CN206952792U - Single hook formula navigation mark shot-blast cleaning machine - Google Patents
Single hook formula navigation mark shot-blast cleaning machine Download PDFInfo
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- CN206952792U CN206952792U CN201720449704.6U CN201720449704U CN206952792U CN 206952792 U CN206952792 U CN 206952792U CN 201720449704 U CN201720449704 U CN 201720449704U CN 206952792 U CN206952792 U CN 206952792U
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- gate
- navigation mark
- chamber body
- cleaning machine
- single hook
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Abstract
A kind of hook type navigation mark shot-blast cleaning machine is the utility model is related to, including：Cleaning chamber, it is made up of chamber body, backplate, gate, dedusting interface, top sealing structure；Work conveyance system, it is made up of electric block, workpiece free-wheeling system, suspension hook；Projectile cycling system, it supplies ball machine by auger conveyor, elevator, separator, gas control bullet gate, at least one and at least an impeller head forms；Pneumatic system, it is connected with gas control bullet gate, and pneumatic system controls the switch of gas control bullet gate；Electric-control system, it is electrically connected with safety interlock switch device, the switch at electric control system controls gate；Dust pelletizing system, it is connected with dedusting interface, purifies dust and finely ground particle substance.The beneficial effects of the utility model：Meet buoy maintenance cleaning, there is preferable cleaning effect；Greatly improve efficiency；Change that original artificial sandblasting operating efficiency is low, dangerous situation big, difficulty is high, greatly improve navigation mark maintenance operating efficiency, improve operational security.
Description
Technical field
It the utility model is related to a kind of single hook formula navigation mark shot-blast cleaning machine.
Background technology
In existing navigation mark technology, when maintaining cleaning to workpiece such as buoy, lamp bracket, anchor chains, that is, the oxygen of workpiece surface is removed
Change the objects such as skin, ocean attachment, paint, it is necessary to manually carry out sandblasting operation, the blast time length that this operation needs, simultaneously
Degree of danger is very big, very difficult, and the quality of operation depends entirely on manually, and efficiency is low, security is not also high.
Utility model content
Weak point present in regarding to the issue above, the utility model provide a kind of single hook formula navigation mark impeller blasting
Machine, changes that original artificial sandblasting operating efficiency is low, dangerous situation big, difficulty is high, greatly improves navigation mark maintenance operation
Efficiency, improve operational security.
To achieve the above object, the utility model provides a kind of single hook formula navigation mark shot-blast cleaning machine, including：
Cleaning chamber, it is made up of chamber body, backplate, gate, dedusting interface, top sealing structure, described in the chamber body liner
Backplate, and the backplate, using being bolted on the inwall of the chamber body, the chamber body front is provided with the gate, described big
Door top is provided with the top sealing structure, and the chamber body right flank is provided with the dedusting interface, and the gate is provided with safety
Interlocking switch device；
Work conveyance system, it is made up of electric block, workpiece free-wheeling system, suspension hook, and the electric block is fixed on institute
State in cleaning chamber top inner wall, the electric block is connected with the workpiece free-wheeling system, the workpiece free-wheeling system with it is described
Suspension hook one end connects, and the suspension hook other end is located in the chamber body；
Projectile cycling system, its by auger conveyor, elevator, separator, gas control bullet gate, at least one for ball machine and
An at least impeller head forms, and the auger conveyor is located at below the cleaning chamber, the elevator bottom and the spiral transferring
Device is sent to connect, the elevator top is connected with the separator, and storage ball bucket is set below the separator, described to store up under ball bucket
Side is fixed described for ball machine, and described for being provided with the bullet gate below ball machine, the impeller head is arranged on described by bolt
On chamber body left surface, the bullet gate installation is on the ingress pipe top of the impeller head；
Pneumatic system, it is connected with the gas control bullet gate, and the pneumatic system controls the gas control bullet gate
Switch；
Electric-control system, it is electrically connected with the safety interlock switch device, and gate opens described in the electric control system controls
Close；
Dust pelletizing system, it is connected with the dedusting interface, the dust pelletizing system purification dust and finely ground particle substance.
Further improved as the utility model, the top sealing structure includes pneumatic door, U-shaped backplate, caulking gum
And Multilayer brush, the U-shaped backplate are fixed on the chamber body top surface, the caulking gum passes through the U-shaped backplate, described more
Layer hairbrush is arranged on above the caulking gum, and the pneumatic door is set above the Multilayer brush.
Further improved as the utility model, the gate is pneumatic gate.
Further improved as the utility model, the gate top is provided with travel switch.
Further improved as the utility model, the auger conveyor is covered by cycloidal planetary gear speed reducer, helical axis, conveying
Composition, the helical axis is in the conveying cover, and the helical axis both ends are covered through the conveying, and the helical axis both ends are set
Self-aligning ball bearing is supported, and flight is welded with the helical axis, and helical axis swivel feeding is driven by cycloidal planetary gear speed reducer.
Further improved as the utility model, the helical axis both ends are equipped with sealing ring, labyrinth disc and shimming plate.
Further improved as the utility model, the elevator is by housing, upper belt pulley, bottom pulley, belt, material
Bucket, reducing motor composition, the upper belt pulley is located at the housing internal upper part, under the bottom pulley is located in the housing
Portion, the belt are wound on the upper belt pulley and the bottom pulley, and the hopper is located at the housing side, by described
Reducing motor drives the belt to rotate.
Further improved as the utility model, the separator is made up of shell and cloth spiral, the cloth spiral
In the shell.
Further improved as the utility model, the chamber body left surface installs 6 impeller heads altogether.
Further improved as the utility model, the chamber body is welded to form using shaped steel and steel plate.
The beneficial effects of the utility model are：
Buoy maintenance cleaning can not only be met, and have preferable cleaning effect to workpiece such as lamp bracket, anchor chains；Equipment
The average every buoy blast time of normal operation only needs 15 minutes, greatly improves efficiency；Cleaning chamber uses unmanned sealing structure
And completely use PLC PLC technologies, fundamentally change that original artificial sandblasting operating efficiency is low, dangerous big, difficulty height
Situation, greatly improve navigation mark maintenance operation efficiency, improve operational security.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model single hook formula navigation mark shot-blast cleaning machine；
Fig. 2 is the structural representation of top sealing structure in Fig. 1.
In figure：
1st, electric block；2nd, workpiece free-wheeling system；3rd, suspension hook；4th, chamber body；5th, gate；6th, auger conveyor；7th, elevator；
8th, separator；9th, for ball machine；10th, bullet gate；11st, impeller head；12nd, dust pelletizing system；13rd, pneumatic door；14th, U-shaped backplate；15、
Caulking gum；16th, Multilayer brush.
Embodiment
As shown in figure 1, a kind of single hook formula navigation mark shot-blast cleaning machine of the utility model embodiment, including：
Cleaning chamber, it is made up of chamber body 4, backplate, gate 5, dedusting interface, top sealing structure, chamber body lining guard board, and
For backplate using being bolted on the inwall of chamber body 4, the front of chamber body 4 is provided with gate 5, and the top of gate 5 is provided with top sealing structure,
The right flank of chamber body 4 is provided with dedusting interface, and gate 5 is provided with safety interlock switch device.
Wherein, chamber body 4 is welded using shaped steel and steel plate, good appearance, there is enough intensity.Guard plate material is
Mn13, backplate are connected by screw bolts with chamber body, joint form laying, are conveniently replaceable.The nut used is that Gao Ge (cr20s) is wear-resisting
Cast iron manufactures, 5000 hours life-spans.
Gate 5 is pneumatic gate, and the top of door is provided with travel switch, is stopped when the door is open during impeller head 11.
As shown in Fig. 2 top sealing structure includes pneumatic door 13, U-shaped backplate 14, caulking gum 15 and Multilayer brush 16, U
Type backplate 14 is fixed on chamber body top surface, and caulking gum 15 passes through U-shaped backplate 14, and Multilayer brush 16 is arranged on caulking gum 15
Side, the top of Multilayer brush 16 set pneumatic door 13.The bullet of splashing block for the first time by U-shaped backplate 14, caulking gum 15
Bullet is blocked for the second time, bullet is carried out third time and blocked by Multilayer brush 16, and last overhead air seal cover board is by bullet
Ball thoroughly seals.
Dedusting interface is provided with chamber body side, dust caused by ball blast area strike workpiece will enter dedusting by this dust removal port
System, purified treatment is carried out, dedusting air quantity can be adjusted by the gate adjusted on dedusting interface, realize optimal dedusting effect
Fruit.
Work conveyance system, it is made up of electric block 1, workpiece free-wheeling system 2, suspension hook 3, and electric block 1 is fixed on clearly
Manage in the top inner wall of room, electric block 1 is connected with workpiece free-wheeling system 2, and workpiece free-wheeling system 2 is connected with the one end of suspension hook 3, suspension hook
3 other ends are located in chamber body 4.
Wherein, workpiece free-wheeling system reduces workpiece shaking phenomenon using chain drive is widened.Operate steadily reliable.
Projectile cycling system, it is supplied by auger conveyor 6, elevator 7, separator 8, gas control bullet gate 10, at least one
Ball machine 9 and at least an impeller head 11 forms, auger conveyor 6 are located at below cleaning chamber, the bottom of elevator 7 and auger conveyor 6
Connection, the top of elevator 7 are connected with separator 8, and the lower section of separator 8 sets storage ball bucket, are stored up fixation below ball bucket and are supplied ball machine 9, supply
The lower section of ball machine 9 is provided with bullet gate 10, and impeller head 11 is arranged on the left surface of chamber body 4 by bolt, and bullet gate 10 is arranged on
The ingress pipe top of impeller head 11.
Wherein, auger conveyor 6 is made up of cycloidal planetary gear speed reducer, helical axis, conveying cover, and helical axis covers positioned at conveying
Interior, helical axis both ends are covered through conveying, and helical axis both ends set self-aligning ball bearing supporting, are welded with flight on helical axis, pass through pendulum
Line pin gear speed reducer drives helical axis swivel feeding.Helical axis both ends are equipped with sealing ring, labyrinth disc and shimming plate, it is ensured that bullet is not
Bearing can be entered.To ensure the axiality of helical axis, postwelding machine tooling is taken.Roll shaft uses Fine Steel Casting iron seamless steel
Pipe is welded with 45# spindle noses (modifier treatment).
Elevator 7 is made up of housing, upper belt pulley, bottom pulley, belt, hopper, reducing motor, and upper belt pulley is located at shell
Internal top, bottom pulley are located at bottom in housing, and belt is wound on upper belt pulley and bottom pulley, and hopper is located at housing side
Face, belt is driven to rotate by reducing motor.Housing upper both sides are additionally provided with tensioning apparatus, the elasticity of adjustable straps.On
Pulley surface vulcanizes 6mm rubber, extends the service life of belt.Bottom pulley is equipped with speed measuring device, belt slippage or by bullet
Automatic alarm when ball blocks.
Separator 8 is made up of shell and cloth spiral, and cloth spiral is located in shell.
Bullet gate 10 is arranged on impeller head ingress pipe top, for controlling the size of bullet flow.Bullet gate system
Including sluice gate body and a sliding gate.Sliding gate is driven by cylinder, realizes that open and close acts.Bolt on regulating gate can
Change gate opening, change ball blast amount.When adjusting ball blast amount, the specified electricity of motor is not to be exceeded in the electric current instruction on electric cabinet
Stream.
Impeller head 11 use curve of the blade impeller head, mainly by housing, backplate, impeller, main shaft and main bearing seat, divide ball
Wheel, orienting cover, backplate, transmission mechanism etc. form.The structure of impeller head 11 is simple, easy to maintenance；Rotational orientation set angle can be with
Adjustment casts band position；It is convenient to change blade, orienting cover, shot wheel need to be taken out during replacing, thus can check simultaneously orienting cover, point
The abrasion condition of ball wheel；The cross sectional shape of blade is as the change of ejection velocity is using interior thin outer thick special formed so that leaf
Pad wear is more uniform, save material, reduces vibrations and noise；Part impeller selects 20CrMnMo material carburizing and quenchings, oozes
Carbon-coating 3mm, is detected after processing through dynamic balancing, dynamic balancing detection≤18N.mm, and orienting cover, shot wheel, blade use high-chromium wear-resistant
Cast iron melts mould precision casting process, make leaf weight difference control within 5 grams, service life length, blade >=800 hours with
On, shot wheel, orienting cover are more than 1000 hours；Backplate is manufactured from high-chromium abrasion-proof cast iron, workpiece surface hardness HRC60-
65, there are higher wearability and service life.Simultaneously as backplate size is smaller, it is convenient to change, and reduces operating cost.
Pneumatic system, it is connected with gas control bullet gate 10, the switch of pneumatic system control gas control bullet gate 10.Pneumatically
System is by compositions such as three linked piece, single automatically controlled two-position five-way valve, pipelines.The system realizes the switch to cylinder by compressed air,
So as to realize the control to bullet gate.
Electric-control system, it is electrically connected with safety interlock switch device, the switch at electric control system controls gate 5.Using can compile
Range controller (PLC) controls, and switches provided with automatic/hand and switchs, and anti-provided with the safety such as electrical interlocks, self-locking, fault alarm
Protective function, to ensure the safe operation of equipment.
Dust pelletizing system 12, it is connected with dedusting interface, and dust pelletizing system 12 purifies dust and finely ground particle substance.Deduster uses
Two-stage dust removal, one-level inertial dust collection, two level pulse filter-element dust collector, efficiency of dust collection is up to more than 99.5%, waste gas discharge≤80mg/
M3, meet GBJ4-96 industrial "three wastes"s discharge tentative standard.
When specifically used：The specified location that workpiece is placed on chassis, shifted onto manually below electric block.Suspension hook falls,
Sling workpiece to rise to specified altitude assignment, enter cleaning chamber under the drive of electric block, in the drive backspin of workpiece free-wheeling system
Turn.Bullet gate is opened, bullet hits workpiece surface with 73m/s speed, workpiece surface oxide skin is peeled off.Bullet and cleaning
The oxide skin fallen, elevator is delivered to by auger conveyor.Bullet that elevator is drawn off, scab, oxide skin mixing bullet carry to
Separator is separated, and is sent to selection by winnowing area by the cloth spiral of separator, is formed it into stream curtain, through 4-5m/s horizontal gas
Stream.The big bullet of quality falls into storage ball bucket and used into impeller head, and broken bullet and scab are rejected in trash receptacle by waste pipe,
Less bullet and partial oxidation skin enters blending bunker and carries out secondary separation.Broken bullet is discharged into waste pipe.It is therein
Dust and finely ground particle substance are discharged into air after then being purified by dust pelletizing system.Clean out opening gate workpiece to exit, carry out
Handling.
Preferred embodiment of the present utility model is the foregoing is only, is not limited to the utility model, for this
For the technical staff in field, the utility model can have various modifications and variations.It is all in the spirit and principles of the utility model
Within, any modification, equivalent substitution and improvements made etc., it should be included within the scope of protection of the utility model.
Claims (10)
- A kind of 1. single hook formula navigation mark shot-blast cleaning machine, it is characterised in that including：Cleaning chamber, it is made up of chamber body (4), backplate, gate (5), dedusting interface, top sealing structure, the chamber body liner institute Backplate is stated, and the backplate, using being bolted on the inwall of the chamber body (4), chamber body (4) front is provided with described big Door (5), gate (5) top are provided with the top sealing structure, and chamber body (4) right flank is provided with the dedusting interface, The gate (5) is provided with safety interlock switch device；Work conveyance system, it is made up of electric block (1), workpiece free-wheeling system (2), suspension hook (3), the electric block (1) It is fixed in the cleaning chamber top inner wall, the electric block (1) is connected with the workpiece free-wheeling system (2), the workpiece Free-wheeling system (2) is connected with the suspension hook (3) one end, and suspension hook (3) other end is located in the chamber body (4)；Projectile cycling system, it is by auger conveyor (6), elevator (7), separator (8), gas control bullet gate (10), at least One for ball machine (9) and an at least impeller head (11) composition, and the auger conveyor (6) is located at below the cleaning chamber, described to carry Rise machine (7) bottom to be connected with the auger conveyor (6), elevator (7) top is connected with the separator (8), described Storage ball bucket is set below separator (8), and the storage ball bucket lower section is fixed described for ball machine (9), described for being provided with below ball machine (9) The bullet gate (10), the impeller head (11) are arranged on the chamber body (4) left surface by bolt, the bullet gate (10) it is arranged on the ingress pipe top of the impeller head (11)；Pneumatic system, it is connected with the gas control bullet gate (10), and the pneumatic system controls the gas control bullet gate (10) switch；Electric-control system, it is electrically connected with the safety interlock switch device, and gate (5) opens described in the electric control system controls Close；Dust pelletizing system (12), it is connected with the dedusting interface, dust pelletizing system (12) the purification dust and finely ground particle substance.
- 2. single hook formula navigation mark shot-blast cleaning machine according to claim 1, it is characterised in that the top sealing structure bag Pneumatic door (13), U-shaped backplate (14), caulking gum (15) and Multilayer brush (16) are included, the U-shaped backplate (14) is fixed on described On chamber body top surface, the caulking gum (15) passes through the U-shaped backplate (14), and the Multilayer brush (16) is arranged on the sealing Above rubber (15), the pneumatic door (13) is set above the Multilayer brush (16).
- 3. single hook formula navigation mark shot-blast cleaning machine according to claim 1, it is characterised in that the gate (5) is pneumatic Gate.
- 4. single hook formula navigation mark shot-blast cleaning machine according to claim 3, it is characterised in that gate (5) top is set There is travel switch.
- 5. single hook formula navigation mark shot-blast cleaning machine according to claim 1, it is characterised in that the auger conveyor (6) It is made up of cycloidal planetary gear speed reducer, helical axis, conveying cover, the helical axis is in the conveying cover, the helical axis both ends Through the conveying cover, the helical axis both ends set self-aligning ball bearing supporting, are welded with flight on the helical axis, pass through cycloid Pin gear speed reducer drives helical axis swivel feeding.
- 6. single hook formula navigation mark shot-blast cleaning machine according to claim 5, it is characterised in that the helical axis both ends are equipped with Sealing ring, labyrinth disc and shimming plate.
- 7. single hook formula navigation mark shot-blast cleaning machine according to claim 1, it is characterised in that the elevator (7) is by shell Body, upper belt pulley, bottom pulley, belt, hopper, reducing motor composition, the upper belt pulley are located at the housing internal upper part, institute State bottom pulley and be located at bottom in the housing, the belt is wound on the upper belt pulley and the bottom pulley, the material Bucket is located at the housing side, drives the belt to rotate by the reducing motor.
- 8. single hook formula navigation mark shot-blast cleaning machine according to claim 1, it is characterised in that the separator (8) has outer Shell and cloth spiral composition, the cloth spiral are located in the shell.
- 9. single hook formula navigation mark shot-blast cleaning machine according to claim 1, it is characterised in that chamber body (4) left surface 6 impeller heads (11) are installed altogether.
- 10. single hook formula navigation mark shot-blast cleaning machine according to claim 1, it is characterised in that the chamber body (4) uses type Steel and steel plate are welded to form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720449704.6U CN206952792U (en) | 2017-04-26 | 2017-04-26 | Single hook formula navigation mark shot-blast cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720449704.6U CN206952792U (en) | 2017-04-26 | 2017-04-26 | Single hook formula navigation mark shot-blast cleaning machine |
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| Publication Number | Publication Date |
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| CN206952792U true CN206952792U (en) | 2018-02-02 |
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ID=61373715
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720449704.6U Active CN206952792U (en) | 2017-04-26 | 2017-04-26 | Single hook formula navigation mark shot-blast cleaning machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110757344A (en) * | 2019-11-25 | 2020-02-07 | 泰州市大润机械有限公司 | Through type shot blasting machine with catenary and lifting hook |
| CN110900470A (en) * | 2019-12-25 | 2020-03-24 | 芜湖鼎瀚再制造技术有限公司 | Install top seal structure on ball purge chamber is thrown to lifting hook |
| CN111421473A (en) * | 2020-05-09 | 2020-07-17 | 卓莘汽车科技(上海)有限公司 | Surface treatment device for automobile model production |
| CN113732956A (en) * | 2020-05-27 | 2021-12-03 | 龟鹿药业集团有限公司 | Tortoise shell cleaning device |
-
2017
- 2017-04-26 CN CN201720449704.6U patent/CN206952792U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110757344A (en) * | 2019-11-25 | 2020-02-07 | 泰州市大润机械有限公司 | Through type shot blasting machine with catenary and lifting hook |
| CN110900470A (en) * | 2019-12-25 | 2020-03-24 | 芜湖鼎瀚再制造技术有限公司 | Install top seal structure on ball purge chamber is thrown to lifting hook |
| CN110900470B (en) * | 2019-12-25 | 2020-12-29 | 芜湖鼎瀚再制造技术有限公司 | Install top seal structure on ball purge chamber is thrown to lifting hook |
| CN111421473A (en) * | 2020-05-09 | 2020-07-17 | 卓莘汽车科技(上海)有限公司 | Surface treatment device for automobile model production |
| CN111421473B (en) * | 2020-05-09 | 2022-02-11 | 卓莘汽车科技(上海)有限公司 | Surface treatment device for automobile model production |
| CN113732956A (en) * | 2020-05-27 | 2021-12-03 | 龟鹿药业集团有限公司 | Tortoise shell cleaning device |
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