CN104670925A - Automatic stacking and loading machine for bagged cement - Google Patents

Automatic stacking and loading machine for bagged cement Download PDF

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Publication number
CN104670925A
CN104670925A CN201510048559.6A CN201510048559A CN104670925A CN 104670925 A CN104670925 A CN 104670925A CN 201510048559 A CN201510048559 A CN 201510048559A CN 104670925 A CN104670925 A CN 104670925A
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China
Prior art keywords
organizing
transposition
slide carriage
pumping board
transfer
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Granted
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CN201510048559.6A
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Chinese (zh)
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CN104670925B (en
Inventor
陈崇光
徐赐军
丁晚景
石卿
黄松林
胡绍群
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HUBEI HAFU CEMENT MACHINE Co Ltd
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HUBEI HAFU CEMENT MACHINE Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • B65G67/04Loading land vehicles

Abstract

The invention relates to an automatic stacking and loading machine for bagged cement, characterized by comprising a receiver, a transfer device, a lifting coordinator, a grouping device, a slide carriage device, a stacking device, a lifting device and a master controller. The receiver is abutted to one end of the transfer device. The other end of the transfer device is rotatably connected with the upper end of the lifting coordinator. The lower end of the lifting coordinator is movably connected with the front end of the grouping device. The rear end of the grouping device is connected with the slide carriage device. The lower end of the slide carriage device is flush with the stacking device. The grouping device, the slide carriage device and the stacking device are lifted up and down together by the lifting device. The receiver, the transfer device, the grouping device, the stacking device and the lifting device are all connected with the master controller. The automatic stacking and loading machine has the advantages that cement bags from the machine can be directly grouped and stacked, automatic loading of the bagged cement is achieved, labor intensity is reduced for workers, work environment is improved, and efficiency is greatly improved.

Description

Bagged cement automatic stacking carloader
Technical field
The present invention relates to bagged material handling equipment technical field, especially a kind of bagged cement automatic stacking carloader.
Background technology
At present, bagged cement entrucking work mainly adopts manual type to carry out, working environment is relatively more severe, and labour intensity is comparatively large, and enterprise cost is higher, especially there is potential threat to laborer is healthy, patent CN103832842A discloses a kind of piling carloader, solves existing stacker function singleness, the problem that range of use is narrow, but carloader end still needs a dead lift, degree of automation is not high; Patent CN103896178A discloses a kind of bag cargo piling de-stacking truck-loading facilities, solve the technical matterss such as the slow and handling workload of de-stacking carloader speed is large, but still fail directly to dock with wrapping machine, efficiency and automation can't meet the requirement of rapid wagon loading.
Summary of the invention
Object of the present invention is exactly the problems referred to above existed for existing piling de-stacking truck-loading facilities, provides one directly can dock with wrapping machine, realizes the bagged cement automatic stacking carloader of efficient rapid wagon loading.
Concrete scheme of the present invention is: bagged cement automatic stacking carloader, it is characterized in that: include package access machine, turn device, coordination between ascending and descending device, organizing apparatus, slide carriage device, palletizing apparatus, jacking system and master controller, described package access machine docks with one end of turn device, the other end of turn device and the upper end of coordination between ascending and descending device are rotationally connected, the lower end of coordination between ascending and descending device is flexibly connected with organizing apparatus front end, the rear end of organizing apparatus is connected with slide carriage device, align with palletizing apparatus and arrange in slide carriage device lower end, described organizing apparatus, slide carriage device moves up and down together with palletizing apparatus three under jacking system effect, described package access machine, turn device, organizing apparatus, palletizing apparatus, jacking system is all connected with described master controller.
Turn device described in the present invention includes transposition conveying roller and transposition load-transfer device, above transposition load-transfer device, erection has transposition crossbeam, open chute is provided with in the middle part of transposition crossbeam, in open chute, transposition bumping post assembly is housed downwards, described transposition bumping post assembly includes sliding shoe, sliding shoe is connected with pillar downwards, pillar is set with cylinder, the lower end of pillar is connected with bracing frame, described transposition bumping post component integration under the driving of motor can in open chute transverse shifting, also detection counter is provided with in the middle part of transposition crossbeam, detection counter is connected with master controller cable.
Organizing apparatus described in the present invention includes main organizing apparatus, secondary organizing apparatus and marshalling controller, described main organizing apparatus aligns with slide carriage device and arranges, secondary organizing apparatus is flexibly connected with the lower end of coordination between ascending and descending machine, described main organizing apparatus is connected with adopting transition cylinder between secondary organizing apparatus, main organizing apparatus and secondary organizing apparatus are by conveying roller and organize into groups load-transfer device and combine, marshalling load-transfer device length in main organizing apparatus is greater than the load-transfer device length in secondary organizing apparatus, and conveying roller and marshalling load-transfer device operate under the driving of servomotor, described servomotor is connected with marshalling controller cable.
Palletizing apparatus described in the present invention includes pumping board guiding mechanism and pumping board mechanism, and the side of described pumping board guiding mechanism adopts V-type rail and V-type roller guide support, and opposite side adopts flat guide and cylindrical roller guide support; Described pumping board mechanism includes the support of both sides, on the support of both sides, transverse strands is equipped with some cylinders, cylinder both sides are connected to one piece of pumping board, described pumping board is sleeved on cylinder, the frame bottom of both sides is while be connected with described V-type roller, while be connected with cylindrical roller, described pumping board mechanism can move forward and backward with pumping board guiding mechanism under the driving of motor; Above pumping board, both sides transverse strands is equipped with one and pushes away packet header guide rail, push away the first from left right side on the guide rail of packet header and be provided with described and promote mainly packet header and pair pushes away packet header, described in promote mainly packet header and secondaryly push away packet header and can move back and forth along pushing away packet header guide rail under the effect of two servomotors respectively.
The below being positioned at slide carriage device in the present invention in the front side of described V-type rail is also provided with one piece of safety screen.
Described in the present invention, jacking system includes elevator platform, one lifting drive motor is installed on the top of elevator platform, lifting drive motor output shaft is connected with first stage decelerator, first stage decelerator connects worm type of reduction gearing again, worm type of reduction gearing is connected by the drive sprocket of coupler with elevator platform both sides, drive sprocket drives driven lazy sprocket wheel again, and then organizing apparatus, slide carriage device and palletizing apparatus three entirety to be sling by the effect of stretching device and move up and down.
The principle of work of piling carloader of the present invention: when lorry stops well in carloader tunnel, piling carloader of the present invention carries out initial bit adjustment all around according to the detection of lorry position.After carloader initial bit is determined, package access machine module is connected at the end of cement-packing plant, adopt cylinder load-transfer device that cement bag is transported to turn device, turn device according to cement piling mode need 90 ° of transpositions are carried out to cement bag, and by coordination between ascending and descending device, cement bag is transported to organizing apparatus, organizing apparatus is divided into main organizing apparatus and secondary organizing apparatus, main organizing apparatus is mainly organized into groups according to the piling mode of carloader and time requirement, and the running state of secondary organizing apparatus major control follow-up cement bag assists main organizing apparatus to complete the marshalling of cement bag, the cement bag finishing group is transported to lifting palletizing apparatus by slide carriage device, employing is promoted mainly packet header and the secondary two packet header that push away pushing away packet header and is combined the accurate location this group cement bag being shifted onto piling carloader, after completing one deck cement bag piling according to piling mode, pumping board and roll bar extract out make one deck cement bag fall in compartment, and start jacking system, rise palletizing apparatus, slide carriage device together with organizing apparatus three certain altitude, and coordination between ascending and descending device rotates around upper axle, the secondary organizing apparatus of lower end edge slides, and reaches the object of palletizing apparatus coordination between ascending and descending, after having required a buttress cement bag according to entrucking, whole carloader moves a buttress position to car rear, restarts the entrucking of a new buttress, until install car load.
Turn device 90 ° of transposition principles in the present invention: when the detection counter on transposition crossbeam detect longitudinally carry the cement bag of coming to need transposition time, transposition bumping post component integration is driven into correct position along open chute by starter motor, and cement bag is by reaching the object of transposition 90 ° with the collision of the cylinder on pillar.
Organizing apparatus marshalling principle in the present invention: owing to including main organizing apparatus and secondary organizing apparatus in organizing apparatus, and major-minor organizing apparatus combines by conveying roller and marshalling load-transfer device, the driving of servomotor is controlled by marshalling controller, drive the conveying roller in main organizing apparatus and secondary organizing apparatus and marshalling load-transfer device operates at Different periods and control the distance that is fed forward again respectively, so by horizontal for 3 bags with 2 wrap longitudinal cement bag weave into one group together be fed forward; Organizing apparatus needs to coordinate to run with turn device just can achieve the goal.
The beneficial effect that the present invention obtains is, directly the cement bag that cement-packing plant exports can be carried out marshalling piling, realize the automatic loading of bagged cement, reduce the labour intensity of workman, improve working environment, and efficiency is greatly improved.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the main cutaway view of turn device in the present invention;
Fig. 3 is that in the present invention, turn device overlooks direction schematic diagram;
Fig. 4 is the main apparent direction structural representation of jacking system in the present invention;
Fig. 5 be Fig. 4 overlook direction structure schematic diagram;
Fig. 6 is the left apparent direction structural representation of Fig. 4;
Fig. 7 is palletizing apparatus in the present invention (comprising the connection of slide carriage device and organizing apparatus) structural representation;
Fig. 8 is pumping board guiding mechanism local connection diagram in the present invention;
Fig. 9 is 5 bag cement marshalling state 1 schematic diagrams in the embodiment of the present invention;
Figure 10 is 5 bag cement marshalling state 2 schematic diagrams in the embodiment of the present invention;
Figure 11 is 5 bag cement marshalling state 3 schematic diagrams in the embodiment of the present invention;
Figure 12 is 5 bag cement marshalling state 4 schematic diagrams in the embodiment of the present invention;
Figure 13 is 5 bag cement marshalling state 5 schematic diagrams in the embodiment of the present invention;
Figure 14 is 5 bag cement marshalling state 6 schematic diagrams in the embodiment of the present invention;
Figure 15 is 5 bag cement marshalling state 7 schematic diagrams in the embodiment of the present invention;
Figure 16 is 5 bag cement marshalling state 8 schematic diagrams in the embodiment of the present invention;
Figure 17 is 5 bag cement marshalling state 9 schematic diagrams in the embodiment of the present invention;
Figure 18 is 10 bag cement piling state 1 schematic diagrams in the embodiment of the present invention;
Figure 19 is 10 bag cement piling state 2 schematic diagrams in the embodiment of the present invention;
Figure 20 is 10 bag cement piling state 3 schematic diagrams in the embodiment of the present invention;
Figure 21 is 10 bag cement piling state 4 schematic diagrams in the embodiment of the present invention;
Figure 22 is 10 bag cement piling state 5 schematic diagrams in the embodiment of the present invention;
Figure 23 is 10 bag cement piling state 6 schematic diagrams in the embodiment of the present invention.
In figure: 1-jacking system, 2-coordination between ascending and descending device, 3-turn device, 4-package access machine, 5-palletizing apparatus, 6-slide carriage device, 7-organizing apparatus, 8-transposition conveying roller, 9-transposition crossbeam, 10-bracing frame, 11-pillar, 12-cylinder, 13-cement bag, 14-transposition load-transfer device, 15-open chute, 16-worm type of reduction gearing, 17-coupler, 18-drive sprocket, 19-lazy sprocket wheel, 20-stretching device, 21-V-type rail, 22-push away packet header guide rail, 23-promote mainly packet header, 24-pumping board, 25-main organizing apparatus, 26-secondary organizing apparatus, 27-cylinder, 28-servomotor, 29-pair pushes away packet header, 30-elevator platform, 31-lifting drive motor, 32-flat guide, 33-safety screen, 34-V-type roller, 35-support, 36-cylindrical roller, 37-piling center line, 81-86 is cement packet number.
Detailed description of the invention
See Fig. 1-Fig. 8, the present invention is a kind of bagged cement automatic stacking carloader, include package access machine 4, turn device 3, coordination between ascending and descending device 2, organizing apparatus 7, slide carriage device 6, palletizing apparatus 5, jacking system 1 and master controller, described package access machine docks with one end of turn device, the other end of turn device and the upper end of coordination between ascending and descending device are rotationally connected, the lower end of coordination between ascending and descending device is flexibly connected with organizing apparatus front end, the rear end of organizing apparatus is connected with slide carriage device, align with palletizing apparatus and arrange in slide carriage device lower end, described organizing apparatus, slide carriage device moves up and down together with palletizing apparatus three under jacking system effect, described package access machine, turn device, organizing apparatus, palletizing apparatus, jacking system is all connected with described master controller.
Turn device described in the present embodiment includes transposition conveying roller 8 and transposition load-transfer device 14, above transposition load-transfer device, erection has transposition crossbeam 9, open chute 15 is provided with in the middle part of transposition crossbeam, in open chute, transposition bumping post assembly is housed downwards, described transposition bumping post assembly includes sliding shoe, sliding shoe is connected with pillar 11 downwards, pillar is set with cylinder 12, the lower end of pillar is connected with bracing frame 10, described transposition bumping post component integration under the driving of motor can in open chute transverse shifting, also detection counter is provided with in the middle part of transposition crossbeam, detection counter is connected with master controller cable.
Organizing apparatus described in the present embodiment includes main organizing apparatus 25, secondary organizing apparatus 26 and marshalling controller, described main organizing apparatus aligns with slide carriage device and arranges, secondary organizing apparatus is flexibly connected with the lower end of coordination between ascending and descending machine, described main organizing apparatus is connected with adopting transition cylinder between secondary organizing apparatus, main organizing apparatus and secondary organizing apparatus are by conveying roller and organize into groups load-transfer device and combine, marshalling load-transfer device length in main organizing apparatus is greater than the load-transfer device length in secondary organizing apparatus, and conveying roller and marshalling load-transfer device operate under the driving of servomotor, described servomotor is connected with marshalling controller cable.
Palletizing apparatus described in the present embodiment includes pumping board guiding mechanism and pumping board mechanism, and the side of described pumping board guiding mechanism adopts V-type rail 21 and V-type roller 34 guide support, and opposite side adopts flat guide 32 and cylindrical roller 36 guide support; Described pumping board mechanism includes the support 35 of both sides, on the support of both sides, transverse strands is equipped with some cylinders 27, cylinder both sides are connected to one piece of pumping board 24, described pumping board is sleeved on cylinder, the frame bottom of both sides is while be connected with described V-type roller, while be connected with cylindrical roller, described pumping board mechanism can move forward and backward with pumping board guiding mechanism under the driving of motor; Above pumping board, both sides transverse strands is equipped with one and pushes away packet header guide rail 22, push away the first from left right side on the guide rail of packet header and be provided with described and promote mainly packet header 23 and pair pushes away packet header 29, described in promote mainly packet header and secondaryly push away packet header and can move back and forth along pushing away packet header guide rail under the effect of two servomotors respectively.
The below being positioned at slide carriage device in the present embodiment in the front side of described V-type rail is also provided with one piece of safety screen 33.
Jacking system described in the present embodiment includes elevator platform 30, one lifting drive motor 31 is installed on the top of elevator platform, lifting drive motor output shaft is connected with first stage decelerator, first stage decelerator connects worm type of reduction gearing 16 again, worm type of reduction gearing is connected with the drive sprocket 18 of elevator platform both sides by coupler 17, drive sprocket drives driven lazy sprocket wheel 19 again, and then organizing apparatus, slide carriage device and palletizing apparatus three entirety to be sling by the effect of stretching device 20 and move up and down.
The principle of work of piling carloader of the present invention: when lorry stops well in carloader tunnel, piling carloader of the present invention carries out initial bit adjustment all around according to the detection of lorry position.After carloader initial bit is determined, package access machine 4 module is connected at the end of cement-packing plant, adopt cylinder load-transfer device that cement bag is transported to turn device 3, turn device according to cement piling mode need 90 ° of transpositions are carried out to cement bag, and by coordination between ascending and descending device 2, cement bag 13 is transported to organizing apparatus 7, organizing apparatus is divided into main organizing apparatus 25 and secondary organizing apparatus 26, main organizing apparatus is mainly organized into groups according to the piling mode of carloader and time requirement, and the running state of secondary organizing apparatus major control follow-up cement bag assists main organizing apparatus to complete the marshalling of cement bag, the cement bag finishing group is transported to lifting palletizing apparatus 5 by slide carriage device 6, employing is promoted mainly packet header 23 and the secondary two packet header that push away pushing away packet header 29 and is combined the accurate location this group cement bag being shifted onto piling carloader, after completing one deck cement bag piling according to piling mode, pumping board 24 and roll bar 27 and extract out and make one deck cement bag fall in compartment, and start jacking system 1, rise palletizing apparatus 5, slide carriage device 6 together with organizing apparatus 7 three certain altitude, and coordination between ascending and descending device 2 rotates around upper axle, the secondary organizing apparatus 26 of lower end edge slides, and reaches the object of palletizing apparatus coordination between ascending and descending, after having required a buttress cement bag according to entrucking, whole carloader moves a buttress position to car rear, restarts the entrucking of a new buttress, until install car load.
Turn device 90 ° of transposition principles in the present invention: when the detection counter on transposition crossbeam 9 detect longitudinally carry the cement bag 13 of coming to need transposition time, transposition bumping post component integration is driven into correct position along open chute 15 by starter motor, and cement bag is by reaching the object of transposition 90 ° with the collision of the cylinder on pillar 11.
Organizing apparatus marshalling principle in the present invention: owing to including main organizing apparatus 25 and secondary organizing apparatus 26 in organizing apparatus, and major-minor organizing apparatus combines by conveying roller and marshalling load-transfer device, the driving of servomotor is controlled by marshalling controller, drive the conveying roller in main organizing apparatus and secondary organizing apparatus and marshalling load-transfer device operates at Different periods and control the distance that is fed forward again respectively, so by horizontal for 3 bags with 2 wrap longitudinal cement bag weave into one group together be fed forward; Organizing apparatus needs to coordinate to run with turn device just can achieve the goal.
See Fig. 9 in the present invention-embodiment illustrated in fig. 17, when cement bag (85) enters main organizing apparatus, main organizing apparatus stops; When cement bag (84) is close to cement bag (85), main organizing apparatus starts, and when cement bag (84) leaves secondary organizing apparatus, main organizing apparatus stops; When cement bag (83) is close to cement bag (84), main organizing apparatus starts, and when cement bag (83) leaves secondary organizing apparatus, main organizing apparatus stops; When cement bag (82) is close to cement bag (83), main organizing apparatus stops, and secondary organizing apparatus starts; When cement bag (82) enters secondary organizing apparatus completely, secondary organizing apparatus also stops; When cement bag (81) is close to cement bag (82), main organizing apparatus, secondary organizing apparatus start simultaneously, complete the marshalling task of 3 bag cement and 2 bag cement bags.
In embodiments of the present invention, promote mainly packet header 23 or pair pushes away packet header 29 all first pushes away 3 bag one group cement bag when every one deck piling, then push away 2 bag one group, each 5 bag one buttress, according to the piling promoting mainly packet header and the secondary co-operating pushing away packet header and complete one deck 10 bag cement, see accompanying drawing 18-Figure 23.

Claims (6)

1. bagged cement automatic stacking carloader, it is characterized in that: include package access machine, turn device, coordination between ascending and descending device, organizing apparatus, slide carriage device, palletizing apparatus, jacking system and master controller, described package access machine docks with one end of turn device, the other end of turn device and the upper end of coordination between ascending and descending device are rotationally connected, the lower end of coordination between ascending and descending device is flexibly connected with organizing apparatus front end, the rear end of organizing apparatus is connected with slide carriage device, align with palletizing apparatus and arrange in slide carriage device lower end, described organizing apparatus, slide carriage device moves up and down together with palletizing apparatus three under jacking system effect, described package access machine, turn device, organizing apparatus, palletizing apparatus, jacking system is all connected with described master controller.
2. bagged cement automatic stacking carloader according to claim 1, it is characterized in that: described turn device includes transposition conveying roller and transposition load-transfer device, above transposition load-transfer device, erection has transposition crossbeam, open chute is provided with in the middle part of transposition crossbeam, in open chute, transposition bumping post assembly is housed downwards, described transposition bumping post assembly includes sliding shoe, sliding shoe is connected with pillar downwards, pillar is set with cylinder, the lower end of pillar is connected with bracing frame, described transposition bumping post component integration under the driving of motor can in open chute transverse shifting, also detection counter is provided with in the middle part of transposition crossbeam, detection counter is connected with master controller cable.
3. bagged cement automatic stacking carloader according to claim 1, it is characterized in that: described organizing apparatus includes main organizing apparatus, secondary organizing apparatus and marshalling controller, described main organizing apparatus aligns with slide carriage device and arranges, secondary organizing apparatus is flexibly connected with the lower end of coordination between ascending and descending machine, described main organizing apparatus is connected with adopting transition cylinder between secondary organizing apparatus, main organizing apparatus and secondary organizing apparatus are by conveying roller and organize into groups load-transfer device and combine, marshalling load-transfer device length in main organizing apparatus is greater than the load-transfer device length in secondary organizing apparatus, and conveying roller and marshalling load-transfer device operate under the driving of servomotor, described servomotor is connected with marshalling controller cable.
4. bagged cement automatic stacking carloader according to claim 1, it is characterized in that: described palletizing apparatus includes pumping board guiding mechanism and pumping board mechanism, the side of described pumping board guiding mechanism adopts V-type rail and V-type roller guide support, and opposite side adopts flat guide and cylindrical roller guide support; Described pumping board mechanism includes the support of both sides, on the support of both sides, transverse strands is equipped with some cylinders, cylinder both sides are connected to one piece of pumping board, described pumping board is sleeved on cylinder, the frame bottom of both sides is while be connected with described V-type roller, while be connected with cylindrical roller, described pumping board mechanism can move forward and backward with pumping board guiding mechanism under the driving of motor; Above pumping board, both sides transverse strands is equipped with one and pushes away packet header guide rail, push away the first from left right side on the guide rail of packet header and be provided with described and promote mainly packet header and pair pushes away packet header, described in promote mainly packet header and secondaryly push away packet header and can move back and forth along pushing away packet header guide rail under the effect of two servomotors respectively.
5. bagged cement automatic stacking carloader according to claim 4, is characterized in that: the below being positioned at slide carriage device in the front side of described V-type rail is also provided with one piece of safety screen.
6. bagged cement automatic stacking carloader according to claim 1, it is characterized in that: described jacking system includes elevator platform, one lifting drive motor is installed on the top of elevator platform, lifting drive motor output shaft is connected with first stage decelerator, first stage decelerator connects worm type of reduction gearing again, worm type of reduction gearing is connected by the drive sprocket of coupler with elevator platform both sides, drive sprocket drives driven lazy sprocket wheel again, and then organizing apparatus, slide carriage device and palletizing apparatus three entirety to be sling by the effect of stretching device and move up and down.
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CN105460642A (en) * 2015-12-29 2016-04-06 江阴市恒润环锻有限公司 Automatic large flange stacking and loading machine
CN105947714A (en) * 2016-06-28 2016-09-21 王磊 Civil engineering construction brick loading and unloading device
CN106167179A (en) * 2016-07-20 2016-11-30 李春海 Portable upset carloader
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CN109626022A (en) * 2019-01-08 2019-04-16 烟台博特自动化设备有限公司 Group and shedding mechanism for stacking group sum
CN109941779A (en) * 2019-04-02 2019-06-28 河北省建筑材料工业设计研究院 Bagged cement loading method and system

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CN109051695A (en) * 2018-07-19 2018-12-21 芜湖固高自动化技术有限公司 A kind of truss load conveying device
CN109573653A (en) * 2018-10-29 2019-04-05 中国科学院合肥物质科学研究院 A kind of bagged cement entrucking head and the Full automatic loading device using above-mentioned entrucking head
CN109626022A (en) * 2019-01-08 2019-04-16 烟台博特自动化设备有限公司 Group and shedding mechanism for stacking group sum
CN109626022B (en) * 2019-01-08 2021-04-30 吕广鹏 Group and discharge mechanism for palletizing group and
CN109941779A (en) * 2019-04-02 2019-06-28 河北省建筑材料工业设计研究院 Bagged cement loading method and system

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