CN102189495A - Double-station trolley-type abrator for gear reinforcement - Google Patents
Double-station trolley-type abrator for gear reinforcement Download PDFInfo
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- CN102189495A CN102189495A CN2011100857957A CN201110085795A CN102189495A CN 102189495 A CN102189495 A CN 102189495A CN 2011100857957 A CN2011100857957 A CN 2011100857957A CN 201110085795 A CN201110085795 A CN 201110085795A CN 102189495 A CN102189495 A CN 102189495A
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Abstract
The invention relates to a double-station trolley-type abrator for gear reinforcement, which comprises a base apparatus, a shot blasting room, an elevator and a workpiece transmission system. The base apparatus is concave and arranged at the bottom of the abrator, and is equipped with a shot collecting hopper therein; the shot blasting room is arranged above the base apparatus, and is equipped with shot blasting room assemblies therein and gates; a separator and the elevator are arranged above the shot blasting room; the workpiece transmission system is arranged on the gates. According to the invention, a trolley passing in and out the shot blasting room 3 is realized through the opening and close states of the gates 17, and the two gates 17 open and close by turns for loading and unloading of workpieces, so as to double the efficiency. In addition, a gate trolley 11 is fixed on the gates 17, so the exquisite equipment structure occupies a small land and saves space for a user.
Description
Technical field
The invention belongs to machinery manufacturing technology field, be specifically related to a kind of double car-type gear and strengthen shot-blast cleaning machine.
Background technology
It is the indispensable a kind of Surface Machining strengthening device of each Gear Production producer that gear is strengthened shot-blast cleaning machine.The version that traditional gear is strengthened shot-blast cleaning machine generally all is turntable type, and a turntable promptly is set in shot blast room, and gear is placed on turntable, clears up with the turntable rotation again.This frame mode has determined that workpiece loading and unloading must be after impeller blasting end and deduster siphon away house dust, just can carry out after the complete machine outage, and manually-operated complexity, productivity ratio are low.In addition, the turntable type descaling machine also has certain limitation to the weight and the size of workpiece, and the gear of super-tonnage, oversize generally also needs to use the car-type shot-blast cleaning machine, but the trolley running of car-type descaling machine needs to walk on high-power deceleration, the fixed guide, power consumption is big, and floor space is big.
Summary of the invention
The present invention has overcome the deficiencies in the prior art, propose a kind of double car-type gear and strengthened shot-blast cleaning machine, described descaling machine will be provided with two gate chassis on the two fan gates, each is driven the door-hinge at every fan gate by a variable-frequency motor, rotate by door-hinge and to realize gate chassis turnover shot blast room, the cleaning of realization double doubles production efficiency.Design the high efficiency impeller head, improve ball blast efficient, strengthen ball blast speed, solved state's internal gear greatly and strengthened difficult problem.
Technical scheme of the present invention is: a kind of double car-type gear is strengthened shot-blast cleaning machine, comprise base apparatus, shot blast room, elevator and work-piece transmission system, described base apparatus is spill, be arranged on the bottommost of shot-blast cleaning machine, in described base apparatus, be provided with and receive the ball hopper, described shot blast room is arranged on the base apparatus top, its inside is provided with the shot blast room assembly, described shot blast room is provided with the gate, be provided with separator and elevator above shot blast room, described gate is provided with work-piece transmission system.
Described work-piece transmission system comprises gate chassis, rotating shaft, big door drive system and gate support system, described gate support system is fixed together rotating shaft and gate, big door drive system comprises a gear wheel, described gear wheel is arranged on the top of rotating shaft, a described gear wheel and a reduction gearing engagement that is arranged on the shot blast room top, reduction gearing is connected with a reductor, and described reductor drives the rotating shaft rotation.
Described big door drive system is fixed together by gate support system and gate, and the gate chassis is installed in the bottom of rotating shaft, and described gate chassis can rotate around the shaft, is provided with chassis rotation system in the bottom of described rotating shaft.
Described chassis rotation system comprises rotation kerve and rotary drive system, described rotary drive system can drive gate chassis rotation, be provided with cylinder roller bearing and thrust ball bearing in the described rotation kerve, described rotating shaft is by described cylinder roller bearing and thrust ball bearing and rotating mechanism of described rotating shaft formation.
Described impeller head assembly is provided with impeller head, is connected with motor on the main shaft of impeller head.
The present invention has following beneficial effect:
Problems such as 1) carrier-gate chassis with workpiece is fixed on the shot blast room gate, with the pass at gate and the realization chassis turnover shot blast room that comes, has solved traditional load-carrying chassis and has driven by reductor, travels on guide rail, and power consumption is big, floor space is big.
2) two gates have been researched and developed especially with spline structure, switch in turn, one fan gate band chassis and is carried workpiece accept cleaning in shot blast room, another fan gate workpiece loading and unloading outside shot blast room, realized the double cleaning, production efficiency doubles, and has solved conventional gears and has strengthened the low problem of shot-blast cleaning machine productivity ratio.
3) adopt chassis delivery workpiece, chassis can be realized rotation, and workpiece loading and unloading shot blast room outside has solved conventional gears and strengthened shot-blast cleaning machine turntable loading workpiece is set in shot blast room, workpiece loading and unloading in shot blast room, time-consuming, effort, problem such as dangerous.
4) the shot blast room sealing is by using for reference the experience of foreign outstanding equipment, adopt labyrinth sealing, promptly around the shot blast room framework, directly weld a circle round steel and form cell body, make gate this round steel when closing directly enter cell body at one round steel of welding on the gate, form labyrinth structure, and the cylinder hold down gag is set at body top, chamber, guarantee in the ball blast process, not leak a bullet, it is poorly sealed to have solved traditional super shot blasting cleaning chamber, the bullet technical barrier that shot blast room is hurted sb.'s feelings outward that flies out, the sealing structure also can be used for other super shot blasting cleaning chamber.
5) adopt three efficient associated mode impeller heads, the transmission of motor direct connection, power loss is little, ball blast efficient height.The layout of three impeller heads is through advanced microcomputer three-dimensional simulation design, and impelling angle the best, impelling band are comprehensive, bullet utilization rate height.The impeller head ejection velocity extremely is fit to intensive treatment than the fast 5-10m/ of common impeller head second, realizes gear disposable made an overall screening reinforcement, has solved the unfavorable technical barrier of traditional impeller head cleaning effect.
Description of drawings
Further specify the present invention below in conjunction with the drawings and specific embodiments.
Fig. 1 is a main TV structure schematic diagram of the present invention.
Fig. 2 is work-piece transmission system of the present invention and maintenance platform position view.
Fig. 3 is a work-piece transmission system supporting construction schematic diagram of the present invention.
Fig. 4 is a work-piece transmission system syndeton schematic diagram of the present invention.
Fig. 5 is a work-piece transmission system chassis rotation system architecture schematic diagram of the present invention.
Fig. 6 is the right view of Fig. 5.
Among the figure 1, base apparatus; 2, receive the ball hopper; 3, shot blast room; 4, shot blast room assembly; 5, separator; 6, elevator; 7, maintenance platform; 8, work-piece transmission system; 9, rotating shaft; 10, big door drive system; 11, gate chassis; 12, chassis rotation system; 13, cylinder roller bearing; 14, thrust ball bearing; 15, rotary drive system; 16, gate support system; 17, gate; 18, rotation kerve.
The specific embodiment
Further specify below in conjunction with accompanying drawing, and unrestricted scope involved in the present invention.
Extremely shown in Figure 6 referring to Fig. 1, the present invention includes base apparatus 1, gate 17, shot blast room 3, elevator 6 and work-piece transmission system 8, described base apparatus 1 is spill, be positioned at the bottommost of shot-blast cleaning machine, in described base apparatus 1, be provided with and receive ball hopper 2, described shot blast room 3 is arranged on base apparatus 1 top, its inside is provided with shot blast room assembly 4, be provided with gate 17 on the next door of shot blast room 3, be provided with separator 5 and elevator 6 above shot blast room 3, described gate 17 is provided with work-piece transmission system 8.Described work-piece transmission system 8 comprises gate chassis 11, rotating shaft 9 and gate support system 16, described gate support system 16 is fixed together rotating shaft 9 and gate 17, described big door drive system 10 is fixed together by gate support system and gate 17, be provided with gate chassis 11 in described rotating shaft 9 bottoms, described gate chassis 11 9 rotations around the shaft are provided with chassis rotation system 12 in the bottom of described rotating shaft 9.Described chassis rotation system 12 comprises rotation kerve 18 and rotary drive system 15, described rotary drive system 15 can drive the rotation of gate chassis 11, be provided with cylinder roller bearing 13 and thrust ball bearing 14 in the described rotation kerve 18, described rotating shaft 9 forms a rotating mechanism by described cylinder roller bearing 13 and thrust ball bearing 14 with described rotation kerve 18.Because gate chassis 11 is fixed on the gate 17, when big door drive system 10 ordered about rotating shaft 9 rotations, gate chassis 11 can pass in and out shot blast room 3, can start under the driving of rotary drive system 15 then.Gate chassis 11 adopts the wear plate protection, to prolong its life-span.Chassis 11 rotations in gate adopt frequency control to realize that different workpieces is with different speed cleanings.Maintenance platform 7 is the platforms for maintenance separator 5 and elevator 6.For reducing the height more than this device ground, this equipment need dig melt pit, forms base apparatus 1, and the bottom of receipts ball hopper 2, auger conveyor (accompanying drawing does not mark), elevator 6 etc. is arranged in the base apparatus 1.Shot blast room 3 is to accept the closed chamber body of impeller blasting for gear in indoor rotation, and the chamber body is welded by the steel plate square tube, the protective plate that body liner useful rolling Mn13 in chamber makes.Three associated mode impeller head assemblies 4 are housed on the shot blast room 3, can carry out disposable impeller blasting to the workpiece that passes through, this impeller head assembly 4 is owing to be that motor directly is connected on each impeller head main shaft, so impeller head assembly 4 has efficiently, installation and maintenance are convenient, it is little to take up room, can carry out advantage such as left rotation and right rotation.The separator 5 of the present invention's configuration is full curtain-type shot-sand separator.The ball material flows into screen drum from the elevator 6 of bucket type, and the foreign material in the pill-sand mixture (burr, nail and core iron etc.) are taken away by the separator 5 inner screen drum inner screwy fins that are provided with.The screen drum external spiral is uniform along separator 5 with pill-sand mixture, thereby forms flowing full tentiform attitude, and the selection by winnowing stage below having entered.At this moment, the deduster blower fan effectively separates bullet with burning skin fragment, broken bullet, dust by the exhausting hole exhausting of separator 5, and the bulky grain waste material flows out from the ball material overfall of separator 5, tiny ball material, dust flow out from waste outlet, and bullet enters the ball feed bin and circulates.Elevator 6 is made up of cycloidal-pin wheel decelerator, up-down roller, conveying adhesive tape, hopper, sealing barrel and tensioning apparatus, during work, be fixed on the hopper carried on the adhesive tape ball material of elevator 6 bottoms is swept, receive the ball material that flows into from horizontal auger conveyor simultaneously.Under the driving of the motor of elevator 6, the ball material is delivered to elevator 6 tops then, at last by centrifugal gravity mode blanking, in the spiral with ball material input separator 5.The core technical parts is a work-piece transmission system 8 among the present invention, and rotating shaft 9 is critical components, and major function is that to hold 9 revolutions around the shaft of gate 17 and gate chassis 11 also be the technology of the present invention difficult point freely.Gear wheel is equipped with on the top of rotating shaft 9, with the reduction gearing engagement that is fixed on shot blast room 3 tops, by the reductor driven rotary, forms big door drive system 10.Rotating shaft 9 links with gate 17, and two bearings are equipped with in rotating shaft 9 lower ends, and 14, one cylinder roller bearings 13 of a thrust ball bearing had both guaranteed its bearing capacity, rotates freely again.Close when gate 17, after gate chassis 11 entered shot blast room, chassis rotation system 12 started, and drives the chassis rotation, and workpiece is comprehensively cleared up.
The present invention by gate 17 the pass and come and realize chassis turnover shot blast room 3, and two fan gates 17 switch, workpiece loading and unloading in turn, efficient doubles.Gate chassis 11 is fixed on the gate 17, the device structure exquisiteness, floor space is little, for the user saves the space.
Claims (5)
1. a double car-type gear is strengthened shot-blast cleaning machine, it is characterized in that: comprise base apparatus, shot blast room, elevator and work-piece transmission system, described base apparatus is spill, be arranged on the bottommost of shot-blast cleaning machine, in described base apparatus, be provided with and receive the ball hopper, described shot blast room is arranged on the base apparatus top, its inside is provided with the shot blast room assembly, described shot blast room is provided with the gate, be provided with separator and elevator above shot blast room, described gate is provided with work-piece transmission system.
2. double car-type gear according to claim 1 is strengthened shot-blast cleaning machine, it is characterized in that: described work-piece transmission system comprises gate chassis, rotating shaft, big door drive system and gate support system, described gate support system is fixed together rotating shaft and gate, big door drive system comprises a gear wheel, described gear wheel is arranged on the top of rotating shaft, a described gear wheel and a reduction gearing engagement that is arranged on the shot blast room top, reduction gearing is connected with a reductor, and described reductor drives the rotating shaft rotation.
3. double car-type gear according to claim 2 is strengthened shot-blast cleaning machine, it is characterized in that: described big door drive system is fixed together by gate support system and gate, the gate chassis is installed in the bottom of rotating shaft, described gate chassis can rotate around the shaft, is provided with chassis rotation system in the bottom of described rotating shaft.
4. double car-type gear according to claim 2 is strengthened shot-blast cleaning machine, it is characterized in that: described chassis rotation system comprises rotation kerve and rotary drive system, described rotary drive system can drive gate chassis rotation, be provided with cylinder roller bearing and thrust ball bearing in the described rotation kerve, described rotating shaft is by described cylinder roller bearing and thrust ball bearing and rotating mechanism of described rotating shaft formation.
5. strengthen shot-blast cleaning machine according to the described double car-type of above-mentioned arbitrary claim gear, it is characterized in that: described impeller head assembly is provided with impeller head, is connected with motor on the main shaft of impeller head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100857957A CN102189495A (en) | 2011-04-02 | 2011-04-02 | Double-station trolley-type abrator for gear reinforcement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100857957A CN102189495A (en) | 2011-04-02 | 2011-04-02 | Double-station trolley-type abrator for gear reinforcement |
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| CN102189495A true CN102189495A (en) | 2011-09-21 |
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| CN2011100857957A Pending CN102189495A (en) | 2011-04-02 | 2011-04-02 | Double-station trolley-type abrator for gear reinforcement |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390041A (en) * | 2011-11-04 | 2012-03-28 | 无锡朗特机械设备有限公司 | Gravity blanking type sand blasting machine |
| CN102717338A (en) * | 2012-06-15 | 2012-10-10 | 青岛黄河铸造机械集团有限公司 | Double-trolley gear reinforcing cleaning machine |
| CN102941537A (en) * | 2012-11-28 | 2013-02-27 | 青岛双星铸造机械有限公司 | Special shot blasting machine for anode scraps |
| CN103991037A (en) * | 2014-05-28 | 2014-08-20 | 山东开泰抛丸机械有限公司 | Stainless steel wire cut shot rounding machine and rounding method |
| CN104245543A (en) * | 2012-04-07 | 2014-12-24 | 朝日锻造株式会社 | Shot blast system and control method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1105308A (en) * | 1993-11-15 | 1995-07-19 | 昭和炭酸株式会社 | A shot-blast equipment |
| US6726548B1 (en) * | 2001-08-21 | 2004-04-27 | Hershell Williams | Parts hangers for rotating table blast machine |
| CN101081489A (en) * | 2007-07-11 | 2007-12-05 | 盐城丰东特种炉业有限公司 | Double-turntable type shot blasting strengthening cleaning machine |
| CN201128111Y (en) * | 2007-08-23 | 2008-10-08 | 无锡国达机械设备有限公司 | Gear wheel reinforced shot-peening machine |
-
2011
- 2011-04-02 CN CN2011100857957A patent/CN102189495A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1105308A (en) * | 1993-11-15 | 1995-07-19 | 昭和炭酸株式会社 | A shot-blast equipment |
| US6726548B1 (en) * | 2001-08-21 | 2004-04-27 | Hershell Williams | Parts hangers for rotating table blast machine |
| CN101081489A (en) * | 2007-07-11 | 2007-12-05 | 盐城丰东特种炉业有限公司 | Double-turntable type shot blasting strengthening cleaning machine |
| CN201128111Y (en) * | 2007-08-23 | 2008-10-08 | 无锡国达机械设备有限公司 | Gear wheel reinforced shot-peening machine |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390041A (en) * | 2011-11-04 | 2012-03-28 | 无锡朗特机械设备有限公司 | Gravity blanking type sand blasting machine |
| CN104245543A (en) * | 2012-04-07 | 2014-12-24 | 朝日锻造株式会社 | Shot blast system and control method thereof |
| CN104245543B (en) * | 2012-04-07 | 2016-12-28 | 朝日锻造株式会社 | Shot blast system and control method thereof |
| CN102717338A (en) * | 2012-06-15 | 2012-10-10 | 青岛黄河铸造机械集团有限公司 | Double-trolley gear reinforcing cleaning machine |
| CN102941537A (en) * | 2012-11-28 | 2013-02-27 | 青岛双星铸造机械有限公司 | Special shot blasting machine for anode scraps |
| CN103991037A (en) * | 2014-05-28 | 2014-08-20 | 山东开泰抛丸机械有限公司 | Stainless steel wire cut shot rounding machine and rounding method |
| CN103991037B (en) * | 2014-05-28 | 2016-08-24 | 山东开泰抛丸机械股份有限公司 | Stainless steel silk pill cutting rounding machine and rounding method |
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Application publication date: 20110921 |