CN207841090U - A kind of shot-blast cleaning machine impeller head - Google Patents
A kind of shot-blast cleaning machine impeller head Download PDFInfo
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Abstract
本实用新型公开了一种抛丸清理机用抛丸器,包括壳体,叶轮圆盘,两片叶轮圆盘的中心还安装有分丸轮以及定向套,定向套通过壳体固定安装,壳体的一侧设置有电机,分丸轮的一端与电机和叶轮圆盘固定安装,分丸轮的另外一端正对进丸管,抛丸叶片设置在定向套外围,分丸轮包括分丸轮本体,分丸轮本体上具有分丸窗口,分丸轮本体上还设置有分丸轮叶片,分丸轮叶片将各个分丸窗口隔开;分丸轮叶片与定向套之间形成扇形空间。采用上述结构后,使丸料抛射十分流畅,整个抛丸过程抛打力度强,避免了堵丸现象发生,提高了抛丸效果;大大提高了抛丸叶片的利用率和抛丸叶片的使用寿命,整体结构设计合理,拆装快捷方便,大大降低了工人的劳动强度,提高了工作效率。
The utility model discloses a shot blaster for a shot blasting cleaning machine, which comprises a shell, an impeller disc, and a shot wheel and an orientation sleeve are installed in the center of the two impeller discs, the orientation sleeve is fixedly installed through the shell, and the shell There is a motor on one side of the body, one end of the shot wheel is fixedly installed with the motor and the impeller disc, the other end of the shot wheel is facing the shot tube, and the shot blasting blades are arranged on the periphery of the directional sleeve, and the shot wheel includes a shot wheel The body, the shot-splitting wheel body has a shot-splitting window, and the shot-splitting wheel body is also provided with a shot-splitting wheel blade, which separates each shot-splitting window; a fan-shaped space is formed between the shot-splitting wheel blade and the directional sleeve. After adopting the above-mentioned structure, the shot blasting is very smooth, and the shot blasting force is strong in the whole shot blasting process, which avoids the phenomenon of shot blocking and improves the shot blasting effect; greatly improves the utilization rate of the shot blasting blade and the service life of the shot blasting blade , The overall structure design is reasonable, the disassembly and assembly are quick and convenient, which greatly reduces the labor intensity of workers and improves work efficiency.
Description
技术领域technical field
本实用新型属于机械制造技术领域,具体涉及一种抛丸清理机用抛丸器。The utility model belongs to the technical field of mechanical manufacturing, in particular to a shot blaster for a shot blast cleaning machine.
背景技术Background technique
抛丸器是一种用于铸造、冶金、机械加工等行业对零部件进行处理的常用设备;现有的直线叶片抛丸器存在以下几大缺陷:The shot blaster is a common equipment used in casting, metallurgy, machining and other industries to process parts; the existing linear blade shot blaster has the following major defects:
第一,叶片为直板式,叶片利用率低,且叶片的结构形式导致了叶片工作表面磨损不均匀;第二,分丸轮是传统的普通结构形式,在进丸过程中容易导致堵丸现象;第三,抛丸器与电机相连一侧的端护板是整体的结构形式,拆卸和安装过程十分麻烦,耗费了工人大量的工作时间;上述缺陷大大降低了抛丸器工作过程中的高效率,高质量等要求,因此,需要设计一种更加符合生产要求的新型抛丸器。First, the blades are of straight type, the blade utilization rate is low, and the structure of the blades leads to uneven wear of the working surface of the blades; second, the shot separation wheel is a traditional common structure, which is easy to cause the phenomenon of shot blocking during the shot feeding process ; The 3rd, the end guard plate of one side that shot blasting machine is connected with motor is integral structural form, disassembly and installation process are very troublesome, have expended a large amount of working hours of workers; Efficiency, high quality and other requirements, therefore, it is necessary to design a new type of shot blasting machine that is more in line with production requirements.
传统抛丸机的作业方式,通常需要人工将工件悬挂至抛丸室内,再进行抛丸,然后由人工将工件取出,整个过程都需要专人守候作业,劳动强度大,工作效率低,并且抛丸机内部的抛丸轮为单面上下布置,这样必然导致工件抛丸清理不彻底,影响工件的质量。The operation method of the traditional shot blasting machine usually needs to manually hang the workpiece into the shot blasting room, then perform the shot blasting, and then manually take out the workpiece. The whole process requires a special person to wait for the operation, which is labor intensive and low in efficiency. The shot blasting wheels inside the machine are arranged up and down on one side, which will inevitably lead to incomplete shot blasting of the workpiece and affect the quality of the workpiece.
实用新型内容Utility model content
实用新型目的:本实用新型的目的是为了解决现有技术中的不足,提供一种抛丸清理机用抛丸器,大大提高了抛丸叶片的利用率和抛丸叶片的使用寿命,整体结构设计合理,拆装快捷方便,大大降低了工人的劳动强度,提高了工作效率。Purpose of the utility model: The purpose of this utility model is to solve the deficiencies in the prior art and provide a shot blasting machine for a shot blasting machine, which greatly improves the utilization rate of the shot blasting blade and the service life of the shot blasting blade. The overall structure Reasonable design, fast and convenient disassembly and assembly, which greatly reduces the labor intensity of workers and improves work efficiency.
技术方案:本实用新型所述的一种抛丸清理机用抛丸器,包括抛丸清理机和抛丸器,所述抛丸清理机包括抛丸清理室、丸料循环系统、履带及传动机构、加料机、和升降门;Technical solution: A shot blasting device for a shot blasting machine according to the utility model includes a shot blasting machine and a shot blasting device. mechanism, feeder, and lift gate;
所述抛丸清理室由室壳、室顶及室内防护组成,室壳底部设有螺旋输送器,内部装有履带及传动机构,两端部设有端盘,前部装有升降门,室顶固定有抛丸器;The shot blasting cleaning room is composed of a chamber shell, a chamber roof and indoor protection. The bottom of the chamber shell is equipped with a screw conveyor, and the interior is equipped with a crawler and a transmission mechanism. The top is fixed with a shot blaster;
所述丸料循环系统由丸料循环系统和丸料分选净化系统两部分组成;丸料循环系统由下螺旋输送机、斗式提升机、分离器、丸料控制器组成,丸料分选净化系统由磁选分离器、储砂箱、吸风管道组成;The shot circulation system is composed of two parts: a shot circulation system and a shot separation and purification system; the shot circulation system is composed of a lower screw conveyor, a bucket elevator, a separator, and a shot controller. The purification system is composed of a magnetic separation separator, a sand storage box, and a suction duct;
所述履带及传动机构由链环和装在链环上的履带板组成一条封闭的履带结构,履带结构围绕在一对圆形端盘上,在空间形成一个滚筒,并由八角轮使其运动;The crawler belt and the transmission mechanism are composed of a chain ring and a track shoe mounted on the chain ring to form a closed crawler structure. The crawler structure surrounds a pair of circular end plates, forming a roller in space, and it is moved by octagonal wheels;
所述加料机由支撑架、翻转架、加料斗、卷筒及驱动机构组成;The feeding machine is composed of a supporting frame, a turning frame, a feeding hopper, a reel and a driving mechanism;
所述升降门通过顶部的卷筒由钢丝绳牵动起落达到开关门操作;The lifting door is pulled up and down by the wire rope through the reel at the top to achieve the door opening and closing operation;
所述抛丸器包括壳体,设置在壳体内用于安装抛丸叶片的一对叶轮圆盘,两片所述叶轮圆盘的中心还安装有分丸轮以及安装在分丸轮外围的定向套,所述定向套通过壳体固定安装,所述壳体的一侧设置有能够驱动叶轮圆盘转动的电机,所述分丸轮的一端与电机和叶轮圆盘固定安装并能够随着叶轮圆盘同步转动,所述分丸轮的另外一端正对壳体上固定安装的进丸管,所述抛丸叶片设置在定向套外围并沿圆周方向排布在两片所述叶轮圆盘之间,所述分丸轮包括分丸轮本体,分丸轮本体上具有沿圆周方向排布的分丸窗口,所述分丸轮本体上还设置有在分丸轮本体的外圆周纵向排布的分丸轮叶片,所述分丸轮叶片将各个窗口隔开从而使得每个分丸窗口均位于每两片分丸轮叶片之间;所述分丸轮叶片与定向套之间形成扇形空间并能够使进入到分丸轮内的丸料扩散到扇形空间内然后通过抛丸叶片向外抛出。The shot blaster includes a housing, a pair of impeller discs for installing the blasting blades are arranged in the housing, and the center of the two impeller discs is also equipped with a blasting wheel and an orientation wheel installed on the periphery of the blasting wheel. The directional sleeve is fixedly installed through the housing, and one side of the housing is provided with a motor capable of driving the rotation of the impeller disc, and one end of the shot wheel is fixedly installed with the motor and the impeller disc and can follow the impeller The discs rotate synchronously, the other end of the shot-separating wheel faces the shot-feeding tube fixedly installed on the casing, and the shot-blasting blades are arranged on the periphery of the orientation sleeve and arranged between the two impeller discs along the circumferential direction. In between, the shot-splitting wheel includes a shot-splitting wheel body, and the shot-splitting wheel body has shot-splitting windows arranged along the circumferential direction, and the shot-splitting wheel body is also provided with a window longitudinally arranged on the outer circumference of the shot-splitting wheel body. The shot wheel blades, the shot wheel blades separate each window so that each shot window is located between every two shot wheel blades; a fan-shaped space is formed between the shot wheel blades and the orientation sleeve And it can make the shot material entering the shot blasting wheel diffuse into the fan-shaped space and then be thrown out through the shot blasting blade.
进一步的,所述螺旋输送机由芯轴、螺旋叶片、端轴、端板、带座轴承、防尘装置、摆线针轮减速机及紧固件组成。Further, the screw conveyor is composed of a mandrel, a screw blade, an end shaft, an end plate, a bearing with a seat, a dustproof device, a cycloid reducer and fasteners.
进一步的,所述螺旋输送机的轴体芯轴采用碳素钢无缝钢管与调质轴头焊接而成。Further, the shaft mandrel of the screw conveyor is welded by carbon steel seamless steel pipe and quenched and tempered shaft head.
进一步的,所述斗式提升机由摆线针轮减速机、上下轮毂、输送胶带、料斗、封闭罩壳、防倒转机构和涨紧装置及紧固件组成。Further, the bucket elevator is composed of a cycloidal pinwheel reducer, upper and lower hubs, a conveyor belt, a hopper, a closed casing, an anti-reverse mechanism, a tensioning device and fasteners.
进一步的,还包括除尘系统,除尘系统采用冲反吹滤筒式除尘器。Further, it also includes a dust removal system, and the dust removal system adopts a back-blowing filter cartridge dust collector.
进一步的,所述抛丸叶片设置为具有进丸口和出丸口的筒形结构,所述抛丸叶片的外圆周面为柱形,所述抛丸叶片的外圆周面上设置有定位凸台,两片所述叶轮圆盘上设置有定位槽,所述抛丸叶片通过定位凸台和定位槽定位安装在两片所述叶轮圆盘之间;所述抛丸叶片的内孔形状是从进丸口到出丸口逐渐缩小并且在纵向剖面上看其内孔的内壁轮廓线形成圆弧形。Further, the shot blasting blade is set as a cylindrical structure with a shot inlet and a shot outlet, the outer peripheral surface of the shot blasting blade is cylindrical, and the outer peripheral surface of the shot blasting blade is provided with positioning protrusions platform, the two impeller discs are provided with positioning grooves, and the shot blasting blades are positioned and installed between the two impeller discs through the positioning bosses and positioning grooves; the shape of the inner hole of the shot blasting blades is From the pill inlet to the pill outlet, it gradually narrows and the inner wall outline of the inner hole forms a circular arc in the longitudinal section.
进一步的,所述叶轮圆盘包括位于壳体一侧与电机固定安装的主叶轮圆盘和安装在壳体另外一侧的叶轮副圆盘,定位槽相对设置在主叶轮圆盘和叶轮副圆盘上,所述抛丸叶片通过定位凸台和两片所述叶 轮圆盘上的定位槽定位安装。Further, the impeller disk includes a main impeller disk fixedly installed with the motor on one side of the casing and an impeller auxiliary disk installed on the other side of the casing, and the positioning grooves are oppositely arranged on the main impeller disk and the impeller auxiliary disk On the disk, the shot blasting blade is positioned and installed through the positioning boss and the positioning grooves on the two impeller discs.
进一步的,所述电机的输出轴外设置有结合盘,所述分丸轮上设置有定位台阶,所述主叶轮圆盘的中心设置有与定位台阶配合的安装孔,所述分丸轮与电机的输出轴固定连接并将主叶轮圆盘压紧在分丸轮和结合盘之间,所述主叶轮圆盘与结合盘之间通过紧固件固定安装。Further, the output shaft of the motor is provided with a combination disc, the shot wheel is provided with a positioning step, and the center of the main impeller disc is provided with a mounting hole matched with the positioning step, and the shot wheel is connected with the positioning step. The output shaft of the motor is fixedly connected and the main impeller disc is pressed between the shot wheel and the combination disc, and the main impeller disc and the combination disc are fixedly installed by fasteners.
有益效果:采用本实用新型的抛丸器,使丸料抛射十分流畅,整个抛丸过程抛打力度强,避免了堵丸现象发生,提高了抛丸效果;大大提高了抛丸叶片的利用率和抛丸叶片的使用寿命,整体结构设计合理,拆装快捷方便,大大降低了工人的劳动强度,提高了工作效率。Beneficial effect: adopting the shot blasting device of the utility model, the shot blasting is very smooth, and the shot blasting force is strong in the whole shot blasting process, which avoids the phenomenon of shot blocking and improves the shot blasting effect; greatly improves the utilization rate of shot blasting blades And the service life of the shot blasting blade, the overall structure design is reasonable, the disassembly and assembly are quick and convenient, which greatly reduces the labor intensity of workers and improves work efficiency.
本实用新型的抛丸清理机结构设计合理,自动化程度高,解决了现有手工上料的问题,大大提高了效率,且通过自动升降门替代人工单开门,减少了安全隐患。The shot blasting cleaning machine of the utility model has a reasonable structural design and a high degree of automation, which solves the existing problem of manual feeding, greatly improves efficiency, and replaces manual single-opening doors with automatic lifting doors, reducing potential safety hazards.
附图说明Description of drawings
图1为本实用新型的抛丸清理机结构主视图;Fig. 1 is the structural front view of shot blasting machine of the present utility model;
图2为图1的侧视图;Fig. 2 is the side view of Fig. 1;
图3为本实用新型高抛丸器的整体结构示意图;Fig. 3 is a schematic diagram of the overall structure of the utility model high shot blasting device;
图4为本实用新型中分丸轮的结构示意图;Fig. 4 is the structural representation of the shot wheel in the utility model;
图5为本实用新型中抛丸叶片安装状态结构示意图。Fig. 5 is a schematic diagram of the installation state of the shot blasting blade in the utility model.
具体实施方式Detailed ways
下面结合具体实施例对本发明的技术方案作进一步详细说明。The technical solutions of the present invention will be further described in detail below in conjunction with specific embodiments.
如图1和图2所示的本实用新型的抛丸清理机结构图,包括抛丸清理室1、抛丸器2、丸料循环系统、履带及传动机构、加料机、和升降门。The structure diagram of the shot blasting machine of the present invention as shown in Fig. 1 and Fig. 2 includes a shot blasting chamber 1, a shot blasting device 2, a ball circulation system, a crawler belt and a transmission mechanism, a feeder, and a lifting door.
抛丸清理室的室体系焊接结构,由室壳、室顶及室内防护等组成,室壳底部有螺旋输送器3,内部装有履带及其传动机构,端部装有端盘,前部装有升降门,内部采用耐磨护板防护,室顶固定抛丸器。The room system welding structure of the shot blasting cleaning room is composed of a room shell, a room roof and indoor protection. There is a screw conveyor 3 at the bottom of the room shell, and a crawler belt and its transmission mechanism are installed inside, and an end plate is installed at the end. There is a lifting door, the interior is protected by a wear-resistant guard plate, and the shot blasting machine is fixed on the roof.
丸料循环净化系统主要由丸料循环系统和丸料分选净化系统两部分组成。The shot circulation purification system is mainly composed of two parts: the shot circulation system and the shot sorting purification system.
丸料循环系统由螺旋输送机3、斗式提升机4、分离器5、丸料控制器等组成;丸料分选净化系统由磁选分离器、储砂箱、吸风管道等组成。The shot material circulation system is composed of screw conveyor 3, bucket elevator 4, separator 5, shot material controller, etc.; the shot material separation and purification system is composed of magnetic separation separator, sand storage box, suction duct, etc.
抛丸器抛出散落的弹丸经过下螺旋输送机送至斗式提升机,斗式提升机将丸料及杂物提升至清理室上部,送给高效BE分离器,经BE分离器风选处理后,灰尘和杂物与好的丸料分离,好的丸料进入储料斗储存,待供抛丸器使用。The scattered projectiles thrown by the shot blaster are sent to the bucket elevator through the lower screw conveyor, and the bucket elevator lifts the shot and sundries to the upper part of the cleaning room, and then sent to the high-efficiency BE separator, after being air-selected by the BE separator , the dust and sundries are separated from the good shot material, and the good shot material enters the storage hopper for storage, to be used by the shot blaster.
螺旋输送机由芯轴、螺旋叶片、端轴、端板、带座轴承、防尘装置、摆线针轮减速机及各种紧固件组成。The screw conveyor is composed of a mandrel, a spiral blade, an end shaft, an end plate, a bearing with a seat, a dustproof device, a cycloid reducer and various fasteners.
螺旋输送器轴体采用优质碳素钢无缝钢管与调质轴头焊接而成,外形及安装尺寸焊接后加工,保证了同轴度,进而避免了因偏心造成的“大摆”现象,The shaft body of the screw conveyor is welded by high-quality carbon steel seamless steel pipe and quenched and tempered shaft head. The shape and installation dimensions are processed after welding to ensure the coaxiality, thereby avoiding the phenomenon of "big swing" caused by eccentricity.
芯轴采用冷拔钢管与45#钢轴焊接后在进行精加工,充分保证了整体的同轴度。The mandrel is made of cold-drawn steel pipe and welded with 45# steel shaft and then finished, which fully guarantees the overall coaxiality.
螺旋输送机的传动部分为链轮、链条传动,驱动选型为同轴驱动,保证传动的稳定性。The transmission part of the screw conveyor is sprocket and chain transmission, and the drive selection is coaxial drive to ensure the stability of the transmission.
螺旋输送机的端轴部分运行在防尘自润滑滚动轴承中,由摆线针轮减速机驱动。The end shaft part of the screw conveyor runs in dust-proof self-lubricating rolling bearings and is driven by a cycloidal pinwheel reducer.
斗式提升机由摆线针轮减速机、上下轮毂、输送胶带、料斗、封闭罩壳、防倒转机构和涨紧装置及紧固件等组成。The bucket elevator is composed of cycloidal pinwheel reducer, upper and lower hubs, conveyor belt, hopper, closed cover, anti-reversal mechanism, tensioning device and fasteners, etc.
提升机罩壳采用钢板折弯成形焊接结构。下节提升机罩壳设有检修门,可维修及更换料斗;打开下罩壳底部门盖,可以维修下部传动,排除故障。本机采用平胶带传动。工作时,固定在输送胶带上的料斗将提升机底部的丸料刮起,在提升机动力的驱动下,将丸料送至提升机顶部,而后以离心重力方式落料,将丸料输入丸砂分离器。The hoist cover adopts steel plate bending forming welding structure. The cover of the lower section of the hoist is equipped with an inspection door, which can be used to maintain and replace the hopper; open the bottom door of the lower cover to maintain the lower transmission and troubleshoot. This machine is driven by flat belt. When working, the hopper fixed on the conveyor belt scrapes up the shot material at the bottom of the elevator, driven by the power of the elevator, the shot material is sent to the top of the elevator, and then the shot material is dropped by centrifugal gravity, and the shot material is input into the shot sand separator.
为了保证工作时输送胶带不打滑,轮毂滚加有聚胺脂防滑层,这样既提高了传动胶带与轮毂间的磨擦力,避免了老式皮带轮的打滑现象,也降低了传动皮带的预紧力,延长了提升胶带的使用寿命。同时提升机设有一套张紧装置,当皮带松驰时,通过调节提升机上部两侧的调整螺栓,对传动皮带进行张紧。In order to ensure that the conveyor belt does not slip during work, the wheel hub is equipped with a polyurethane anti-skid layer, which not only improves the friction between the transmission belt and the wheel hub, avoids the slipping phenomenon of the old-fashioned pulley, but also reduces the preload of the drive belt. Extends the life of the lifting tape. At the same time, the hoist is equipped with a set of tensioning device. When the belt is loose, the transmission belt is tensioned by adjusting the adjustment bolts on both sides of the upper part of the hoist.
分离器采用先进的幕帘式丸砂分离器,丸砂混合物由斗式提升机提至分离器的分离区中,丸粒、砂粒及粉尘混合物沿分离器均匀布料,并形成流幕,使丸砂得以充分分离。丸砂混合物在下降过程中,受到水平气流对颗粒的推力,从而形成偏斜的曲线运动轨迹,因颗粒的比重和粒径的差异,其偏斜程度不尽相同,从而使丸渣得以分离,粉尘被吸入除尘器进行净化处理,碎丸、砂子、氧化皮等进入废料储斗,合格弹丸和部分小块杂物经再次筛分进入储丸斗以供循环使用。其特点为:The separator adopts an advanced curtain-type shot-sand separator. The shot-sand mixture is lifted to the separation area of the separator by the bucket elevator, and the mixture of shot, sand and dust is evenly distributed along the separator to form a flow curtain, so that the shot The sand is fully separated. During the descending process, the pellet-sand mixture is pushed by the horizontal airflow to the particles, thus forming a deflected curved trajectory. Due to the difference in the specific gravity and particle size of the particles, the degree of deflection is not the same, so that the pellets and slag can be separated. Dust is sucked into the dust collector for purification treatment, broken pills, sand, scale, etc. enter the waste storage hopper, and qualified projectiles and some small pieces of sundries are screened again and enter the pellet storage hopper for recycling. Its characteristics are:
(1)通过调整锁定限量门的位置,可以实现均匀厚度和流量的丸料流;(1) By adjusting the position of the locking limit door, the shot flow with uniform thickness and flow rate can be realized;
(2)风选分离区高度根据设计风速定尺寸,为有效分离丸料和杂物提供了空间;(2) The height of the wind separation separation zone is sized according to the design wind speed, which provides space for the effective separation of pellets and sundries;
(3)风选控制板设在第一分离区内;(3) The winnowing control panel is located in the first separation zone;
(4)两个可以调整的分离板,可以高效地分离微粒物和临界尺寸丸料;(4) Two adjustable separation plates can efficiently separate particulate matter and critical size shot;
(5)可以更换的筛网,实现大的杂物截留;(5) Replaceable screen to achieve large debris retention;
(6)破碎的弹丸彻底隔离只有好的可以再次利用的丸料流入储丸斗中。(6) The broken projectiles are completely isolated and only good reusable shot materials flow into the shot storage hopper.
履带装置主要同45节链环和装在链环上的履带板组成一条封闭的履带,它围绕在一对圆形端盘6上,使得在空间形成一个滚筒,并由八角轮使其运动,履带的运动使得工件不断翻动,履带可实现正反转,正转为清理工作运动,反转为卸料运动。The crawler device mainly forms a closed track with 45 links and track shoes mounted on the link, which surrounds a pair of circular end plates 6, so that a roller is formed in space, and is moved by octagonal wheels. The movement of the workpiece makes the workpiece turn continuously, and the track can realize the forward and reverse rotation, the forward rotation is the cleaning work movement, and the reverse is the unloading movement.
园形端盘使得履带形成一个滚筒,端盘前面装有耐磨护板,以防弹丸打击室体,并能充分利用弹丸的反射能量。The garden-shaped end plate makes the crawler form a roller, and the front of the end plate is equipped with a wear-resistant guard plate to prevent the projectile from hitting the chamber, and can make full use of the reflected energy of the projectile.
加料机由支撑架、翻转架、加料斗7、卷筒及驱动机构9组成。在支撑架两侧有防护挡板,支撑架支撑着翻转架,驱动机构驱动时,环链葫芦牵引,使加料斗沿着翻转架内槽上升,同时翻转架绕着支点旋转,使翻转架搭在清理室的前部支撑点上,加料斗继续前进在上升中将工件倒入滚筒内。驱动轴端有一旋转行程开关,从而限制加料斗上升的终点,加料斗落下后有一终点行程开关给出信号表示动作完成。Feeding machine is made up of support frame, turning frame, feeding hopper 7, reel and driving mechanism 9. There are protective baffles on both sides of the support frame, and the support frame supports the turning frame. When the driving mechanism is driven, the chain hoist is pulled to make the hopper rise along the inner groove of the turning frame, and at the same time, the turning frame rotates around the fulcrum, so that the turning frame On the front support point of the cleaning chamber, the hopper continues to advance and pours the workpiece into the drum while rising. There is a rotary travel switch at the end of the drive shaft to limit the end point of the hopper's rise. After the hopper falls, an end travel switch gives a signal to indicate the completion of the action.
升降门8是靠顶部的卷筒10由钢丝绳牵动起落达到开关门的目的。门上的滚轮沿着轨道槽平稳开闭,门周边为迷宫式结构以防弹丸泄漏,门内的挡板以防工件在门与履带之间堆积。门上的安全销用于插入所设的孔内防止门的下落以保证安全。Lifting door 8 is to reach the purpose of opening and closing door by the reel 10 at the top by steel wire rope influence rise and fall. The rollers on the door open and close smoothly along the track groove, the door is surrounded by a labyrinth structure to prevent projectile leakage, and the baffle inside the door prevents workpieces from accumulating between the door and the track. The safety pin on the door is used for inserting in the provided hole and prevents the door from falling to ensure safety.
本抛丸机还包括了DEC-4型脉冲反吹滤筒式除尘器1台,主要由风机、风管、壳体、滤筒、沉降机构等组成。除尘效率为99.5%,符合GB16297-1966“大气污染物综合排放标准”的要求,并符合GBJ14-73工业“三废”排放试行标准。滤筒寿命在1年左右,降低了设备使用成本,减少维修量及费用,并且有较高的除尘效果,使含有灰尘的空气,经除尘后,可直接排空,不需其它净化设备。The shot blasting machine also includes a DEC-4 pulse blowback filter cartridge dust collector, which is mainly composed of a fan, air duct, shell, filter cartridge, and sedimentation mechanism. The dust removal efficiency is 99.5%, which meets the requirements of GB16297-1966 "Comprehensive Emission Standard of Air Pollutants" and GBJ14-73 Trial Standard for Industrial "Three Wastes" Emission. The life of the filter cartridge is about 1 year, which reduces the cost of equipment use, reduces the amount of maintenance and costs, and has a high dust removal effect, so that the air containing dust can be directly emptied after dust removal, without other purification equipment.
抛丸器的结构如图3到图5所示。主要由进丸管213、分丸轮25、定向套214、叶轮圆盘和抛丸叶片211等部件组成,其具体结构包括壳体,所说的壳体包括护罩21以及与护罩21配合的压盖215,护罩内侧顶部、左右两侧、前后两侧分别装有顶护板216、左端护板210、右端护板29、 侧护板217并通过压紧螺钉相互固定,壳体内设置有用于安装抛丸叶片的一对叶轮圆盘,两 片叶轮圆盘的中心还安装有分丸轮25以及安装在分丸轮外围的定向套214,定向套214通过壳 体固定安装,壳体的一侧设置有能够驱动叶轮圆盘转动的电机23,电机通过连接螺栓连接在 电机座上,电机座通过连接螺栓固定在抛丸器护罩右侧,分丸轮25的一端与电机和叶轮圆盘 固定安装并能够随着叶轮圆盘同步转动,分丸轮25的另外一端正对壳体上固定安装的进丸 管213,由此使分丸轮25的前部进口正对进丸管213,进丸管的作用是向分丸轮喂丸,所说的分 丸轮25具有分丸窗口,抛丸叶片211设置在定向套214外围并沿圆周方向排布在两片叶轮圆盘26 之间,也就是说定向套214安装在分丸轮25和抛丸叶片211之间,不随分丸轮、抛丸叶片转动,定向套上具有定向口,定向口的角度是可以调整的,通过调整定向口的角度可以控制丸料的 抛出方向,分丸轮25包括分丸轮本体220,分丸轮本体220上具有沿圆周方向排布的分丸窗口222,分丸轮本体220上还设置有在分丸轮本体的外圆周纵向排布的分丸轮叶片221,分丸轮叶 片221将各个窗口隔开从而使得每个分丸窗口222均位于每两片分丸轮叶片221之间;分丸轮叶 片221与定向套214之间形成扇形空间并能够使进入到分丸轮24内的丸料扩散到扇形空间内然后通过抛丸叶片向外抛出;使用时,丸料从分丸轮中抛出,然后进入到分丸轮叶片221与定向套214之间形成的扇形空间内,再经过定向套的定向口进入抛丸叶片,继而随着抛丸叶片一起高速旋转,最后从抛丸叶片的边缘抛出,由此形成了二次加速的过程,使得扩散顺畅,避免了堵料现象。The structure of the shot blaster is shown in Figure 3 to Figure 5. It is mainly composed of the shot pipe 213, the shot wheel 25, the orientation sleeve 214, the impeller disc and the shot blasting blade 211 and other components. The gland 215 of the cover, the top, left and right sides, and front and rear sides of the inside of the shield are respectively equipped with a top guard 216, a left end guard 210, a right end guard 29, and a side guard 217, which are fixed to each other by compression screws. There are a pair of impeller discs for installing shot blasting blades. The center of the two impeller discs is also equipped with a shot wheel 25 and an orientation sleeve 214 installed on the periphery of the shot wheel. The orientation sleeve 214 is fixed and installed through the shell. One side of one side is provided with the motor 23 that can drive impeller disc to rotate, and motor is connected on the motor seat by connecting bolt, and motor seat is fixed on the right side of shot blasting machine shield by connecting bolt, and one end of blasting wheel 25 is connected with motor and impeller. The disc is fixedly installed and can rotate synchronously with the impeller disc, and the other end of the shot wheel 25 is facing the shot tube 213 fixedly installed on the shell, so that the front entrance of the shot wheel 25 is facing the shot tube 213, the effect of the shot pipe is to feed the pills to the shot wheel. The shot wheel 25 has a shot window, and the shot blast blades 211 are arranged on the periphery of the orientation sleeve 214 and arranged on the two impeller discs 26 along the circumferential direction. Between, that is to say that the orientation sleeve 214 is installed between the shot blasting wheel 25 and the shot blasting blade 211, does not rotate with the blasting wheel and the shot blasting blade, the orientation sleeve has an orientation port, and the angle of the orientation port can be adjusted. Adjusting the angle of orientation port can control the throwing direction of shot material, and the shot-splitting wheel 25 comprises a shot-splitting wheel body 220, which has a shot-splitting window 222 arranged in the circumferential direction on the shot-splitting wheel body 220, and the shot-splitting wheel body 220 also has The shot wheel blades 221 arranged longitudinally on the outer circumference of the shot wheel body are arranged, and the shot wheel blades 221 separate each window so that each shot window 222 is located between every two shot wheel blades 221 Form the fan-shaped space between the shot blasting wheel blade 221 and the orientation sleeve 214 and can make the shot material entering the shot shot wheel 24 diffuse into the fan-shaped space and then be thrown out by the shot blasting blade; Then it enters the fan-shaped space formed between the shot blasting wheel blade 221 and the directional sleeve 214, and then enters the shot blasting blade through the directional opening of the directional sleeve, and then rotates at a high speed with the shot blasting blade, and finally from The edge of the shot blasting blade is thrown out, thus forming a secondary acceleration process, which makes the diffusion smooth and avoids the phenomenon of material blocking.
进一步地说,所说的抛丸叶片211设置为具有进丸口和出丸口的筒形结构,抛丸叶片211也可称之为管式内圆弧型叶片,抛丸叶片211的外圆周面为柱形,抛丸叶片211的外圆周 面上设置有定位凸台,两片叶轮圆盘上设置有定位槽,抛丸叶片211通过定位凸台和定位槽 定位安装在两片所述叶轮圆盘之间;抛丸叶片211的内孔形状是从进丸口到出丸口逐渐缩小 并且在纵向剖面上看其内孔的内壁轮廓线形成圆弧形;定向套的定向口与管式弧形叶片的进丸口对准。Further, said shot blasting blade 211 is set as a cylindrical structure with a shot inlet and a shot outlet. The shot blasting blade 211 can also be called a tubular inner arc blade. The outer circumference of the shot blasting blade 211 The surface is cylindrical, and the outer circumferential surface of the shot blasting blade 211 is provided with a positioning boss, and the two impeller discs are provided with positioning grooves, and the shot blasting blade 211 is positioned and installed on the two impellers through the positioning boss and the positioning groove. Between the discs; the shape of the inner hole of the shot blasting blade 211 is gradually reduced from the shot inlet to the shot outlet and the inner wall contour line of the inner hole in the longitudinal section forms an arc; The shot inlets of the curved blades are aligned.
优选地,叶轮圆盘包括位于壳体21一侧与电机固定安装的主叶轮圆盘26和安装在壳体另外一侧的叶轮副圆盘212,由图可见,叶轮副圆盘通过连接柱连接在叶轮主圆盘左侧,定位槽相对设置在主叶轮圆盘26和叶轮副圆盘212上,抛丸叶片211通过定位凸台和两片叶轮圆盘上的定位槽定位安装;所说的电机23的输出轴外设置有与电机输出轴相配合的结合盘24,分丸轮25上设置有定位台阶,主叶轮圆盘26的中心设置有与定位台阶配合的安装孔,分丸轮25 与电机23的输出轴固定连接并将主叶轮圆盘26压紧在分丸轮25和结合盘24之间,主叶轮圆盘26 与结合盘24之间通过紧固件固定安装;对于定向套214的安装方式来说,在压盖215上设置有环槽,定向套214上设置有与环槽配合的压紧台阶,进丸管上设置有与定向套214上的压紧台阶配合的压紧面,通过进丸管将定向套214固定安装在压盖上。Preferably, the impeller disc includes a main impeller disc 26 fixedly installed with the motor on one side of the housing 21 and an impeller sub-disc 212 installed on the other side of the housing. It can be seen from the figure that the impeller sub-disc is connected by a connecting column On the left side of the main disc of the impeller, the positioning groove is relatively arranged on the main impeller disc 26 and the auxiliary disc 212 of the impeller, and the shot blasting blade 211 is positioned and installed through the positioning boss and the positioning grooves on the two impeller discs; The output shaft of motor 23 is provided with the combination dish 24 that cooperates with motor output shaft, is provided with positioning step on the shot wheel 25, and the center of main impeller disc 26 is provided with the mounting hole that cooperates with positioning step, and shot wheel 25 It is fixedly connected with the output shaft of the motor 23 and the main impeller disc 26 is pressed between the shot wheel 25 and the combination disc 24, and is fixedly installed between the main impeller disc 26 and the combination disc 24; 214 installation method, the gland 215 is provided with a ring groove, the directional sleeve 214 is provided with a compression step matched with the ring groove, and the shot tube is provided with a compression step matched with the compression step on the directional sleeve 214. On the tight side, the orienting sleeve 214 is fixedly installed on the gland by the pill feeding tube.
其工作原理如下:It works as follows:
在初始状态下,电机23带动叶轮主圆盘26、叶轮副圆盘212、分丸轮25、以及插入在叶轮 主圆盘26与叶轮副圆盘212之间的管式内圆弧型叶片211转动,定向套214固定在护罩21上不动,定向套214定向口的中心与管式内圆弧型叶片211安装中心成的角度,钢丸通过进丸管213同时 进入到分丸轮25的分丸轮本体220内孔中心或分丸轮叶片221上,通过离心力的作用弹丸经定向套214定向口最终由管式内圆弧型叶片211抛出;其中,管式内圆弧型叶片211工作面的一面磨损后旋转30°~45°角度后可继续使用且对称安装的管式内圆弧型叶片211须同时旋转相同的角度,一片管式内圆弧型叶片211可以重复使用5~6次。In the initial state, the motor 23 drives the impeller main disk 26, the impeller auxiliary disk 212, the shot wheel 25, and the tubular inner arc blade 211 inserted between the impeller main disk 26 and the impeller auxiliary disk 212 Rotate, directional sleeve 214 is fixed on the shield 21 and does not move, the center of directional sleeve 214 directional mouth and the installation center of tube-type inner circular arc type blade 211 form an angle, and steel shot enters shot-splitting wheel 25 by entering shot pipe 213 simultaneously. On the center of the inner hole of the shot wheel body 220 or the shot wheel blade 221, the projectile is finally thrown out by the tubular inner arc blade 211 through the orienting sleeve 214 through the directional port of the centrifugal force; wherein, the tubular inner arc blade One side of the 211 working surface is worn and rotated at an angle of 30° to 45° and can continue to be used, and the symmetrically installed tubular inner arc blade 211 must be rotated at the same angle at the same time, and a piece of tubular inner arc blade 211 can be reused 5 ~6 times.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and do not limit the utility model in any form. Although the utility model has been disclosed as above with preferred embodiments, it is not intended to limit the utility model. Any Those who are familiar with this profession, without departing from the scope of the technical solution of the present utility model, can use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but all without departing from the technical solution of the utility model Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the utility model still belong to the scope of the technical solution of the utility model.
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| CN114274054A (en) * | 2021-12-30 | 2022-04-05 | 唐山腾龙重型机械设备制造有限公司 | Crawler-type shot blasting machine capable of automatically feeding materials and shot blasting method |
| CN115106945A (en) * | 2022-06-27 | 2022-09-27 | 泰州神舟传动科技有限公司 | Front axle I-beam surface finish machining device and process |
| CN116587178A (en) * | 2023-06-08 | 2023-08-15 | 江苏兴华胶带股份有限公司 | A high-efficiency round wire shot blasting machine |
| CN116587178B (en) * | 2023-06-08 | 2023-12-05 | 江苏兴华胶带股份有限公司 | High-efficient wire rod shot-blasting machine |
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