CN202079491U - Roller-table through-type shot blast cleaning machine special for H-beam - Google Patents
Roller-table through-type shot blast cleaning machine special for H-beam Download PDFInfo
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- CN202079491U CN202079491U CN2011200730434U CN201120073043U CN202079491U CN 202079491 U CN202079491 U CN 202079491U CN 2011200730434 U CN2011200730434 U CN 2011200730434U CN 201120073043 U CN201120073043 U CN 201120073043U CN 202079491 U CN202079491 U CN 202079491U
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- 238000003466 welding Methods 0.000 claims abstract description 5
- 238000005422 blasting Methods 0.000 claims description 94
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- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域 technical field
本实用新型涉及一种抛丸设备,特别涉及一种H型钢专用辊道通过式抛丸清理机。The utility model relates to a shot blasting equipment, in particular to a passing-through type shot blasting cleaning machine for H-shaped steel special rollers.
背景技术 Background technique
抛丸机(shot blasting machine),利用抛丸器抛出的高速弹丸清理或强化铸件表面的铸造设备。抛丸机能同时对铸件进行落砂、除芯和清理。Shot blasting machine is a casting equipment that uses high-speed projectiles thrown by a shot blaster to clean or strengthen the surface of castings. The shot blasting machine can shake out sand, remove core and clean the casting at the same time.
抛丸设备首先应用于铸造业铸钢、铸铁件的表面粘砂及氧化皮的清除。几乎所有的铸钢件、灰铸件、玛钢件、球铁件等都要进行抛丸处理。这不仅是为了清除铸件表面氧化皮和粘砂,同时也是铸件质量检查前不可缺少的准备工序,比如大型气轮机机壳在进行无损探伤以前必须进行严格的抛喷丸清理,以保证探伤结果的可靠性。在一般铸件生产中,抛喷丸清理是发现铸件表面缺陷如皮下气孔、渣孔以及粘砂、冷隔、起皮等的必不可少的工艺手段。有色金属铸件,如铝合金、铜合金等的表面清理,除清除氧化皮、发现铸件的表面缺陷外,更主要的目的是以抛喷丸来清除压铸件的毛刺和获得具有装潢意义的表面质量,获得综合效果。Shot blasting equipment is firstly used to remove sand and scale on the surface of cast steel and iron castings in the foundry industry. Almost all steel castings, gray castings, malleable steel parts, ductile iron parts, etc. must be shot blasted. This is not only to remove scale and sticky sand on the surface of the casting, but also an indispensable preparation process before the quality inspection of the casting. For example, the casing of a large gas turbine must be subjected to strict shot blasting before non-destructive testing to ensure the accuracy of the testing results. reliability. In the production of general castings, shot peening cleaning is an indispensable process to find surface defects of castings such as subcutaneous pores, slag pores, sand sticking, cold shut, peeling, etc. The surface cleaning of non-ferrous metal castings, such as aluminum alloys, copper alloys, etc., in addition to removing scale and finding surface defects of castings, the main purpose is to remove burrs of die castings and obtain decorative surface quality by shot blasting , to obtain a combined effect.
根据现代金属强度理论,增加金属内部的错位密度,是提高金属强度的主要方向。实践证明抛丸是增加金属位错结构的行之有效的工艺方法。这对一些金属不能通过相变硬化(如马氏体淬火等)或实现相变硬化的基础上而要求再进一步强化的工件而言,更具有十分重要的意义。航空、宇航工业、汽车、拖拉机等零部件要求轻质化,但可靠性要求越来越高,其重要工艺措施就是采用抛喷丸工艺提高构件的强度和疲劳强度。According to the modern metal strength theory, increasing the dislocation density inside the metal is the main direction to improve the metal strength. Practice has proved that shot blasting is an effective process for increasing metal dislocation structures. This is even more important for some metals that cannot be hardened by phase transformation (such as martensitic quenching, etc.) or require further strengthening on the basis of phase transformation hardening. Aviation, aerospace industry, automobiles, tractors and other parts require light weight, but the reliability requirements are getting higher and higher. The important technological measure is to use shot peening to improve the strength and fatigue strength of components.
有鉴于此,本实用新型的设计人为解决现有抛丸技术中的不足,基于相关领域的研发,并经过不断测试及改良,进而有本实用新型的产生。In view of this, the designer of this utility model artificially solves the shortcomings in the existing shot blasting technology, based on research and development in related fields, and after continuous testing and improvement, this utility model is produced.
发明内容 Contents of the invention
本实用新型的目的在于提供一种H型钢专用辊道通过式抛丸清理机,其对处于原始状态的材料表面施以强力抛丸,清除其表面上的锈斑、锈层、焊渣及氧化皮,使之获得具有一定光洁度的均匀一致的金属光泽表面,以便去除应力,提高材料的表面涂饰质量与抗腐蚀性能。The purpose of this utility model is to provide a kind of H-shaped steel special-purpose roller table pass-through shot blasting machine, which applies strong shot blasting to the surface of the material in the original state, and removes rust spots, rust layers, welding slag and oxide skin on the surface. , so that it can obtain a uniform metallic luster surface with a certain degree of smoothness, so as to remove stress and improve the surface finishing quality and corrosion resistance of the material.
为达上述目的,本实用新型提供一种H型钢专用辊道通过式抛丸清理机,其包括:In order to achieve the above purpose, the utility model provides a special roller table for H-shaped steel through-type shot blasting machine, which includes:
抛丸清理室,其外壁上安装有多台抛丸器;The shot blasting room has multiple shot blasters installed on its outer wall;
输送辊道,其包含依次连接并用于输送加工工件的进料输送辊道、抛丸清理室辊道和出料输送辊道,抛丸清理室辊道位于抛丸清理室内;Conveying roller table, which includes in-feed conveying roller table, shot blasting room roller table and discharge conveying roller table, which are sequentially connected and used for conveying and processing workpieces, and the shot blasting room roller table is located in the shot blasting cleaning room;
下纵向螺旋输送机,其一端与抛丸清理室的丸料出口连接;The lower longitudinal screw conveyor, one end of which is connected to the shot blasting outlet of the shot blasting chamber;
下斜坡,其一端与下纵向螺旋输送机的另一端连接;a lower slope, one end of which is connected to the other end of the lower longitudinal screw conveyor;
斗式提升机,其具有入料口和出料口,该入料口与下斜坡的另一端连接;a bucket elevator having an inlet and an outlet connected to the other end of the down ramp;
上横向螺旋输送机,其一端与斗式提升机的出料口连接;The upper horizontal screw conveyor, one end of which is connected to the discharge port of the bucket elevator;
丸砂分离器,其具有分离区和接风口,该分离区与上横向螺旋输送机的另一端相连接;以及A pill sand separator, which has a separation area and an air inlet, the separation area is connected to the other end of the upper transverse screw conveyor; and
除尘器,其与丸砂分离器的接风口以及抛丸清理室相连接。The dust collector is connected with the air inlet of the shot sand separator and the shot blasting cleaning room.
所述的H型钢专用辊道通过式抛丸清理机,其中,所述的抛丸清理室的外壁上安装有8台抛丸器,所述的8台抛丸器分左右各3台、下方2台布置。The H-shaped steel special-purpose roller table pass-through shot blasting machine, wherein, the outer wall of the shot blasting chamber is equipped with 8 shot blasting machines, and the 8 shot blasting machines are divided into 3 sets on the left and right, and 3 sets on the bottom. 2 layouts.
所述的H型钢专用辊道通过式抛丸清理机,其中,所述的抛丸清理室为多室组合体,由主室体和副室体组成,所述的抛丸器布置在主室体的外壁上,主室体的前后两侧均为副室体,副室体均为密封室体并内设有钢板与多层橡胶帘屏蔽。The special roller table pass-through shot blasting machine for H-shaped steel, wherein the shot blasting chamber is a multi-chamber assembly consisting of a main chamber body and an auxiliary chamber body, and the shot blasting device is arranged in the main chamber On the outer wall of the body, the front and rear sides of the main chamber are auxiliary chambers, which are all sealed chambers and are shielded by steel plates and multi-layer rubber curtains.
所述的H型钢专用辊道通过式抛丸清理机,其中,所述的抛丸器包括:叶轮、电动机、分丸轮、定向套、叶片、导丸管和护罩;所述定向套固定在护罩内并具有一个窗口;定向套的内部固定安装有分丸轮,所述分丸轮上具有一个入口和四个窗口;所述导丸管位于护罩的一侧,且导丸管的一端与分丸轮的该入口相连通,导丸管的另一端连接供丸系统;所述护罩的另一侧安装有叶轮,所述叶轮上安装有多个叶片,叶片分布在定向套的圆周外侧;叶轮与电动机的输出轴相连接,并由电动机驱动该叶轮旋转。The special roll-through type shot blasting machine for H-shaped steel, wherein the shot blaster includes: an impeller, a motor, a shot wheel, an orientation sleeve, blades, a shot guide tube and a shield; the orientation sleeve is fixed There is a window in the shield; the shot wheel is fixedly installed inside the orientation sleeve, and the shot wheel has an entrance and four windows; the shot guide tube is located on one side of the guard cover, and the shot guide tube One end of one end is connected with the entrance of the shot wheel, and the other end of the shot guide tube is connected with the shot supply system; the other side of the shield is equipped with an impeller, and a plurality of blades are installed on the impeller, and the blades are distributed in the orientation sleeve. The outside of the circumference; the impeller is connected with the output shaft of the motor, and the impeller is driven to rotate by the motor.
所述的H型钢专用辊道通过式抛丸清理机,其中,所述的叶轮与电动机的输出轴通过结合盘相连接,结合盘与电动机之间还安装有密封盘;所述护罩内还安装有用于防止抛丸过度损坏护罩的耐磨护板,耐磨护板包括位于护罩内侧顶部的顶护板、位于护罩内侧侧边的侧护板和位于护罩内侧端面的端面防护板。The H-shaped steel special roller table through-type shot blasting machine, wherein, the impeller and the output shaft of the motor are connected through a coupling disc, and a sealing disc is installed between the coupling disc and the motor; A wear-resistant guard plate is installed to prevent excessive shot blasting from damaging the guard. The wear-resistant guard plate includes a top guard plate located on the inner top of the guard, a side guard plate located on the inner side of the guard, and an end face guard located on the inner end face of the guard. plate.
所述的H型钢专用辊道通过式抛丸清理机,其中,所述的斗式提升机还包括:壳体、皮带、丸料斗、主动滚轮、从动滚轮、皮带张紧装置和摆线针轮减速机;所述壳体采用分段式钢结构焊接成形,各联结位置装有密封胶板;所述的摆线针轮减速机安装在壳体的上部,其与主动滚轮相连接,用于驱动主动滚轮转动;所述的主动滚轮和从动滚轮分别位于壳体内部的上方和下方,并且通过皮带连接;皮带上安装有多个朝同一方向的丸料斗,且所述丸料斗彼此之间间隔预设的距离;所述的皮带张紧装置安装于从动滚轮上;所述斗式提升机的入料口位于壳体的底部,斗式提升机的出料口位于壳体的顶部。The H-shaped steel special roller pass-through shot blasting machine, wherein the bucket elevator also includes: a shell, a belt, a shot hopper, a driving roller, a driven roller, a belt tensioning device and a cycloidal needle wheel reducer; the shell is welded and formed by segmented steel structure, and sealing rubber plates are installed at each joint position; the cycloidal pin wheel reducer is installed on the upper part of the shell, which is connected with the driving roller for driving The driving roller rotates; the driving roller and the driven roller are respectively located above and below the inside of the housing, and are connected by a belt; multiple shot hoppers facing the same direction are installed on the belt, and the shot hoppers are spaced apart from each other preset distance; the belt tensioning device is installed on the driven roller; the material inlet of the bucket elevator is located at the bottom of the housing, and the material outlet of the bucket elevator is located at the top of the housing.
所述的H型钢专用辊道通过式抛丸清理机,其中,所述的丸砂分离器包括:分离区、料斗、接风口和流丸口;所述上横向螺旋输送机的一部分伸出分离区,上横向螺旋输送机的该伸出部分的外壳上安装有进料口,该进料口与斗式提升机的出料口相连接,所述上横向螺旋输送机的另一部分位于分离区内;所述的上横向螺旋输送机与一减速器的输出端相连接;所述的接风口的一端与分离区相连通,且接风口的风口方向与上横向螺旋输送机的传输方向相垂直;接风口的另一端与除尘器相连接;所述分离区的下方连接有料斗,料斗下部有8个流丸口。The H-shaped steel special-purpose roller table pass-through shot blasting machine, wherein the shot blasting separator includes: a separation area, a hopper, an air outlet, and a shot blasting port; a part of the upper horizontal screw conveyor extends out to separate area, the shell of the protruding part of the upper horizontal screw conveyor is equipped with a feed inlet, which is connected with the discharge port of the bucket elevator, and the other part of the upper horizontal screw conveyor is located in the separation area Inside; the upper horizontal screw conveyor is connected to the output end of a reducer; one end of the air inlet is connected to the separation area, and the air outlet direction of the air outlet is perpendicular to the transmission direction of the upper horizontal screw conveyor ; The other end of the air outlet is connected to the dust collector; a hopper is connected below the separation area, and there are 8 pill openings at the lower part of the hopper.
所述的H型钢专用辊道通过式抛丸清理机,其中,所述的除尘器包括:脉冲控制阀、检修门、接风口、滤筒、储灰箱、消音器、风机、除尘室体;所述脉冲控制阀和检修门位于除尘室体的一侧;风机通过风管与除尘室体相连接,并且风机上连接有消音器;滤筒位于除尘室体的内部;接风口位于除尘室体的另一侧,所述接风口的一端与除尘室体相连通,另一端与丸砂分离器的接风口和抛丸室相连通;储灰箱位于除尘室体的底部。The H-shaped steel special roller pass-through shot blasting machine, wherein the dust collector includes: a pulse control valve, an inspection door, an air outlet, a filter cartridge, an ash storage box, a muffler, a fan, and a dust removal chamber; The pulse control valve and inspection door are located on one side of the dust removal room body; the fan is connected to the dust removal room body through the air duct, and the fan is connected with a muffler; the filter cartridge is located inside the dust removal room body; the air outlet is located in the dust removal room body On the other side, one end of the air inlet is connected with the dust removal chamber body, and the other end is connected with the air inlet of the shot sand separator and the shot blasting chamber; the ash storage box is located at the bottom of the dust removal chamber body.
所述的H型钢专用辊道通过式抛丸清理机,其中,还包括有检修平台,所述的检修平台与丸砂分离器的料斗焊接,检修平台用于支撑丸砂分离器的料斗和上横向螺旋输送机以便于检修丸砂分离器和斗式提升机的上部。The H-shaped steel special-purpose roller table pass-through shot blasting machine also includes an inspection platform, the inspection platform is welded to the hopper of the shot sand separator, and the inspection platform is used to support the hopper and the upper surface of the shot sand separator. Horizontal screw conveyor for easy access to shot separator and upper part of bucket elevator.
所述的H型钢专用辊道通过式抛丸清理机,其中,还包括气动自动丸料控制器,其安装在所述的流丸口上。The H-shaped steel special-purpose roller table pass-through shot blasting machine also includes a pneumatic automatic shot controller, which is installed on the shot blast port.
本实用新型的有益效果是:它能够对处于原始状态的H型钢材料表面施以强力抛丸,清除其表面上的锈斑、锈层、焊渣及氧化皮,使之获得具有一定光洁度的均匀一致的金属光泽表面,以便去除应力,提高材料的表面涂饰质量与抗腐蚀性能。The beneficial effect of the utility model is that it can apply strong shot blasting to the surface of the H-shaped steel material in the original state to remove rust spots, rust layers, welding slag and oxide skin on the surface, so that it can obtain a uniform surface with a certain degree of smoothness. Metallic luster surface, in order to relieve stress, improve the surface finish quality and corrosion resistance of the material.
附图说明 Description of drawings
图1为本实用新型一种H型钢专用辊道通过式抛丸清理机的主视图;Fig. 1 is the front view of a kind of H-shaped steel special-purpose roller table pass-through type shot blasting cleaning machine of the utility model;
图2为本实用新型一种H型钢专用辊道通过式抛丸清理机的俯视图;Fig. 2 is the plan view of a kind of H-shaped steel special-purpose roller table pass-through type shot blasting cleaning machine of the utility model;
图3为本实用新型一种H型钢专用辊道通过式抛丸清理机的侧视图;Fig. 3 is a side view of a kind of H-shaped steel special-purpose roller table pass-through type shot blasting cleaning machine of the utility model;
图4为抛丸器的主视图;Fig. 4 is the front view of shot blasting device;
图5为抛丸器的侧视图;Fig. 5 is the side view of shot blasting device;
图6为斗式提升机的主视图Figure 6 is the front view of the bucket elevator
图7为斗式提升机的侧视图;Figure 7 is a side view of the bucket elevator;
图8为丸砂分离器的主视图;Fig. 8 is the front view of shot sand separator;
图9为丸砂分离器的俯视图;Fig. 9 is the top view of shot sand separator;
图10为丸砂分离器的侧视图;Figure 10 is a side view of the shot sand separator;
图11为除尘器的主视图;Figure 11 is a front view of the dust collector;
图12为除尘器的俯视图;Figure 12 is a top view of the dust collector;
图13为除尘器的侧视图。Fig. 13 is a side view of the dust collector.
附图标记说明:1-输送辊道;11-进料输送辊道;12-出料输送辊道;3-抛丸清理室;31-抛丸器;311-叶轮;312-结合盘;3121-密封盘;313-电动机;314-分丸轮;315-定向套;316-叶片;317-导丸管;3181-顶护板;3182-侧护板;3183-端面防护板;319-护罩;4-下纵向螺旋输送机;5-下斜坡;6-上横向螺旋输送机;7-斗式提升机;71-壳体;72-皮带;73-丸料斗;74-主动滚轮;75-从动滚轮;76-皮带张紧装置;77-摆线针轮减速机;78-入料口;79-出料口;8-丸砂分离器;81-螺旋输送机;82-分离区;83-料斗;84-接风口;85-流丸口;86-减速器;87-进料口;9-检修平台;10-除尘器;101-脉冲控制阀;102-检修门;103-接风口;104-滤筒;105-储灰箱;106-消音器;107-风机;108-除尘室体。Explanation of reference signs: 1-conveying roller table; 11-feeding conveying roller table; 12-discharging conveying roller table; 3-blasting cleaning room; 31-blasting device; 311-impeller; 312-combining disc; -Sealing disc; 313-motor; 314-shot wheel; 315-directional sleeve; 316-blade; 317-pill guide tube; 3181-top guard plate; Cover; 4-lower longitudinal screw conveyor; 5-lower slope; 6-upper horizontal screw conveyor; 7-bucket elevator; 71-shell; 72-belt; 73-shot hopper; 74-driving roller; 75 -driven roller; 76-belt tensioning device; 77-cycloidal pinwheel reducer; 78-inlet; 79-outlet; 8-shot sand separator; 81-screw conveyor; 82-separation area ;83-hopper; 84-air outlet; 85-pill outlet; 86-reducer; 87-feed inlet; 9-overhaul platform; 10-dust collector; 101-pulse control valve; 104-filter cartridge; 105-ash storage box; 106-muffler; 107-fan; 108-dust chamber body.
具体实施方式 Detailed ways
有关本实用新型为达到上述的使用目的与功效及所采用的技术手段,现举出较佳可行的实施例,并配合附图所示,详述如下:Relevant utility model is for reaching above-mentioned purpose of use and effect and the technical means adopted, presents preferred feasible embodiment, and cooperates as shown in the accompanying drawings, detailed description is as follows:
如图1、图2和图3所示,分别为本实用新型一种H型钢专用辊道通过式抛丸清理机的主视图、俯视图和侧视图。其中,所述的H型钢专用辊道通过式抛丸清理机主要包括:输送辊道1、抛丸清理室3、下纵向螺旋输送机4、下斜坡5、上横向螺旋输送机6、斗式提升机7、丸砂分离器8、检修平台9以及除尘器10。As shown in Fig. 1, Fig. 2 and Fig. 3, they are the front view, top view and side view of a kind of H-shaped steel special roller table pass-through shot blasting machine of the present invention. Wherein, the described H-shaped steel special roller pass-through shot blasting machine mainly includes: conveying roller table 1, shot blasting chamber 3, lower longitudinal screw conveyor 4,
所述的输送辊道1用于输送加工工件,其包括进料输送辊道11、出料输送辊道12、抛丸清理室辊道(图中未示)、摆线针轮减速机(图中未示)及磁调速电机(图中未示)。其中,进料输送辊道11、抛丸清理室辊道与出料输送辊道12依次连接并用于输送加工工件。其中抛丸清理室辊道位于抛丸清理室3内,抛丸清理室辊道采取特种耐磨铸铁护套,从而减少抛丸对辊道的磨损。所述的输送辊道1能够变频调速,且可正反转,传动平稳。使用时根据工件的清理效果,可调整输送系统的速度,由慢速至高速缓步调整,以达到优质的清理效果和良好的经济性能。The conveying roller table 1 is used for conveying and processing workpieces, and it comprises a feed conveying roller table 11, a discharge conveying roller table 12, a shot blasting chamber roller table (not shown in the figure), a cycloidal pinwheel reducer (figure Not shown in the figure) and magnetic speed control motor (not shown in the figure). Wherein, the feeding conveying roller table 11, the shot blasting chamber roller table and the discharging conveying roller table 12 are sequentially connected and used for conveying and processing workpieces. Among them, the roller table of the shot blasting cleaning room is located in the shot blasting cleaning room 3, and the roller table of the shot blasting cleaning room adopts a special wear-resistant cast iron sheath, thereby reducing the wear of the shot blasting on the roller table. The conveying roller table 1 can be adjusted by frequency conversion, and can be forward and reverse, and the transmission is stable. According to the cleaning effect of the workpiece during use, the speed of the conveying system can be adjusted from slow to high speed to achieve high-quality cleaning effect and good economic performance.
再结合图4和图5所示,所述的抛丸清理室3的外壁上安装有多台抛丸器31,在本实施例中为8台抛丸器31,所述的12台抛丸器31分左右各3台、下方2台合理布置,抛丸清理室3的外壁上设有若干个供抛丸穿过的孔,使得抛丸能够从各个角度对工件的表面进行清理。所述的抛丸器31包括:叶轮311、结合盘312、电动机313、分丸轮314、定向套315、叶片316、导丸管317、耐磨护板(3181、3182、3183)、护罩319等构件。所述定向套315固定在护罩319内,其具有一个窗口,且能够通过调整定向套315而调整该窗口的方向。定向套315的内部固定安装有分丸轮314。所述分丸轮314上具有一个入口和四个窗口。所述导丸管317位于护罩319的一侧,且导丸管317的一端与分丸轮314的该入口相连通,另一端连接供丸系统(图中未示),其中,供丸系统中设有供丸闸,用以调节抛丸流量,且便于维修。所述护罩319的另一侧安装有叶轮311,所述叶轮311上安装有多个叶片316,叶片316分布在定向套315的圆周外侧。叶轮311与电动机313的输出轴通过结合盘312相连接,并由电动机313驱动该叶轮311旋转。此外,在结合盘312与电动机313之间还安装有密封盘3121。在所述护罩319内还安装有用于防止抛丸过度损坏护罩319的耐磨护板,耐磨护板包括位于护罩319内侧顶部的顶护板3181、位于护罩319内侧侧边的侧护板3182和位于护罩319内侧端面的端面防护板3183。工作时,弹丸由导丸管317滚入分丸轮314中,预加速后经定向套315预设好方向的窗口抛出,叶片316继续对其加速,进而调整抛射达到工件上强力打击,以达到清理的目的。所述的抛丸器31具有结构简单、维修方便、占用空间小等优点,叶片316不需要螺钉、销子、弹簧卡等任何夹具固定,而是将叶片316从叶轮311中心插入叶轮槽(图中未示)内,当叶轮311旋转式,依靠叶片316产生的离心力及叶片316上的凸台结构固定。Shown in Fig. 4 and Fig. 5 again,
所述的抛丸清理室3为多室组合体,由主室体32和副室体33组成,其中上述的抛丸器31布置在主室体32的外侧,主室体32的前后两侧均为副室体33,副室体33均为密封室体并内设有钢板与多层橡胶帘屏蔽,以防止弹丸乱飞。同时抛丸清理室3内有一定负压,防止尘埃外逸。所述的抛丸清理室3内设有耐磨铸铁钢板,以保护室体壁板免受磨损,延长室体使用寿命数十倍以上;同时可以利用弹丸的反射功能,继续有效的打击工件表面,提高清理质量与清理效率,在清理锥形集丸斗上装有网状物,以阻隔杂物,保护螺旋输送机,便于维修人员维修。抛丸室体内护板采用耐磨包铸螺母遮盖与栓接,保护螺丝不受损坏,拆装更换方便。此外,为防止弹丸飞出,抛丸清理室3内设有防护装置。The shot blasting cleaning chamber 3 is a multi-chamber combination consisting of a
所述的下纵向螺旋输送机4、上横向螺旋输送机6分别由芯轴、螺旋叶片、端轴、端板、带座轴承、防尘装置、摆线针轮减速机及各种紧固件组成。由于此处的螺旋输送机的结构为公知常识,故不再赘述。所述抛丸清理室3的丸料出口依次与下纵向螺旋输送机4和下斜坡5相连接。其中,经过抛丸器31的丸料依次通过下纵向螺旋输送机4和下斜坡5的运输而进入到斗式提升机7中。The lower vertical screw conveyor 4 and the upper
再如图6和图7所示,所述的斗式提升机7包括:壳体71、皮带72、丸料斗73、主动滚轮74、从动滚轮75、皮带张紧装置76、摆线针轮减速机77、入料口78和出料口79。As shown in Figures 6 and 7, the bucket elevator 7 includes: a
所述的斗式提升机7的壳体71采用分段式钢结构焊接成形,各联结位置装有密封胶板,防止灰尘和丸粒的泄露。所述的摆线针轮减速机77安装在壳体71的上部,其与主动滚轮74相连接,用于驱动主动滚轮74转动。所述的主动滚轮74和从动滚轮75分别位于壳体71内部的上方和下方,并且通过皮带72连接。皮带72上安装有多个朝同一方向的丸料斗73,所述的丸料斗73可为圆柱形底的深斗、浅斗或尖角形斗,且所述丸料斗73彼此之间间隔预设的距离。所述皮带张紧装置76安装于从动滚轮75上,以保证提升机皮带适度的张紧。所述入料口78位于壳体71的底部并与下斜坡5相连接,出料口79位于壳体71的顶部。The
斗式提升机7的落料形式采用离心重力式落丸。将抛丸清理室3的丸尘混合物提升到斗式提升机7的顶部,再由出料口79送出。The blanking form of the bucket elevator 7 adopts the centrifugal gravity type pill falling. Lift the shot dust mixture in the shot blasting chamber 3 to the top of the bucket elevator 7, and then send it out through the discharge port 79.
如图8、图9和图10,分别为本实用新型一种丸砂分离器的主视图、俯视图和侧视图。其中,所述的丸砂分离器8是采用BE型幕帘式结构,其主要包括:分离区82、料斗83、接风口84、和流丸口85。Fig. 8, Fig. 9 and Fig. 10 are respectively the front view, top view and side view of a shot-sand separator of the present invention. Wherein, the shot-sand separator 8 adopts a BE-type curtain structure, which mainly includes: a
其中,所述上横向螺旋输送机6的一部分伸出分离区82,上横向螺旋输送机6的该伸出部分的外壳上安装有进料口87,该进料口87与斗式提升机7的出料口79相连接,经过斗式提升机7的丸砂混合物由该进料口87进入到上横向螺旋输送机6的外壳内;所述上横向螺旋输送机6的另一部分位于分离区82内,所述的丸砂混合物经过上横向螺旋输送机6的输送后进入到分离区82。Wherein, a part of the upper
所述的上横向螺旋输送机6还与一减速器86的输出端相连接,用于驱动上横向螺旋输送机6以输送丸砂混合物。The upper
所述的接风口84的一端与分离区82相连通,且接风口84的风口方向与上横向螺旋输送机6的传输方向相垂直。接风口84的数量为至少一个(在本实施例中为两个)。接风口的另一端与除尘器相连接。One end of the
所述分离区82的下方连接有料斗83,料斗83的底端安装有8个流丸口85,用于释放纯净合格的弹丸。A
工作过程中,丸砂混合物经送料上横向螺旋输送机6被均匀的送进分离区82,除尘器通过接风口84向分离区82提供风力,从而形成均匀的丸砂流幕并穿过4-5m/s的水平气流进行丸砂分离,弹丸与废料按其比重不同,分别落入各自的通道,纯净丸料落入料斗83,通过打开流丸口85释放纯净丸料供抛丸器再次使用,细粉尘通过接风口84被吸入除尘器,净化处理后的纯净气体排放到空气中,颗粒尘埃被捕捉收集。During the working process, the mixture of shot and sand is uniformly sent to the
所述的接风口84与除尘器的管道连接处还可设有风量调节闸(图中未示),通过将风量调节器调整到适宜位置,以获得更佳的丸砂分离效果。The connection between the
本实用新型的丸砂分离器利用重力风选原理,将流幕中的弹丸与金属氧化皮碎片、破碎弹丸及粉尘有效分离,废料从接风口处流出,弹丸进入料斗进行循环。The shot sand separator of the utility model utilizes the principle of gravity winnowing to effectively separate projectiles in the flow curtain from metal oxide skin fragments, broken projectiles and dust, waste materials flow out from the air outlet, and projectiles enter the hopper for circulation.
综上,本实用新型的丸砂分离器,分离效果好,分离后,纯净合格弹丸中的含砂量<1%,废料中的合格弹丸量<1%,分离器的分离效率可达99%。To sum up, the shot-sand separator of the utility model has a good separation effect. After separation, the sand content in the pure qualified projectiles is less than 1%, and the qualified projectiles in the waste materials are less than 1%. The separation efficiency of the separator can reach 99%. .
所述的检修平台9采用型钢、板材制造。丸砂分离器8的下方安装有料斗83,用于储存经分离器分选过的丸料。料斗83与检修平台9焊接在一起,料斗83下部有8个流丸口。The
检修平台9用于支撑丸砂分离器8的料斗83和上横向螺旋输送机6,并可以实现维修丸砂分离器8和斗式提升机7上部。The
所述的除尘器10,采用的是LT-24型脉冲反吹清理滤筒式除尘器,其包括脉冲控制阀101、检修门102、接风口103、滤筒104、储灰箱105、消音器106、风机107、除尘室体108。所述脉冲控制阀101和检修门102位于除尘室体108的一侧。风机107通过风管与除尘室体108相连接,并且风机107上连接有消音器106。滤筒104位于除尘室体108的内部。接风口103位于除尘室体108的另一侧,所述接风口103的一端与除尘室体108相连通,另一端与丸砂分离器8的接风口84以及抛丸清理室3相连通。储灰箱105位于除尘室体108的底部。采用先进技术制造的LT-24型脉冲反吹清理滤筒式除尘器,体积小、除尘效率高、滤尘效率为99%,安装维修方便。安装在厂房外,不用另建除尘间,经除尘系统净化后的空气中的含尘量,大大低于同行业粉尘排放标准。吸尘管道和排尘管道均由钢板和角钢制造,管道内涂防锈漆。The
抛丸器31抛出散落的弹丸依次经过下纵向螺旋输送机4和下斜坡5输送至斗式提升机7,斗式提升机7将丸料及杂物提升至上部,由上横向螺栓输送机6输送给丸砂分离器8,经丸砂分离器8处理后,灰尘和杂物与好的丸料分离,好的丸料进入料斗83储存,待供抛丸器31使用。The
所述的抛丸清理机还包括气动自动丸料控制器(图中未示),以空气压缩机的压缩空气为动力,所述的自动丸料控制器分别安装在8个流丸口上并通过气缸和电控阀实现当加工材料进入和离开抛丸区时对进入抛丸器丸料流量的控制,结构紧凑,动作灵活。丸料控制器与抛丸器之间丸料的输送采用耐磨钢丝胶管。The shot blasting machine also includes a pneumatic automatic shot controller (not shown in the figure), powered by the compressed air of an air compressor, and the automatic shot controller is respectively installed on 8 flow shot ports and passed through The air cylinder and electric control valve realize the control of the flow of shot material entering the shot blasting machine when the processed material enters and leaves the shot blasting area, with compact structure and flexible action. The delivery of the shot between the shot controller and the shot blaster adopts a wear-resistant steel wire rubber hose.
在工作过程中,辊道通过式抛丸除锈机是将工件吊放在进料辊道上,进料输送辊道将工件向前输送,当工件进入抛丸清理室时,抛丸器开始顺序工作。经过抛丸处理后,工件表面的氧化皮、污物及其它附着物被清理干净,处理过的表面可达Sa2-2.5级。抛丸机的工作方式是连续循环进行,抛丸时间达到要求后,抛丸器自动停止工作。During the working process, the roller table pass-through shot blasting derusting machine hangs the workpiece on the feeding roller table, and the feeding conveying roller table conveys the workpiece forward. When the workpiece enters the shot blasting cleaning room, the shot blasting machine starts to Work. After shot blasting treatment, the scale, dirt and other attachments on the surface of the workpiece are cleaned up, and the treated surface can reach Sa2-2.5 level. The working mode of the shot blasting machine is a continuous cycle. After the shot blasting time reaches the requirement, the shot blasting machine will stop working automatically.
以上对本实用新型的描述是说明性的,而非限制性的,本专业技术人员理解,在权利要求限定的精神与范围之内可对其进行许多修改、变化或等效,但是它们都将落入本实用新型的保护范围内。The above description of the utility model is illustrative rather than restrictive. Those skilled in the art understand that many modifications, changes or equivalents can be made to it within the spirit and scope of the claims, but they will all fall into the Into the protection scope of the present utility model.
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| CN106272089A (en) * | 2016-07-29 | 2017-01-04 | 中建钢构有限公司 | H-shaped steel shot blasting device and shot blasting processing method |
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| CN116876808A (en) * | 2023-07-10 | 2023-10-13 | 中国建筑第二工程局有限公司 | Integrated climbing frame outer protective net recycling and cleaning device and application method thereof |
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2011
- 2011-03-18 CN CN2011200730434U patent/CN202079491U/en not_active Expired - Fee Related
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| CN103481200A (en) * | 2012-06-12 | 2014-01-01 | 重庆渝弘嘉城汽车配件制造有限公司 | Workpiece surface treatment equipment |
| CN105033867A (en) * | 2015-07-13 | 2015-11-11 | 济南大学 | Shot blasting device for railway rail |
| CN105033867B (en) * | 2015-07-13 | 2018-03-16 | 济南大学 | Railway track blast cleaning plant |
| CN105563347A (en) * | 2016-02-23 | 2016-05-11 | 满城县永红铸造机械有限公司 | Shot blasting cleaner for cleaning bottom side beam |
| CN106272089A (en) * | 2016-07-29 | 2017-01-04 | 中建钢构有限公司 | H-shaped steel shot blasting device and shot blasting processing method |
| CN106312832A (en) * | 2016-08-29 | 2017-01-11 | 无锡华烨除锈涂装设备有限公司 | Shot blasting technological process |
| CN108436784A (en) * | 2018-05-18 | 2018-08-24 | 浙江亚磊型钢冷拔有限公司 | A kind of deformed steel shot-blasting machine |
| CN108436784B (en) * | 2018-05-18 | 2024-07-30 | 浙江亚磊型钢冷拔有限公司 | Deformed steel shot-blasting machine |
| CN112025564A (en) * | 2020-09-02 | 2020-12-04 | 东台耀强机械制造有限公司 | Shaped steel shot blasting device |
| CN114473878A (en) * | 2022-03-07 | 2022-05-13 | 浙江科鑫重工有限公司 | H-shaped steel shot blasting rust removal system |
| CN116876808A (en) * | 2023-07-10 | 2023-10-13 | 中国建筑第二工程局有限公司 | Integrated climbing frame outer protective net recycling and cleaning device and application method thereof |
| CN116852273A (en) * | 2023-08-23 | 2023-10-10 | 常州好迪机械有限公司 | A steel plate uncoiling line shot blasting machine |
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| C14 | Grant of patent or utility model | ||
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| C56 | Change in the name or address of the patentee |
Owner name: JIANGSU LONGCHENG CASTING MACHINERY TECHNOLOGY CO. Free format text: FORMER NAME: DAFENG LONGCHENG MACHINERY OR MECHANICAL CO., LTD. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 224113 Dalong Industrial Zone Dafeng City Jiangsu province Yancheng City Patentee after: Jiangsu Longcheng Casting Machinery Technology Co., Ltd. Address before: 224113 Dalong Industrial Zone Dafeng City Jiangsu province Yancheng City Patentee before: Dafeng Longcheng Machinery or Mechanical Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111221 Termination date: 20160318 |