CN102896587A - Stone texturing machine - Google Patents
Stone texturing machine Download PDFInfo
- Publication number
- CN102896587A CN102896587A CN2012104030717A CN201210403071A CN102896587A CN 102896587 A CN102896587 A CN 102896587A CN 2012104030717 A CN2012104030717 A CN 2012104030717A CN 201210403071 A CN201210403071 A CN 201210403071A CN 102896587 A CN102896587 A CN 102896587A
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- CN
- China
- Prior art keywords
- ball
- shot
- impeller head
- texturing machine
- stone material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004575 stone Substances 0.000 title claims abstract description 17
- 239000000428 dust Substances 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims description 24
- 238000005453 pelletization Methods 0.000 claims description 11
- 238000005422 blasting Methods 0.000 abstract description 11
- 239000004579 marble Substances 0.000 description 11
- 238000004140 cleaning Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000005498 polishing Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 229910001208 Crucible steel Inorganic materials 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000006187 pill Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 240000001949 Taraxacum officinale Species 0.000 description 1
- 235000006754 Taraxacum officinale Nutrition 0.000 description 1
- 235000005187 Taraxacum officinale ssp. officinale Nutrition 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000008570 general process Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
The invention relates to a stone texturing machine which comprises a workpiece conveying system, an automatic control system, two seal chambers, a lifting machine and a transverse shot-conveying screw. The upper part of each seal chamber is provided with a shot blasting device, a shot blasting chamber is arranged between the two seal chambers, a shot blasting device assembly is arranged at the top of the shot blasting chamber, a longitudinal shot-conveying screw is arranged at the lower part of the shot blasting chamber, the upper part of the lifting machine is provided with a shot and dust separator, a dust removing system is arranged on the side surface of the shot and dust separator, the workpiece conveying system is connected with the seal chambers through a feed roller way, and the shot and dust separator and the shot blasting device assembly are connected by virtue of a pneumatic shot supplying system.
Description
Technical field
The present invention relates to a kind of impact cleaning device, be specifically related to a kind of stone material texturing machine.
Background technology
Stone material texturing machine is a kind of special equipment of marble surface being cleared up texturing that is specifically designed to.Marble is widely used in the industries such as building, gardens because of characteristics such as its boundary stone attractive in appearance, firm, natural source are abundant.Its surface of Dali stone material after the cutting of general process machine all will again through the machine polishing, obtain smooth surface.The Marble processing factory that some production equipments falls behind even take the mode of manual polishing to obtain smooth surface.No matter being manual polishing or machine polishing, all is to adopt grinding tool (emery wheel etc.) that marble surface is carried out rigid grinding, and what obtain is the smooth and bright like a mirror surface with consistent roughness.With the auxiliary ground of such marble slab or road surface, because too smooth, coefficient of friction is little, and the people walks up and slips easily, and car travels and skids easily in the above.Moreover, adopt manual polishing, waste time and energy, inefficiency, machine polishing energy consumption is high, and the dust of generation can't be processed, and healthy and environmental protection produces serious adverse consequences to the operator.
Summary of the invention
In order to overcome the deficiencies in the prior art, the present invention proposes a kind of stone material texturing machine, adopts the mode of impeller blasting, with bullet effect abrasive material.Select different bullets according to different stone materials, as: cast iron pellets, cast steel ball, steel wire cut pill, chrome molybdenum ball, aluminium alloy ball etc.With impeller head bullet is accelerated to very high speed, then hit stone surface, because bullet is very little, single bullet hits just very little zone of cleaning, and marmorean structural constituent is not single composition, the heterogeneity density and hardness is all different, can produce uniformly after hitting through bullet like this but the roughness of nuance is arranged, its gloss is inferior light state, and is both attractive in appearance, can not produce again the smooth mirror surface of same roughness, fundamentally solve the problem of skidding.
Technical scheme of the present invention is: stone material texturing machine, comprise Work conveyance system, automation control system, two closed chambers, elevator and laterally defeated ball spiral, be provided with on the top of closed chamber and blow the ball device, between two closed chambers, be provided with a shot blast room, be provided with the impeller head assembly at the top of shot blast room, be provided with vertically defeated ball spiral in the bottom of shot blast room, the top of described elevator is provided with ball dirt separator, side at described ball dirt separator is provided with dust pelletizing system, described Work conveyance system is connected with described closed chamber by an Inlet roller conveyor, and ball dirt separator is connected by a pneumatic ball system that supplies with the impeller head assembly.
Work conveyance system comprises driving reductor, Inlet roller conveyor, chamber body roller-way and sends roller-way.
The impeller head assembly comprises ball blast motor and a plurality of impeller head, and the main shaft of impeller head is connected with the main shaft of ball blast motor.
Dust pelletizing system comprises cyclone body deduster, filter cartridge dust remover and high pressure positive blower, and filter cartridge dust remover is between cyclone body deduster and high pressure positive blower.
Beneficial effect of the present invention is:
The present invention adopts the mode of impeller blasting, with bullet effect abrasive material.Select different bullets according to different stone materials, as: cast iron pellets, cast steel ball, steel wire cut pill, chrome molybdenum ball, aluminium alloy ball etc.With impeller head bullet is accelerated to very high speed, then hit stone surface, because bullet is very little, single bullet hits just very little zone of cleaning, and marmorean structural constituent is not single composition, the heterogeneity density and hardness is all different, can produce uniformly after hitting through bullet like this but the roughness of nuance is arranged, its gloss is inferior light state, and is both attractive in appearance, can not produce again the smooth mirror surface of same roughness, fundamentally solve the problem of skidding.
Description of drawings
Fig. 1 is master's TV structure schematic diagram of the present invention.
Fig. 2 is side-looking structural representation of the present invention.
Fig. 3 is that Work conveyance system master of the present invention looks schematic diagram.
Fig. 4 is Work conveyance system schematic top plan view of the present invention.
Fig. 5 is that impeller head assembly master of the present invention looks schematic diagram.
Fig. 6 is that impeller head master of the present invention looks schematic diagram.
Fig. 7 is dust pelletizing system structural representation of the present invention.
Among the figure, 1, Work conveyance system; 2, closed chamber; 3, shot blast room; 4, vertically fail the ball spiral; 5, elevator; 6, laterally fail the ball spiral; 7, impeller head assembly; 8, ball dirt separator; 9, blow the ball device; 10, dust pelletizing system; 11, automation control system; 12, pneumatic for the ball system; 13, drive reductor; 14, Inlet roller conveyor; 15, chamber body roller-way; 16, send roller-way; 17, cyclone body deduster; 18, filter cartridge dust remover; 19, high pressure positive blower.
The specific embodiment
Below in conjunction with embodiment the present invention is described in further detail:
Extremely shown in Figure 7 referring to Fig. 1, comprise Work conveyance system 1, automation control system 11, two closed chambers 2, elevator 5, laterally defeated ball spiral 6, be provided with on the top of closed chamber 2 and blow ball device 9, between two closed chambers 2, be provided with a shot blast room 3, be provided with impeller head assembly 7 at the top of shot blast room 3, be provided with vertically defeated ball spiral 4 in the bottom of shot blast room 3, the top of described elevator 5 is provided with ball dirt separator 8, side at described ball dirt separator 8 is provided with dust pelletizing system 10, described Work conveyance system 1 is connected with described closed chamber 2 by an Inlet roller conveyor 14, and ball dirt separator 8 is connected by a pneumatic ball system 12 that supplies with impeller head assembly 7.Impeller head assembly 7 comprises ball blast motor and a plurality of impeller head, and the main shaft of impeller head is connected with the main shaft of ball blast motor.Operation principle is: the ball material flows into screen drum from the elevator 5 of bucket type, and the foreign material in the ball dirt mixture of ball material are taken away by the screen drum inner screwy fin of ball dirt separator 8.The screen drum external spiral is uniform along ball dirt separator 8 with ball dirt mixture, thereby forms flowing full tentiform attitude, and the selection by winnowing stage below having entered.At this moment, the blower fan of dust pelletizing system 10 is by ball dirt separator 8 exhausting hole exhausting, with bullet and broken bullet, dust effective separation, the bulky grain waste material flows out from ball dirt separator 8 ball material overfalls, tiny ball material, dust enter dust pelletizing system 10 from suction opeing through cleaning shaft and process, and bullet enters the ball feed bin and circulates.Closed chamber 2 and shot blast room 3 faces are equipped with receives the ball hopper, the bullet of finishing after the cleaning texturing work is collected, flow into vertically defeated ball spiral 4, vertically defeated ball spiral 4 flows to laterally defeated ball spiral 6 with ball slag mixture, and laterally defeated ball spiral 6 flows to elevator 5 again.Elevator 5 is comprised of planet-cycloid reducer, up-down roller, transportation rubber belt, hopper, sealing barrel and swelling device, during work, the hopper that is fixed on the transportation rubber belt sweeps the ball material of elevator 5 bottoms, receives simultaneously the ball material that flows into from horizontal auger conveyor.Then under the driving of the motor of elevator 5, the ball material is delivered to elevator 5 tops, at last by centrifugal gravity mode blanking, in ball material input ball dirt separator 8 spirals.Fig. 3 and Fig. 4 are the important composition parts among the present invention---Working transporting system 1, comprise driving reductor 13, Inlet roller conveyor 14, chamber body roller-way 15 and sending roller-way 16 forming.Work conveyance system 1 drives by driving reductor 13, drives reductor 13 configuration variable-frequency motors; Conveying roller is made after processing by seamless steel pipe processing, surface heat, and roller-way one end is equipped with sprocket wheel, adjacent two because roller is connected with a chain, final chain is connected to and drives on the reductor 13.The sheath that cover has high abrasion resisting material to make on the roller of shot blast room 3, roller is effectively protected in strike that can anti-bullet.According to the production technology needs, whole roller-way induction system can be grown 7～15 meters and not wait.Workpiece (marble) is placed on the roller-way, is delivered into the closed chamber 2 of front by roller-way, enter again shot blast room 3, accept the closed chamber 2 that marble after the impeller blasting texturing enters the back, by blowing ball device 9 bullet on surface is blown away; Good, the clean marble of texturing transports out by sending roller-way 16.Fig. 5 and Fig. 6 are the chief component parts among the present invention---impeller head layout drawing.Main function components of the present invention is impeller head.According to the demand of production technology, configurable 2～8 impeller heads of the present invention.All impeller heads all place shot blast room 3 tops.Shot blast room 3 is to supply marble at the indoor chamber body of accepting the impeller blasting texturing, and the chamber body is welded by steel plate shaped steel, the protective plate of the useful 65Mn of chamber body liner or ZGMn13Cr2 material.Can carry out to the marble that passes through disposable impeller blasting texturing, this impeller head directly is connected on the impeller head main shaft by the ball blast motor, so impeller head has efficiently, installation and maintenance are convenient, it is little to take up room, can carry out the advantage such as left rotation and right rotation.
Fig. 7 is the dust pelletizing system 10 among the present invention.Dust pelletizing system comprises cyclone body deduster 17, filter cartridge dust remover 18, high pressure positive blower 19.High pressure positive blower 19 advances cyclone body deduster 17 by cleaning shaft with the dusty gas suction, and large particulate matter and dust precipitate in cyclone body deduster 17.Contain thin dirt gas and enter into filter cartridge dust remover 18, the filter core of being made by special material adsorbs, and clean gas enters atmosphere.Good dedusting effect, dust removal efficiency can reach 99% through upper, have thoroughly solved the problem of marble production industry dust pollution.
Claims (4)
1. stone material texturing machine is characterized in that; Comprise Work conveyance system, automation control system, two closed chambers, elevator and laterally defeated ball spiral, be provided with on the top of closed chamber and blow the ball device, between two closed chambers, be provided with a shot blast room, be provided with the impeller head assembly at the top of shot blast room, be provided with vertically defeated ball spiral in the bottom of shot blast room, the top of described elevator is provided with ball dirt separator, side at described ball dirt separator is provided with dust pelletizing system, described Work conveyance system is connected with described closed chamber by an Inlet roller conveyor, and ball dirt separator is connected by a pneumatic ball system that supplies with the impeller head assembly.
2. stone material texturing machine according to claim 1 is characterized in that: Work conveyance system comprises and drives reductor, Inlet roller conveyor, chamber body roller-way and send roller-way.
3. stone material texturing machine according to claim 1 and 2, it is characterized in that: the impeller head assembly comprises ball blast motor and impeller head, the main shaft of impeller head is connected with the main shaft of ball blast motor.
4. stone material texturing machine according to claim 3, it is characterized in that: dust pelletizing system comprises cyclone body deduster, filter cartridge dust remover and high pressure positive blower, filter cartridge dust remover is between cyclone body deduster and high pressure positive blower.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104030717A CN102896587A (en) | 2012-10-22 | 2012-10-22 | Stone texturing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012104030717A CN102896587A (en) | 2012-10-22 | 2012-10-22 | Stone texturing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102896587A true CN102896587A (en) | 2013-01-30 |
Family
ID=47569226
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012104030717A Pending CN102896587A (en) | 2012-10-22 | 2012-10-22 | Stone texturing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102896587A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104175232A (en) * | 2013-05-27 | 2014-12-03 | 烟台得洋环保科技有限公司 | Automatic stone roughness blasting equipment |
| CN104842277A (en) * | 2014-02-18 | 2015-08-19 | 广东科达洁能股份有限公司 | Porcelain tile surface treatment process |
| CN106994650A (en) * | 2016-01-22 | 2017-08-01 | 赵中伟 | The wood product surface lines production equipment and its technique of a kind of utilization peener |
| CN108581851A (en) * | 2018-06-11 | 2018-09-28 | 盐城大丰大龙铸造机械有限公司 | A kind of rail traffic parts surface processing equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11198042A (en) * | 1998-01-09 | 1999-07-27 | Tada Kikai:Kk | Portable inscription engraving device for stone monument |
| CN2472872Y (en) * | 2001-04-25 | 2002-01-23 | 锡山市阳通机械设备有限公司 | Airless blast cleaner |
| DE202005015560U1 (en) * | 2005-10-05 | 2006-01-19 | Friedrich Goldmann Gmbh & Co. | Sand blasting system has a vented cabinet with air supply and with position control blasting jet and adjustable internal protective cover for the viewing window |
| CN202079503U (en) * | 2011-03-18 | 2011-12-21 | 大丰市龙城铸造机械有限公司 | Steel plate pretreatment production line |
| CN102371831A (en) * | 2011-08-26 | 2012-03-14 | 随州市华英钢丸厂 | Pellet-ejecting stone carving machine and stone carving method thereof |
| CN202804963U (en) * | 2012-10-22 | 2013-03-20 | 青岛东恒铸造机械有限公司 | Stone texturing machine |
-
2012
- 2012-10-22 CN CN2012104030717A patent/CN102896587A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11198042A (en) * | 1998-01-09 | 1999-07-27 | Tada Kikai:Kk | Portable inscription engraving device for stone monument |
| CN2472872Y (en) * | 2001-04-25 | 2002-01-23 | 锡山市阳通机械设备有限公司 | Airless blast cleaner |
| DE202005015560U1 (en) * | 2005-10-05 | 2006-01-19 | Friedrich Goldmann Gmbh & Co. | Sand blasting system has a vented cabinet with air supply and with position control blasting jet and adjustable internal protective cover for the viewing window |
| CN202079503U (en) * | 2011-03-18 | 2011-12-21 | 大丰市龙城铸造机械有限公司 | Steel plate pretreatment production line |
| CN102371831A (en) * | 2011-08-26 | 2012-03-14 | 随州市华英钢丸厂 | Pellet-ejecting stone carving machine and stone carving method thereof |
| CN202804963U (en) * | 2012-10-22 | 2013-03-20 | 青岛东恒铸造机械有限公司 | Stone texturing machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104175232A (en) * | 2013-05-27 | 2014-12-03 | 烟台得洋环保科技有限公司 | Automatic stone roughness blasting equipment |
| CN104842277A (en) * | 2014-02-18 | 2015-08-19 | 广东科达洁能股份有限公司 | Porcelain tile surface treatment process |
| CN106994650A (en) * | 2016-01-22 | 2017-08-01 | 赵中伟 | The wood product surface lines production equipment and its technique of a kind of utilization peener |
| CN108581851A (en) * | 2018-06-11 | 2018-09-28 | 盐城大丰大龙铸造机械有限公司 | A kind of rail traffic parts surface processing equipment |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130130 |