CN202079496U - Suspension type stepping shot blasting machine - Google Patents
Suspension type stepping shot blasting machine Download PDFInfo
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- CN202079496U CN202079496U CN2011200737221U CN201120073722U CN202079496U CN 202079496 U CN202079496 U CN 202079496U CN 2011200737221 U CN2011200737221 U CN 2011200737221U CN 201120073722 U CN201120073722 U CN 201120073722U CN 202079496 U CN202079496 U CN 202079496U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域 technical field
本实用新型涉及一种抛丸设备,特别涉及一种悬挂步进式抛丸清理机。The utility model relates to a shot blasting equipment, in particular to a hanging stepping type shot blasting cleaning machine.
背景技术 Background technique
抛丸机(shot blasting machine),利用抛丸器抛出的高速弹丸清理或强化铸件表面的抛丸清理设备。抛丸机能同时对铸件进行落砂、除芯和清理。Shot blasting machine is a shot blasting equipment that uses high-speed projectiles thrown by a shot blaster to clean or strengthen the surface of castings. The shot blasting machine can shake out sand, remove core and clean the casting at the same time.
抛丸设备首先应用于铸造业铸钢、铸铁件的表面粘砂及氧化皮的清除。几乎所有的铸钢件、灰铸件、玛钢件、球铁件等都要进行抛丸处理。这不仅是为了清除铸件表面氧化皮和粘砂,同时也是铸件质量检查前不可缺少的准备工序,比如大型气轮机机壳在进行无损探伤以前必须进行严格的抛喷丸清理,以保证探伤结果的可靠性。在一般铸件生产中,抛喷丸清理是发现铸件表面缺陷如皮下气孔、渣孔以及粘砂、冷隔、起皮等的必不可少的工艺手段。有色金属铸件,如铝合金、铜合金等的表面清理,除清除氧化皮、发现铸件的表面缺陷外,更主要的目的是以抛喷丸来清除压铸件的毛刺和获得具有装潢意义的表面质量,获得综合效果。Shot blasting equipment is firstly used to remove sand and scale on the surface of cast steel and iron castings in the foundry industry. Almost all steel castings, gray castings, malleable steel parts, ductile iron parts, etc. must be shot blasted. This is not only to remove scale and sticky sand on the surface of the casting, but also an indispensable preparation process before the quality inspection of the casting. For example, the casing of a large gas turbine must be subjected to strict shot blasting before non-destructive testing to ensure the accuracy of the testing results. reliability. In the production of general castings, shot peening cleaning is an indispensable process to find surface defects of castings such as subcutaneous pores, slag pores, sand sticking, cold shut, peeling, etc. The surface cleaning of non-ferrous metal castings, such as aluminum alloys, copper alloys, etc., in addition to removing scale and finding surface defects of castings, the main purpose is to remove burrs of die castings and obtain decorative surface quality by shot blasting , to obtain a combined effect.
根据现代金属强度理论,增加金属内部的错位密度,是提高金属强度的主要方向。实践证明抛丸是增加金属位错结构的行之有效的工艺方法。这对一些金属不能通过相变硬化(如马氏体淬火等)或实现相变硬化的基础上而要求再进一步强化的工件而言,更具有十分重要的意义。航空、宇航工业、汽车、拖拉机等零部件要求轻质化,但可靠性要求越来越高,其重要工艺措施就是采用抛喷丸工艺提高构件的强度和疲劳强度。According to the modern metal strength theory, increasing the dislocation density inside the metal is the main direction to improve the metal strength. Practice has proved that shot blasting is an effective process for increasing metal dislocation structures. This is even more important for some metals that cannot be hardened by phase transformation (such as martensitic quenching, etc.) or require further strengthening on the basis of phase transformation hardening. Aviation, aerospace industry, automobiles, tractors and other parts require light weight, but the reliability requirements are getting higher and higher. The important technological measure is to use shot peening to improve the strength and fatigue strength of components.
有鉴于此,本实用新型的设计人为解决现有抛丸技术中的不足,基于相关领域的研发,并经过不断测试及改良,进而有本实用新型的产生。In view of this, the designer of this utility model artificially solves the shortcomings in the existing shot blasting technology, based on research and development in related fields, and after continuous testing and improvement, this utility model is produced.
发明内容 Contents of the invention
本实用新型的目的在于提供一种悬挂步进式抛丸清理机,其对处于原始状态的材料表面施以强力抛丸,清除其表面上的锈斑、锈层、焊渣及氧化皮,使之获得具有一定光洁度的均匀一致的金属光泽表面,以便去除应力,提高材料的表面涂饰质量与抗腐蚀性能。The purpose of this utility model is to provide a hanging stepping shot blasting cleaning machine, which applies powerful shot blasting to the surface of the material in the original state, and removes rust spots, rust layers, welding slag and scale on the surface, making it Obtain a uniform and consistent metallic luster surface with a certain degree of smoothness, so as to relieve stress and improve the surface finishing quality and corrosion resistance of materials.
为达上述目的,本实用新型提供一种悬挂步进式抛丸清理机,其包括:In order to achieve the above purpose, the utility model provides a hanging stepping shot blasting machine, which includes:
抛丸清理室,其外壁上安装有多台抛丸器;The shot blasting room has multiple shot blasters installed on its outer wall;
悬挂输送系统,其包含吊钩和吊轨,所述吊钩由悬挂输送机驱动以使吊钩在吊轨上行进;an overhead conveyor system comprising a hook and a rail, the hook being driven by an overhead conveyor to allow the hook to travel on the rail;
下斜坡,其一端与抛丸清理室的丸料出口连接;Down the slope, one end of which is connected to the shot blasting outlet of the shot blasting chamber;
下横向螺旋输送机,其一端与下斜坡的另一端连接;The lower transverse screw conveyor, one end of which is connected to the other end of the lower slope;
斗式提升机,其具有入料口和出料口,该入料口与下横向螺旋输送机的另一端连接;A bucket elevator having a material inlet and a material outlet connected to the other end of the lower transverse screw conveyor;
上斜坡,其一端与斗式提升机的出料口连接;Up the slope, one end of which is connected to the outlet of the bucket elevator;
丸砂分离器,其具有分离区和接风口,该分离区与上斜坡的另一端相连接;以及a shot separator having a separation zone connected to the other end of the upper slope and an air inlet; and
除尘器,其与丸砂分离器的接风口以及抛丸清理室相连接。The dust collector is connected with the air inlet of the shot sand separator and the shot blasting cleaning room.
所述的悬挂步进式抛丸清理机,其中,所述的抛丸清理室的外壁上安装有4台抛丸器,所述的4台抛丸器分左右各2台布置。The hanging step-by-step shot blasting machine, wherein, the outer wall of the shot blasting chamber is equipped with 4 sets of shot blasting machines, and the 4 sets of shot blasting machines are divided into two sets on the left and right sides.
所述的悬挂步进式抛丸清理机,其中,所述的抛丸清理室是由钢板、型钢焊接而成,清理室上的两扇气动大门外开,门上方装限位开关。Said hanging stepping shot blasting machine, wherein said shot blasting chamber is welded by steel plates and section steels, two pneumatic doors on the cleaning chamber are opened outwards, and limit switches are installed above the doors.
所述的悬挂步进式抛丸清理机,其中,所述的抛丸器包括:叶轮、电动机、分丸轮、定向套、叶片、导丸管和护罩;所述定向套固定在护罩内并具有一个窗口;定向套的内部固定安装有分丸轮,所述分丸轮上具有一个入口和四个窗口;所述导丸管位于护罩的一侧,且导丸管的一端与分丸轮的该入口相连通,导丸管的另一端连接供丸系统;所述护罩的另一侧安装有叶轮,所述叶轮上安装有多个叶片,叶片分布在定向套的圆周外侧;叶轮与电动机的输出轴相连接,并由电动机驱动该叶轮旋转。The hanging stepping type shot blasting machine, wherein the shot blaster includes: an impeller, a motor, a shot wheel, an orientation sleeve, a blade, a shot guide tube and a shield; the orientation sleeve is fixed on the shield There is a window inside; the shot wheel is fixedly installed inside the orientation sleeve, and the shot wheel has an entrance and four windows; the shot guide tube is located on one side of the shield, and one end of the shot tube is connected to the The entrance of the shot wheel is connected, and the other end of the shot guide tube is connected to the shot feeding system; the other side of the shield is equipped with an impeller, and a plurality of blades are installed on the impeller, and the blades are distributed outside the circumference of the directional sleeve. ; The impeller is connected with the output shaft of the motor, and the impeller is driven to rotate by the motor.
所述的悬挂步进式抛丸清理机,其中,所述的叶轮与电动机的输出轴通过结合盘相连接,结合盘与电动机之间还安装有密封盘;所述护罩内还安装有用于防止抛丸过度损坏护罩的耐磨护板,耐磨护板包括位于护罩内侧顶部的顶护板、位于护罩内侧侧边的侧护板和位于护罩内侧端面的端面防护板。The hanging stepping shot blasting machine, wherein, the impeller and the output shaft of the motor are connected through a coupling disc, and a sealing disc is installed between the coupling disc and the motor; Prevent excessive shot blasting from damaging the wear-resistant guard plate of the shield. The wear-resistant guard plate includes a top guard plate located at the top of the inner side of the guard, a side guard plate located at the inner side of the guard, and an end guard plate located at the inner end of the guard.
所述的悬挂步进式抛丸清理机,其中,所述的斗式提升机还包括:壳体、皮带、丸料斗、主动滚轮、从动滚轮、皮带张紧装置和摆线针轮减速机;所述壳体采用分段式钢结构焊接成形,各联结位置装有密封胶板;所述的摆线针轮减速机安装在壳体的上部,其与主动滚轮相连接,用于驱动主动滚轮转动;所述的主动滚轮和从动滚轮分别位于壳体内部的上方和下方,并且通过皮带连接;皮带上安装有多个朝同一方向的丸料斗,且所述丸料斗彼此之间间隔预设的距离;所述的皮带张紧装置安装于从动滚轮上;所述斗式提升机的入料口位于壳体的底部,斗式提升机的出料口位于壳体的顶部。The hanging stepping shot blasting machine, wherein the bucket elevator also includes: a housing, a belt, a shot hopper, a driving roller, a driven roller, a belt tensioning device and a cycloid reducer ; The shell is formed by welded segmented steel structure, and seal rubber plates are installed at each joint position; the cycloidal pinwheel reducer is installed on the upper part of the shell, and it is connected with the driving roller to drive the driving roller to rotate The driving roller and the driven roller are respectively located above and below the inside of the housing, and are connected by a belt; a plurality of shot hoppers facing the same direction are installed on the belt, and the distance between the shot hoppers is preset distance; the belt tensioning device is installed on the driven roller; the feed inlet of the bucket elevator is located at the bottom of the shell, and the discharge port of the bucket elevator is located at the top of the shell.
所述的悬挂步进式抛丸清理机,其中,所述的丸砂分离器包括:分离区、料斗、接风口和流丸口;所述上斜坡的一部分伸出分离区,上斜坡的该伸出部分的外壳上安装有进料口,该进料口与斗式提升机的出料口相连接,所述上斜坡的另一部分位于分离区内;所述的接风口的一端与分离区相连通,且接风口的风口方向与上斜坡的传输方向相垂直;接风口的另一端与除尘器相连接;所述分离区的下方连接有料斗,料斗下部有4个流丸口。The hanging stepping shot blasting machine, wherein, the shot sand separator includes: a separation area, a hopper, an air inlet and a shot opening; a part of the upper slope extends out of the separation area, and the upper slope A material inlet is installed on the shell of the protruding part, and the material inlet is connected with the outlet of the bucket elevator, and the other part of the upper slope is located in the separation area; one end of the air inlet is connected to the separation area The direction of the air outlet of the air outlet is perpendicular to the transmission direction of the upper slope; the other end of the air outlet is connected to the dust collector; the lower part of the separation area is connected to a hopper, and the lower part of the hopper has 4 shot openings.
所述的悬挂步进式抛丸清理机,其中,所述的除尘器包括:脉冲控制阀、检修门、接风口、滤筒、储灰箱、消音器、风机、除尘室体;所述脉冲控制阀和检修门位于除尘室体的一侧;风机通过风管与除尘室体相连接,并且风机上连接有消音器;滤筒位于除尘室体的内部;接风口位于除尘室体的另一侧,所述接风口的一端与除尘室体相连通,另一端与丸砂分离器的接风口和抛丸清理室相连通;储灰箱位于除尘室体的底部。The suspended stepping shot blasting machine, wherein the dust collector includes: a pulse control valve, an inspection door, an air outlet, a filter cartridge, an ash storage box, a muffler, a fan, and a dust removal chamber; The control valve and inspection door are located on one side of the dust removal room body; the fan is connected to the dust removal room body through the air pipe, and the fan is connected with a muffler; the filter cartridge is located inside the dust removal room body; the air inlet is located on the other side of the dust removal room body One end of the air inlet is connected with the dust removal chamber body, and the other end is connected with the air inlet of the shot sand separator and the shot blasting cleaning chamber; the ash storage box is located at the bottom of the dust removal chamber body.
所述的悬挂步进式抛丸清理机,其中,还包括气动自动丸料控制器,其安装在所述的流丸口上。The hanging stepping shot blasting machine also includes a pneumatic automatic shot blasting controller, which is installed on the shot blasting port.
本实用新型的有益效果是:它能够对处于原始状态的材料表面施以强力抛丸,清除其表面上的锈斑、锈层、焊渣及氧化皮,使之获得具有一定光洁度的均匀一致的金属光泽表面,以便去除应力,提高材料的表面涂饰质量与抗腐蚀性能。适合对大中型批量铸、锻件及铆焊件的表面清理强化,尤其对怕碰撞的细薄件表面清理和强化更为适宜。The beneficial effect of the utility model is: it can apply strong shot blasting to the surface of the material in the original state, and remove the rust spot, rust layer, welding slag and scale on the surface, so that it can obtain a uniform metal with a certain degree of smoothness. Glossy surface for stress relief, improved finish quality and corrosion resistance of the material. It is suitable for surface cleaning and strengthening of large and medium batch castings, forgings and riveted parts, especially for surface cleaning and strengthening of thin and thin parts that are afraid of collision.
附图说明 Description of drawings
图1为本实用新型一种悬挂步进式抛丸清理机的主视图;Fig. 1 is the front view of a kind of hanging stepping type shot blasting cleaning machine of the present utility model;
图2为本实用新型一种悬挂步进式抛丸清理机的俯视图;Fig. 2 is a top view of a suspension stepping type shot blasting cleaning machine of the utility model;
图3为本实用新型一种悬挂步进式抛丸清理机的侧视图;Fig. 3 is a side view of a suspension stepping type shot blasting cleaning machine of the utility model;
图4为抛丸器的主视图;Fig. 4 is the front view of shot blasting device;
图5为抛丸器的侧视图;Fig. 5 is the side view of shot blasting device;
图6为斗式提升机的主视图Figure 6 is the front view of the bucket elevator
图7为斗式提升机的侧视图;Figure 7 is a side view of the bucket elevator;
图8为丸砂分离器的主视图;Fig. 8 is the front view of shot sand separator;
图9为丸砂分离器的俯视图;Fig. 9 is the top view of shot sand separator;
图10为丸砂分离器的侧视图;Figure 10 is a side view of the shot sand separator;
图11为除尘器的主视图;Figure 11 is a front view of the dust collector;
图12为除尘器的俯视图;Figure 12 is a top view of the dust collector;
图13为除尘器的侧视图。Fig. 13 is a side view of the dust collector.
附图标记说明:1-悬挂输送系统;11-吊钩;12-吊轨;3-抛丸清理室;31-抛丸器;311-叶轮;312-结合盘;3121-密封盘;313-电动机;314-分丸轮;315-定向套;316-叶片;317-导丸管;3181-顶护板;3182-侧护板;3183-端面防护板;319-护罩;32-气动大门;5-下横向螺旋输送机;7-斗式提升机;71-壳体;72-皮带;73-丸料斗;74-主动滚轮;75-从动滚轮;76-皮带张紧装置;77-摆线针轮减速机;78-入料口;79-出料口;8-丸砂分离器;81-螺旋输送机;82-分离区;83-料斗;84-接风口;85-流丸口;86-减速器;87-进料口;9-沉降器;10-除尘器;101-脉冲控制阀;102-检修门;103-接风口;104-滤筒;105-储灰箱;106-消音器;107-风机;108-除尘室体。Explanation of reference numerals: 1-suspension conveying system; 11-hook; 12-hanging rail; 3-blasting cleaning room; 31-blasting device; 311-impeller; Motor; 314-shot wheel; 315-direction sleeve; 316-blade; 317-pill guide tube; 3181-top guard plate; 3182-side guard plate; ;5-lower horizontal screw conveyor; 7-bucket elevator; 71-shell; 72-belt; 73-shot hopper; 74-driving roller; 75-driven roller; Cycloidal pinwheel reducer; 78-Material inlet; 79-Outlet; 8-Pellet sand separator; 81-Screw conveyor; 82-Separation area; 83-Hopper; 86-reducer; 87-feed inlet; 9-settler; 10-dust collector; 101-pulse control valve; 102-inspection door; 103-air outlet; 104-filter cartridge; 106-muffler; 107-fan; 108-dust chamber body.
具体实施方式 Detailed ways
有关本实用新型为达到上述的使用目的与功效及所采用的技术手段,现举出较佳可行的实施例,并配合附图所示,详述如下:Relevant utility model is for reaching above-mentioned purpose of use and effect and the technical means adopted, presents preferred feasible embodiment, and cooperates as shown in the accompanying drawings, detailed description is as follows:
如图1、图2和图3所示,分别为本实用新型一种悬挂步进式抛丸清理机的主视图、俯视图和侧视图。其中,所述的悬挂步进式抛丸清理机主要包括:悬挂输送系统1、抛丸清理室3、下斜坡(图中未示)、下横向螺旋输送机5、上斜坡(图中未示)、斗式提升机7、丸砂分离器8、沉降器9以及除尘器10。As shown in Fig. 1, Fig. 2 and Fig. 3, they are respectively a front view, a top view and a side view of a hanging step-by-step shot blasting machine of the present invention. Wherein, the hanging step-by-step shot blasting machine mainly includes: a hanging conveying system 1, a
所述的悬挂输送系统1用于输送加工工件,其包括吊钩11和环形吊轨12。其中,所述吊钩11由悬挂输送机(图中未示)驱动,从而控制吊钩11在吊轨12上行进。吊钩11采取特种耐磨铸铁护套,从而减少抛丸对吊钩11的磨损。所述的悬挂输送系统1能够变频调速,且可正反运行,传动平稳。使用时根据工件的清理效果,可调整输送系统的速度,由慢速至高速缓步调整,以达到优质的清理效果和良好的经济性能。此外,悬挂输送系统中设有限位开关,当工件进入清理室到达限位开关时,抛丸器开始顺序工作,工作时间为3-5分钟,经过抛丸处理后,工件表面的氧化皮、污物及其它附着物被清理干净,处理过的表面可达Sa2-2.5级。抛丸机的工作方式是连续循环进行的。The suspension conveying system 1 is used for conveying processed workpieces, which includes a hook 11 and a ring-
再结合图4和图5所示,所述的抛丸清理室3的外壁上安装有多台抛丸器31,在本实施例中为4台抛丸器31,所述的4台抛丸器31分左右各2台合理布置,抛丸清理室3的外壁上设有若干个供抛丸穿过的孔,使得抛丸能够从各个角度对工件的表面进行清理。所述的抛丸器31包括:叶轮311、结合盘312、电动机313、分丸轮314、定向套315、叶片316、导丸管317、耐磨护板(3181、3182、3183)、护罩319等构件。所述定向套315固定在护罩319内,其具有一个窗口,且能够通过调整定向套315而调整该窗口的方向。定向套315的内部固定安装有分丸轮314。所述分丸轮314上具有一个入口和四个窗口。所述导丸管317位于护罩319的一侧,且导丸管317的一端与分丸轮314的该入口相连通,另一端连接供丸系统(图中未示),其中,供丸系统中设有供丸闸,用以调节抛丸流量,且便于维修。所述护罩319的另一侧安装有叶轮311,所述叶轮311上安装有多个叶片316,叶片316分布在定向套315的圆周外侧。叶轮311与电动机313的输出轴通过结合盘312相连接,并由电动机313驱动该叶轮311旋转。此外,在结合盘312与电动机313之间还安装有密封盘3121。在所述护罩319内还安装有用于防止抛丸过度损坏护罩319的耐磨护板,耐磨护板包括位于护罩319内侧顶部的顶护板3181、位于护罩319内侧侧边的侧护板3182和位于护罩319内侧端面的端面防护板3183。工作时,弹丸由导丸管317滚入分丸轮314中,预加速后经定向套315预设好方向的窗口抛出,叶片316继续对其加速,进而调整抛射达到工件上强力打击,以达到清理的目的。所述的抛丸器31具有结构简单、维修方便、占用空间小等优点,叶片316不需要螺钉、销子、弹簧卡等任何夹具固定,而是将叶片316从叶轮311中心插入叶轮槽(图中未示)内,当叶轮311旋转式,依靠叶片316产生的离心力及叶片316上的凸台结构固定。Shown in Fig. 4 and Fig. 5 again,
所述的抛丸清理室3是由钢板、型钢组焊而成。它是进行工件清理用的密封、宽敞的操作空间。清理室上的两扇气动大门32外开,增加室内清理空间。门上方装所述的限位开关,只有大门关闭后,吊钩11自转开始方能启动抛丸器31。抛丸清理室3内设有耐磨铸铁钢板,以保护室体壁板免受磨损,延长室体使用寿命数十倍以上;同时可以利用弹丸的反射功能,继续有效的打击工件表面,提高清理质量与清理效率,在清理锥形集丸斗上装有网状物,以阻隔杂物,保护螺旋输送机,便于维修人员维修。抛丸室体内护板采用耐磨包铸螺母遮盖与栓接,保护螺丝不受损坏,拆装更换方便。此外,为防止弹丸飞出,抛丸清理室3内设有防护装置。The
所述的下横向螺旋输送机5由芯轴、螺旋叶片、端轴、端板、带座轴承、防尘装置、摆线针轮减速机及各种紧固件组成。由于此处的螺旋输送机的结构为公知常识,故不再赘述。所述抛丸清理室3的丸料出口依次与下斜坡4和下横向螺旋输送机5相连接。其中,经过抛丸器31的丸料依次通过下斜坡4和下横向螺旋输送机5的运输而进入到斗式提升机7中。The lower
再如图6和图7所示,所述的斗式提升机7包括:壳体71、皮带72、丸料斗73、主动滚轮74、从动滚轮75、皮带张紧装置76、摆线针轮减速机77、入料口78和出料口79。As shown in Figures 6 and 7, the
所述的斗式提升机7的壳体71采用分段式钢结构焊接成形,各联结位置装有密封胶板,防止灰尘和丸料的泄露。所述的摆线针轮减速机77安装在壳体71的上部,其与主动滚轮74相连接,用于驱动主动滚轮74转动。所述的主动滚轮74和从动滚轮75分别位于壳体71内部的上方和下方,并且通过皮带72连接。皮带72上安装有多个朝同一方向的丸料斗73,所述的丸料斗73可为圆柱形底的深斗、浅斗或尖角形斗,且所述丸料斗73彼此之间间隔预设的距离。所述的皮带张紧装置76安装于从动齿轮75上,以保证提升机皮带适度的张紧。所述入料口78位于壳体71的底部并与下横向螺旋输送机5相连接,出料口79位于壳体71的顶部。The
斗式提升机7的落料形式采用离心重力式落丸。将抛丸清理室3的丸尘混合物提升到斗式提升机7的顶部,再由出料口79送出。The blanking form of the
如图8、图9和图10,分别为本实用新型一种丸砂分离器的主视图、俯视图和侧视图。其中,所述的丸砂分离器8是采用BE型幕帘式结构,其主要包括:分离区82、料斗83、接风口84和流丸口85。Fig. 8, Fig. 9 and Fig. 10 are respectively the front view, top view and side view of a shot-sand separator of the present invention. Wherein, the shot-
其中,丸砂分离器8上的进料口87通过上斜坡而与斗式提升机7的出料口79相连接,所述的丸砂混合物经过上斜坡6的输送后进入到分离区82。Wherein, the feeding
所述的接风口84的一端与分离区82相连通,且接风口84的风口方向与进料方向相垂直。接风口84的数量为至少一个(在本实施例中为两个)。接风口的另一端通过沉降器9与除尘器10相连接。One end of the
所述分离区82的下方连接有料斗83,料斗83下部有4个流丸口85,用于释放纯净合格的弹丸。A
工作过程中,丸砂混合物经送料上斜坡6被均匀的送进分离区82,除尘器通过接风口84向分离区82提供风力,从而形成均匀的丸砂流幕并穿过4-5m/s的水平气流进行丸砂分离,弹丸与废料按其比重不同,分别落入各自的通道,纯净丸料落入料斗83,通过打开流丸口85释放纯净丸料供抛丸器再次使用,细粉尘通过接风口84被吸入除尘器,净化处理后的纯净气体排放到空气中,颗粒尘埃被捕捉收集。During the working process, the shot and sand mixture is evenly sent to the
所述的接风口84与除尘器的管道连接处还可设有风量调节闸(图中未示),通过将风量调节器调整到适宜位置,以获得更佳的丸砂分离效果。The connection between the
本实用新型的丸砂分离器利用重力风选原理,将流幕中的弹丸与金属氧化皮碎片、破碎弹丸及粉尘有效分离,废料从接风口处流出,弹丸进入料斗进行循环。The shot sand separator of the utility model utilizes the principle of gravity winnowing to effectively separate projectiles in the flow curtain from metal oxide skin fragments, broken projectiles and dust, waste materials flow out from the air outlet, and projectiles enter the hopper for circulation.
综上,本实用新型的丸砂分离器,分离效果好,分离后,纯净合格弹丸中的含砂量<1%,废料中的合格弹丸量<1%,分离器的分离效率可达99%。To sum up, the shot-sand separator of the utility model has a good separation effect. After separation, the sand content in the pure qualified projectiles is less than 1%, and the qualified projectiles in the waste materials are less than 1%. The separation efficiency of the separator can reach 99%. .
所述的除尘器10,采用的是LT-20型滤筒式除尘器,其包括脉冲控制阀101、检修门102、接风口103、滤筒104、储灰箱105、消音器106、风机107、除尘室体108。所述脉冲控制阀101和检修门102位于除尘室体108的一侧。风机107通过风管与除尘室体108相连接,并且风机107上连接有消音器106。滤筒104位于除尘室体108的内部。接风口103位于除尘室体108的另一侧,所述接风口103的一端与除尘室体108相连通,另一端与丸砂分离器8的接风口84以及抛丸清理室3相连通。储灰箱105位于除尘室体108的底部。采用先进技术制造的LT-20型滤筒式除尘器,体积小、除尘效率高、滤尘效率为99%,安装维修方便。安装在厂房外,不用另建除尘间,经除尘系统净化后的空气中的含尘量,大大低于同行业粉尘排放标准。吸尘管道和排尘管道均由钢板和角钢制造,管道内涂防锈漆。The
抛丸器31抛出散落的弹丸依次经过下斜坡4和下横向螺旋输送机5输送至斗式提升机7,斗式提升机7将丸料及杂物提升至上部,由上斜坡输送给丸砂分离器8,经丸砂分离器8处理后,灰尘和杂物与好的丸料分离,好的丸料进入料斗83储存,待供抛丸器31使用。Scattered projectiles thrown by the
所述的抛丸清理机还包括气动自动丸料控制器(图中未示),以空气压缩机的压缩空气为动力,所述的气动自动丸料控制器分别安装在4个流丸口上并通过气缸和电控阀实现当加工材料进入和离开抛丸区时对进入抛丸器丸料流量的控制,结构紧凑,动作灵活。丸料控制器与抛丸器之间丸料的输送采用耐磨钢丝胶管。The shot blasting machine also includes a pneumatic automatic shot controller (not shown in the figure), powered by the compressed air of the air compressor, and the pneumatic automatic shot controller is respectively installed on the 4 flow shot ports and Through the cylinder and the electric control valve, the control of the shot material flow into the shot blaster is realized when the processed material enters and leaves the shot blasting area, with compact structure and flexible action. The delivery of the shot between the shot controller and the shot blaster adopts a wear-resistant steel wire rubber hose.
在工作过程中,悬挂步进式抛丸清理机是将工件吊放在吊轨上,悬挂输送机将工件向前输送,当工件进入抛丸清理室时,移动停止,关闭抛丸清理室的门,抛丸器开始顺序工作。经过抛丸处理后,工件表面的氧化皮、污物及其它附着物被清理干净,处理过的表面可达Sa2-2.5级。抛丸机的工作方式是连续循环进行,抛丸时间达到要求后,抛丸器自动停止工作。During the working process, the hanging stepping shot blasting machine hangs the workpiece on the hanging rail, and the hanging conveyor transports the workpiece forward. When the workpiece enters the shot blasting room, the movement stops and the shot blasting room is closed. The door and the blasting machine start to work in sequence. After shot blasting treatment, the scale, dirt and other attachments on the surface of the workpiece are cleaned up, and the treated surface can reach Sa2-2.5 level. The working mode of the shot blasting machine is a continuous cycle. After the shot blasting time reaches the requirement, the shot blasting machine will stop working automatically.
以上对本实用新型的描述是说明性的,而非限制性的,本专业技术人员理解,在权利要求限定的精神与范围之内可对其进行许多修改、变化或等效,但是它们都将落入本实用新型的保护范围内。The above description of the utility model is illustrative rather than restrictive. Those skilled in the art understand that many modifications, changes or equivalents can be made to it within the spirit and scope of the claims, but they will all fall into the Into the scope of protection of the present utility model.
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102528674A (en) * | 2012-02-27 | 2012-07-04 | 山东开泰抛丸机械有限公司 | Single-hanger type shot blasting machine |
| CN103286698A (en) * | 2013-06-08 | 2013-09-11 | 衡阳市嘉励运动器材有限公司 | Abrator |
| CN104369115A (en) * | 2014-10-17 | 2015-02-25 | 无锡市新加源冶金机械制造有限公司 | Shot blasting machine material pill circulation system provided with conveyor belt tensioners |
| CN106112822A (en) * | 2016-08-11 | 2016-11-16 | 东莞东久机械有限公司 | Herringbone rail suspension type shot-blast cleaning machine |
| CN107009279A (en) * | 2017-04-25 | 2017-08-04 | 江苏腾奇电力设备科技有限公司 | Gilled radiator outer surface peener and ball blast technique |
| CN107378798A (en) * | 2017-08-02 | 2017-11-24 | 李江 | Impeller head |
| CN110421491A (en) * | 2019-08-22 | 2019-11-08 | 北京正和顺汽车部件有限公司 | A shot blasting machine with a dust removal device |
| CN111644988A (en) * | 2020-06-30 | 2020-09-11 | 盐城迪尔特抛丸设备有限公司 | Shot blasting machine and application method thereof |
| CN114346914A (en) * | 2021-12-15 | 2022-04-15 | 潍坊华星机械有限公司 | Hang through type high-efficient shot-blasting machine |
| CN114904650A (en) * | 2022-07-20 | 2022-08-16 | 潍坊华星机械有限公司 | Steel shot slag magnetic separation device |
| CN115972105A (en) * | 2023-01-18 | 2023-04-18 | 盐城迪尔特抛丸设备有限公司 | A hanging type loading and unloading shot blasting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102528674A (en) * | 2012-02-27 | 2012-07-04 | 山东开泰抛丸机械有限公司 | Single-hanger type shot blasting machine |
| CN103286698A (en) * | 2013-06-08 | 2013-09-11 | 衡阳市嘉励运动器材有限公司 | Abrator |
| CN104369115A (en) * | 2014-10-17 | 2015-02-25 | 无锡市新加源冶金机械制造有限公司 | Shot blasting machine material pill circulation system provided with conveyor belt tensioners |
| CN106112822A (en) * | 2016-08-11 | 2016-11-16 | 东莞东久机械有限公司 | Herringbone rail suspension type shot-blast cleaning machine |
| CN107009279A (en) * | 2017-04-25 | 2017-08-04 | 江苏腾奇电力设备科技有限公司 | Gilled radiator outer surface peener and ball blast technique |
| CN107378798B (en) * | 2017-08-02 | 2023-08-29 | 常州泰盛机械设备有限公司 | Shot blasting machine |
| CN107378798A (en) * | 2017-08-02 | 2017-11-24 | 李江 | Impeller head |
| CN110421491A (en) * | 2019-08-22 | 2019-11-08 | 北京正和顺汽车部件有限公司 | A shot blasting machine with a dust removal device |
| CN111644988A (en) * | 2020-06-30 | 2020-09-11 | 盐城迪尔特抛丸设备有限公司 | Shot blasting machine and application method thereof |
| CN114346914A (en) * | 2021-12-15 | 2022-04-15 | 潍坊华星机械有限公司 | Hang through type high-efficient shot-blasting machine |
| CN114346914B (en) * | 2021-12-15 | 2023-11-14 | 潍坊华星机械有限公司 | Hanging through type efficient shot blasting machine |
| CN114904650A (en) * | 2022-07-20 | 2022-08-16 | 潍坊华星机械有限公司 | Steel shot slag magnetic separation device |
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