CN202079502U - Roller way passing and lifting hook rotating combined blasting-cleaning machine - Google Patents

Roller way passing and lifting hook rotating combined blasting-cleaning machine Download PDF

Info

Publication number
CN202079502U
CN202079502U CN2011200737787U CN201120073778U CN202079502U CN 202079502 U CN202079502 U CN 202079502U CN 2011200737787 U CN2011200737787 U CN 2011200737787U CN 201120073778 U CN201120073778 U CN 201120073778U CN 202079502 U CN202079502 U CN 202079502U
Authority
CN
China
Prior art keywords
shot
shot blasting
screw conveyor
roller table
hook
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011200737787U
Other languages
Chinese (zh)
Inventor
江兴平
倪文龙
胡兆存
吴恒荣
束长宁
王玮
胡成
黄辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Longcheng Casting Machinery Technology Co., Ltd.
Original Assignee
DAFENG LONGCHENG MACHINERY OR MECHANICAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DAFENG LONGCHENG MACHINERY OR MECHANICAL Co Ltd filed Critical DAFENG LONGCHENG MACHINERY OR MECHANICAL Co Ltd
Priority to CN2011200737787U priority Critical patent/CN202079502U/en
Application granted granted Critical
Publication of CN202079502U publication Critical patent/CN202079502U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Landscapes

  • Cleaning In General (AREA)

Abstract

一种辊道通过、吊钩旋转联合抛丸清理机,抛丸清理室安装有抛丸器;输送辊道包含进料输送辊道、抛丸清理室辊道和出料输送辊道,抛丸清理室辊道位于抛丸清理室内;吊钩由电动葫芦驱动以使吊钩在该吊轨上行进和升降;斗式提升机具有入料口和出料口,入料口与下横向螺旋输送机连接;上横向螺旋输送机与出料口连接;丸砂分离器,具有分离区和接风口,分离区与上横向螺旋输送机相连接;除尘器与丸砂分离器的接风口相连接。本实用新型对处于原始状态的金属构件表面及内腔施以强力抛丸,清除其表面上的锈斑、锈层、焊渣及氧化皮,使之具有一定光洁度的均匀一致的金属光泽表面,以便去除应力,提高材料的表面涂饰质量与抗腐蚀性能。

A shot blasting cleaning machine combined with roller passage and hook rotation. The shot blasting chamber is equipped with a shot blasting device; The roller table in the cleaning room is located in the shot blasting cleaning room; the hook is driven by an electric hoist so that the hook travels and lifts on the hanging rail; the bucket elevator has a material inlet and a material outlet, and the material inlet and the lower horizontal spiral convey The upper horizontal screw conveyor is connected to the discharge port; the shot sand separator has a separation area and an air outlet, and the separation area is connected to the upper horizontal screw conveyor; the dust collector is connected to the air inlet of the shot sand separator. The utility model applies strong shot blasting to the surface and inner cavity of the metal component in the original state to remove rust spots, rust layers, welding slag and scale on the surface, so that it has a uniform and uniform metallic luster surface with a certain smoothness, so that Relieve stress, improve the surface finish quality and corrosion resistance of materials.

Description

辊道通过、吊钩旋转联合抛丸清理机Roller table passing, hook rotation combined shot blasting cleaning machine

技术领域 technical field

本实用新型涉及一种抛丸设备,特别涉及一种辊道通过、吊钩旋转联合抛丸清理机。The utility model relates to a shot blasting equipment, in particular to a shot blasting cleaning machine combined with the passage of a roller table and the rotation of a hook.

背景技术 Background technique

抛丸机(shot blasting machine),利用抛丸器抛出的高速弹丸清理或强化铸件表面的抛丸清理设备。抛丸机能同时对铸件进行落砂、除芯和清理。Shot blasting machine is a shot blasting equipment that uses high-speed projectiles thrown by a shot blaster to clean or strengthen the surface of castings. The shot blasting machine can shake out sand, remove core and clean the casting at the same time.

抛丸设备首先应用于铸造业铸钢、铸铁件的表面粘砂及氧化皮的清除。几乎所有的铸钢件、灰铸件、玛钢件、球铁件等都要进行抛丸处理。这不仅是为了清除铸件表面氧化皮和粘砂,同时也是铸件质量检查前不可缺少的准备工序,比如大型气轮机机壳在进行无损探伤以前必须进行严格的抛喷丸清理,以保证探伤结果的可靠性。在一般铸件生产中,抛喷丸清理是发现铸件表面缺陷如皮下气孔、渣孔以及粘砂、冷隔、起皮等的必不可少的工艺手段。有色金属铸件,如铝合金、铜合金等的表面清理,除清除氧化皮、发现铸件的表面缺陷外,更主要的目的是以抛喷丸来清除压铸件的毛刺和获得具有装潢意义的表面质量,获得综合效果。Shot blasting equipment is firstly used to remove sand and scale on the surface of cast steel and iron castings in the foundry industry. Almost all steel castings, gray castings, malleable steel parts, ductile iron parts, etc. must be shot blasted. This is not only to remove scale and sticky sand on the surface of the casting, but also an indispensable preparation process before the quality inspection of the casting. For example, the casing of a large gas turbine must be subjected to strict shot blasting before non-destructive testing to ensure the accuracy of the testing results. reliability. In the production of general castings, shot peening cleaning is an indispensable process to find surface defects of castings such as subcutaneous pores, slag pores, sand sticking, cold shut, peeling, etc. The surface cleaning of non-ferrous metal castings, such as aluminum alloys, copper alloys, etc., in addition to removing scale and finding surface defects of castings, the main purpose is to remove burrs of die castings and obtain decorative surface quality by shot blasting , to obtain a combined effect.

根据现代金属强度理论,增加金属内部的错位密度,是提高金属强度的主要方向。实践证明抛丸是增加金属位错结构的行之有效的工艺方法。这对一些金属不能通过相变硬化(如马氏体淬火等)或实现相变硬化的基础上而要求再进一步强化的工件而言,更具有十分重要的意义。航空、宇航工业、汽车、拖拉机等零部件要求轻质化,但可靠性要求越来越高,其重要工艺措施就是采用抛喷丸工艺提高构件的强度和疲劳强度。According to the modern metal strength theory, increasing the dislocation density inside the metal is the main direction to improve the metal strength. Practice has proved that shot blasting is an effective process for increasing metal dislocation structures. This is even more important for some metals that cannot be hardened by phase transformation (such as martensitic quenching, etc.) or require further strengthening on the basis of phase transformation hardening. Aviation, aerospace industry, automobiles, tractors and other parts require light weight, but the reliability requirements are getting higher and higher. The important technological measure is to use shot peening to improve the strength and fatigue strength of components.

有鉴于此,本实用新型的设计人为解决现有抛丸技术中的不足,基于相关领域的研发,并经过不断测试及改良,进而有本实用新型的产生。In view of this, the designer of this utility model artificially solves the shortcomings in the existing shot blasting technology, based on research and development in related fields, and after continuous testing and improvement, this utility model is produced.

发明内容 Contents of the invention

本实用新型的目的在于提供一种辊道通过、吊钩旋转联合抛丸清理机,其对处于原始状态的金属构件表面及内腔施以强力抛丸,清除其表面上的锈斑、锈层、焊渣及氧化皮,使之获得具有一定光洁度的均匀一致的金属光泽表面,以便去除应力,提高材料的表面涂饰质量与抗腐蚀性能。The purpose of this utility model is to provide a combination shot blasting cleaning machine with roller passage and hook rotation, which applies powerful shot blasting to the surface and inner cavity of the metal member in the original state, and removes rust spots, rust layers, and rust on the surface. Welding slag and scale, so that it can obtain a uniform metallic luster surface with a certain degree of smoothness, so as to remove stress and improve the surface finishing quality and corrosion resistance of materials.

为达上述目的,本实用新型提供一种辊道通过、吊钩旋转联合抛丸清理机,其包括:In order to achieve the above purpose, the utility model provides a roller table passing, hook rotation combined shot blasting cleaning machine, which includes:

抛丸清理室,其外壁上安装有多台抛丸器;The shot blasting room has multiple shot blasters installed on its outer wall;

输送辊道,其包含依次连接并用于输送加工工件的进料输送辊道、抛丸清理室辊道和出料输送辊道,抛丸清理室辊道位于抛丸清理室内;Conveying roller table, which includes in-feed conveying roller table, shot blasting room roller table and discharge conveying roller table, which are sequentially connected and used for conveying and processing workpieces, and the shot blasting room roller table is located in the shot blasting cleaning room;

吊钩;hook;

吊轨;Hanging rail;

电动葫芦,所述吊钩由该电动葫芦驱动以使该吊钩在该吊轨上行进和升降;an electric hoist, the hook is driven by the electric hoist to make the hook travel and lift on the suspension rail;

下纵向螺旋输送机,其一端与抛丸清理室的丸料出口连接;The lower longitudinal screw conveyor, one end of which is connected to the shot blasting outlet of the shot blasting chamber;

下横向螺旋输送机,其一端与下纵向螺旋输送机的另一端连接;The lower transverse screw conveyor, one end of which is connected to the other end of the lower longitudinal screw conveyor;

斗式提升机,其具有入料口和出料口,该入料口与下横向螺旋输送机的另一端连接;A bucket elevator having a material inlet and a material outlet connected to the other end of the lower transverse screw conveyor;

上横向螺旋输送机,其一端与斗式提升机的出料口连接;The upper horizontal screw conveyor, one end of which is connected to the discharge port of the bucket elevator;

丸砂分离器,其具有分离区和接风口,该分离区与上横向螺旋输送机的另一端相连接;以及A pill sand separator, which has a separation area and an air inlet, the separation area is connected to the other end of the upper transverse screw conveyor; and

除尘器,其与丸砂分离器的接风口以及抛丸清理室相连接。The dust collector is connected with the air inlet of the shot sand separator and the shot blasting cleaning room.

所述的辊道通过、吊钩旋转联合抛丸清理机,其中,所述的抛丸清理室的外壁上安装有16台抛丸器,所述的16台抛丸器分上下、左右各4台布置。The roller table passing and hook rotation combined shot blasting machine, wherein, 16 shot blasting machines are installed on the outer wall of the shot blasting cleaning room, and the 16 shot blasting machines are divided into four parts: upper, lower, left and right. table layout.

所述的辊道通过、吊钩旋转联合抛丸清理机,其中,所述的抛丸清理室为多室组合体,由主室体和副室体组成,所述的抛丸器布置在主室体的外壁上,主室体的前后两侧均为副室体,副室体均为密封室体并内设有钢板与多层橡胶帘屏蔽。The roller table passing and hook rotation combined shot blasting machine, wherein the shot blasting chamber is a multi-chamber assembly consisting of a main chamber body and an auxiliary chamber body, and the shot blasting device is arranged in the main chamber On the outer wall of the chamber body, the front and rear sides of the main chamber body are auxiliary chamber bodies, and the auxiliary chamber bodies are sealed chambers equipped with steel plates and multi-layer rubber curtains for shielding.

所述的辊道通过、吊钩旋转联合抛丸清理机,其中,所述的抛丸器包括:叶轮、电动机、分丸轮、定向套、叶片、导丸管和护罩;所述定向套固定在护罩内并具有一个窗口;定向套的内部固定安装有分丸轮,所述分丸轮上具有一个入口和四个窗口;所述导丸管位于护罩的一侧,且导丸管的一端与分丸轮的该入口相连通,导丸管的另一端连接供丸系统;所述护罩的另一侧安装有叶轮,所述叶轮上安装有多个叶片,叶片分布在定向套的圆周外侧;叶轮与电动机的输出轴相连接,并由电动机驱动该叶轮旋转。The roller table passing, hook rotation combined shot blasting cleaning machine, wherein the shot blasting device includes: impeller, motor, shot wheel, orientation sleeve, blade, shot guide tube and shield; the orientation sleeve It is fixed in the guard and has a window; the shot wheel is fixedly installed inside the orientation sleeve, and the shot wheel has an entrance and four windows; the shot guide tube is located on one side of the guard, and the shot guide One end of the pipe is connected with the entrance of the shot wheel, and the other end of the pipe is connected with the pill feeding system; the other side of the shield is equipped with an impeller, and a plurality of blades are installed on the impeller, and the blades are distributed in a direction The outer circumference of the sleeve; the impeller is connected with the output shaft of the motor, and the impeller is driven to rotate by the motor.

所述的辊道通过、吊钩旋转联合抛丸清理机,其中,所述的叶轮与电动机的输出轴通过结合盘相连接,结合盘与电动机之间还安装有密封盘;所述护罩内还安装有用于防止抛丸过度损坏护罩的耐磨护板,耐磨护板包括位于护罩内侧顶部的顶护板、位于护罩内侧侧边的侧护板和位于护罩内侧端面的端面防护板。The roller table passing and hook rotating combined shot blasting machine, wherein, the impeller and the output shaft of the motor are connected through a coupling disc, and a sealing disc is installed between the coupling disc and the motor; A wear-resistant guard plate is also installed to prevent excessive shot blasting from damaging the guard. The wear-resistant guard plate includes a top guard plate located at the top of the inner side of the guard, a side guard plate located at the inner side of the guard and an end face located at the inner end face of the guard. Fenders.

所述的辊道通过、吊钩旋转联合抛丸清理机,其中,所述的斗式提升机还包括:壳体、皮带、丸料斗、主动滚轮、从动滚轮、皮带张紧装置和摆线针轮减速机;所述壳体采用分段式钢结构焊接成形,各联结位置装有密封胶板;所述的摆线针轮减速机安装在壳体的上部,其与主动滚轮相连接,用于驱动主动滚轮转动;所述的主动滚轮和从动滚轮分别位于壳体内部的上方和下方,并且通过皮带连接;皮带上安装有多个朝同一方向的丸料斗,且所述丸料斗彼此之间间隔预设的距离;所述的皮带张紧装置安装于从动滚轮上;所述斗式提升机的入料口位于壳体的底部,斗式提升机的出料口位于壳体的顶部。The roller table passing and hook rotation combined shot blasting machine, wherein the bucket elevator also includes: a shell, a belt, a shot hopper, a driving roller, a driven roller, a belt tensioning device and a cycloid Pinwheel reducer; the shell is formed by welded segmented steel structure, and sealing rubber plates are installed at each joint position; the cycloidal pinwheel reducer is installed on the upper part of the shell, which is connected with the driving roller for Drive the driving roller to rotate; the driving roller and the driven roller are respectively located above and below the inside of the housing, and are connected by a belt; multiple shot hoppers facing the same direction are installed on the belt, and the shot hoppers are connected to each other The distance is preset; the belt tensioning device is installed on the driven roller; the material inlet of the bucket elevator is located at the bottom of the housing, and the material outlet of the bucket elevator is located at the top of the housing.

所述的辊道通过、吊钩旋转联合抛丸清理机,其中,所述的丸砂分离器包括:分离区、料斗、接风口和流丸口;所述上横向螺旋输送机的一部分伸出分离区,上横向螺旋输送机的该伸出部分的外壳上安装有进料口,该进料口与斗式提升机的出料口相连接,所述上横向螺旋输送机的另一部分位于分离区内;所述的上横向螺旋输送机与一减速器的输出端相连接;所述的接风口的一端与分离区相连通,且接风口的风口方向与上横向螺旋输送机的传输方向相垂直;接风口的另一端与除尘器相连接;所述分离区的下方连接有料斗,料斗下部有12个流丸口。The roller table passing and hook rotation combined shot blasting cleaning machine, wherein the shot sand separator includes: a separation area, a hopper, an air inlet and a shot outlet; a part of the upper horizontal screw conveyor protrudes In the separation area, the shell of the extended part of the upper horizontal screw conveyor is equipped with a feed port, which is connected with the discharge port of the bucket elevator, and the other part of the upper horizontal screw conveyor is located in the separation area. In the area; the upper horizontal screw conveyor is connected with the output end of a reducer; one end of the air inlet is connected with the separation area, and the direction of the air outlet of the air inlet is the same as the transmission direction of the upper horizontal screw conveyor Vertical; the other end of the air inlet is connected to the dust collector; a hopper is connected below the separation area, and there are 12 pill openings at the lower part of the hopper.

所述的辊道通过、吊钩旋转联合抛丸清理机,其中,所述的除尘器包括:脉冲控制阀、检修门、接风口、滤袋、储灰箱、消音器、风机、除尘室体;所述脉冲控制阀和检修门位于除尘室体的一侧;风机通过风管与除尘室体相连接,并且风机上连接有消音器;滤袋位于除尘室体的内部;接风口位于除尘室体的另一侧,所述接风口的一端与除尘室体相连通,另一端与丸砂分离器的接风口和抛丸清理室相连通;储灰箱位于除尘室体的底部。The roller table passing and hook rotation combined shot blasting cleaning machine, wherein the dust collector includes: a pulse control valve, an inspection door, an air outlet, a filter bag, an ash storage box, a muffler, a fan, and a dust removal chamber body ; The pulse control valve and inspection door are located on one side of the dust removal chamber body; the fan is connected to the dust removal chamber body through the air duct, and the fan is connected with a muffler; the filter bag is located inside the dust removal chamber body; the air outlet is located in the dust removal chamber On the other side of the body, one end of the air inlet is connected with the dust removal chamber body, and the other end is connected with the air inlet of the shot sand separator and the shot blasting cleaning chamber; the ash storage box is located at the bottom of the dust removal chamber body.

所述的辊道通过、吊钩旋转联合抛丸清理机,其中,还包括气动自动丸料控制器,其安装在所述的流丸口上。The roller table passing and hook rotating combined shot blasting cleaning machine also includes a pneumatic automatic shot material controller, which is installed on the shot blasting port.

所述的辊道通过、吊钩旋转联合抛丸清理机,其中,还包括回收螺旋输送机,其与所述抛丸清理室的丸料出口连接。The roller table passing and hook rotation combined shot blasting machine also includes a recovery screw conveyor connected to the shot blasting outlet of the shot blasting chamber.

本实用新型的有益效果是:它能够对处于原始状态的金属构件表面及内腔施以强力抛丸,清除其表面上的锈斑、锈层、焊渣及氧化皮,使之获得具有一定光洁度的均匀一致的金属光泽表面,以便去除应力,提高材料的表面涂饰质量与抗腐蚀性能。The beneficial effect of the utility model is: it can apply strong shot blasting to the surface and inner cavity of the metal component in the original state, and remove the rust spot, rust layer, welding slag and scale on the surface, so that it can obtain a certain degree of smoothness. Uniform and consistent metallic luster surface to relieve stress and improve the surface finish quality and corrosion resistance of materials.

附图说明 Description of drawings

图1为本实用新型一种辊道通过、吊钩旋转联合抛丸清理机的主视图;Fig. 1 is a front view of a roller table passing, hook rotating combined shot blasting cleaning machine of the present invention;

图2为本实用新型一种辊道通过、吊钩旋转联合抛丸清理机的俯视图;Fig. 2 is a top view of a roller table passing, hook rotating combined shot blasting cleaning machine of the present invention;

图3为本实用新型一种辊道通过、吊钩旋转联合抛丸清理机的侧视图;Fig. 3 is a side view of a roller table passing, hook rotating combined shot blasting cleaning machine of the present invention;

图4为抛丸器的主视图;Fig. 4 is the front view of shot blasting device;

图5为抛丸器的侧视图;Fig. 5 is the side view of shot blasting device;

图6为斗式提升机的主视图Figure 6 is the front view of the bucket elevator

图7为斗式提升机的侧视图;Figure 7 is a side view of the bucket elevator;

图8为丸砂分离器的主视图;Fig. 8 is the front view of shot sand separator;

图9为丸砂分离器的俯视图;Fig. 9 is the top view of shot sand separator;

图10为丸砂分离器的侧视图;Figure 10 is a side view of the shot sand separator;

图11为除尘器的主视图;Figure 11 is a front view of the dust collector;

图12为除尘器的俯视图;Figure 12 is a top view of the dust collector;

图13为除尘器的侧视图。Fig. 13 is a side view of the dust collector.

附图标记说明:1-输送辊道;11-进料输送辊道;12-出料输送辊道;13-吊钩;14-吊轨;15-电动葫芦;2-回收螺旋输送机;3-抛丸清理室;31-抛丸器;311-叶轮;312-结合盘;3121-密封盘;313-电动机;314-分丸轮;315-定向套;316-叶片;317-导丸管;3181-顶护板;3182-侧护板;3183-端面防护板;319-护罩;4-下纵向螺旋输送机;5-下横向螺旋输送机;6-上横向螺旋输送机;7-斗式提升机;71-壳体;72-皮带;73-丸料斗;74-主动滚轮;75-从动滚轮;76-皮带张紧装置;77-摆线针轮减速机;78-入料口;79-出料口;8-丸砂分离器;81-螺旋输送机;82-分离区;83-料斗;84-接风口;85-流丸口;86-减速器;87-进料口;10-除尘器;101-脉冲控制阀;102-检修门;103-接风口;104-滤袋;105-储灰箱;106-消音器;107-风机;108-除尘室体。Explanation of reference signs: 1-conveying roller table; 11-feeding conveying roller table; 12-discharging conveying roller table; 13-hook; 14-hanging rail; 15-electric hoist; 2-recovery screw conveyor; 3 -Shot blasting chamber; 31-Shot blasting device; 311-Impeller; 312-Combination plate; 3121-Sealing plate; 313-Motor; ; 3181-top guard plate; 3182-side guard plate; 3183-end face guard plate; Bucket elevator; 71-shell; 72-belt; 73-shot hopper; 74-driving roller; 75-driven roller; 76-belt tensioning device; 77-cycloid reducer; 78-feed 79-discharge port; 8-shot sand separator; 81-screw conveyor; 82-separation zone; 83-hopper; 84-air outlet; 10-dust collector; 101-pulse control valve; 102-inspection door; 103-air outlet; 104-filter bag; 105-ash storage box; 106-muffler; 107-fan;

具体实施方式 Detailed ways

有关本实用新型为达到上述的使用目的与功效及所采用的技术手段,现举出较佳可行的实施例,并配合附图所示,详述如下:Relevant utility model is for reaching above-mentioned purpose of use and effect and the technical means adopted, presents preferred feasible embodiment, and cooperates as shown in the accompanying drawings, detailed description is as follows:

如图1、图2和图3所示,分别为本实用新型一种辊道通过、吊钩旋转联合抛丸清理机的主视图、俯视图和侧视图。其中,所述的辊道通过、吊钩旋转联合抛丸清理机主要包括:输送辊道1、抛丸清理室3、下纵向螺旋输送机4、下横向螺旋输送机5、上横向螺旋输送机6、两台斗式提升机7、两台丸砂分离器8以及除尘器10。As shown in Fig. 1, Fig. 2 and Fig. 3, they are respectively the front view, top view and side view of a roller table passing, hook rotating combined shot blasting cleaning machine of the present invention. Wherein, the described roller table passing, hook rotation combined shot blasting cleaning machine mainly includes: conveying roller table 1, shot blasting cleaning chamber 3, lower longitudinal screw conveyor 4, lower horizontal screw conveyor 5, upper horizontal screw conveyor 6. Two bucket elevators 7, two shot and sand separators 8 and a dust collector 10.

所述的输送辊道1用于输送加工工件,其包括进料输送辊道11、出料输送辊道12、抛丸清理室辊道(图中未示)、摆线针轮减速机(图中未示)及磁调速电机(图中未示)。其中,进料输送辊道11、抛丸清理室辊道与出料输送辊道12依次连接并用于输送加工工件。其中抛丸清理室辊道位于抛丸清理室3内,抛丸清理室辊道采取特种耐磨铸铁护套,从而减少抛丸对辊道的磨损。所述的输送辊道1能够变频调速,且可正反转,传动平稳。使用时根据工件的清理效果,可调整输送系统的速度,由慢速至高速缓步调整,以达到优质的清理效果和良好的经济性能。The conveying roller table 1 is used for conveying and processing workpieces, and it comprises a feed conveying roller table 11, a discharge conveying roller table 12, a shot blasting chamber roller table (not shown in the figure), a cycloidal pinwheel reducer (figure Not shown in the figure) and magnetic speed control motor (not shown in the figure). Wherein, the feeding conveying roller table 11, the shot blasting chamber roller table and the discharging conveying roller table 12 are sequentially connected and used for conveying and processing workpieces. Among them, the roller table of the shot blasting cleaning room is located in the shot blasting cleaning room 3, and the roller table of the shot blasting cleaning room adopts a special wear-resistant cast iron sheath, thereby reducing the wear of the shot blasting on the roller table. The conveying roller table 1 can be adjusted by frequency conversion, and can be forward and reverse, and the transmission is stable. According to the cleaning effect of the workpiece during use, the speed of the conveying system can be adjusted from slow to high speed to achieve high-quality cleaning effect and good economic performance.

本实用新型的联合抛丸清理机还包括吊钩13、吊轨14和电动葫芦15。其中,所述吊钩13由电动葫芦15驱动,从而控制吊钩13在吊轨14上行进和升降。吊钩13采取特种耐磨铸铁护套,从而减少抛丸对吊钩13的磨损。所述的吊钩13能够变频调速,且可正反运行,传动平稳。使用时根据工件的清理效果,可调整输送系统的速度,由慢速至高速缓步调整,以达到优质的清理效果和良好的经济性能。The combined shot blasting cleaning machine of the present utility model also includes a suspension hook 13, a suspension rail 14 and an electric hoist 15. Wherein, the hook 13 is driven by an electric hoist 15 , so as to control the traveling and lifting of the hook 13 on the suspension rail 14 . The hook 13 adopts a special wear-resistant cast iron sheath, thereby reducing the wear of the hook 13 by shot blasting. The hook 13 can be adjusted by frequency conversion, and can run forward and reverse, and the transmission is stable. According to the cleaning effect of the workpiece during use, the speed of the conveying system can be adjusted from slow to high speed to achieve high-quality cleaning effect and good economic performance.

再结合图4和图5所示,所述的抛丸清理室3的外壁上安装有多台抛丸器31,在本实施例中为16台抛丸器31,所述的16台抛丸器31分上下、左右各4台合理布置,抛丸清理室3的外壁上设有若干个供抛丸穿过的孔,使得抛丸能够从各个角度对工件的表面进行清理。所述的抛丸器31包括:叶轮311、结合盘312、电动机313、分丸轮314、定向套315、叶片316、导丸管317、耐磨护板(3181、3182、3183)、护罩319等构件。所述定向套315固定在护罩319内,其具有一个窗口,且能够通过调整定向套315而调整该窗口的方向。定向套315的内部固定安装有分丸轮314。所述分丸轮314上具有一个入口和四个窗口。所述导丸管317位于护罩319的一侧,且导丸管317的一端与分丸轮314的该入口相连通,另一端连接供丸系统(图中未示),其中,供丸系统中设有供丸闸,用以调节抛丸流量,且便于维修。所述护罩319的另一侧安装有叶轮311,所述叶轮311上安装有多个叶片316,叶片316分布在定向套315的圆周外侧。叶轮311与电动机313的输出轴通过结合盘312相连接,并由电动机313驱动该叶轮311旋转。此外,在结合盘312与电动机313之间还安装有密封盘3121。在所述护罩319内还安装有用于防止抛丸过度损坏护罩319的耐磨护板,耐磨护板包括位于护罩319内侧顶部的顶护板3181、位于护罩319内侧侧边的侧护板3182和位于护罩319内侧端面的端面防护板3183。工作时,弹丸由导丸管317滚入分丸轮314中,预加速后经定向套315预设好方向的窗口抛出,叶片316继续对其加速,进而调整抛射达到工件上强力打击,以达到清理的目的。所述的抛丸器31具有结构简单、维修方便、占用空间小等优点,叶片316不需要螺钉、销子、弹簧卡等任何夹具固定,而是将叶片316从叶轮311中心插入叶轮槽(图中未示)内,当叶轮311旋转式,依靠叶片316产生的离心力及叶片316上的凸台结构固定。Shown in Fig. 4 and Fig. 5 again, multiple blasting devices 31 are installed on the outer wall of described shot blasting chamber 3, be 16 blasting devices 31 in the present embodiment, described 16 blasting devices Device 31 divides up and down, left and right each 4 reasonable layouts, and the outer wall of shot blasting cleaning room 3 is provided with several holes for shot blasting to pass through, makes shot blasting can clean the surface of workpiece from all angles. The shot blaster 31 includes: impeller 311, combination disc 312, motor 313, shot wheel 314, orientation sleeve 315, blade 316, shot guide tube 317, wear-resistant guard plates (3181, 3182, 3183), shield 319 and other components. The orientation sleeve 315 is fixed in the shield 319 and has a window, and the direction of the window can be adjusted by adjusting the orientation sleeve 315 . The shot wheel 314 is fixedly installed inside the orientation sleeve 315 . The shot wheel 314 has an inlet and four windows. Described guide pill pipe 317 is positioned at the side of shield 319, and one end of guide pill pipe 317 is communicated with this inlet of splitting wheel 314, and the other end connects for pill system (not shown in the figure), wherein, for pill system There is a shot gate in the middle, which is used to adjust the flow of shot blasting and is easy to maintain. An impeller 311 is installed on the other side of the shroud 319 , and a plurality of blades 316 are installed on the impeller 311 , and the blades 316 are distributed outside the circumference of the orientation sleeve 315 . The impeller 311 is connected with the output shaft of the motor 313 through the coupling disk 312 , and the impeller 311 is driven to rotate by the motor 313 . In addition, a sealing disc 3121 is installed between the coupling disc 312 and the motor 313 . Also installed in the shield 319 is a wear-resistant guard plate for preventing excessive damage to the guard 319 by shot blasting. The side guards 3182 and the end guards 3183 located at the inner side of the shield 319 . When working, the projectile rolls into the shot separating wheel 314 from the shot guide tube 317, and after pre-acceleration, it is thrown out through the window in the preset direction of the directional sleeve 315, and the blade 316 continues to accelerate it, and then adjusts the projectile to reach a strong impact on the workpiece, so as to To achieve the purpose of cleaning. The blasting device 31 has the advantages of simple structure, convenient maintenance, and small space occupation. The blade 316 does not need to be fixed by any clamps such as screws, pins, spring clips, etc., but the blade 316 is inserted into the impeller groove from the center of the impeller 311 (Fig. (not shown), when the impeller 311 is rotating, rely on the centrifugal force generated by the blade 316 and the boss structure on the blade 316 to fix.

所述的抛丸清理室3为多室组合体,由主室体32和副室体33组成,其中上述的抛丸器31布置在主室体32的外壁上,主室体32的前后两侧均为副室体33,副室体33均为密封室体并内设有钢板与多层橡胶帘屏蔽,以防止弹丸乱飞。同时抛丸清理室3内有一定负压,防止尘埃外逸。所述的抛丸清理室3内设有耐磨铸铁钢板,以保护室体壁板免受磨损,延长室体使用寿命数十倍以上;同时可以利用弹丸的反射功能,继续有效的打击工件表面,提高清理质量与清理效率,在清理锥形集丸斗上装有网状物,以阻隔杂物,保护螺旋输送机,便于维修人员维修。抛丸室体内护板采用耐磨包铸螺母遮盖与栓接,保护螺丝不受损坏,拆装更换方便。此外,为防止弹丸飞出,抛丸清理室3内设有防护装置。The shot blasting cleaning chamber 3 is a multi-chamber combination consisting of a main chamber body 32 and an auxiliary chamber body 33, wherein the above-mentioned shot blasting device 31 is arranged on the outer wall of the main chamber body 32, and the front and rear sides of the main chamber body 32 Both sides are auxiliary chamber body 33, and auxiliary chamber body 33 is sealed chamber body and is provided with steel plate and multi-layer rubber curtain shielding inside, to prevent projectile from flying randomly. Simultaneously, there is a certain negative pressure in the shot blasting chamber 3 to prevent dust from escaping. The shot blasting chamber 3 is provided with a wear-resistant cast iron plate to protect the wall plate of the chamber body from wear and prolong the service life of the chamber body by more than ten times; at the same time, the reflection function of the projectile can be used to continue to effectively hit the surface of the workpiece , improve the cleaning quality and cleaning efficiency, the cleaning cone-shaped pill bucket is equipped with a mesh to block debris, protect the screw conveyor, and facilitate maintenance by maintenance personnel. The protective plate in the shot blasting chamber is covered and bolted with wear-resistant overcast nuts to protect the screws from damage, and it is easy to disassemble and replace. In addition, in order to prevent projectiles from flying out, a protective device is provided in the shot blasting chamber 3 .

所述的回收螺旋输送机2、下纵向螺旋输送机4、下横向螺旋输送机5、上横向螺旋输送机6分别由芯轴、螺旋叶片、端轴、端板、带座轴承、防尘装置、摆线针轮减速机及各种紧固件组成。由于此处的螺旋输送机的结构为公知常识,故不再赘述。所述抛丸清理室3的丸料出口与回收螺旋输送机2和下纵向螺旋输送机4连接,所述的下纵向螺旋输送机4还与下横向螺旋输送机5相连接。其中,经过抛丸器31的丸料一部分被回收螺旋输送机2回收,另一部分直接由清理室汇集至下纵向螺旋输送机4,再通过下横向螺旋输送机5的运输而进入到斗式提升机7中。The recovery screw conveyor 2, the lower vertical screw conveyor 4, the lower horizontal screw conveyor 5, and the upper horizontal screw conveyor 6 are respectively composed of a mandrel, a spiral blade, an end shaft, an end plate, a bearing with a seat, and a dustproof device. , cycloid reducer and various fasteners. Since the structure of the screw conveyor here is common knowledge, it will not be described in detail. The pellet outlet of the shot blasting cleaning chamber 3 is connected with the recovery screw conveyor 2 and the lower longitudinal screw conveyor 4 , and the lower longitudinal screw conveyor 4 is also connected with the lower horizontal screw conveyor 5 . Among them, part of the pellets passing through the shot blaster 31 is recovered by the recovery screw conveyor 2, and the other part is directly collected from the cleaning chamber to the lower longitudinal screw conveyor 4, and then transported by the lower horizontal screw conveyor 5 to enter the bucket elevator. machine 7.

再如图6和图7所示,所述的斗式提升机7包括:壳体71、皮带72、丸料斗73、主动滚轮74、从动滚轮75、皮带张紧装置76、摆线针轮减速机77、入料口78和出料口79。As shown in Figures 6 and 7, the bucket elevator 7 includes: a housing 71, a belt 72, a shot hopper 73, a driving roller 74, a driven roller 75, a belt tensioning device 76, and a cycloidal pinwheel. Speed reducer 77, material inlet 78 and material outlet 79.

所述的斗式提升机7的壳体71采用分段式钢结构焊接成形,各联结位置装有密封胶板,防止灰尘和丸粒的泄露。所述的摆线针轮减速机77安装在壳体71的上部,其与主动滚轮74相连接,用于驱动主动滚轮74转动。所述的主动滚轮74和从动滚轮75分别位于壳体71内部的上方和下方,并且通过皮带72连接。皮带72上安装有多个朝同一方向的丸料斗73,所述的丸料斗73可为圆柱形底的深斗、浅斗或尖角形斗,且所述丸料斗73彼此之间间隔预设的距离。所述的皮带张紧装置76安装于从动滚轮75上,以保证提升机皮带适度的张紧。所述入料口78位于壳体71的底部并与下横向螺旋输送机5相连接,出料口79位于壳体71的顶部。The shell 71 of the bucket elevator 7 is welded and formed by segmented steel structure, and sealing rubber plates are installed at each connection position to prevent the leakage of dust and pellets. The cycloid reducer 77 is installed on the top of the housing 71, and is connected with the driving roller 74 for driving the driving roller 74 to rotate. The driving roller 74 and the driven roller 75 are respectively located above and below the inside of the housing 71 and are connected by a belt 72 . A plurality of shot hoppers 73 facing the same direction are installed on the belt 72. The shot hoppers 73 can be deep buckets, shallow buckets or pointed buckets with a cylindrical bottom, and the distance between the shot hoppers 73 is preset. distance. The belt tensioning device 76 is installed on the driven roller 75 to ensure the moderate tension of the hoist belt. The material inlet 78 is located at the bottom of the housing 71 and is connected to the lower horizontal screw conveyor 5 , and the material outlet 79 is located at the top of the housing 71 .

斗式提升机7的落料形式采用离心重力式落丸。将抛丸清理室3的丸尘混合物提升到斗式提升机7的顶部,再由出料口79送出。The blanking form of the bucket elevator 7 adopts the centrifugal gravity type pill falling. Lift the shot dust mixture in the shot blasting chamber 3 to the top of the bucket elevator 7, and then send it out through the discharge port 79.

如图8、图9和图10,分别为本实用新型一种丸砂分离器的主视图、俯视图和侧视图。其中,所述的丸砂分离器8是采用BE型幕帘式结构,其主要包括:分离区82、料斗83、接风口84和流丸口85。Fig. 8, Fig. 9 and Fig. 10 are respectively the front view, top view and side view of a shot-sand separator of the present invention. Wherein, the shot-sand separator 8 adopts a BE-type curtain structure, which mainly includes: a separation zone 82 , a hopper 83 , an air inlet 84 and a shot outlet 85 .

其中,所述上横向螺旋输送机6的一部分伸出分离区82,上横向螺旋输送机6的该伸出部分的外壳上安装有进料口87,该进料口87与斗式提升机7的出料口79相连接,经过斗式提升机7的丸砂混合物由该进料口87进入到上横向螺旋输送机6的外壳内;所述上横向螺旋输送机6的另一部分位于分离区82内,所述的丸砂混合物经过上横向螺旋输送机6的输送后进入到分离区82。Wherein, a part of the upper horizontal screw conveyor 6 stretches out from the separation area 82, and a feed port 87 is installed on the shell of the extended part of the upper horizontal screw conveyor 6, and the feed port 87 is connected to the bucket elevator 7. The discharge port 79 of the bucket elevator 7 is connected, and the mixture of shot and sand through the bucket elevator 7 enters the shell of the upper horizontal screw conveyor 6 through the feed port 87; the other part of the upper horizontal screw conveyor 6 is located in the separation area 82 , the shot-sand mixture enters the separation zone 82 after being conveyed by the upper horizontal screw conveyor 6 .

所述的上横向螺旋输送机6与一减速器86的输出端相连接,用于驱动上横向螺旋输送机6以输送丸砂混合物。The upper horizontal screw conveyor 6 is connected to the output end of a speed reducer 86 for driving the upper horizontal screw conveyor 6 to transport the shot-sand mixture.

所述的接风口84的一端与分离区82相连通,且接风口84的风口方向与上横向螺旋输送机6的传输方向相垂直。接风口84的数量为至少一个(在本实施例中为两个)。接风口的另一端与除尘器相连接。One end of the air inlet 84 communicates with the separation area 82 , and the air outlet direction of the air inlet 84 is perpendicular to the conveying direction of the upper horizontal screw conveyor 6 . The number of the air inlet 84 is at least one (two in this embodiment). The other end of the air inlet is connected with the dust collector.

所述分离区82的下方连接有料斗83,料斗83下部有16个流丸口85,用于释放纯净合格的弹丸。A hopper 83 is connected below the separation area 82, and there are 16 shot openings 85 in the lower part of the hopper 83 for releasing pure and qualified projectiles.

工作过程中,丸砂混合物经送料上横向螺旋输送机6被均匀的送进分离区82,除尘器通过接风口84向分离区82提供风力,从而形成均匀的丸砂流幕并穿过4-5m/s的水平气流进行丸砂分离,弹丸与废料按其比重不同,分别落入各自的通道,纯净丸料落入料斗83,通过打开流丸口85释放纯净丸料供抛丸器再次使用,细粉尘通过接风口84被吸入除尘器,净化处理后的纯净气体排放到空气中,颗粒尘埃被捕捉收集。During the working process, the mixture of shot and sand is uniformly sent to the separation area 82 through the upper horizontal screw conveyor 6, and the dust collector provides wind force to the separation area 82 through the air inlet 84, thereby forming a uniform flow curtain of shot and sand and passing through 4-5m The horizontal airflow of /s separates the shot from the sand. The projectile and the waste material fall into their respective channels according to their specific gravity. The pure shot falls into the hopper 83, and the pure shot is released by opening the flow port 85 for the shot blaster to use again. The fine dust is sucked into the dust collector through the air inlet 84, the purified gas is discharged into the air, and the particle dust is captured and collected.

所述的接风口84与除尘器的管道连接处还可设有风量调节闸(图中未示),通过将风量调节器调整到适宜位置,以获得更佳的丸砂分离效果。The connection between the air outlet 84 and the dust collector can also be provided with an air volume regulating gate (not shown in the figure), and a better shot-sand separation effect can be obtained by adjusting the air volume regulator to a suitable position.

本实用新型的丸砂分离器利用重力风选原理,将流幕中的弹丸与金属氧化皮碎片、破碎弹丸及粉尘有效分离,废料从接风口处流出,弹丸进入料斗进行循环。The shot sand separator of the utility model utilizes the principle of gravity winnowing to effectively separate projectiles in the flow curtain from metal oxide skin fragments, broken projectiles and dust, waste materials flow out from the air outlet, and projectiles enter the hopper for circulation.

综上,本实用新型的丸砂分离器,分离效果好,分离后,纯净合格弹丸中的含砂量<1%,废料中的合格弹丸量<1%,分离器的分离效率可达99%。To sum up, the shot-sand separator of the utility model has a good separation effect. After separation, the sand content in the pure qualified projectiles is less than 1%, and the qualified projectiles in the waste materials are less than 1%. The separation efficiency of the separator can reach 99%. .

所述的除尘器10,采用的是DMC-112型脉冲反吹清理滤袋式除尘器,其包括脉冲控制阀101、检修门102、接风口103、滤袋104、储灰箱105、消音器106、风机107、除尘室体108。所述脉冲控制阀101和检修门102位于除尘室体108的一侧。风机107通过风管与除尘室体108相连接,并且风机107上连接有消音器106。滤袋104位于除尘室体108的内部。接风口103位于除尘室体108的另一侧,所述接风口103的一端与除尘室体108相连通,另一端与丸砂分离器8的接风口84以及抛丸清理室3相连通。储灰箱105位于除尘室体108的底部。采用先进技术制造的DMC-112型脉冲反吹清理滤袋式除尘器,体积小、除尘效率高、滤尘效率为99%,安装维修方便。安装在厂房外,不用另建除尘间,经除尘系统净化后的空气中的含尘量,大大低于同行业粉尘排放标准。吸尘管道和排尘管道均由钢板和角钢制造,管道内涂防锈漆。The dust collector 10 adopts a DMC-112 type pulse blowback cleaning filter bag dust collector, which includes a pulse control valve 101, an inspection door 102, an air outlet 103, a filter bag 104, an ash storage box 105, and a muffler 106, fan 107, dust removal chamber body 108. The pulse control valve 101 and the inspection door 102 are located on one side of the dust removal chamber body 108 . The blower fan 107 is connected with the dust removal chamber body 108 through the air pipe, and the muffler 106 is connected on the blower fan 107 . The filter bag 104 is located inside the dust removal chamber body 108 . The air inlet 103 is located on the other side of the dust removal chamber body 108, one end of the air inlet 103 communicates with the dust removal chamber body 108, and the other end communicates with the air inlet 84 of the shot sand separator 8 and the shot blasting cleaning chamber 3. The ash storage box 105 is located at the bottom of the dust removal chamber body 108 . The DMC-112 type pulse blowback cleaning filter bag dust collector manufactured by advanced technology has small size, high dust removal efficiency, dust filtration efficiency of 99%, and convenient installation and maintenance. Installed outside the factory building, there is no need to build another dust removal room. The dust content in the air purified by the dust removal system is much lower than the dust emission standards of the same industry. Both the dust suction pipe and the dust discharge pipe are made of steel plate and angle steel, and the inside of the pipe is coated with antirust paint.

抛丸器31抛出散落的弹丸依次经过下纵向螺旋输送机4和下横向螺旋输送机5输送至斗式提升机7,斗式提升机7将丸料及杂物提升至上部,由上横向螺栓输送机6输送给丸砂分离器8,经丸砂分离器8处理后,灰尘和杂物与好的丸料分离,好的丸料进入料斗83储存,待供抛丸器31使用。The shot blasting machine 31 throws the scattered projectiles and transports them to the bucket elevator 7 through the lower vertical screw conveyor 4 and the lower horizontal screw conveyor 5 in turn, and the bucket elevator 7 lifts the shot and sundries to the upper part, and the upper horizontal bolts Conveyor 6 conveys to shot-sand separator 8. After being processed by shot-sand separator 8, dust and sundries are separated from good shot, and good shot enters hopper 83 for storage, to be used by shot blaster 31.

所述的抛丸清理机还包括气动自动丸料控制器(图中未示),以空气压缩机的压缩空气为动力,气动自动丸料控制器分别安装在16个流丸口上并通过气缸和电控阀实现当加工材料进入和离开抛丸区时对进入抛丸器丸料流量的控制,结构紧凑,动作灵活。丸料控制器与抛丸器之间丸料的输送采用耐磨钢丝胶管。The shot blasting machine also includes a pneumatic automatic shot controller (not shown in the figure), powered by the compressed air of the air compressor, the pneumatic automatic shot controller is respectively installed on 16 flow shot ports and passes through the cylinder and The electric control valve realizes the control of the shot material flow into the shot blasting machine when the processing material enters and leaves the shot blasting area, with compact structure and flexible action. The delivery of the shot between the shot controller and the shot blaster adopts a wear-resistant steel wire rubber hose.

在工作过程中,辊道通过式抛丸除锈机是将工件吊放在进料辊道上,进料输送辊道将工件向前输送,当工件进入抛丸清理室时,抛丸器开始顺序工作。经过抛丸处理后,工件表面的氧化皮、污物及其它附着物被清理干净,处理过的表面可达Sa2-2.5级。抛丸机的工作方式是连续循环进行,抛丸时间达到要求后,抛丸器自动停止工作。During the working process, the roller table pass-through shot blasting derusting machine hangs the workpiece on the feeding roller table, and the feeding conveying roller table conveys the workpiece forward. When the workpiece enters the shot blasting cleaning room, the shot blasting machine starts to Work. After shot blasting treatment, the scale, dirt and other attachments on the surface of the workpiece are cleaned up, and the treated surface can reach Sa2-2.5 level. The working mode of the shot blasting machine is a continuous cycle. After the shot blasting time reaches the requirement, the shot blasting machine will stop working automatically.

以上对本实用新型的描述是说明性的,而非限制性的,本专业技术人员理解,在权利要求限定的精神与范围之内可对其进行许多修改、变化或等效,但是它们都将落入本实用新型的保护范围内。The above description of the utility model is illustrative rather than restrictive. Those skilled in the art understand that many modifications, changes or equivalents can be made to it within the spirit and scope of the claims, but they will all fall into the Into the scope of protection of the present utility model.

Claims (10)

1.一种辊道通过、吊钩旋转联合抛丸清理机,其特征在于,包括:1. A roller table passing, hook rotation combined shot blasting cleaning machine, characterized in that it comprises: 抛丸清理室,其外壁上安装有多台抛丸器;The shot blasting room has multiple shot blasters installed on its outer wall; 输送辊道,其包含依次连接并用于输送加工工件的进料输送辊道、抛丸清理室辊道和出料输送辊道,抛丸清理室辊道位于抛丸清理室内;Conveying roller table, which includes in-feed conveying roller table, shot blasting room roller table and discharge conveying roller table, which are sequentially connected and used for conveying and processing workpieces, and the shot blasting room roller table is located in the shot blasting cleaning room; 吊钩;hook; 吊轨;Hanging rail; 电动葫芦,所述吊钩由该电动葫芦驱动以使该吊钩在该吊轨上行进和升降;an electric hoist, the hook is driven by the electric hoist to make the hook travel and lift on the suspension rail; 下纵向螺旋输送机,其一端与抛丸清理室的丸料出口连接;The lower longitudinal screw conveyor, one end of which is connected to the shot blasting outlet of the shot blasting chamber; 下横向螺旋输送机,其一端与下纵向螺旋输送机的另一端连接;The lower transverse screw conveyor, one end of which is connected to the other end of the lower longitudinal screw conveyor; 斗式提升机,其具有入料口和出料口,该入料口与下横向螺旋输送机的另一端连接;A bucket elevator having a material inlet and a material outlet connected to the other end of the lower transverse screw conveyor; 上横向螺旋输送机,其一端与斗式提升机的出料口连接;The upper horizontal screw conveyor, one end of which is connected to the discharge port of the bucket elevator; 丸砂分离器,其具有分离区和接风口,该分离区与上横向螺旋输送机的另一端相连接;以及A pill sand separator, which has a separation area and an air inlet, the separation area is connected to the other end of the upper transverse screw conveyor; and 除尘器,其与丸砂分离器的接风口以及抛丸清理室相连接。The dust collector is connected with the air inlet of the shot sand separator and the shot blasting cleaning room. 2.根据权利要求1所述的辊道通过、吊钩旋转联合抛丸清理机,其特征在于,所述的抛丸清理室的外壁上安装有16台抛丸器,所述的16台抛丸器分上下、左右各4台布置。2. The roller table passing and hook rotation combined shot blasting machine according to claim 1, characterized in that 16 shot blasters are installed on the outer wall of the shot blast cleaning chamber, and the 16 shot blasters are The ball pots are divided into four sets, upper and lower, and left and right. 3.根据权利要求1所述的辊道通过、吊钩旋转联合抛丸清理机,其特征在于,所述的抛丸清理室为多室组合体,由主室体和副室体组成,所述的抛丸器布置在主室体的外壁上,主室体的前后两侧均为副室体,副室体均为密封室体并内设有钢板与多层橡胶帘屏蔽。3. The roller table passing and hook rotation combined shot blasting cleaning machine according to claim 1, characterized in that, the shot blasting cleaning chamber is a multi-chamber assembly consisting of a main chamber body and an auxiliary chamber body. The shot blasting device described above is arranged on the outer wall of the main chamber body. The front and rear sides of the main chamber body are auxiliary chambers. The auxiliary chambers are all sealed chambers and are shielded by steel plates and multi-layer rubber curtains. 4.根据权利要求1所述的辊道通过、吊钩旋转联合抛丸清理机,其特征在于,所述的抛丸器包括:叶轮、电动机、分丸轮、定向套、叶片、导丸管和护罩;所述定向套固定在护罩内并具有一个窗口;定向套的内部固定安装有分丸轮,所述分丸轮上具有一个入口和四个窗口;所述导丸管位于护罩的一侧,且导丸管的一端与分丸轮的该入口相连通,导丸管的另一端连接供丸系统;所述护罩的另一侧安装有叶轮,所述叶轮上安装有多个叶片,叶片分布在定向套的圆周外侧;叶轮与电动机的输出轴相连接,并由电动机驱动该叶轮旋转。4. The roller table passing and hook rotation combined shot blasting cleaning machine according to claim 1, characterized in that, the shot blasting device includes: impeller, motor, shot wheel, orientation sleeve, blade, shot guide tube and the guard; the orientation sleeve is fixed in the guard and has a window; the inside of the orientation sleeve is fixedly equipped with a shot wheel, and the shot wheel has an entrance and four windows; the guide tube is located in the guard One side of the cover, and one end of the guide tube is connected to the entrance of the shot wheel, and the other end of the guide tube is connected to the pill feeding system; the other side of the guard is equipped with an impeller, and the impeller is equipped with a A plurality of blades are distributed outside the circumference of the orientation sleeve; the impeller is connected with the output shaft of the motor, and the motor drives the impeller to rotate. 5.根据权利要求4所述的辊道通过、吊钩旋转联合抛丸清理机,其特征在于,所述的叶轮与电动机的输出轴通过结合盘相连接,结合盘与电动机之间还安装有密封盘;所述护罩内还安装有用于防止抛丸过度损坏护罩的耐磨护板,耐磨护板包括位于护罩内侧顶部的顶护板、位于护罩内侧侧边的侧护板和位于护罩内侧端面的端面防护板。5. The roller table passing and hook rotating combined shot blasting cleaning machine according to claim 4, characterized in that, the output shaft of the impeller and the motor is connected through a coupling disc, and a coupling plate is installed between the coupling disc and the motor. A sealing disc; a wear-resistant guard plate for preventing excessive shot blasting from damaging the guard is also installed in the guard, and the wear-resistant guard includes a top guard at the top of the inner side of the guard and a side guard at the inner side of the guard and the end shield on the inside end of the shroud. 6.根据权利要求1所述的辊道通过、吊钩旋转联合抛丸清理机,其特征在于,所述的斗式提升机还包括:壳体、皮带、丸料斗、主动滚轮、从动滚轮、皮带张紧装置和摆线针轮减速机;所述壳体采用分段式钢结构焊接成形,各联结位置装有密封胶板;所述的摆线针轮减速机安装在壳体的上部,其与主动滚轮相连接,用于驱动主动滚轮转动;所述的主动滚轮和从动滚轮分别位于壳体内部的上方和下方,并且通过皮带连接;皮带上安装有多个朝同一方向的丸料斗,且所述丸料斗彼此之间间隔预设的距离;所述的皮带张紧装置安装于从动滚轮上;所述斗式提升机的入料口位于壳体的底部,斗式提升机的出料口位于壳体的顶部。6. The roller table passing and hook rotating combined shot blasting cleaning machine according to claim 1, characterized in that, the bucket elevator also includes: a shell, a belt, a shot hopper, a driving roller, a driven roller , a belt tensioning device and a cycloidal pinwheel reducer; the housing is welded and formed by a segmented steel structure, and sealing rubber plates are installed at each joint position; the cycloidal pinwheel reducer is installed on the upper part of the housing, and its It is connected with the driving roller and is used to drive the driving roller to rotate; the driving roller and the driven roller are respectively located above and below the inside of the casing, and are connected by a belt; multiple shot hoppers facing the same direction are installed on the belt, And the shot hoppers are separated by a preset distance; the belt tensioning device is installed on the driven roller; the feed inlet of the bucket elevator is located at the bottom of the shell, and the outlet of the bucket elevator The feed port is located at the top of the housing. 7.根据权利要求1所述的辊道通过、吊钩旋转联合抛丸清理机,其特征在于,所述的丸砂分离器包括:分离区、料斗、接风口和流丸口;所述上横向螺旋输送机的一部分伸出分离区,上横向螺旋输送机的该伸出部分的外壳上安装有进料口,该进料口与斗式提升机的出料口相连接,所述上横向螺旋输送机的另一部分位于分离区内;所述的上横向螺旋输送机与一减速器的输出端相连接;所述的接风口的一端与分离区相连通,且接风口的风口方向与上横向螺旋输送机的传输方向相垂直;接风口的另一端与除尘器相连接;所述分离区的下方连接有料斗,料斗下部有12个流丸口。7. The roller table passing and hook rotating combined shot blasting cleaning machine according to claim 1, characterized in that, the shot sand separator includes: a separation area, a hopper, an air outlet and a shot outlet; the upper A part of the horizontal screw conveyor protrudes from the separation area, and a feed inlet is installed on the shell of the extended part of the upper horizontal screw conveyor, and the feed inlet is connected with the discharge port of the bucket elevator. The other part of the screw conveyor is located in the separation area; the upper horizontal screw conveyor is connected to the output end of a speed reducer; The transmission direction of the horizontal screw conveyor is vertical; the other end of the air inlet is connected to the dust collector; a hopper is connected below the separation area, and there are 12 shot openings at the lower part of the hopper. 8.根据权利要求1所述的辊道通过、吊钩旋转联合抛丸清理机,其特征在于,所述的除尘器包括:脉冲控制阀、检修门、接风口、滤袋、储灰箱、消音器、风机、除尘室体;所述脉冲控制阀和检修门位于除尘室体的一侧;风机通过风管与除尘室体相连接,并且风机上连接有消音器;滤袋位于除尘室体的内部;接风口位于除尘室体的另一侧,所述接风口的一端与除尘室体相连通,另一端与丸砂分离器的接风口和抛丸清理室相连通;储灰箱位于除尘室体的底部。8. The roller table passing and hook rotating combined shot blasting cleaning machine according to claim 1, characterized in that the dust collector includes: a pulse control valve, an inspection door, an air outlet, a filter bag, an ash storage box, Silencer, fan, dust removal room body; the pulse control valve and inspection door are located on one side of the dust removal room body; the fan is connected to the dust removal room body through an air duct, and the fan is connected to a silencer; the filter bag is located in the dust removal room body inside; the air inlet is located on the other side of the dust removal chamber body, one end of the air inlet is connected with the dust removal chamber body, and the other end is connected with the air inlet of the shot sand separator and the shot blasting cleaning room; the dust storage box is located in the dust removal chamber bottom of the chamber. 9.根据权利要求7所述的辊道通过、吊钩旋转联合抛丸清理机,其特征在于,还包括气动自动丸料控制器,其安装在所述的流丸口上。9. The roller table passing and hook rotating combined shot blasting cleaning machine according to claim 7, characterized in that it also includes a pneumatic automatic shot material controller, which is installed on the shot blasting port. 10.根据权利要求1所述的辊道通过、吊钩旋转联合抛丸清理机,其特征在于,还包括回收螺旋输送机,其与所述抛丸清理室的丸料出口连接。10. The roller table passing and hook rotating combined shot blasting machine according to claim 1, further comprising a recovery screw conveyor connected to the shot blasting outlet of the shot blasting chamber.
CN2011200737787U 2011-03-18 2011-03-18 Roller way passing and lifting hook rotating combined blasting-cleaning machine Expired - Fee Related CN202079502U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011200737787U CN202079502U (en) 2011-03-18 2011-03-18 Roller way passing and lifting hook rotating combined blasting-cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011200737787U CN202079502U (en) 2011-03-18 2011-03-18 Roller way passing and lifting hook rotating combined blasting-cleaning machine

Publications (1)

Publication Number Publication Date
CN202079502U true CN202079502U (en) 2011-12-21

Family

ID=45340156

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011200737787U Expired - Fee Related CN202079502U (en) 2011-03-18 2011-03-18 Roller way passing and lifting hook rotating combined blasting-cleaning machine

Country Status (1)

Country Link
CN (1) CN202079502U (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104589218A (en) * 2014-12-19 2015-05-06 青岛天能重工股份有限公司 Shot blasting machine for inner wall of wind tower
CN104959428A (en) * 2015-07-02 2015-10-07 芜湖鸣人热能设备有限公司 Bent pipe shot blasting box for thermal energy
CN107443257A (en) * 2016-05-30 2017-12-08 哈尔滨显著科技有限公司 A kind of double ramming head inwall shot-blasting machines of big footpath cylinder
CN111195864A (en) * 2020-01-10 2020-05-26 黄浩瑞 Sand blasting processing technology for glass production
CN112743459A (en) * 2021-01-12 2021-05-04 福州捷圣达机械有限公司 Continuity shot-blast cleaning device and shot-blasting machine
CN116766069A (en) * 2023-08-21 2023-09-19 四川融海运通抗震科技有限责任公司 Shot blasting machine for surface machining of metal workpiece

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104589218A (en) * 2014-12-19 2015-05-06 青岛天能重工股份有限公司 Shot blasting machine for inner wall of wind tower
CN104959428A (en) * 2015-07-02 2015-10-07 芜湖鸣人热能设备有限公司 Bent pipe shot blasting box for thermal energy
CN107443257A (en) * 2016-05-30 2017-12-08 哈尔滨显著科技有限公司 A kind of double ramming head inwall shot-blasting machines of big footpath cylinder
CN107443257B (en) * 2016-05-30 2024-02-09 哈尔滨显著科技有限公司 Big diameter cylinder double-throw head inner wall shot blasting machine
CN111195864A (en) * 2020-01-10 2020-05-26 黄浩瑞 Sand blasting processing technology for glass production
CN111195864B (en) * 2020-01-10 2020-12-01 台州莫克水晶有限公司 A kind of glass production and manufacturing sandblasting processing technology
CN112743459A (en) * 2021-01-12 2021-05-04 福州捷圣达机械有限公司 Continuity shot-blast cleaning device and shot-blasting machine
CN116766069A (en) * 2023-08-21 2023-09-19 四川融海运通抗震科技有限责任公司 Shot blasting machine for surface machining of metal workpiece
CN116766069B (en) * 2023-08-21 2023-11-10 四川融海运通抗震科技有限责任公司 Shot blasting machine for surface machining of metal workpiece

Similar Documents

Publication Publication Date Title
CN202079503U (en) Steel plate pretreatment production line
CN202079498U (en) Roller way conveying type shot blasting derusting machine
CN202079493U (en) Hung through-type blasting-cleaning machine
CN202079494U (en) Automatic track type shot blast machine
CN202079505U (en) Hanger-passing type (pneumatic) shot blast machine
CN202079491U (en) Roller-table through-type shot blast cleaning machine special for H-beam
CN202079496U (en) Suspension type stepping shot blasting machine
CN202079501U (en) Lifting hook type shot blasting machine
CN202079500U (en) Roller way passing and lifting hook rotating combined blasting-cleaning device
CN202079490U (en) Intelligent blasting-cleaning production line for surface of large-sized rotating drum body
CN202079502U (en) Roller way passing and lifting hook rotating combined blasting-cleaning machine
CN202079506U (en) Roller bed through type shot blasting machine
CN103802029A (en) Track through-type shot blasting machine
CN105313018B (en) A kind of horizontal shot-blasting machine system and processing method
CN202079504U (en) Hanger-rotation and rotary-table-autorotation type (pneumatic) shot blasting machine
CN102632461A (en) Intelligent shot blasting cleaning production line for large rotary cylinder surface
CN204584997U (en) The three-dimensional shot-blast cleaning machine of orbit transports
CN102632462A (en) Hook reciprocating abrator
CN202079497U (en) Airless blast cleaner for outer wall of oblique cone roller way steel pipe
CN202079495U (en) Special shot blast machine for aluminum material
CN201815959U (en) Through type shot blast cleaning machine for bars
CN104044081A (en) Shot-blast cleaning apparatus and processing technology for thin plates
CN202079499U (en) Lifting hook reciprocating type shot blasting machine
CN205888912U (en) Track through type abrator
CN207372981U (en) A kind of two station type stepping shot blasting machines

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee

Owner name: JIANGSU LONGCHENG CASTING MACHINERY TECHNOLOGY CO.

Free format text: FORMER NAME: DAFENG LONGCHENG MACHINERY OR MECHANICAL CO., LTD.

CP01 Change in the name or title of a patent holder

Address after: 224113 Dalong Industrial Zone Dafeng City Jiangsu province Yancheng City

Patentee after: Jiangsu Longcheng Casting Machinery Technology Co., Ltd.

Address before: 224113 Dalong Industrial Zone Dafeng City Jiangsu province Yancheng City

Patentee before: Dafeng Longcheng Machinery or Mechanical Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20111221

Termination date: 20150318

EXPY Termination of patent right or utility model