CN106737224A - New impact cleaning device - Google Patents
New impact cleaning device Download PDFInfo
- Publication number
- CN106737224A CN106737224A CN201510806750.2A CN201510806750A CN106737224A CN 106737224 A CN106737224 A CN 106737224A CN 201510806750 A CN201510806750 A CN 201510806750A CN 106737224 A CN106737224 A CN 106737224A
- Authority
- CN
- China
- Prior art keywords
- gate
- blast room
- shot
- shot blast
- base apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/083—Transfer or feeding devices; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/10—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
- B24C3/14—Apparatus using impellers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/32—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Refuse Collection And Transfer (AREA)
Abstract
The present invention relates to a kind of new impact cleaning device, including base apparatus, shot blast room, elevator and work-piece transmission system, the base apparatus is concave, the bottommost of shot-blast cleaning machine is arranged on, receipts pellet bucket is provided with the base apparatus, the shot blast room is arranged on base apparatus top, it is internally provided with ball blast chamber assembly, the shot blast room is provided with gate, and separator and elevator are provided with above shot blast room, and work-piece transmission system is provided with the gate.The present invention realizes that chassis passes in and out shot blast room 3 by the off and at gate 17, and two fan gates 17 switch in turn, workpiece loading and unloading, efficiency doubles.Gate chassis 11 is fixed on gate 17, device structure is exquisite, floor space is small, is user's save space.
Description
Technical field
The invention belongs to machinery manufacturing technology field, and in particular to a kind of new impact cleaning device.
Background technology
A kind of indispensable Surface Machining strengthening device of gear reinforcing shot-blast cleaning machine Shi Ge Gear Productions producer.The structure type of traditional gear reinforcing shot-blast cleaning machine is typically all turntable type, i.e., a turntable is set in shot blast room, gear is placed on into turntable, then cleared up with turntable rotation.This frame mode determines that workpiece loading and unloading must can just be carried out after impeller blasting terminates and deduster siphons away house dust after whole machine power-off, and artificial complex operation, productivity ratio are low.In addition, turntable type descaling machine also has certain limitations to the weight and size of workpiece, and super-tonnage, the gear of oversize typically also need to use car-type shot-blast cleaning machine, but the walking of the chassis of car-type descaling machine needs to be walked on high-power deceleration, fixed guide rail, power consumption is big, and floor space is big.
The content of the invention
Instant invention overcomes the deficiencies in the prior art, propose a kind of new impact cleaning device, the descaling machine is fanned two and two gate chassis is set on gate, often the door-hinge at fan gate is each is driven by a variable-frequency motor, gate chassis turnover shot blast room is realized by door-hinge rotation, realize that double is cleared up, production efficiency is doubled.High efficiency impeller head is designed, ball blast efficiency is improved, strengthens shot blasting velocity, significantly solve the difficult problem of state's internal gear reinforcing.
The technical scheme is that：A kind of new impact cleaning device, including base apparatus, shot blast room, elevator and work-piece transmission system, the base apparatus is concave, the bottommost of shot-blast cleaning machine is arranged on, receipts pellet bucket is provided with the base apparatus, the shot blast room is arranged on base apparatus top, it is internally provided with ball blast chamber assembly, the shot blast room is provided with gate, and separator and elevator are provided with above shot blast room, and work-piece transmission system is provided with the gate.
The work-piece transmission system includes gate chassis, rotating shaft, big door drive system and gate support system, the gate support system is fixed together rotating shaft with gate, big door drive system includes a gear wheel, the gear wheel is arranged on the top of rotating shaft, the gear wheel is engaged with a reduction gearing being arranged at the top of shot blast room, reduction gearing is connected with a reductor, and the reductor drives rotating shaft rotation.
The big door drive system is fixed together by gate support system and gate, and gate chassis is arranged on the bottom of rotating shaft, and the gate chassis can rotate around the shaft, and the bottom of the rotating shaft is provided with chassis self-rotating system.
The chassis self-rotating system includes rotation kerve and rotary drive system, the rotary drive system can drive gate chassis rotation, cylinder roller bearing and thrust ball bearing are provided with the rotation kerve, the rotating shaft forms a rotating mechanism by the cylinder roller bearing and thrust ball bearing with the rotating shaft.
The impeller head assembly is provided with impeller head, and motor is connected with the main shaft of impeller head.
The present invention has the advantages that：
1）The carrier of workpiece-gate chassis is fixed on shot blast room gate, realizes that chassis passes in and out shot blast room with the off and at gate, solved traditional load-carrying chassis and driven by reductor, travelled on guide rail, the problems such as power consumption is big, floor space is big.
2）Especially have developed two gates of same structure, switch in turn, one fan gate carries workpiece and receives cleaning in shot blast room with chassis, another fan gate is in the outer workpiece loading and unloading of shot blast room, realize double cleaning, production efficiency is doubled, and solves the problems, such as that conventional gears reinforcing shot-blast cleaning machine productivity ratio is low.
3）Workpiece is delivered using chassis, chassis can realize rotation, in the outer workpiece loading and unloading of shot blast room, solve conventional gears reinforcing shot-blast cleaning machine and turntable loading workpiece, the workpiece loading and unloading in shot blast room, the problems such as time-consuming, laborious, dangerous are set in shot blast room.
4）The experience that shot blast room sealing passes through the outstanding equipment of foreign, using labyrinth sealing, i.e. in shot blast room framework surrounding, directly welding one is enclosed round steel and forms cell body, one round steel is welded on gate to be made gate the round steel is directly entered cell body when closed, form labyrinth structure, and air-cylinder compressing device is set at the top of chamber body, ensure not leaking a bullet during ball blast, solve traditional super shot blasting cleaning chamber poorly sealed, bullet flies out the technical barrier hurted sb.'s feelings outside shot blast room, and the sealing structure can also be used for other super shot blasting cleaning chambers.
5）Using three efficient directing flowing type impeller heads, motor direct-connection transmission, power loss is small, ball blast efficiency high.Three arrangements of impeller head are designed by advanced microcomputer three-dimensional simulation, and projectile angle is optimal, cast band comprehensively, and bullet utilization rate is high.Impeller head ejection velocity is faster than common impeller head 5-10m/ seconds, extremely suitable intensive treatment, realizes making an overall screening reinforcing to the disposable of gear, solves the undesirable technical barrier of traditional impeller head cleaning effect.
Brief description of the drawings
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
Fig. 1 is main structure diagram of the invention.
Fig. 2 is work-piece transmission system of the invention and maintenance platform position view.
Fig. 3 is work-piece transmission system supporting construction schematic diagram of the invention.
Fig. 4 is work-piece transmission system attachment structure schematic diagram of the invention.
Fig. 5 is work-piece transmission system chassis self-rotating system structural representation of the invention.
Fig. 6 is the right view of Fig. 5.
1, base apparatus in figure；2nd, pellet bucket is received；3rd, shot blast room；4th, ball blast chamber assembly；5th, separator；6th, elevator；7th, maintenance platform；8th, work-piece transmission system；9th, rotating shaft；10th, big door drive system；11st, gate chassis；12nd, chassis self-rotating system；13rd, cylinder roller bearing；14th, thrust ball bearing；15th, rotary drive system；16th, gate support system；17th, gate；18th, kerve is rotated.
Specific embodiment
Further illustrated below in conjunction with accompanying drawing, not limit scope involved in the present invention.
Referring to shown in Fig. 1 to Fig. 6, the present invention includes base apparatus 1, gate 17, shot blast room 3, elevator 6 and work-piece transmission system 8, the base apparatus 1 is concave, positioned at the bottommost of shot-blast cleaning machine, receipts pellet bucket 2 is provided with the base apparatus 1, the shot blast room 3 is arranged on the top of base apparatus 1, it is internally provided with ball blast chamber assembly 4, the side of shot blast room 3 is provided with gate 17, the top of shot blast room 3 is provided with separator 5 and elevator 6, work-piece transmission system 8 is provided with the gate 17.The work-piece transmission system 8 includes gate chassis 11, rotating shaft 9 and gate support system 16, the gate support system 16 is fixed together rotating shaft 9 with gate 17, the big door drive system 10 is fixed together by gate support system with gate 17, the bottom of the rotating shaft 9 is provided with gate chassis 11, the gate chassis 11 can around the shaft 9 rotation, the bottom of the rotating shaft 9 is provided with chassis self-rotating system 12.The chassis self-rotating system 12 includes rotation kerve 18 and rotary drive system 15, the rotary drive system 15 can drive the rotation of gate chassis 11, cylinder roller bearing 13 and thrust ball bearing 14 are provided with the rotation kerve 18, the rotating shaft 9 forms a rotating mechanism by the cylinder roller bearing 13 and thrust ball bearing 14 with the rotation kerve 18.Because gate chassis 11 is fixed on gate 17, when big door drive system 10 orders about the rotation of rotating shaft 9, gate chassis 11 can pass in and out shot blast room 3, then can start under the driving of rotary drive system 15.Gate chassis 11 is protected using wear plate, to extend its life-span.The rotation of gate chassis 11 uses frequency control and is cleared up at different rates with realizing different workpieces.Maintenance platform 7 is the platform for maintenance separator 5 and elevator 6.To reduce height more than this device ground, this equipment need to be dug in melt pit, basis of formation device 1, base apparatus 1 receipts pellet bucket 2, auger conveyor（Accompanying drawing is not marked）, elevator 6 bottom etc..Shot blast room 3 is the sealing chamber body for receiving impeller blasting for gear rotation indoors, and chamber body is formed by steel plate square tubes soldering, and chamber body is lined with the protective plate being made of rolling Mn13.Three directing flowing type impeller head assemblies 4 are housed on shot blast room 3, disposable impeller blasting can be carried out to the workpiece for passing through, the impeller head assembly 4 is due to being that motor is directly coupled on each impeller head main shaft, so, impeller head assembly 4 have the advantages that it is efficient, convenient to install and maintain, occupy little space, left rotation and right rotation can be carried out.The separator 5 of present invention configuration is full curtain-type shot-sand separator.Pellet flows into screen drum from the elevator 6 of bucket type, and the debris (burr, nail and core iron etc.) in pill-sand mixture are taken away by the screen drum inner screwy fin that the inside of separator 5 is set.Screen drum external spiral is uniform along separator 5 by pill-sand mixture, so that flowing full tentiform state is formed,
And enter the following selection by winnowing stage.Now, the exhausting hole exhausting that fan of dust remover passes through separator 5, bullet and metal oxide skin fragment, broken bullet, dust are efficiently separated, and bulky grain waste material flows out from the pellet overfall of separator 5, tiny pellet, dust flow out from waste outlet, and bullet is circulated into pellet storehouse.Elevator 6 is made up of planet-cycloid reducer, up-down roller, transportation rubber belt, hopper, closing barrel and tensioning apparatus, during work, the hopper being fixed on transportation rubber belt sweeps the pellet of the bottom of elevator 6, while receiving the pellet flowed into from horizontal auger conveyor.Then under the driving of the motor of elevator 6, pellet is delivered to the top of elevator 6, finally by centrifugal gravity mode blanking, by the spiral of pellet input separator 5.Core technical parts are work-piece transmission system 8 in the present invention, and rotating shaft 9 is critical component, and major function is to hold gate 17 and gate chassis 11 9 to turn round freely around the shaft, be also the technology of the present invention difficult point.The top of rotating shaft 9 is equipped with gear wheel, is engaged with the reduction gearing for being fixed on the top of shot blast room 3, is rotated by reductor, constitutes big door drive system 10.Rotating shaft 9 is connected with gate 17, and the lower end of rotating shaft 9 is equipped with two bearings, and a thrust ball bearing 14 a, cylinder roller bearing 13 both ensure that its bearing capacity, and rotate freely again.When gate 17 is closed, after gate chassis 11 enters shot blast room, chassis self-rotating system 12 starts, and drives chassis rotation, workpiece is comprehensively cleared up.
The present invention realizes that chassis passes in and out shot blast room 3 by the off and at gate 17, and two fan gates 17 switch in turn, workpiece loading and unloading, efficiency doubles.Gate chassis 11 is fixed on gate 17, device structure is exquisite, floor space is small, is user's save space.
Claims (2)
1. a kind of new impact cleaning device, it is characterised in that：Including base apparatus, shot blast room, elevator and work-piece transmission system, the base apparatus is concave, it is arranged on the bottommost of shot-blast cleaning machine, receipts pellet bucket is provided with the base apparatus, the shot blast room is arranged on base apparatus top, and it is internally provided with ball blast chamber assembly, and the shot blast room is provided with gate, separator and elevator are provided with above shot blast room, work-piece transmission system is provided with the gate.
2. new impact cleaning device according to claim 1, it is characterised in that：The work-piece transmission system includes gate chassis, rotating shaft, big door drive system and gate support system, the gate support system is fixed together rotating shaft with gate, big door drive system includes a gear wheel, the gear wheel is arranged on the top of rotating shaft, the gear wheel is engaged with a reduction gearing being arranged at the top of shot blast room, reduction gearing is connected with a reductor, and the reductor drives rotating shaft rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510806750.2A CN106737224A (en) | 2015-11-21 | 2015-11-21 | New impact cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510806750.2A CN106737224A (en) | 2015-11-21 | 2015-11-21 | New impact cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106737224A true CN106737224A (en) | 2017-05-31 |
Family
ID=58885023
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510806750.2A Pending CN106737224A (en) | 2015-11-21 | 2015-11-21 | New impact cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106737224A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107263330A (en) * | 2017-08-11 | 2017-10-20 | 新乡宏达冶金振动设备有限公司 | A kind of residual anode airless blast cleaner |
| CN107671741A (en) * | 2017-11-03 | 2018-02-09 | 上海恩太设备技术有限公司 | Torsion beam inwall Shot Blasting System |
| CN116117699A (en) * | 2023-01-18 | 2023-05-16 | 盐城迪尔特抛丸设备有限公司 | High-stability crawler-type shot blasting machine |
-
2015
- 2015-11-21 CN CN201510806750.2A patent/CN106737224A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107263330A (en) * | 2017-08-11 | 2017-10-20 | 新乡宏达冶金振动设备有限公司 | A kind of residual anode airless blast cleaner |
| CN107263330B (en) * | 2017-08-11 | 2023-06-23 | 新乡宏达冶金振动设备有限公司 | Incomplete utmost point shot-blasting machine |
| CN107671741A (en) * | 2017-11-03 | 2018-02-09 | 上海恩太设备技术有限公司 | Torsion beam inwall Shot Blasting System |
| CN116117699A (en) * | 2023-01-18 | 2023-05-16 | 盐城迪尔特抛丸设备有限公司 | High-stability crawler-type shot blasting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170531 |