CN104670925B - Automatic stacking and loading machine for bagged cement - Google Patents
Automatic stacking and loading machine for bagged cement Download PDFInfo
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- CN104670925B CN104670925B CN201510048559.6A CN201510048559A CN104670925B CN 104670925 B CN104670925 B CN 104670925B CN 201510048559 A CN201510048559 A CN 201510048559A CN 104670925 B CN104670925 B CN 104670925B
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- organizing apparatus
- slide carriage
- pumping board
- cement
- marshalling
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
Abstract
The invention relates to an automatic stacking and loading machine for bagged cement, characterized by comprising a receiver, a transfer device, a lifting coordinator, a grouping device, a slide carriage device, a stacking device, a lifting device and a master controller. The receiver is abutted to one end of the transfer device. The other end of the transfer device is rotatably connected with the upper end of the lifting coordinator. The lower end of the lifting coordinator is movably connected with the front end of the grouping device. The rear end of the grouping device is connected with the slide carriage device. The lower end of the slide carriage device is flush with the stacking device. The grouping device, the slide carriage device and the stacking device are lifted up and down together by the lifting device. The receiver, the transfer device, the grouping device, the stacking device and the lifting device are all connected with the master controller. The automatic stacking and loading machine has the advantages that cement bags from the machine can be directly grouped and stacked, automatic loading of the bagged cement is achieved, labor intensity is reduced for workers, work environment is improved, and efficiency is greatly improved.
Description
Technical field
The present invention relates to bagged material handling facilities technical field, especially a kind of bagged cement automatic stacking carloader.
Background technology
At present, bagged cement entrucking work is mainly carried out using manual type, and working environment is more severe, and labor intensity is relatively
Greatly, entreprise cost is higher, and especially healthy to labourer have potential threat, and patent CN103832842A discloses one
Plant piling carloader, solve existing stacking machine single function, the narrow problem of range, but carloader end still needs
A dead lift, automaticity is not high;Patent CN103896178A discloses a kind of bag cargo piling de-stacking truck-loading facilities, solution
The technical problem such as de-stacking entrucking motor speed of having determined is slow and handling workload is big, but still fail directly to dock with packer, efficiency
It is not met by the requirement of rapid wagon loading with automatization.
Content of the invention
The purpose of the present invention is aiming at the problems referred to above that existing piling de-stacking truck-loading facilities exists, and provides one kind can be with
Packer directly docks, and realizes the bagged cement automatic stacking carloader of efficient rapid wagon loading.
The concrete scheme of the present invention is:Bagged cement automatic stacking carloader it is characterised in that:Include package access machine, turn
Position device, coordination between ascending and descending device, organizing apparatus, slide carriage device, palletizing apparatus, lowering or hoisting gear and master controller, described package access machine
Dock with one end of turn device, the other end of turn device is rotated with the upper end of coordination between ascending and descending device and is connected, and coordination between ascending and descending fills
The lower end put is flexibly connected with organizing apparatus front end, and the rear end of organizing apparatus is connected with slide carriage device, slide carriage device lower end and code
Buttress device alignment setting, described organizing apparatus, slide carriage device lift together with palletizing apparatus three under lowering or hoisting gear effect
Motion, described package access machine, turn device, organizing apparatus, palletizing apparatus, lowering or hoisting gear are all connected with described master controller.
Heretofore described turn device includes indexable conveying roller and indexable conveyer belt, sets up above indexable conveyer belt
There is indexable crossbeam, be provided with open chute in the middle part of indexable crossbeam, downwards equipped with indexable bumping post assembly in open chute, described turn
Position bumping post assembly includes sliding shoe, and sliding shoe is connected with downwards pillar, and pillar is set with cylinder, and the lower end of pillar is connected with
Bracing frame, described indexing bumping post assembly overall under the driving of motor can in open chute transverse shifting, in indexable crossbeam
Portion is additionally provided with detection counter, and detection counter is connected with master controller cable.
Heretofore described organizing apparatus include main organizing apparatus, secondary organizing apparatus and marshalling controller, described chief editor
Group device is alignd with slide carriage device setting, and secondary organizing apparatus are flexibly connected with the lower end of coordination between ascending and descending machine, described main organizing apparatus
It is connected using transition roller between secondary organizing apparatus, main organizing apparatus and secondary organizing apparatus are by conveying roller and marshalling conveyer belt
Combine, the marshalling in main organizing apparatus conveys the conveying strip length that strip length is more than in secondary organizing apparatus, and conveying roller
Operate under the driving of servomotor with marshalling conveyer belt, described servomotor is connected with marshalling controller cable.
Heretofore described palletizing apparatus include pumping board guiding mechanism and pumping board mechanism, and the one of described pumping board guiding mechanism
Side adopts V-type rail and V-type roller guide support, and opposite side adopts flat guide and cylindrical roller guide support;Described pumping board
Mechanism includes the support of both sides, if transverse strands are equipped with dry drum on the support of both sides, cylinder both sides are connected to one piece and take out
Plate, described pumping board is sleeved on cylinder, and the frame bottom of both sides is connected with described V-type roller, while with cylindrical roller even
Connect, described pumping board mechanism can move forward and backward with pumping board guiding mechanism under the driving of motor;Both sides transverse strands above pumping board
Push away packet header guide rail equipped with one, described push away the first from left right side on the guide rail of packet header and be provided with promote mainly packet header and pair pushes away packet header, described promote mainly
Packet header and pair push away packet header and can move back and forth along pushing away packet header guide rail in the presence of two servomotors respectively.
The lower section being located at slide carriage device in the front side of described V-type rail in the present invention is additionally provided with one piece of safety screen.
Heretofore described lowering or hoisting gear includes elevator platform, is provided with a lifting on the top of elevator platform and drives electricity
Machine, lifting driving motor output shaft is connected with first stage decelerator, and first stage decelerator reconnects worm type of reduction gearing, worm and gear
Decelerator is connected with the drive sprocket of elevator platform both sides by shaft coupling, and drive sprocket drives driven lazy sprocket wheel again, and then
By the effect of strainer, organizing apparatus, slide carriage device and palletizing apparatus three are integrally sling and move up and down.
The operation principle of piling carloader of the present invention:After lorry has stopped in carloader tunnel, piling carloader of the present invention
Detection according to lorry position carries out initial bit adjustment all around.After carloader initial bit determines, at the end of cement-packing plant
End connects package access machine module, using cylinder conveyer belt, cement bag is transported to turn device, turn device is according to cement piling side
The needing of formula carries out 90 ° of indexings to cement bag, and by coordination between ascending and descending device, cement bag is transported to organizing apparatus, organizing apparatus
It is divided into main organizing apparatus and secondary organizing apparatus, main organizing apparatus mainly compiled by the piling mode according to carloader and time requirement
Group, and the running status of secondary organizing apparatus major control follow-up cement bag assists main organizing apparatus to complete the marshalling of cement bag, finishes
The cement bag of group is transported to lifting palletizing apparatus by slide carriage device, is combined using promoting mainly packet header and the secondary double packet header that push away pushing away packet header
This group cement bag is shifted onto the accurate location of piling carloader;Complete after one layer of cement bag piling according to piling mode, pumping board and
Rolling bar is extracted out makes one layer of cement bag fall in compartment, and starts lowering or hoisting gear, by palletizing apparatus, slide carriage device and organizing apparatus three
Person rises certain altitude together, and coordination between ascending and descending device rotates around upper shaft, and lower end edge pair organizing apparatus slide, and reach palletizing apparatus
The purpose of coordination between ascending and descending;Require to complete after a buttress cement bag according to entrucking, whole carloader moves a stack position, weight to car rear
Newly start the entrucking of a new buttress, until installing car load.
The indexable principle of 90 ° of turn device in the present invention:When the detection counter on indexable crossbeam detects longitudinally fed mistake
When the cement bag coming needs indexing, start motor and be driven into correct position, cement by overall for indexable bumping post assembly along open chute
Bag is by reaching 90 ° of purpose of indexing with the collision of cylinder on pillar.
Organizing apparatus marshalling principle in the present invention:Due to including main organizing apparatus and secondary organizing apparatus in organizing apparatus,
And major-minor organizing apparatus are combined, control the drive of servomotor by conveying roller and marshalling conveyer belt by organizing into groups controller
Dynamic, then drive the conveying roller in main organizing apparatus and secondary organizing apparatus and to control in different periods operating with marshalling conveyer belt respectively
The distance being fed forward, so by 3 bags laterally and 2 bag longitudinal direction cement bags weave into one group together be fed forward;Organizing apparatus need
Can be only achieved purpose with turn device cooperation operation.
The beneficial effect that the present invention obtains is directly to carry out organizing into groups piling by the cement bag that cement-packing plant exports,
Realize the automatic loading of bagged cement, reduce the labor intensity of workman, improve working environment, and efficiency is significantly carried
High.
Brief description
Fig. 1 is general structure schematic diagram of the present invention;
Fig. 2 is turn device main sectional view in the present invention;
Fig. 3 is turn device overlook direction schematic diagram in the present invention;
Fig. 4 is lowering or hoisting gear main view direction structure schematic diagram in the present invention;
Fig. 5 is the overlook direction structural representation of Fig. 4;
Fig. 6 is the left view direction structure schematic diagram of Fig. 4;
Fig. 7 is palletizing apparatus in the present invention(Connection including slide carriage device and organizing apparatus)Structural representation;
Fig. 8 is pumping board guiding mechanism local connection diagram in the present invention;
Fig. 9 is 5 bag cement marshalling state 1 schematic diagram in the embodiment of the present invention;
Figure 10 is 5 bag cement marshalling state 2 schematic diagram in the embodiment of the present invention;
Figure 11 is 5 bag cement marshalling state 3 schematic diagram in the embodiment of the present invention;
Figure 12 is 5 bag cement marshalling state 4 schematic diagram in the embodiment of the present invention;
Figure 13 is 5 bag cement marshalling state 5 schematic diagram in the embodiment of the present invention;
Figure 14 is 5 bag cement marshalling state 6 schematic diagram in the embodiment of the present invention;
Figure 15 is 5 bag cement marshalling state 7 schematic diagram in the embodiment of the present invention;
Figure 16 is 5 bag cement marshalling state 8 schematic diagram in the embodiment of the present invention;
Figure 17 is 5 bag cement marshalling state 9 schematic diagram in the embodiment of the present invention;
Figure 18 is 10 bag cement piling state 1 schematic diagram in the embodiment of the present invention;
Figure 19 is 10 bag cement piling state 2 schematic diagram in the embodiment of the present invention;
Figure 20 is 10 bag cement piling state 3 schematic diagram in the embodiment of the present invention;
Figure 21 is 10 bag cement piling state 4 schematic diagram in the embodiment of the present invention;
Figure 22 is 10 bag cement piling state 5 schematic diagram in the embodiment of the present invention;
Figure 23 is 10 bag cement piling state 6 schematic diagram in the embodiment of the present invention.
In figure:1 lowering or hoisting gear, 2 coordination between ascending and descending devices, 3 turn devices, 4 package access machines, 5 palletizing apparatus,
6 slide carriage devices, 7 organizing apparatus, 8 indexable conveying rollers, 9 indexable crossbeams, 10 bracing frames, 11 pillars, 12 rollings
Cylinder, 13 cement bags, 14 indexable conveyer belts, 15 open chutes, 16 worm type of reduction gearings, 17 shaft couplings, 18
Drive sprocket, 19 lazy sprocket wheels, 20 strainers, 21 V-type rails, 22 push away packet header guide rail, and 23 promote mainly packet header, and 24
Pumping board, 25 main organizing apparatus, 26 secondary organizing apparatus, 27 cylinders, 28 servomotors, 29 pairs push away packet header, 30 liters
Fall frame, 31 lifting motors, 32 flat guides, 33 safety screens, 34 V-type rollers, 35 supports, 36 circles
Post roller, 37 piling center lines, 81 86 is cement packet number.
Specific embodiment
Referring to Fig. 1 Fig. 8, the present invention is a kind of bagged cement automatic stacking carloader, includes package access machine 4, indexing dress
Put 3, coordination between ascending and descending device 2, organizing apparatus 7, slide carriage device 6, palletizing apparatus 5, lowering or hoisting gear 1 and master controller, described connect bag
Machine is docked with one end of turn device, and the other end of turn device is rotated with the upper end of coordination between ascending and descending device and is connected, coordination between ascending and descending
The lower end of device is flexibly connected with organizing apparatus front end, and the rear end of organizing apparatus is connected with slide carriage device, slide carriage device lower end with
Palletizing apparatus alignment setting, described organizing apparatus, slide carriage device rise together with palletizing apparatus three under lowering or hoisting gear effect
Fall motion, described package access machine, turn device, organizing apparatus, palletizing apparatus, lowering or hoisting gear are all connected with described master controller.
Turn device described in the present embodiment includes indexable conveying roller 8 and indexable conveyer belt 14, on indexable conveyer belt
Side sets up indexable crossbeam 9, is provided with open chute 15 in the middle part of indexable crossbeam, downwards equipped with indexable bumping post group in open chute
Part, described indexing bumping post assembly includes sliding shoe, and sliding shoe is connected with downwards pillar 11, and pillar is set with cylinder 12,
The lower end of post is connected with bracing frame 10, and described indexing bumping post assembly is overall laterally can be moved under the driving of motor in open chute
Dynamic, it is additionally provided with detection counter in the middle part of indexable crossbeam, detection counter is connected with master controller cable.
Organizing apparatus described in the present embodiment include main organizing apparatus 25, secondary organizing apparatus 26 and marshalling controller, institute
State main organizing apparatus to align with slide carriage device setting, secondary organizing apparatus are flexibly connected with the lower end of coordination between ascending and descending machine, described chief editor
It is connected using transition roller between group device and secondary organizing apparatus, main organizing apparatus and secondary organizing apparatus are by conveying roller and marshalling
Conveyer belt combines, and the marshalling in main organizing apparatus conveys the conveying strip length that strip length is more than in secondary organizing apparatus, and
Conveying roller and marshalling conveyer belt operate under the driving of servomotor, and described servomotor is connected with marshalling controller cable.
Palletizing apparatus described in the present embodiment include pumping board guiding mechanism and pumping board mechanism, described pumping board guiding mechanism
Side adopts V-type rail 21 and V-type roller 34 guide support, and opposite side adopts flat guide 32 and cylindrical roller 36 guiding
Support;Described pumping board mechanism includes the support 35 of both sides, if transverse strands are equipped with dry drum 27 on the support of both sides, cylinder both sides are divided
It is not connected with one piece of pumping board 24, described pumping board is sleeved on cylinder, the frame bottom of both sides is connected with described V-type roller,
While being connected with cylindrical roller, described pumping board mechanism can move forward and backward with pumping board guiding mechanism under the driving of motor;In pumping board
Top both sides transverse strands push away packet header guide rail 22 equipped with one, described push away the first from left right side on the guide rail of packet header and be provided with promote mainly packet header 23
Push away packet header 29 with pair, described promote mainly packet header and pair push away packet header respectively can be along pushing away packet header guide rail in the presence of two servomotors
Backhaul dynamic.
The lower section being located at slide carriage device in the front side of described V-type rail in the present embodiment is additionally provided with one piece of safety screen 33.
Lowering or hoisting gear described in the present embodiment includes elevator platform 30, is provided with a lifting on the top of elevator platform and drives
Galvanic electricity machine 31, lifting driving motor output shaft is connected with first stage decelerator, and first stage decelerator reconnects worm type of reduction gearing 16,
Worm type of reduction gearing is connected with the drive sprocket 18 of elevator platform both sides by shaft coupling 17, and drive sprocket drives driven again
Lazy sprocket wheel 19, and then by the effect of strainer 20, organizing apparatus, slide carriage device and palletizing apparatus three are integrally sling and do
Elevating movement.
The operation principle of piling carloader of the present invention:After lorry has stopped in carloader tunnel, piling carloader of the present invention
Detection according to lorry position carries out initial bit adjustment all around.After carloader initial bit determines, at the end of cement-packing plant
End connects package access machine 4 module, using cylinder conveyer belt, cement bag is transported to turn device 3, turn device is according to cement piling
The needing of mode carries out 90 ° of indexings to cement bag, and by coordination between ascending and descending device 2, cement bag 13 is transported to organizing apparatus 7, compiles
Group device is divided into main organizing apparatus 25 and secondary organizing apparatus 26, the main organizing apparatus mainly piling mode according to carloader and time
Requirement is organized into groups, and the running status of secondary organizing apparatus major control follow-up cement bag assists main organizing apparatus to complete cement bag
Marshalling, the cement bag finishing group passes through slide carriage device 6 and is transported to lift palletizing apparatus 5, using promoting mainly packet header 23 and pair pushes away packet header
The accurate location that this group cement bag is shifted onto piling carloader is combined in 29 double packet header that push away;One layer of cement is completed according to piling mode
After bag piling, pumping board 24 and rolling bar 27 are extracted out and so that one layer of cement bag is fallen in compartment, and start lowering or hoisting gear 1, by palletizing apparatus
5th, slide carriage device 6 rises certain altitude together with organizing apparatus 7 three, and coordination between ascending and descending device 2 rotates around upper shaft, lower end edge pair
Organizing apparatus 26 slide, and reach the purpose of palletizing apparatus coordination between ascending and descending;Require to complete after a buttress cement bag according to entrucking, whole dress
Car machine moves a stack position to car rear, restarts the entrucking of a new buttress, until installing car load.
The indexable principle of 90 ° of turn device in the present invention:When the detection counter on indexable crossbeam 9 detects longitudinally fed mistake
When the cement bag 13 coming needs indexing, start motor and be driven into correct position by overall for indexable bumping post assembly along open chute 15,
Cement bag is by reaching 90 ° of purpose of indexing with the collision of cylinder on pillar 11.
Organizing apparatus marshalling principle in the present invention:Due to including main organizing apparatus 25 and secondary organizing apparatus in organizing apparatus
26, and major-minor organizing apparatus are combined by conveying roller and marshalling conveyer belt, control servomotor by organizing into groups controller
Drive, then drive the conveying roller in main organizing apparatus and secondary organizing apparatus in different periods operating and to control with marshalling conveyer belt respectively
Make the distance that is fed forward, so by 3 bags laterally and 2 bag longitudinal direction cement bags weave into one group together be fed forward;Organizing apparatus need
Can be only achieved purpose with turn device cooperation operation.
Referring to Fig. 9 embodiment illustrated in fig. 17 in the present invention, when cement bag(85)When entering main organizing apparatus, chief editor's assembling
Put stopping;When cement bag(84)Close to cement bag(85)When, main organizing apparatus start, and cement bag(84)Leave secondary organizing apparatus
When, main organizing apparatus stop;When cement bag(83)Close to cement bag(84)When, main organizing apparatus start, and cement bag(83)From
When opening secondary organizing apparatus, main organizing apparatus stop;When cement bag(82)Close to cement bag(83)When, main organizing apparatus stop, and
Secondary organizing apparatus start;When cement bag(82)During completely into secondary organizing apparatus, secondary organizing apparatus also stop;When cement bag(81)
Close to cement bag(82)When, main organizing apparatus, secondary organizing apparatus start simultaneously, and the marshalling completing 3 bag cement with 2 bag cement bags is appointed
Business.
In embodiments of the present invention, promote mainly packet header 23 or pair pushes away packet header 29 and all first pushes away one group of 3 bag in each layer of piling
Cement bag, then push away one group of 2 bag, 5 bag one buttress every time, complete one layer of 10 bag according to promoting mainly packet header with the secondary cooperating pushing away packet header
The piling of cement, referring to accompanying drawing 18 Figure 23.
Claims (4)
1. bagged cement automatic stacking carloader it is characterised in that:Include package access machine, turn device, coordination between ascending and descending device, compile
Group device, slide carriage device, palletizing apparatus, lowering or hoisting gear and master controller, described package access machine is docked with one end of turn device, turns
The other end of position device is rotated with the upper end of coordination between ascending and descending device and is connected, and is lived with organizing apparatus front end in the lower end of coordination between ascending and descending device
It is dynamically connected, the rear end of organizing apparatus is connected with slide carriage device, alignd with palletizing apparatus setting in slide carriage device lower end, described marshalling dress
Put, slide carriage device together with palletizing apparatus three lowering or hoisting gear effect under move up and down, described package access machine, turn device,
Organizing apparatus, palletizing apparatus, lowering or hoisting gear are all connected with described master controller;Wherein said turn device includes indexing conveying
Roller and indexable conveyer belt, setting up above indexable conveyer belt has indexable crossbeam, is provided with open chute, is opening in the middle part of indexable crossbeam
Put downwards equipped with indexable bumping post assembly in chute, described indexing bumping post assembly includes sliding shoe, and sliding shoe is connected with downwards and props up
Post, pillar is set with cylinder, and the lower end of pillar is connected with bracing frame, and described indexing bumping post assembly entirety is under the driving of motor
Can in open chute transverse shifting, be additionally provided with detection counter, detection counter and master controller line in the middle part of indexable crossbeam
Cable connects;Described palletizing apparatus include pumping board guiding mechanism and pumping board mechanism, and the side of described pumping board guiding mechanism adopts V-type
Guide rail and V-type roller guide support, opposite side adopts flat guide and cylindrical roller guide support;Described pumping board mechanism includes
The support of both sides, if transverse strands are equipped with dry drum on the support of both sides, cylinder both sides are connected to one piece of pumping board, described pumping board
It is sleeved on cylinder, the frame bottom of both sides is connected with described V-type roller, while being connected with cylindrical roller, described pumping board
Mechanism can move forward and backward with pumping board guiding mechanism under the driving of motor;Above pumping board, both sides transverse strands push away packet header equipped with one
Guide rail, described push away the first from left right side on the guide rail of packet header and be provided with promote mainly packet header and pair pushes away packet header, described promote mainly packet header and pair pushes away bag
Head can move back and forth along pushing away packet header guide rail respectively in the presence of two servomotors.
2. bagged cement automatic stacking carloader according to claim 1 it is characterised in that:Described organizing apparatus include
Main organizing apparatus, secondary organizing apparatus and marshalling controller, described main organizing apparatus are alignd with slide carriage device setting, secondary organizing apparatus
It is flexibly connected with the lower end of coordination between ascending and descending machine, be connected using transition roller between described main organizing apparatus and secondary organizing apparatus, main
Organizing apparatus are combined by conveying roller and marshalling conveyer belt with secondary organizing apparatus, the marshalling conveying belt length in main organizing apparatus
Degree is more than the conveying strip length in secondary organizing apparatus, and conveying roller and marshalling conveyer belt operate under the driving of servomotor,
Described servomotor is connected with marshalling controller cable.
3. bagged cement automatic stacking carloader according to claim 1 it is characterised in that:Before described V-type rail
The lower section that side is located at slide carriage device is additionally provided with one piece of safety screen.
4. bagged cement automatic stacking carloader according to claim 1 it is characterised in that:Described lowering or hoisting gear includes
Elevator platform, is provided with a lifting motor on the top of elevator platform, and lifting driving motor output shaft is connected with one-level and subtracts
Fast device, first stage decelerator reconnects worm type of reduction gearing, and worm type of reduction gearing passes through shaft coupling and elevator platform both sides
Drive sprocket connects, and drive sprocket drives driven lazy sprocket wheel again, and then by the effect of strainer by organizing apparatus, slide carriage
Device and palletizing apparatus three integrally sling and move up and down.
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CN109626022B (en) * | 2019-01-08 | 2021-04-30 | 吕广鹏 | Group and discharge mechanism for palletizing group and |
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CN104192584A (en) * | 2014-08-26 | 2014-12-10 | 武汉蓝海燕智能装车设备有限公司 | Fully-automatic bagged cement loader |
CN104192586A (en) * | 2014-08-26 | 2014-12-10 | 武汉蓝海燕智能装车设备有限公司 | Loading stacking main machine for bagged cement car loader |
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