CN1843734B - Automatic brick production line - Google Patents
Automatic brick production line Download PDFInfo
- Publication number
- CN1843734B CN1843734B CN200610040081A CN200610040081A CN1843734B CN 1843734 B CN1843734 B CN 1843734B CN 200610040081 A CN200610040081 A CN 200610040081A CN 200610040081 A CN200610040081 A CN 200610040081A CN 1843734 B CN1843734 B CN 1843734B
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- Prior art keywords
- conveyer
- brick
- track
- maintenance
- assembly line
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- 239000011449 brick Substances 0.000 title claims abstract description 61
- 238000004519 manufacturing process Methods 0.000 title abstract description 10
- 238000012423 maintenance Methods 0.000 claims description 96
- 230000008520 organization Effects 0.000 claims description 8
- 239000012634 fragment Substances 0.000 description 9
- 238000000748 compression moulding Methods 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 239000004744 fabric Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Abstract
The invention relates to a device for processing molded product, especially providing an automatic product line of brick. It comprises a brick maker, a palletizing device, an autoclave, a brick discharger and a maintaining vehicle. It is characterized in contained first feeder and second feeder, wherein, the first feeder is arranged between the brick maker and the autoclave; the second feeder is arranged between the autoclave and the brick discharger; said maintaining vehicle is mounted on the first and second feeders to move between them; said invention uses feeders to connect independent brick maker, palletizing device, autoclave and brick discharge to realize mechanical operation, automatic production, reduced labor force and improved brick quality.
Description
Technical field
The present invention relates to the automatic assembly line of a kind of equipment of machine-shaping goods, particularly a kind of brick.
Technical background
The process of brick generally comprises following four steps: one, and adobe is compression moulding in brickmaking machine; Two, with the mould brick piling on the maintenance dolly; Three, the maintenance dolly pushed carry out maintenance in the still kettle; Four, finished bricks goes out still and stacks.The applicant has applied for multinomial patent before this, comprises cloth brick folding mechanism, stacking machine and the de-hackers of auto-braking brick machine.Have the automatic brick-equipment compression moulding adobe of cloth brick folding mechanism by this, and adobe is placed on the conveyer belt by brick folding mechanism.Then by stacking machine with the fragment of brick piling on the conveyer belt on the maintenance dolly.The maintenance dolly is pushed maintenance in the still kettle.By de-hackers the finished bricks on the maintenance dolly is deposited on the finished bricks stockyard at last.Like this, though improved product quality and productivity ratio, but, the maintenance dolly pushes and release still kettle still to be needed manually to operate, labor intensity is big, and each production stage can't link up and carry out, can not realize the full automation that brickmaking is produced, thereby restrict the further raising of product quality and productivity ratio.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of can further reduce labour intensity, improves the quality and the productivity ratio of brick, realizes the automatic assembly line of the brick of the production automation.
The present invention is achieved through the following channels.
The automatic assembly line of brick, comprise brickmaking machine, stacking machine, still kettle, de-hackers and maintenance dolly, its structural feature is: also comprise first conveyer and second conveyer, first conveyer is connected between brickmaking machine and the still kettle, second conveyer is connected between still kettle and the de-hackers, the maintenance dolly is installed on first conveyer and second conveyer, and moves on first conveyer and second conveyer.
Like this, brick is compression moulding in brickmaking machine, and after the brick folding mechanism by brickmaking machine is placed on the conveyer belt of brickmaking machine, on the maintenance dolly on first conveyer, first conveyer carries out maintenance with the maintenance cart transport to stacking machine to still kettle, after the maintenance with the fragment of brick piling on the conveyer belt, second conveyer shifts out the maintenance dolly again in still kettle, at last, by de-hackers fragment of brick on the maintenance dolly is deposited in finished bricks and stacks in the field, thus the production of complete whole brickmaking.In this whole brickmaking production process, undertaken by mechanized operation fully, realize the automation of production, thereby further reduce labour intensity, improve the quality and the productivity ratio of brick.
The structure of first conveyer of the present invention and second conveyer can be specially:
First conveyer and second conveyer are a kind of guide rail conveyer, comprise conveying and transport driving, and the maintenance dolly drives it by transport driving and moves on conveying.
Like this, the maintenance dolly is installed on the conveying, drives the maintenance dolly by transport driving and moves on conveying.
Piling is on the maintenance dolly from level to level with brick for stacking machine, and behind the good brick of piling, the maintenance dolly shifts out, and another maintenance dolly just moves to the below of stacking machine, therefore, just in time is positioned at the below of stacking machine for making to care the car, like this:
The stepping controlling organization that also has the promotion maintenance dolly that cooperates with stacking machine between two conveyings of first conveyer. this stepping controlling organization comprises motor, screw mandrel, travelling car and trolley pole, motor is connected with screw mandrel, screw mandrel is connected with travelling car by a nut, nut is fixed on the travelling car, trolley pole tilts to be installed on the travelling car by torsionspring, and has two travelling cars and trolley pole.
Like this, two trolley poles push away a maintenance dolly respectively, be positioned at the below of stacking machine when a maintenance dolly, behind the good fragment of brick of stacking machine sign indicating number, motor is connected with screw mandrel by shaft joint and drives screw mandrel and rotate, and screw mandrel rotates and drives nut and move, thereby travelling car moves, trolley pole on the travelling car withstands on the wheel shaft of maintenance dolly wheel, advance thereby promote the maintenance dolly, previous dolly shifts out, and a back dolly just moves to the below of stacking machine, piling fragment of brick again, simultaneously, the motor counter-rotating, travelling car is return original position again, the trolley pole of front just withstands on the back dolly, and the trolley pole of back just withstands on another dolly.Like this, the reciprocation cycle below that constantly the maintenance dolly is pushed into stacking machine stacks bricks.
Structure of the present invention can be specially:
Also comprise the backhaul conveyer, this backhaul conveyer is between the front end of the end of second conveyer and first conveyer, and backhaul conveyer, first conveyer and second are carried the closed pipeline of unit.
The maintenance dolly is sent still kettle by second conveyer, after de-hackers unloads the fragment of brick on the maintenance dolly, the maintenance dolly is vacant, like this, between second conveyer and first conveyer, be connected a backhaul conveyer, make the backhaul conveyer, first conveyer and second conveyer are formed the pipeline of a closure, the maintenance dolly moves on this closed pipeline, vacant maintenance dolly is delivered on the backhaul conveyer from second conveyer, by the backhaul conveyer vacant maintenance dolly is returned on first conveyer, therefore stacking machine can be with the fragment of brick piling on the maintenance dolly, thereby maintenance dolly reciprocation cycle used.
The structure of backhaul conveyer can be specially:
The backhaul conveyer has track, rotating disk and driving mechanism, and rotating disk is installed on each corner of backhaul conveyer, and has the guide rail that cooperates with track on the rotating disk.
Because the backhaul conveyer is sent the maintenance dolly on first conveyer back to, therefore, the backhaul conveyer need turn to, and the mode that turns to can track be set to circular face and realizes turning to, but the circuit orbit floor space is bigger, and the maintenance dolly is controlled complicated when circuit orbit is walked; The mode that turns to also can be set to rectangle by track, and a kind of rotating disk is installed in four corners of this rectangle, on rotating disk, has the guide rail that cooperates with track, the junction of the backhaul conveyer and second conveyer is provided with a rotating disk, when the maintenance dolly when second conveyer moves on the backhaul conveyer, the guide rail of rotating disk cooperates with the delivery track of second conveyer, therefore the maintenance dolly moves on the rotating disk, dial rotation then, the guide rail of rotating disk is cooperated with the track of backhaul conveyer, the maintenance dolly moves on the backhaul conveyer from rotating disk, thereby realizes turning to of 90 ° in maintenance dolly.In like manner, realize equally that in other three corners of backhaul conveyer 90 ° of the maintenance dolly turn to, thereby the maintenance dolly is returned on first conveyer.
The automatic assembly line of brick of the present invention can also further be specially:
Have a plurality of still kettles, all have first conveyer, between each still kettle and de-hackers, all have second conveyer at each still kettle and brickmaking machine.
Like this, because the curing time of adobe in still kettle is longer, therefore, a plurality of still kettles can be set on the automatic assembly line of a brick, a plurality of still kettles are worked simultaneously. as when having three still kettles, at first, stacking machine with the adobe piling on the maintenance dolly, then, the maintenance dolly of three good adobes of sign indicating number enters still kettle simultaneously and carries out maintenance, simultaneously, stacking machine continues the adobe piling on the maintenance dolly, and after maintenance was finished, the adobe of three maintenance dollies also sign indicating number was good, at this moment, three maintenance dollies in the still kettle go out still, and other three maintenance dollies advance still kettle and carry out maintenance, and three maintenance dollies that still kettle comes out just can unload brick and stacked. by being provided with that a plurality of still kettles just can be avoided because curing time is long makes piling and unload brick and stagnate wait, production can be carried out fully continuously, further boosts productivity.
A plurality of still kettles and first conveyer and second conveyer that are connected with still kettle are arranged in parallel, the front end of first conveyer that is arranged in parallel also comprises reciprocating conveyor, reciprocating conveyor is between the brickmaking machine and first conveyer, and the moving direction of the maintenance dolly on the moving direction of reciprocating conveyor and first conveyer is vertical.
Like this, just can be to each first conveyer by shuttle conveyer with the maintenance cart transport.
Reciprocating conveyor comprises ferry bus, lower railway and ferry-boat track, lower railway is perpendicular to the delivery track of first conveyer, ferry bus is installed on the lower railway, the ferry-boat track is installed on the ferry bus, and the ferry-boat track is vertical with lower railway and be positioned at same horizontal plane with the delivery track of first conveyer.
Because the ferry-boat track on the ferry bus and the delivery track of first conveyer are positioned on the same horizontal plane, therefore, when this shuttle conveyer is installed, at first dig a melt pit on ground, lower railway is installed in the melt pit, the ferry-boat track can be positioned at the delivery track of first conveyer on the same horizontal plane.The maintenance dolly moves on the ferry-boat track, when ferry bus moves back and forth on lower railway, just can with in the maintenance cart transport on the ferry bus to each first conveyer.
In sum, the present invention has the following advantages compared to existing technology: the brickmaking machine of producing separately, stacking machine, still kettle, the de-hackers of each dispersion are connected by conveyer, brickmaking is produced fully by mechanized operation, realize the production of automation, reduce labor intensity, improve the quality and the productivity ratio of brick.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the structural representation of reciprocating conveyor of the present invention.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is a stepping controlling organization structural representation of the present invention.
Wherein, 1 brickmaking machine, 2 stacking machines, 3 still kettles, 4 de-hackers, 5 maintenance dollies, 6 first conveyers, 61 stepping controlling organizations, 611 motors, 612 screw mandrels, 613 travelling cars, 614 trolley poles, 7 second conveyers, 8 reciprocating conveyors, 81 ferry buses, 82 lower railway, 83 ferry-boat tracks, 9 backhaul conveyers, 91 tracks, 92 rotating disks, 921 guide rails.
The specific embodiment
Most preferred embodiment:
With reference to Fig. 1, Fig. 4, the automatic assembly line of brick, comprise brickmaking machine 1, stacking machine 2, still kettle 3, de-hackers 4 and maintenance dolly 5, also comprise first conveyer 6 and second conveyer 7, first conveyer 6 is connected between brickmaking machine 1 and the still kettle 3, second conveyer 7 is connected between still kettle 3 and the de-hackers 4, maintenance dolly 5 is installed on first conveyer 6 and second conveyer 7, and on first conveyer 6 and second conveyer 7, moving. first conveyer 6 and second conveyer 7 are a kind of guide rail conveyer, comprise conveying and transport driving, maintenance dolly 5 moves driving it by transport driving on the conveying. and stepping controlling organization 61. these stepping controlling organizations 61 that also have the promotion maintenance dolly 5 that cooperates with stacking machine 2 between two conveyings of first conveyer 6 comprise motor 611, screw mandrel 612, travelling car 613 and trolley pole 614, motor 611 is connected with screw mandrel 612, screw mandrel 612 is connected with travelling car 613 by a nut, nut is fixed on the travelling car 613, trolley pole 614 tilts to be installed on the travelling car 613 by torsionspring, and automatic assembly line with two travelling cars 613 and trolley pole 614. bricks of the present invention, also comprise backhaul conveyer 9, this backhaul conveyer 9 is between the front end of the end of second conveyer 7 and first conveyer 6, backhaul conveyer 9,7 groups of closed pipelines of first conveyer 6 and second conveyer. backhaul conveyer 9 has track 91, rotating disk 92 and driving mechanism, rotating disk 92 is installed on each corner of backhaul conveyer 9, and track 91 rings that have the guide rail 921. backhaul conveyers 9 that cooperate with track 91 on the rotating disk 92 surround rectangle, rotating disk 92 is installed in four corners of rectangle. have three still kettles 3, all has first conveyer 6 at each still kettle 3 with brickmaking machine 1, first conveyer 6 and second conveyer 7 that all have 7. 3 still kettles of second conveyer 3 and be connected with still kettle 3 between each still kettle 3 and de-hackers 4 are arranged in parallel, the front end of first conveyer 6 that is arranged in parallel also comprises reciprocating conveyor 8, reciprocating conveyor 8 is between the brickmaking machine 4 and first conveyer 6, and the moving direction of the maintenance dolly 5 on the moving direction of reciprocating conveyor 8 and first conveyer 6 is vertical, just maintenance dolly 5 can be delivered on each first conveyer 6 by shuttle conveyer 8.
With reference to Fig. 2, Fig. 3, reciprocating conveyor comprises ferry bus 81, lower railway 82 and ferry-boat track 83, lower railway 82 is perpendicular to the delivery track of first conveyer 6, ferry bus 81 is installed on the lower railway 82, ferry-boat track 83 is installed on the ferry bus 81, and ferry-boat track 83 and lower railway 82 are vertical and be positioned at same horizontal plane with the delivery track of first conveyer 6.When this shuttle conveyer 8 is installed, at first dig a melt pit, lower railway 82 is installed in the melt pit, ferry-boat track 83 can be positioned at the delivery track of first conveyer 6 on the same horizontal plane on ground.Maintenance dolly 5 moves on ferry-boat track 83, when ferry bus 81 moves back and forth on lower railway 82, just can will be delivered on each first conveyer 6 at the maintenance dolly 5 on the ferry bus 81.
The operation principle of the automatic assembly line of brick: brick compression moulding in brickmaking machine 1, and after the brick folding mechanism by brickmaking machine 1 is placed on the conveyer belt, on first conveyer 6, two trolley poles 614 of stepping controlling organization 61 push away a maintenance dolly 5 respectively, be positioned at the below of stacking machine 2 when a maintenance dolly 5, behind 2 yards good fragments of brick of stacking machine, motor 611 is connected with screw mandrel 612 by shaft joint and drives screw mandrel 612 and rotate, screw mandrel 612 rotates and drives nut and move, thereby travelling car 613 moves, trolley pole 614 on the travelling car 613 withstands on the wheel shaft of maintenance dolly 5 rear wheels, advances thereby promote maintenance dolly 5, and previous maintenance dolly 5 shifts out, the maintenance dolly 5 in back just moves to the below of stacking machine 2, piling fragment of brick again, simultaneously, motor 611 counter-rotatings, travelling car 613 is return original position again, the trolley pole 614 of front just withstands on the back dolly, and the trolley pole 614 of back just withstands on another dolly, and the below that constantly maintenance dolly 5 is pushed into stacking machine stacks bricks.Then, by reciprocating conveyor 8 the maintenance dolly 5 of three good adobes of sign indicating number is delivered to respectively on three first pipelines 6, three maintenance dollies 5 enter still kettle 3 simultaneously at first pipeline 6 and carry out maintenance, at this moment, stacking machine 2 continues the adobe piling on maintenance dolly 5, after maintenance is finished, the adobe of three maintenance dollies 5 also sign indicating number is good, at this moment, three maintenance dollies 5 in the still kettle 3 go out still, and other three maintenance dollies 5 advance still kettle 3 and carry out maintenance, and three maintenance dollies 5 that still kettle 3 comes out unload brick by de-hackers 4 and are deposited in finished bricks and stack.At this moment, maintenance dolly 5 is vacant, vacant maintenance dolly 5 is delivered on the backhaul conveyer 9 from second conveyer 7, when maintenance dolly 5 when second conveyer 7 moves on the backhaul conveyer 9, the guide rail 921 of rotating disk 92 cooperates with the delivery track of second conveyer 7, therefore maintenance dolly 5 moves on the rotating disk 92, rotating disk 92 rotates then, the guide rail 921 of rotating disk 92 is cooperated with the track 91 of backhaul conveyer 9, maintenance dolly 5 moves on the backhaul conveyer 9 from rotating disk 92, thereby realizes turning to of maintenance dolly 5 nine ten degree.In like manner, realize equally that in other three corners of backhaul conveyer 9 90 degree of maintenance dolly 5 turn to, thereby maintenance dolly 5 is returned on first conveyer 6, reciprocation cycle, the complete mechanical operation realizes the brick production automation.
It is same as the prior art that present embodiment is not stated part.
Claims (8)
1. the automatic assembly line of brick, comprise brickmaking machine (1), stacking machine (2), still kettle (3), de-hackers (4) and maintenance dolly (5), it is characterized in that, also comprise first conveyer (6) and second conveyer (7), first conveyer (6) is connected between brickmaking machine (1) and the still kettle (3), second conveyer (7) is connected between still kettle (3) and the de-hackers (4), maintenance dolly (5) is installed on first conveyer (6) and second conveyer (7), and goes up mobile at first conveyer (6) and second conveyer (7).
2. the automatic assembly line of brick according to claim 1, it is characterized in that, first conveyer (6) is a kind of track conveyer with second conveyer (7), comprises conveying and transport driving, and maintenance dolly (5) drives it by transport driving and moves on conveying.
3. the automatic assembly line of brick according to claim 2, it is characterized in that, also comprise stepping controlling organization (61), this stepping controlling organization (61) is installed between first conveyer (6) two conveyings, and be positioned at the below of stacking machine (2), the stepping controlling organization comprises motor (611), screw mandrel (612), travelling car (613) and trolley pole (614), motor (611) is connected with screw mandrel (612), screw mandrel (612) is connected with travelling car (613) by a nut, nut is fixed on the travelling car (613), trolley pole (614) tilts to be installed on the travelling car (613) by torsionspring, and has two travelling cars (613) and trolley pole (614).
4. the automatic assembly line of brick according to claim 1, it is characterized in that, also comprise backhaul conveyer (9), this backhaul conveyer (9) is positioned between the front end of the end of second conveyer (7) and first conveyer (6), backhaul conveyer (9), first conveyer (6) and second conveyer (7) are formed closed pipeline.
5. the automatic assembly line of brick according to claim 4, it is characterized in that, backhaul conveyer (9) has track (91), rotating disk (92) and driving mechanism, rotating disk (92) is installed on each corner of backhaul conveyer (9), and has the guide rail (921) that cooperates with track (91) on the rotating disk (92).
6. the automatic assembly line of brick according to claim 1, it is characterized in that, have a plurality of still kettles (3), all have first conveyer (6), between each still kettle (3) and de-hackers (4), all have second conveyer (7) at each still kettle (3) and brickmaking machine (1).
7. the automatic assembly line of brick according to claim 6, it is characterized in that, also comprise reciprocating conveyor (8), reciprocating conveyor (8) is positioned between brickmaking machine (1) and first conveyer (6), and the moving direction of the maintenance dolly (5) on the moving direction of reciprocating conveyor (8) and first conveyer (6) is vertical.
8. the automatic assembly line of brick according to claim 7, it is characterized in that, reciprocating conveyor (8) comprises ferry bus (81), lower railway (82) and ferry-boat track (83), lower railway (82) is perpendicular to the delivery track of first conveyer (6), ferry bus (81) is installed on the lower railway (82), and ferry-boat track (83) is installed on the ferry bus (81), and ferry-boat track (83) is vertical with lower railway (82) and with the conveying of first conveyer (6)
Track is positioned at same horizontal plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610040081A CN1843734B (en) | 2006-04-26 | 2006-04-26 | Automatic brick production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610040081A CN1843734B (en) | 2006-04-26 | 2006-04-26 | Automatic brick production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1843734A CN1843734A (en) | 2006-10-11 |
| CN1843734B true CN1843734B (en) | 2010-05-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200610040081A Active CN1843734B (en) | 2006-04-26 | 2006-04-26 | Automatic brick production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1843734B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103465365B (en) * | 2013-07-30 | 2015-08-05 | 四川省品信机械有限公司 | Automation brick production line |
| CN105329634A (en) * | 2015-11-02 | 2016-02-17 | 卓达新材料科技集团有限公司 | Moving system for wet plates |
| CN105538491A (en) * | 2015-12-11 | 2016-05-04 | 李谟清 | Full-automatic cement brick curing system and curing technological process |
| CN107520953A (en) * | 2017-09-30 | 2017-12-29 | 群峰智能机械股份公司 | A kind of building block brick automatic production line |
| CN111300628B (en) * | 2020-05-12 | 2020-09-18 | 湖南三一快而居住宅工业有限公司 | Autoclaved aerated concrete production line |
| CN114524284B (en) * | 2022-04-25 | 2023-03-10 | 佛山市科达机电有限公司 | Automatic pile up neatly unit, automatic pile up neatly system and lithium carbonate calcination production line |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3038509A1 (en) * | 1980-10-11 | 1982-05-06 | Dorstener Maschinenfabrik Ag, 4270 Dorsten | Automatic, programmed placing of brick blanks on platform - in plant contg. conveyor belt and transfer devices |
| DE3508235A1 (en) * | 1985-03-08 | 1986-09-11 | Dorstener Maschinenfabrik Ag, 4270 Dorsten | Device for gripping ready-pressed green bricks at the end faces |
| CN2528749Y (en) * | 2001-08-31 | 2003-01-01 | 北京东方新强设备制造有限公司 | Automatic blank stacking machine |
| CN2796992Y (en) * | 2004-07-02 | 2006-07-19 | 李良光 | Automatic production line of bricks |
-
2006
- 2006-04-26 CN CN200610040081A patent/CN1843734B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3038509A1 (en) * | 1980-10-11 | 1982-05-06 | Dorstener Maschinenfabrik Ag, 4270 Dorsten | Automatic, programmed placing of brick blanks on platform - in plant contg. conveyor belt and transfer devices |
| DE3508235A1 (en) * | 1985-03-08 | 1986-09-11 | Dorstener Maschinenfabrik Ag, 4270 Dorsten | Device for gripping ready-pressed green bricks at the end faces |
| CN2528749Y (en) * | 2001-08-31 | 2003-01-01 | 北京东方新强设备制造有限公司 | Automatic blank stacking machine |
| CN2796992Y (en) * | 2004-07-02 | 2006-07-19 | 李良光 | Automatic production line of bricks |
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| Publication number | Publication date |
|---|---|
| CN1843734A (en) | 2006-10-11 |
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