conveyer 9 has track 91, rotating disk 92 and driving mechanism, and rotating disk 92 is installed on each corner of backhaul conveyer 9, and has the guide rail 921 that cooperates with track 91 on the rotating disk 92.Track 91 rings of backhaul conveyer 9 surround rectangle, and rotating disk 92 is installed in four corners of rectangle.Have three still kettles 3, all have first conveyer 6 with brickmaking machine 1, between each still kettle 3 and de-hackers 4, all have second conveyer 7 at each still kettle 3.Three still kettles 3 and first conveyer 6 and second conveyer 7 that are connected with still kettle 3 are arranged in parallel, the front end of first conveyer 6 that is arranged in parallel also comprises reciprocating conveyor 8, reciprocating conveyor 8 is between the brickmaking machine 4 and first conveyer 6, and the moving direction of the maintenance dolly 5 on the moving direction of reciprocating conveyor 8 and first conveyer 6 is vertical, just maintenance dolly 5 can be delivered on each first conveyer 6 by shuttle conveyer 8.
With reference to Fig. 2, Fig. 3, reciprocating conveyor comprises ferry bus 81, lower railway 82 and ferry-boat track 83, lower railway 82 is perpendicular to the delivery track of first conveyer 6, ferry bus 81 is installed on the lower railway 82, ferry-boat track 83 is installed on the ferry bus 81, and ferry-boat track 83 and lower railway 82 are vertical and be positioned at same horizontal plane with the delivery track of first conveyer 6.When this shuttle conveyer 8 is installed, at first dig a melt pit, lower railway 82 is installed in the melt pit, ferry-boat track 83 can be positioned at the delivery track of first conveyer 6 on the same horizontal plane on ground.Maintenance dolly 5 moves on ferry-boat track 83, when ferry bus 81 moves back and forth on lower railway 82, just can will be delivered on each first conveyer 6 at the maintenance dolly 5 on the ferry bus 81.
The operation principle of the automatic assembly line of brick: brick compression moulding in brickmaking machine 1, and after the brick folding mechanism by brickmaking machine 1 is placed on the conveyer belt, on first conveyer 6, two trolley poles 614 of stepping controlling organization 61 push away a maintenance dolly 5 respectively, be positioned at the below of stacking machine 2 when a maintenance dolly 5, behind 2 yards good fragments of brick of stacking machine, motor 611 is connected with screw mandrel 612 by shaft joint and drives screw mandrel 612 and rotate, screw mandrel 612 rotates and drives nut and move, thereby travelling car 613 moves, trolley pole 614 on the travelling car 613 withstands on the wheel shaft of maintenance dolly 5 rear wheels, advances thereby promote maintenance dolly 5, and previous maintenance dolly 5 shifts out, the maintenance dolly 5 in back just moves to the below of stacking machine 2, piling fragment of brick again, simultaneously, motor 611 counter-rotatings, travelling car 613 is return original position again, the trolley pole 614 of front just withstands on the back dolly, and the trolley pole 614 of back just withstands on another dolly, and the below that constantly maintenance dolly 5 is pushed into stacking machine stacks bricks.Then, by reciprocating conveyor 8 the maintenance dolly 5 of three good adobes of sign indicating number is delivered to respectively on three first pipelines 6, three maintenance dollies 5 enter still kettle 3 simultaneously at first pipeline 6 and carry out maintenance, at this moment, stacking machine 2 continues the adobe piling on maintenance dolly 5, after maintenance is finished, the adobe of three maintenance dollies 5 also sign indicating number is good, at this moment, three maintenance dollies 5 in the still kettle 3 go out still, and other three maintenance dollies 5 advance still kettle 3 and carry out maintenance, and three maintenance dollies 5 that still kettle 3 comes out unload brick by de-hackers 4 and are deposited in finished bricks and stack.At this moment, maintenance dolly 5 is vacant, vacant maintenance dolly 5 is delivered on the backhaul conveyer 9 from second conveyer 7, when maintenance dolly 5 when second conveyer 7 moves on the backhaul conveyer 9, the guide rail 921 of rotating disk 92 cooperates with the delivery track of second conveyer 7, therefore maintenance dolly 5 moves on the rotating disk 92, rotating disk 92 rotates then, the guide rail 921 of rotating disk 92 is cooperated with the track 91 of backhaul conveyer 9, maintenance dolly 5 moves on the backhaul conveyer 9 from rotating disk 92, thereby realizes turning to of maintenance dolly 5 nine ten degree.In like manner, realize equally that in other three corners of backhaul conveyer 9 90 degree of maintenance dolly 5 turn to, thereby maintenance dolly 5 is returned on first conveyer 6, reciprocation cycle, the complete mechanical operation realizes the brick production automation.
It is same as the prior art that present embodiment is not stated part.