CN103465365B - Automation brick production line - Google Patents

Automation brick production line Download PDF

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Publication number
CN103465365B
CN103465365B CN201310323496.1A CN201310323496A CN103465365B CN 103465365 B CN103465365 B CN 103465365B CN 201310323496 A CN201310323496 A CN 201310323496A CN 103465365 B CN103465365 B CN 103465365B
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machine
plate
circular orbit
production line
base
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CN103465365A (en
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燕江
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SICHUAN PINXIN MACHINERY Co Ltd
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SICHUAN PINXIN MACHINERY Co Ltd
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Abstract

The invention discloses a kind of automation brick production line, comprise batcher, machine is broken in Hubei Province, pulverizer, drum screen, material stock storehouse, mixer, brickmaking machine, cutting cutter, blank cutter, grab base machine, defeated base machine, code base platform and rotary kiln, described rotary kiln and code base stage+module are on circular orbit, at the batcher that circular orbit arranged outside is connected successively by conveyer belt, machine is broken in Hubei Province, pulverizer and drum screen, the material stock storehouse that conveyer belt connects successively is arranged through inside circular orbit, mixer, brickmaking machine, cutting cutter and blank cutter, drum screen is connected with the import of material stock storehouse by overhead conveyer belt, described defeated base machine is the annular with circular orbit concentric, it is arranged on inside circular orbit, blank cutter connects inside cloth base platform to defeated base machine, and base machine is grabbed in installation on cloth base platform, code base platform is installed and grabs base machine and robot palletizer, sintering process is completed by rotary kiln after robot palletizer is good by adobe code, thus realize the automated production of brickmaking.

Description

Automation brick production line
Technical field
The invention belongs to brick-making technology field, particularly relate to a kind of automation brick production line.
Background technology
What traditional brickmaking technology adopted is that fixing annular kiln or tunnel cave are baked bricks, in the production adobe of special base place, be transported to the natural drying of dry place by wooden handcart to dewater, and then be transported to roasting in kiln, after the finished bricks baked cools in kiln, recycling wooden handcart is transported to storing yard placement.This mode of production, need to adopt and manually carry, inefficiency, labor strength is large, and in the process of carrying adobe cracky.
Summary of the invention
Object of the present invention overcomes above-mentioned the deficiencies in the prior art part exactly, provides a kind of automation brick production line, achieves the automation of brickmaking process, solves traditional brickmaking mode of production efficiency low, the technical problem that labor strength is large.
Object of the present invention is realized by following technical proposals:
A kind of automation brick production line, comprise batcher, machine is broken in Hubei Province, pulverizer, drum screen, material stock storehouse, mixer, brickmaking machine, cutting cutter, blank cutter, grab base machine, defeated base machine, code base platform and rotary kiln, described rotary kiln and code base stage+module are on circular orbit, at the batcher that circular orbit arranged outside is connected successively by conveyer belt, machine is broken in Hubei Province, pulverizer and drum screen, the material stock storehouse that conveyer belt connects successively is arranged through inside circular orbit, mixer, brickmaking machine, cutting cutter and blank cutter, drum screen is connected with the import of material stock storehouse by overhead conveyer belt, described defeated base machine is the annular with circular orbit concentric, it is arranged on inside circular orbit, blank cutter connects inside cloth base platform to defeated base machine, and base machine is grabbed in installation on cloth base platform, code base platform is installed and grabs base machine and robot palletizer.
Owing to adopting said structure, mineral aggregate flows to Hubei Province by batcher and breaks machine and carry out fragmentation, then the powder being obtained needing fineness after pulverizer is pulverized by drum screen is delivered to, powder carry is to material stock storehouse, then pug is obtained through the mixer stirring that adds water, brickmaking machine is by pug extrusion molding continuous print mud bar, then by cutting cutter continuous print mud bar is cut in transport process and needs the stick of length and be transported to cutting on blank cutter to obtain adobe, be delivered to by cloth base platform and grab base machine, grabbing base machine crawl adobe is placed on defeated base machine, when adobe is transported to by yard base platform by defeated base machine, by grabbing base machine, adobe crawl is placed on yard base platform, then before adobe being piled up the kiln end face between circular orbit by robot palletizer, the annularly track constantly movement of code base platform, pile up adobe before continuous kiln end face between circular orbit simultaneously, rotary kiln annularly rail moving, thus sintering is carried out to adobe produce finished bricks.Thus achieve automation brickmaking and to bake bricks pipelining, production efficiency significantly improves, and save manpower, labor strength is little.
Automation brick production line of the present invention, installs water distribution machine between material stock storehouse and mixer, and water distribution machine, to the sand material water filling in mixer, is provided with cistern inside circular orbit, and cistern is that water distribution machine supplies water.
Automation brick production line of the present invention, described batcher is apron feeder, this apron feeder comprises frame, described frame is provided with the conveyer belt be built up successively by some carrier bars, the two ends of described carrier bar are individually fixed on two chains side by side, described chain be matched with frame two ends head sprocket and from sprocket wheel, described head sprocket is coaxially connected with the ratchet cover plate and plate, the edge of plate can be rotated relative to middle part, the edge of the described ratchet cover plate is combined with ratchet, described ratchet is located at the edge of plate, and the edge of described plate is connected in the edge of eccentric disc by connecting rod, the center of described eccentric disc is connected on motor, described roller comprises roller body, roller shaft and oilless bearing, described roller body is placed on roller shaft, the two ends of described roller shaft are connected on connecting plate, overlap between described roller body and roller shaft and have oilless bearing, described oilless bearing is the annular axle bush do not closed.
Owing to have employed said structure, head sprocket passes through chain thus drives the conveyer belt on chain to run, and then follow chain from sprocket wheel and rotate, some carrier bars can be in turn superimposed, carrier bar carrier bar below being folded be attached to above forms conveyer belt, raw material is carried.For the head sprocket driving conveyer belt to run, it is coaxially connected with the ratchet cover plate, this ratchet cover plate is combined with ratchet, this ratchet can be stirred the ratchet cover plate and turn an angle, thus realize head sprocket and turn an angle, realize conveyer belt and run a segment distance, back and forth can realize the operation of conveyer belt according to this, wherein ratchet is positioned at the control of edge by plate of plate, the middle part of plate be connected to head sprocket coaxial on, and can relative to the coaxial rotation of head sprocket, and ratchet is positioned at plate edge, edge by controlling plate turns an angle relative to middle part, thus realize the ratchet cover plate by ratchet and turn an angle.Therefore be connected in the edge of eccentric disc in the edge of described plate by connecting rod, by the rotation of eccentric disc, the edge making connecting rod promote plate turns an angle relative to the middle part of plate, the ratchet that plate edge coordinates can make the ratchet cover plate turn an angle, thus make head sprocket drive chain and on carrier bar rotate, realize the conveying to raw material.The center of eccentric disc is connected on motor, drives the rotation of eccentric disc by motor.Apron feeder of the present invention, accurately can control the speed of service of conveyer belt, thus accurately can control the transporting velocity of raw material.In addition, roller body is placed on roller shaft, roller body can be rotated relative to roller shaft, therefore between roller body and roller shaft, cover has oilless bearing, this oilless bearing is the annular axle bush do not closed, when making to relatively rotate between roller body and roller shaft, the friction of pair roller body and roller shaft is less, this oilless bearing is the annular axle bush do not closed, because bearing shell is the structure do not closed, thus it is softened to be convenient to bearing shell, makes bearing shell be placed on roller shaft and in roller body, make installation and removal when changing all very convenient.
Automation brick production line of the present invention, described pulverizer comprises casing, the top of described casing is provided with charging aperture, the bottom of described casing is provided with discharging opening, be provided with relatively turnable rotating turret in described casing, described rotating turret is furnished with some tups, be furnished with some sieve thick sticks side by side outside the moving frame that rotates in described casing and form arcuate structure, in described rotating turret is wrapped in arcuate structure that sieve thick stick formed, between any two adjacent sieve thick sticks, there is certain gap.
Owing to have employed said structure, some sieve thick sticks are side by side adopted to substitute traditional sieve plate or screen cloth, and this sieve thick stick forms arcuate structure side by side, rotating turret is wrapped in wherein, during use, rotating turret drives the tup that it connects, and tup has been got rid of, cooperatively interact between tup and sieve thick stick, material can be pulverized, between any two adjacent sieve thick sticks, there is certain gap, qualified material can be made to drop out from the gap between sieve thick stick, this gap can set according to demand, thus guarantees that the scope of application of this pulverizer is extremely wide.In use, when sieve thick stick be worn need change time, single sieve thick stick can be taken out from casing and change new sieve thick stick, make pulverizer of the present invention, can carry out with changing to sieve thick stick quickly and easily, greatly reduce the time of maintaining, improve operating efficiency, make the maintenance of equipment very convenient.
Automation brick production line of the present invention, described cutting cutter comprises frame and rack-mounted cutter sweep, length control device and driving mechanism, spread configuration cylinder in frame, cylinder installs feed belt, rotated by driving mechanism head roll and then drive feed belt to move, described cutter sweep comprises cutting rack, and cutting rack installs cutting tool, the two ends connection sliding block of cutting tool, skid is arranged on straight line slide bar by hydraulic oil cylinder driving.
Owing to adopting said structure, the slide block of cutter sweep coordinates with straight line slide bar, and slide block movement is more smooth and easy, there is not the situation that accumulated impurity affects skid.
Automation brick production line of the present invention, described annular defeated base machine comprises annular delivery board, driving wheel assembly is installed bottom annular delivery board, driven pulley assembly and support roller assembly, annular delivery board is driven to move by driving wheel assembly, described annular delivery board is spliced by some circular arc supporting plates, and adopt shrinkage joint joint to connect between two sections of circular arc supporting plates at interval of certain radian, this shrinkage joint joint comprises chain, quarter bend and supporting plate pitman, chain two ends are connected on two sections of circular arc supporting plates respectively, and correspondence fixes quarter bend bottom two sections of circular arc supporting plates, supporting plate pitman two ends are inserted in a quarter bend respectively, and wherein one end and quarter bend are connected, the other end coordinates with quarter bend activity.
Owing to adopting said structure, shrinkage joint joint has certain shrinkage, avoids that annular delivery board rigidity is excessive causes derailing.
Automation brick production line of the present invention, described base machine of grabbing is that planer-type grabs base machine, it comprises portal frame, fixed mount, movable stand, Connection Block and Zhua Pi mechanism, portal frame top sets firmly fixed mount, fixed mount basal sliding arranges movable stand, the two ends of movable stand to be connected with a Connection Block respectively by connecting rod and pneumatic arm and to form a quadric chain separately, and be vertically connected lift cylinder between pneumatic arm with movable stand, Connection Block basal sliding connects Zhua Pi mechanism, described Zhua Pi mechanism is primarily of catching plate, catching plate bracing frame, catching plate sliding bar, clamping cylinder and return cylinder composition, catching plate bracing frame top and Connection Block are slidably connected, clamping plate are set firmly in the middle of bottom, to be arranged in parallel on catching plate bracing frame many catching plate sliding bars along clamping plate length direction, the catching plate corresponding with clamping plate is slidably socketed at catching plate sliding bar two ends, between often pair of catching plate, clamping cylinder is installed, return cylinder is horizontally disposed with, its one end is connected with Connection Block, the other end is connected with catching plate bracing frame.
Automation brick production line of the present invention, described code base platform comprises platform, and platform is provided with conveyer belt, and corresponding conveyer belt installs robot palletizer, and mesa base is provided with road wheel, and this platform is arranged on circular orbit by road wheel.
Automation brick production line of the present invention, described rotary kiln comprises kiln body, this kiln body is interconnected to constitute by multiple steel structure module, described steel structure module comprises top board, outer panel and interior plate, the both sides of top board vertically connect outer panel respectively, interior plate forms inverted U-shaped, kiln body inwall is provided with heat-insulating heat-preserving material, dryer section is divided into successively from front to back in kiln body, preheating section, furnace zone, soaking zone and cooling section, kiln body arranges control room, monitoring computer is had in control room, kiln body inwall top and heat-insulating heat-preserving material install the temperature measuring equipment be connected with monitoring computer, install bottom kiln body by motor-driven road wheel, road wheel rolls and is arranged on two circular orbits.
Automation brick production line of the present invention, at rotary kiln top, desulfation dust-extraction device is installed, this device comprises the desulfurized dust collection column being arranged on kiln dryer section top and the liquid storage tank being arranged at desulfurized dust collection column side, doctor solution is stored in liquid storage tank, desulfurization and dedusting top of tower offers inlet, leakage fluid dram is offered in bottom, leakage fluid dram is communicated with liquid storage tank by discharging tube, inlet is communicated with liquid storage tank by feed tube, feed tube installs water pump, described desulfurized dust collection column also offers air inlet and exhaust outlet, cover body is installed in dryer section Natural moisture exhaust hole, cover body is connected with the air inlet of blower fan by pipeline, the air outlet of blower fan is communicated with the air inlet of desulfurized dust collection column, flue gas through desulfurization and dedusting is discharged by exhaust outlet.
Compared with prior art, beneficial effect of the present invention is: each device is rationally distributed, organically combines each device together, thus the full-automation achieving brickmaking process is produced, improve efficiency and production capacity, reduce labor strength, avoid a dead lift to cause adobe damaged.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the front view of stacking structure of the present invention;
Fig. 3 is the top view of stacking structure of the present invention;
Fig. 4 is that the present invention piles up neatly body 14 layers, and buttress number is the structure chart of 4 buttress;
Fig. 5 is the front view of apron feeder;
Fig. 6 is the top view of apron feeder;
Fig. 7 is the rearview of apron feeder;
Fig. 8 is the structural representation of roller in apron feeder;
Fig. 9 is the structural representation of pulverizer;
Figure 10 is the structural scheme of mechanism of tup and rotating turret in pulverizer;
Figure 11 is drum screen is structural representation;
Figure 12 is the structural representation of cutter sweep part in cutting cutter;
Figure 13 is the structural representation of length control device part in cutting cutter;
Figure 14 is the structural representation of driving mechanism part in cutting cutter;
Figure 15 is the overall structure figure of defeated base machine;
Figure 16 is the partial enlarged drawing at F place in Figure 18;
The top view of the defeated base machine of Figure 17;
Figure 18 is shrinkage joint joint connecting structure figure in defeated base machine;
Figure 19 is the johning knot composition of annular delivery board wherein between one section of removable rounded supporting plate and adjacent circular arc shape supporting plate in defeated base machine;
Figure 20 is the structural representation of support roller assembly in defeated base machine;
Figure 21 is the three-dimensional structure diagram of grabbing base machine;
Figure 22 is the front view of grabbing base machine;
Figure 23 is the right view of grabbing base machine;
Figure 24 is a yard structural representation for base platform;
Figure 25 is a yard using state figure for base platform;
Figure 26 is the structural representation of rotary kiln;
Figure 27 is the structural representation of kiln body;
Figure 28 is the structural representation of kiln body dryer section port;
Figure 29 is the structural representation of kiln body cooling section end;
Figure 30 is the structural representation of steel structure module in rotary kiln;
Figure 31 is the structural representation of desulfation dust-extraction device;
Figure 32 is the top view of desulfurization and dedusting assembling device.
Detailed description of the invention
Below in conjunction with specific embodiments and the drawings, the present invention is further illustrated.
See shown in Fig. 1 to Fig. 4, a kind of automation brick production line, comprise batcher 1, machine 2 is broken in Hubei Province, pulverizer 3, drum screen 4, material stock storehouse 5, mixer 6, brickmaking machine 7, cutting cutter 8, blank cutter 9, grab base machine 10, defeated base machine 11, code base platform 12 and rotary kiln 13, described rotary kiln 13 and code base platform 12 are arranged on circular orbit 15, at the batcher 1 that circular orbit 15 arranged outside is connected successively by conveyer belt, machine 2 is broken in Hubei Province, pulverizer 3 and drum screen 4, the material stock storehouse 5 that conveyer belt connects successively is arranged through inside circular orbit 15, mixer 6, brickmaking machine 7, cutting cutter 8 and blank cutter 9, drum screen 4 is connected with material stock storehouse 5 import by overhead conveyer belt, described defeated base machine 11 is the annular with circular orbit 15 concentric, it is arranged on inside circular orbit 15, blank cutter 9 connects inside cloth base platform 17 to defeated base machine 11, and base machine 10 is grabbed in installation on cloth base platform 17, code base platform 12 is installed and grabs base machine 10 and robot palletizer 16.
Between material stock storehouse 5 and mixer 6, install water distribution machine 30, water distribution machine 30, to the sand material water filling in mixer 6, is provided with cistern 14 inside circular orbit 15, and cistern 14 supplies water for water distribution machine 30.
Break in Hubei Province between machine 2 and pulverizer 3 and arrange coal blending machine 40, coal blending machine 40 connects coal pulverizer 50.Batcher 1, Hubei Province break in the shale storing canopy 60 that machine 2, pulverizer 3, drum screen 4, coal blending machine 40 and coal pulverizer 50 be all arranged on outside circular orbit 15, facilitate feed.
See Fig. 2 to Fig. 4, adobe 18 is piled up between circular orbit 15 and is formed piling by described robot palletizer 16, this stacking structure is by 14 layers, 15 layers or 16 layers of adobe 18 are alternately piled up in length and breadth and are formed cubical buttress body, every layer of adobe 18 is arranged as the matrix of 5 row 5 row by adobe group 19, described adobe group 19 is by the first adobe 19-1, the delta structure that second adobe 19-2 and the 3rd adobe 19-2 is formed, first adobe 19-1 flushes mutually with the 3rd adobe 19-3, second adobe 19-2 is between the first adobe 19-1 and the 3rd adobe 19-3, and the vertical range H between the end face of the end face of the second adobe 19-2 and the first adobe 19-1 and the 3rd adobe 19-3 is 80mm, second adobe 19-2 and the spacing A between the first adobe 19-1 and the 3rd adobe 19-3 is 38mm.Interval B between adjacent adobe group 19 is 30mm.
Above-mentioned 14 layers, 15 layers or 16 layers of adobe are alternately piled up in length and breadth, and namely ground floor adobe is laterally placed, and second layer adobe is longitudinally placed, and alternately piles up successively to 14 layers, 15 layers or 16 layers.
Adobe 18 adopts above-mentioned stacking structure entering after mobile kiln fires, and the defect of finished bricks is few, and percent defective declines to a great extent.
In actual brickmaking production process, by adobe piling stacking bricks (namely between circular orbit) in region, as required can horizontal piling 4 pile up neatly, the buttress bodies of 6 buttress or 8 buttress.
When carrying out brickmaking and producing, mineral aggregate flows to Hubei Province by batcher 1 and breaks machine 2 and carry out fragmentation, then the powder being obtained needing fineness after pulverizer 3 is pulverized by drum screen 4 is delivered to, drum screen 4 arranges feed back conveyer belt connect Hubei Province and break conveyer belt between machine 2 and pulverizer 3, nonconforming meal is sent into pulverizer 3 again pulverize, powder passes through overhead tape transport to material stock storehouse 5, then pug is obtained through mixer 6 stirring that adds water, brickmaking machine 7 is by pug extrusion molding continuous print mud bar, then by cutting cutter 8 continuous print mud bar is cut in transport process and needs the stick of length and be transported to cutting on blank cutter 9 to obtain adobe, be placed on defeated base machine 11 by grabbing base machine 10 crawl, when adobe is transported to by yard base platform 12 by defeated base machine 11, by grabbing base machine 10, adobe crawl is placed on yard base platform 12, then by robot palletizer 16, adobe is piled up between circular orbit 15, the annularly track 15 constantly movement of code base platform 12, simultaneously constantly between circular orbit 15, pile up adobe form piling, rotary kiln 13 annularly track 15 moves, thus adobe is fired produce finished bricks.Fortune brick vehicle can road traveling annularly outside track 15 stopping, and by the finished bricks entrucking baked, and transports.
Describe structure and the operation principle thereof of each device below respectively in detail:
One. see Fig. 5 to Fig. 8, described batcher 1 is apron feeder, this apron feeder comprises machine, 1-1, described frame 1-1 is provided with the conveyer belt be built up successively by some carrier bar 1-2, the two ends of described carrier bar 1-2 are individually fixed on two chains side by side, and wherein said chain comprises some roller 1-3 and connecting plate 1-11, is connected between wherein adjacent roller 1-3 by connecting plate 1-11; Described roller 1-3 comprises roller body 1-3-1, roller shaft 1-3-2 and oilless bearing 1-3-3, described roller body 1-3-1 is placed on roller shaft 1-3-2, the two ends of described roller shaft 1-3-2 are connected on connecting plate 1-11, overlap between described roller body 1-3-1 and roller shaft 1-3-2 and have oilless bearing 1-3-3, described oilless bearing 1-3-3 is the annular axle bush do not closed.End face to the center of described roller shaft 1-3-2 is provided with lubrication hole 1-3-4, and described lubrication hole 1-3-4 is communicated to the periphery of roller shaft 1-3-2 from the center of roller shaft 1-3-2; Described chain be matched with frame 1-1 two ends head sprocket 1-14 and from sprocket wheel 1-4, described head sprocket 1-14 is coaxially connected with ratchet cover plate 1-8 and plate, the edge of plate can be rotated relative to middle part, the edge of described ratchet cover plate 1-8 is combined with ratchet 1-9, described ratchet 1-9 is two, and distribution be positioned at plate both ends on coordinate with ratchet cover plate 1-8, described ratchet 1-9 is located at the edge of plate, and the edge of described plate is connected in the edge of eccentric disc 1-6 by connecting rod 1-7, the center of described eccentric disc 1-6 is connected on motor 1-5.The both sides of described carrier bar 2 are distributed with edge plate 1-10, and the described connecting axle from sprocket wheel 1-4 is provided with elastic mechanism 1-12, is provided with feed hopper 1-13 above described conveyer belt.
Two ratchets of this apron feeder lay respectively at position corresponding to ratchet cover plate edge, and lay respectively on the both ends of plate, when the edge of plate can be rotated relative to middle part, two ratchets are stirred the ratchet cover plate respectively and are rotated, thus drive the head sprocket coaxial with the ratchet cover plate to turn an angle, then drive chain and on carrier bar run certain distance, this action is continuously carried out, thus realize carrier bar composition conveyer belt run; Make apron feeder can control to timing constant speed the speed of service of conveyer belt, realize the accurate control to conveyer belt.
Connected by connecting plate between the roller that this apron feeder is adjacent, connecting plate is connected with the end winding support of carrier bar, distance between adjacent roller just coordinates with the tooth of sprocket wheel, thus by the rotation of sprocket wheel, make the tooth jog dial on sprocket wheel, thus drive the operation of whole chain, realize the accurate control that conveyer belt is run.
In this apron feeder, roller body is placed on roller shaft, roller body can be rotated relative to roller shaft, therefore between roller body and roller shaft, cover has oilless bearing, this oilless bearing is the annular axle bush do not closed, when making to relatively rotate between roller body and roller shaft, the friction of pair roller body and roller shaft is less, this oilless bearing is the annular axle bush do not closed, because bearing shell is the structure do not closed, thus it is softened to be convenient to bearing shell, make bearing shell be placed on roller shaft and in roller body, make installation and removal when changing all very convenient.
Lubricating oil adds from lubrication hole by the end face of roller shaft by this apron feeder, lubricating oil can be communicated on the periphery of roller shaft through the center of roller shaft, lubricating oil lubricates bearing shell on the periphery of roller shaft, thus reduce the wearing and tearing of pair roller axle, and the interpolation of lubricating oil is very convenient.
The edge plate of this apron feeder can limit material on carrier bar, avoids raw material to send from edge and leaks; Elastic mechanism is by regulating from sprocket wheel, thus the rate of tension of adjusting chain, the conveyer belt that carrier bar is formed can bear greater weight feedstock transportation; Feed hopper is mainly used for the edge of limit transport band, is convenient to raw material and drops into conveyer belt from outside and carry.
Two. see Fig. 9 and Figure 10, described pulverizer 3 comprises machine, 3-1, the top of described casing 3-1 is provided with charging aperture 3-2, the bottom of described casing 3-1 is provided with discharging opening 3-7, relatively turnable rotating turret 3-8 is provided with in described casing 3-1, described rotating turret 3-8 is installed on turning cylinder 3-3, the end of described turning cylinder 3-3 is provided with flywheel 3-10, described rotating turret 3-8 is furnished with some tup 3-9, described tup 3-9 comprises link arm and hammer body, one end of described link arm is connected on rotating turret 3-8 and can swings relative to rotating turret 3-8, the other end of described link arm stretches in hammer body, the sidewall of hammer body is provided with the bearing pin through link arm, rotate in described casing 3-1 and be furnished with some sieve thick stick 3-4 side by side outside moving frame 3-8 and form arcuate structure, described rotating turret 3-8 is made to be wrapped in the arcuate structure of sieve thick stick 3-4 formation, between any two adjacent sieve thick stick 3-4, there is certain gap, material up to standard is discharged from this gap, the end of described sieve thick stick 3-4 is stretched out outside casing 3-1, the end of described sieve thick stick 3-4 is provided with the bolt limiting sieve thick stick 3-4 and move axially, and sieve thick stick 3-4 can be avoided to slide axially on casing 1, affect crushing effect.The front/rear end of described casing 3-1 is respectively equipped with observes door 3-5, and described observation door 3-5 is articulated with on casing 3-1, and observing the latch thick stick 3-6 of door 3-5 peripheral hardware restricted observation door opening and closing, the end of described latch thick stick 3-6 can be inserted in the groove on casing 3-1.
This pulverizer in use, rotated by driven by motor turning cylinder 3-3, turning cylinder 3-3 drives rotating turret 3-8 to rotate, the tup 3-9 that rotating turret 3-8 connects has been got rid of, cooperatively interact between tup 3-9 and sieve thick stick 3-4 pressing materials, material can be pulverized, the material after pulverizing can spill between sieve thick stick 3-4, can discharge through outlet.When sieving thick stick 3-4 wearing and tearing and needing to change, the bolt of sieve thick stick 3-4 end can be removed, sieve thick stick 3-4 be taken out from the side of casing 3-1, changes new sieve thick stick 3-4; In like manner, when tup damages, only need bearing pin to take out from hammer body, change new hammer body, bearing pin is mixed hammer body and link arm are integrated.This pulverizer can carry out with changing to parts such as tup, sieve thick sticks quickly and easily, greatly reduces the time of maintaining, improves operating efficiency, make the maintenance of equipment very convenient.
Three. see Figure 11, described drum screen 4 comprises machine, 4-1, frame 4-1 top arranges rotating shaft 4-2, this rotating shaft 4-2 tilts 17 °, and one end of rotating shaft 4-2 is driven by decelerator 4-4 by motor 4-3, and rotating shaft 4-2 installs screen drum 4-6, described decelerator 4-4 level is arranged on frame 4-1, and its output shaft is connected with rotating shaft 4-2 end by Hooks coupling universal coupling 4-5.Described frame 4-1 is also arranged and beats husky support 4-7, beat husky rotating shaft 4-8 playing on husky support 4-7 installation, beat husky rotating shaft 4-8 and be positioned at above screen drum 4-6, and somely beat husky bar 4-9 beating husky rotating shaft 4-8 evenly arranges, beat husky rotating shaft 4-8 and drive by beating husky motor 4-10.
In use, decelerator 4-4 is horizontally disposed with the lubricant effect that effectively can ensure himself to this drum screen, extends its service life; Rotating shaft 4-2 tilts 17 ° and arranges, and sand material gliding speed is most suitable, avoids sand material to fall to too fastly can not fully screening, or falls and cause inefficiency slowly; When needs, beat husky motor 4-10 and drive and beat husky rotating shaft 4-8 and rotates, thus drive and beat husky bar 4-9 and hit down in screen drum 4-6 by the sand material that screen drum 4-6 adsorbs, guarantee screen drum 4-6 surface cleaning, works more smooth and easy.
Four. see Figure 12 to Figure 14, described cutting cutter 8 comprises frame 8-1 and is arranged on cutter sweep 8-2, length control device 8-3 and the driving mechanism 8-4 on frame 8-1, spread configuration cylinder 8-5 on frame 8-1, cylinder 8-5 installs feed belt 8-6, rotated by driving mechanism 8-4 head roll 8-5 and then drive feed belt 8-6 to move, described cutter sweep 8-2 comprises cutting rack 8-21, cutting rack 8-21 installs cutting tool, the two ends connection sliding block 8-22 of cutting tool, slide block 8-22 are slidably mounted on straight line slide bar 8-23 and are driven by oil cylinder 8-24.Described cutting tool is preferably steel wire.
See Figure 13, described length control device 8-3 comprises portal frame 8-31 and swing arm 8-32, hinged with portal frame 8-31 in the middle part of swing arm 8-32, swing arm 8-32 lower end mounting limit cylinder 8-33, and upper end and portal frame 8-31 correspondence position install electromagnetism adhesive mechanism 8-34.
See Figure 14, described driving mechanism 8-4 comprises motor 8-41 and transmission mechanism 8-42, motor 8-41 is arranged on the frame 8-1 below feed belt 8-6, and be positioned at the tail end of the feed belt 8-6 direction of motion, power is passed to cylinder 8-5 by transmission mechanism 8-42 by motor 8-41, and drive cylinder 8-5 to rotate, and then drive feed belt 8-6 motion.
Five. see Figure 15 to Figure 20, described annular defeated base machine 11 comprises the wide annular conveying of 660mm, 11-1, driving wheel assembly 11-2 is installed bottom annular delivery board 11-1, driven pulley assembly 11-3 and support roller assembly 11-4, annular delivery board 11-1 is driven to move by driving wheel assembly 11-2, described annular delivery board 11-1 is spliced by some circular arc supporting plates 5, and adopt shrinkage joint joint to connect between two sections of circular arc supporting plate 11-4 at interval of 60 ° of central angle places, this shrinkage joint joint comprises chain 11-7, quarter bend 11-8 and supporting plate pitman 11-9, chain 11-7 two ends are connected on two sections of circular arc supporting plate 11-5 respectively, and correspondence fixes quarter bend 11-8 bottom two sections of circular arc supporting plate 11-5, supporting plate pitman 11-9 inserts at two ends in a quarter bend 11-8 respectively, and wherein one end and quarter bend 11-8 are connected, the other end coordinates with quarter bend 11-8 activity, can telescopic moving in quarter bend 11-8.
See Figure 19, in some circular arc supporting plate 11-5 of looping delivery board 11-1, wherein circular arc supporting plate 11-5 two ends are corresponding with adjacent circular arc shape supporting plate 11-5 welds angle steel 11-10 and adopts the detachable connection of bolt 11-9.
See Figure 20, described support roller assembly 11-4 comprises support roller 11-41, bracing frame 11-42 and gripper shoe 11-43, the equal bolt in both sides, bracing frame 11-42 top connects gripper shoe 11-43, support roller 11-41 is arranged on gripper shoe 11-43, gripper shoe 11-43 offers elongated hole 11-44, bolt is connected with bracing frame 11-42 through elongated hole 11-44, and the bracing frame 11-42 below gripper shoe 11-43 vertically arranges adjustment screw 11-45, and adjustment screw 11-45 end is corresponding with gripper shoe 11-43 bottom surface.
Annularly delivery board 11-1 inner ring even circumferential arranges support column 11-6, and support column 11-6 top arranges canopy, and when avoiding producing, adobe is by direct sunlight or be moistened by rain.
In use, shrinkage joint joint has certain shrinkage, avoids that annular delivery board 11-1 rigidity is excessive causes derailing.When having vehicle to need turnover, removablely lay down one section of circular arc supporting plate 11-5.By the fine-tuning annular delivery board 11-1 height of support roller 11-41.Ceiling can be keeped out wind and rain, and avoids direct sunlight.The annular delivery board 11-1 of 660mm width can carry for two row adobes simultaneously.
Six. see Figure 21 to Figure 23, describedly grab base machine 10 for planer-type and grab base machine, it comprises gantry, 10-1, fixed mount 10-2, movable stand 10-3, Connection Block 10-4 and Zhua Pi mechanism 10-5, portal frame 10-1 top sets firmly fixed mount 10-2, fixed mount 10-2 basal sliding arranges movable stand 10-3, the two ends of movable stand 10-3 to be connected with a Connection Block 10-4 respectively by connecting rod 10-6 and pneumatic arm 10-7 and to form a quadric chain separately, and be vertically connected lift cylinder 10-8 between pneumatic arm 10-7 with movable stand 10-3, Connection Block 10-4 basal sliding connects Zhua Pi mechanism 10-5, described Zhua Pi mechanism 10-5 is primarily of catching plate 10-51, catching plate bracing frame 10-52, catching plate sliding bar 10-53, clamping cylinder 10-54 and return cylinder 10-55 forms, catching plate bracing frame 10-52 top is slidably connected by guide rod 10-9 and Connection Block 10-4, guide rod 10-9 afterbody is provided with limit induction plate 10-10, corresponding Connection Block 10-4 there is inductor, clamping plate 10-11 is set firmly in the middle of bottom catching plate bracing frame 10-52, the front end of clamping plate 10-11 sets firmly baffle plate 10-12, baffle plate 10-12 and clamping plate 10-11 forms T-shaped structure, to be arranged in parallel on catching plate bracing frame 10-52 10-6 root catching plate sliding bar 10-53 along clamping plate 10-11 length direction, every root catching plate sliding bar 10-53 two ends are all slidably socketed a pair catching plate 10-51 corresponding with clamping plate 10-11, between often couple of catching plate 10-51, clamping cylinder 10-54 is all installed, cylinder fixed bar 10-13 is connected between two Connection Block 10-4, return cylinder 10-55 is horizontally disposed with, its one end is connected with cylinder fixed bar 10-13 by holder, the other end is connected with catching plate bracing frame 10-52.
The clamping face of described catching plate 10-51 is provided with rubber blanket, avoids destroying adobe shape when clamping.
The course of work of this green brick machine is as follows:
Movable stand 10-3 is in fixed mount 10-2 basal sliding, Zhua Pi mechanism 10-5 is driven to move to above the conveyer belt of conveying adobe, lift cylinder 10-8 works, downward promotion pneumatic arm 10-7 makes quadric chain drive Zhua Pi mechanism 10-5 to be vertically displaced downwardly to proper height above conveyer belt, two row adobes enter in the space formed between clamping plate 10-11 and both sides catching plate 10-51 with conveyer belt correspondence, adobe continues to move forward and contacts with baffle plate 10-12, and promote baffle plate 10-12 and whole Zhua Pi mechanism 10-5 travels forward, when the limit induction plate 10-10 of guide rod 10-9 afterbody contacts with the inductor on Connection Block 10-4 with guide rod 10-9 reach, clamping cylinder 10-54 starts working, now two row adobes just in time complete at 10-6 between catching plate 10-51 and clamping plate 10-11, catching plate 10-51 moves to clamping plate 10-11 and is clamped between catching plate 10-51 and clamping plate 10-11 by two row adobes, then return cylinder 10-55 and lift cylinder 10-8 works simultaneously, return cylinder 10-55 drives Zhua Pi mechanism 10-5 to move to initial position backward, lift cylinder 10-8 drives on Zhua Pi mechanism 10-5 and moves to elemental height simultaneously, after movable stand 10-3 drives Zhua Pi mechanism 10-5 to move to yard base platform assigned address, lift cylinder 10-8 Shi Zhua base mechanism 10-5 declines, catching plate 10-51 opens and is placed on yard base platform by two row adobes, Zhua Pi mechanism 10-5 moves to home position.This is grabbed base machine and repeats above-mentioned steps, realizes automatically grabbing base action continuously, and efficiency is high, and labor strength is little.
Seven. see Figure 24 and Figure 25, code base platform 12 comprises platform 12-1, and platform 12-1 is provided with conveyer belt 12-2, and corresponding conveyer belt 12-2 installs 2 robot palletizers 16, is provided with road wheel 12-4 bottom platform 12-1.
Described platform 12-1 is arranged on circular orbit 15 by road wheel 12-4.Inside circular orbit 15, correspondence is provided with annular defeated base machine 11, and on platform 12-1, corresponding installation grabs base machine 10.
Platform 12-1 installs console 12-5, for conveyer belt 12-2, robot palletizer 16 and the control of grabbing base machine 10.
See Fig. 6, when carrying out adobe and producing, the defeated base machine 11 of annular is for carrying adobe 18, when adobe 18 is through platform 12-1, adobe 18 grabbed deliver on conveyer belt 12-2 by grabbing base machine 10, adobe 18 is transported forward by conveyer belt 12-2, by robot palletizer 16, adobe 18 crawl is piled up between circular orbit 15, platform 12-1 annularly track 15 does not have no progeny and moves, constantly between circular orbit 15, pile up adobe 18, rotary kiln 13 annularly track 15 moves to adobe 18 place and fires adobe.
Eight. see Figure 26 to Figure 30, rotary kiln 13 comprises kiln body 13-1, kiln body 13-1 inwall is provided with the thick aluminosilicate refractory fiber 13-10 of 25cm, dryer section 13-11 is divided into successively from front to back in kiln body 13-1, preheating section 13-12, furnace zone 13-13, soaking zone 13-14 and cooling section 13-15, kiln body 13-1 arranges control room 13-5, monitoring computer is had in the 13-5 of control room, kiln body 13-1 inwall top and aluminosilicate refractory fiber 13-10 install some temperature transmitters be connected with monitoring computer, the road wheel 13-9 driven by motor 13-20 is installed bottom kiln body 13-1, road wheel 13-9 rolls and is arranged on two circular orbits 15.
See Figure 30, described kiln body 13-1 is interconnected to constitute by multiple steel structure module, described steel structure module comprises top board 13-1-1, outer panel 13-1-2 and interior plate 13-1-3, and vertical connection outer panel 13-1-2, interior plate 13-1-3 form inverted U-shaped respectively in the both sides of top board 13-1-1.Corresponding circular orbit 15 is provided with canopy 13-2 above kiln body 13-1.The defeated base machine 11 of annular of conveying adobe is provided with inside circular orbit 15.
At kiln 13-1 top, wind circulating system is installed, this wind circulating system comprises air draft pipe 13-6, axial flow blower 13-7 and air supply duct 13-8, one end of air draft pipe 13-6 is connected with many places, kiln body cooling section 13-15 top, the other end is connected with axial flow blower 13-7 air inlet, and axial flow blower 13-7 air outlet is connected with one end of air supply duct 13-8, the top of the other end of air supply duct 13-8 and kiln body dryer section 13-11, preheating section 13-12 and many places, side are connected.
In use, the fine 13-10 of alumina-silica fire can completely cut off the temperature transmission with the external world in kiln body 13-1 to greatest extent, heat energy dissipation is dropped to minimum, reaches heat insulation effect, improve heat utilization rate.Waste heat in cooling section 13-15 is delivered to dryer section 13-11 and preheating section 13-12 by air draft pipe 13-6, air supply duct 13-8 by axial flow blower 13-7, the better realization sooner of adobe is dried and preheating, and make the discharge capacity of flue gas and waste gas reduce more than 90% than traditional kiln, reach effect that is efficient, energy-saving and environmental protection.
Adobe is uninterruptedly transported continuously by annular defeated base machine, adobe is piled up between two circular orbits, kiln body is moved on circular orbit by road wheel, makes the dryer section of adobe successively in kiln body, preheating section, furnace zone, soaking zone and cooling section, thus completes and bake bricks.In the process, temperature transmitter detects each section of temperature and the monitoring computer be sent in Control Room shows, convenient monitoring each section of temperature, when temperature occurs abnormal, is convenient to adjust process accordingly in time.
Nine. see Figure 31 and Figure 32, at rotary kiln 13 top, desulfation dust-extraction device 20 is installed, it comprises the desulfurized dust collection column 20-2 being arranged on kiln dryer section 13-11 top and the clarifier-tank 20-3 being arranged at desulfurized dust collection column 20-2 side and regenerated reactor 20-4, clarifier-tank 20-3 and regenerated reactor 20-4 is interconnected, wherein store doctor solution 20-5, desulfurized dust collection column 20-2 offers at top inlet 20-6 and exhaust outlet 20-7, leakage fluid dram 20-8 and air inlet 20-9 is offered in bottom, leakage fluid dram 20-8 is communicated with clarifier-tank 20-3 by discharging tube, inlet 20-6 is communicated with regenerated reactor 20-4 by feed tube 20-10, feed tube 20-10 installs water pump 20-11.Cover body 20-12 is installed in kiln dryer section Natural moisture exhaust hole, cover body 20-12 is connected by the air inlet of pipeline with blower fan 20-13, the air outlet of blower fan 20-13 is communicated with the air inlet 20-9 of desulfurized dust collection column 20-2, and the flue gas through desulfurization and dedusting is discharged by exhaust outlet 20-7.
In desulfurized dust collection column 20-2, medium position arranges and is used for the dispersion plate 20-14 of gas dispersion, and dispersion plate 20-14 evenly offers some passages.Described dispersion plate 20-14 is fiberglass reinforced plastics plate.
Described desulfurized dust collection column 20-2 bottom surface is the inclined-plane tilted to leakage fluid dram 20-8, is conducive to that doctor solution is smooth and easy flows to leakage fluid dram.
During use, doctor solution 20-5 in regenerated reactor 20-4 is sent into inlet 20-6 by water pump 20-11, spill from desulfurized dust collection column 20-2 top, blower fan 20-13 is by the gas suction air inlet 20-9 containing sulfur dioxide simultaneously, gas rises through dispersion plate 20-14 and is contacted concurrent biochemical reaction by the doctor solution 20-5 under the passage on it is separated into multiply and spills, dust in gas and sulfur dioxide are all desulfurized liquid and absorb, fall into desulfurized dust collection column 20-2 underrun leakage fluid dram 20-8 and enter clarifier-tank 3, then flow in regenerated reactor 20-4.Gas after being cleaned continues to rise and enters air from exhaust outlet 20-7.Doctor solution 20-5 in clarifier-tank 20-3 and regenerated reactor 20-4 can be recycled, until cannot again after sulfur dioxide absorption and dust, then the doctor solution more renewed.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. an automation brick production line, comprise batcher, machine is broken in Hubei Province, pulverizer, drum screen, material stock storehouse, mixer, brickmaking machine, cutting cutter, blank cutter, grab base machine, defeated base machine, code base platform and rotary kiln, it is characterized in that: described rotary kiln and code base stage+module are on circular orbit, at the batcher that circular orbit arranged outside is connected successively by conveyer belt, machine is broken in Hubei Province, pulverizer and drum screen, break in Hubei Province between machine and pulverizer and coal blending machine is set, the material stock storehouse that conveyer belt connects successively is arranged through inside circular orbit, mixer, brickmaking machine, cutting cutter and blank cutter, drum screen is connected with the import of material stock storehouse by overhead conveyer belt, described defeated base machine is the annular with circular orbit concentric, it is arranged on inside circular orbit, blank cutter connects inside cloth base platform to defeated base machine, and base machine is grabbed in installation on cloth base platform, code base platform is installed and grabs base machine and robot palletizer.
2. automation brick production line according to claim 1, is characterized in that: between material stock storehouse and mixer, install water distribution machine, water distribution machine, to the sand material water filling in mixer, is provided with cistern inside circular orbit, and cistern is that water distribution machine supplies water.
3. automation brick production line according to claim 1 and 2, it is characterized in that: described batcher is apron feeder, this apron feeder comprises frame, described frame is provided with the conveyer belt be built up successively by some carrier bars, the two ends of described carrier bar are individually fixed on two chains side by side, described chain be matched with frame two ends head sprocket and from sprocket wheel, described head sprocket is coaxially connected with the ratchet cover plate and plate, the edge of plate can be rotated relative to middle part, the edge of the described ratchet cover plate is combined with ratchet, described ratchet is located at the edge of plate, and the edge of described plate is connected in the edge of eccentric disc by connecting rod, the center of described eccentric disc is connected on motor, described chain comprises some rollers and connecting plate, connected by connecting plate between wherein adjacent roller, described roller comprises roller body, roller shaft and oilless bearing, described roller body is placed on roller shaft, the two ends of described roller shaft are connected on connecting plate, overlap between described roller body and roller shaft and have oilless bearing, described oilless bearing is the annular axle bush do not closed.
4. automation brick production line according to claim 3, it is characterized in that: described pulverizer comprises casing, the top of described casing is provided with charging aperture, the bottom of described casing is provided with discharging opening, relatively turnable rotating turret is provided with in described casing, described rotating turret is furnished with some tups, be furnished with some sieve thick sticks side by side outside the moving frame that rotates in described casing and form arcuate structure, in described rotating turret is wrapped in arcuate structure that sieve thick stick formed, between any two adjacent sieve thick sticks, there is certain gap.
5. automation brick production line according to claim 4, it is characterized in that: described cutting cutter comprises frame and rack-mounted cutter sweep, length control device and driving mechanism, spread configuration cylinder in frame, cylinder installs feed belt, rotated by driving mechanism head roll and then drive feed belt to move, described cutter sweep comprises cutting rack, and cutting rack installs cutting tool, the two ends connection sliding block of cutting tool, skid is arranged on straight line slide bar by hydraulic oil cylinder driving.
6. automation brick production line according to claim 5, it is characterized in that: described annular defeated base machine comprises annular delivery board, driving wheel assembly is installed bottom annular delivery board, driven pulley assembly and support roller assembly, annular delivery board is driven to move by driving wheel assembly, described annular delivery board is spliced by some circular arc supporting plates, and adopt shrinkage joint joint to connect between two sections of circular arc supporting plates at interval of certain radian, this shrinkage joint joint comprises chain, quarter bend and supporting plate pitman, chain two ends are connected on two sections of circular arc supporting plates respectively, and correspondence fixes quarter bend bottom two sections of circular arc supporting plates, supporting plate pitman two ends are inserted in a quarter bend respectively, and wherein one end and quarter bend are connected, the other end coordinates with quarter bend activity.
7. automation brick production line according to claim 6, it is characterized in that: described in grab base machine be that planer-type grabs base machine, it comprises portal frame, fixed mount, movable stand, Connection Block and Zhua Pi mechanism, portal frame top sets firmly fixed mount, fixed mount basal sliding arranges movable stand, the two ends of movable stand to be connected with a Connection Block respectively by connecting rod and pneumatic arm and to form a quadric chain separately, and be vertically connected lift cylinder between pneumatic arm with movable stand, Connection Block basal sliding connects Zhua Pi mechanism, described Zhua Pi mechanism is primarily of catching plate, catching plate bracing frame, catching plate sliding bar, clamping cylinder and return cylinder composition, catching plate bracing frame top and Connection Block are slidably connected, clamping plate are set firmly in the middle of bottom, to be arranged in parallel on catching plate bracing frame many catching plate sliding bars along clamping plate length direction, the catching plate corresponding with clamping plate is slidably socketed at catching plate sliding bar two ends, between often pair of catching plate, clamping cylinder is installed, return cylinder is horizontally disposed with, its one end is connected with Connection Block, the other end is connected with catching plate bracing frame.
8. automation brick production line according to claim 7, it is characterized in that: described code base platform comprises platform, and platform is provided with conveyer belt, and corresponding conveyer belt installs robot palletizer, mesa base is provided with road wheel, and this platform is arranged on circular orbit by road wheel.
9. automation brick production line according to claim 8, it is characterized in that: described rotary kiln comprises kiln body, this kiln body is interconnected to constitute by multiple steel structure module, described steel structure module comprises top board, outer panel and interior plate, the both sides of top board vertically connect outer panel respectively, interior plate forms inverted U-shaped, kiln body inwall is provided with heat-insulating heat-preserving material, dryer section is divided into successively from front to back in kiln body, preheating section, furnace zone, soaking zone and cooling section, kiln body arranges control room, monitoring computer is had in control room, kiln body inwall top and heat-insulating heat-preserving material install the temperature measuring equipment be connected with monitoring computer, install bottom kiln body by motor-driven road wheel, road wheel rolls and is arranged on two circular orbits.
10. automation brick production line according to claim 9, it is characterized in that: at rotary kiln top, desulfation dust-extraction device is installed, this device comprises the desulfurized dust collection column being arranged on kiln dryer section top and the liquid storage tank being arranged at desulfurized dust collection column side, doctor solution is stored in liquid storage tank, desulfurization and dedusting top of tower offers inlet, leakage fluid dram is offered in bottom, leakage fluid dram is communicated with liquid storage tank by discharging tube, inlet is communicated with liquid storage tank by feed tube, feed tube installs water pump, described desulfurized dust collection column also offers air inlet and exhaust outlet, cover body is installed in dryer section Natural moisture exhaust hole, cover body is connected with the air inlet of blower fan by pipeline, the air outlet of blower fan is communicated with the air inlet of desulfurized dust collection column, flue gas through desulfurization and dedusting is discharged by exhaust outlet.
CN201310323496.1A 2013-07-30 2013-07-30 Automation brick production line Expired - Fee Related CN103465365B (en)

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