Concrete test block manufacturing line
Technical field
The present invention relates to manufacturing line technical field, specifically a kind of concrete test block manufacturing line.
Background technology
During existing power line construction, the making of concrete test block is typically to be injected in a square mould
Concrete, then man-hour manually hand-held reinforcing bar compacted concrete, puts on a vibration table.By the vibration of certain time, the table of concrete
Face become it is smooth after, mould is stood into certain time, now concrete consolidation it is blocking, test block completes.Under aforesaid way,
The manual labor of worker is larger, and the low production efficiency of concrete test block.
The content of the invention
It is not special for solving existing concrete test block it is an object of the invention to provide a kind of concrete test block manufacturing line
With manufacturing line, artificial manufacture is wasted time and energy, the problem of low production efficiency.The manufacturing line fully-automatic production, greatly reduces work
Intensity, improve production efficiency.
The technical scheme adopted by the invention to solve the technical problem is that:Concrete test block manufacturing line, including bracket feeding
Assembly, bracket delivery assembly, carry assembly, note concrete assembly, support assembly and transfer assembly, one end of the bracket delivery assembly
Left side sets bracket feeding assembly, and right side sets bracket to carry assembly, and the other end side of the bracket delivery assembly is provided with note
Concrete assembly, the transfer assembly are arranged on the side of support assembly;
The bracket feeding assembly is by the first frame, active feeding sprocket wheel, driven feeding sprocket wheel, installing plate, driving-chain
Wheel, driving chain, feeding motor, push rod and bracket support are formed, and first frame is L-shaped, in the vertical frame of the first frame
Parallel to be provided with two installing plates, the crossbearer free end of first frame is vertically connected with a bracket support, the installation of its middle and upper part
The free end of plate is provided with driven feeding sprocket wheel, and the free end of lower mounting plate is provided with active feeding sprocket wheel, the driven feeding chain
Wheel is connected with active feeding sprocket wheel by chain, and several and chain push rod connected vertically are uniformly provided with the chain;
One end of the vertical frame top and the bottom installing plate of first frame is provided with drive sprocket, and the drive sprocket passes through biography with active feeding sprocket wheel
Dynamic chain connection, the drive sprocket are controlled by feeding motor;
The bracket delivery assembly is by the second frame, mounting groove, transportation sprocket, feeder motor, chain, first gear
Block and tensioning wheel are formed, and second frame is provided with mounting groove, and the mounting groove is the U-shaped of remaining face closure of top surface opening
Groove, the both ends of the mounting groove are respectively equipped with a transportation sprocket, and two transportation sprockets are connected by chain, and one of them is defeated
Send sprocket wheel to be controlled by feeder motor, be uniformly provided with several the first blocks on the chain, the chain it is interior
Side is provided with tensioning wheel;
It is by the 3rd frame, slide unit, translation oil cylinder, elevating ram, first support, carrying oil cylinder that the bracket, which carries assembly,
Formed with cross bar, the 3rd frame is provided with slide unit, and the slide unit side is provided with translation oil cylinder, in the 3rd frame and first
Elevating ram is provided between frame, the lower end of the elevating ram is connected by lead with the 3rd frame, and the first support is in L
Shape, it is provided with the top side of first support montant and carries oil cylinder, one end of the carrying oil cylinder is vertical with first support side wall
Connection, the other end for carrying oil cylinder are provided with cross bar, and the free end of the cross bar is taper;
The note concrete assembly is by the 4th frame, stepper motor, carrying roller, the second block, second support, note concrete oil cylinder, flat
Plate, spring and pressing plate are formed, and both ends are respectively equipped with the carrier chain of transportation sprocket, wherein one end in the mounting groove of the 4th frame
Wheel passes through step motor control, and the transportation sprocket is connected by chain, is provided with the bottom of the top chain of mounting groove some
Individual carrying roller, the chain are provided with several the second blocks with bracket base locating slot clamping, set in one end of the 4th frame
There is second support, the second support is provided with note concrete oil cylinder, and the telescopic end of the note concrete oil cylinder is provided with a flat board, the flat board
Bottom both sides be respectively equipped with spring, be provided with the pressing plate with steam vent, flat board and the pressing plate correspondence position in spring free end
It is respectively equipped with the through hole of placement injection pipe of concrete;
The support assembly is made up of the 5th frame and roller, and multiple rollings are uniformly provided with the top of the 5th frame
Wheel;
The transfer assembly is made up of the 6th frame, the 3rd support, support base, crossbeam, road wheel and lift mechanism, institute
State the 6th frame and be provided with the 3rd support, road wheel, the road wheel and the 6th frame are respectively equipped with the both sides of the 3rd support
On track be slidably connected, the 3rd support is provided with support base, and rotating shaft, the crossbeam are provided between support base and crossbeam
Both ends be respectively equipped with lift mechanism;Two road wheels are connected by live axle, on live axle be provided with synchronous sprocket wheel and
Worm gear, the worm gear are connected with worm screw, and the worm screw is controlled with transfer motor connection, the rotating shaft by electric rotating machine,
The output shaft of the electric rotating machine is connected with gear, and gear matches somebody with somebody to merge with gear ring drives axis of rotation;Rotating shaft and support base it
Between be provided with bearing;
The lift mechanism is made up of fix bar, follower lever, riser, connecting rod and oscillating oil cylinder, the one of the fix bar
Vertical connection riser is held, the follower lever is set in parallel in above fix bar, passed through between the follower lever both ends and fix bar
Rod hinge connection, one is provided with oscillating oil cylinder wherein between connecting rod and riser;It is parallel in 7th frame to be provided with two articles of guide rails, it is described
Bracket card is placed on guide rail.
Further, the drive sprocket of the bracket feeding assembly is rotated by motor driven active feeding sprocket wheel, in active
Expect that sprocket wheel drives driven feeding sprocket wheel to rotate.
Further, the slide unit is connected with the 3rd housing slide, expansion link free end and the slide unit side of the translation oil cylinder
Wall connects.
Further, the tensioning wheel is provided with nut, and the nut is connected with the slide in the second frame, the spiral shell
Female one end and tensioning wheel are coaxial, the other end connecting screw of nut, and the free end of the screw rod is connected with handle, on the screw rod
Provided with bearing, the bearing is connected with the second frame.
Further, the roof both sides of the fix bar are respectively equipped with the first otic placode, the bottom wall both sides difference of the follower lever
Provided with the second otic placode, one end of connecting rod is hinged with the first otic placode, and the connecting rod other end is hinged with the second otic placode.
Further, the bracket is a flat board, and flat board both ends are the circular arc upwarped, and the bracket is provided with multiple square moulds
Tool, the mould are the cavity of top surface opening remaining face closure, laterally homogeneous on the bottom wall of the bracket to be provided with a plurality of locating slot,
The locating slot and the first block or the second block snapping.
Further, the length and width of the pressing plate is less than the length and width of dies cavity.
The beneficial effects of the invention are as follows:The feeding of concrete, conveying, carrying, note concrete and transfer are formed life by the manufacturing line
Producing line, full-automatic production is realized, cost savings manpower, while reducing labor intensity, improve production efficiency.
Brief description of the drawings
Fig. 1 is the schematic diagram of the present invention;
Fig. 2 is the schematic diagram that bracket feeding assembly, bracket delivery assembly and bracket carry assembly;
Fig. 3 is the schematic diagram of bracket feeding assembly;
Fig. 4 is A in Fig. 3 to local direction view;
Fig. 5 is the schematic diagram of bracket delivery assembly;
Fig. 6 is the driving schematic diagram of bracket delivery assembly;
Fig. 7 is the schematic diagram of tensioning wheel elasticity adjusting mechanism;
Fig. 8 is the schematic diagram that bracket carries assembly;
Fig. 9 is schematic diagram when bracket carries assembly work;
Figure 10 is the schematic diagram of note concrete assembly;
Figure 11 is the schematic diagram of bracket and mould on note concrete assembly;
Figure 12 is note concrete assembly operating diagram;
Figure 13 is schematic diagram when concrete is injected into mould;
Figure 14 is the schematic diagram of support assembly;
Figure 15 is the schematic diagram of transfer assembly and support assembly;
Figure 16 is the schematic diagram of rotation-sliding mechanism;
Figure 17 is the schematic diagram of lift mechanism;
Figure 18 is the schematic diagram being placed on bracket and mould equipped with concrete on shelf;
In figure:1 bracket feeding assembly, 11 first frames, 12 active feeding sprocket wheels, 13 driven feeding sprocket wheels, 14 installing plates,
15 drive sprockets, 16 driving chains, 17 feeding motors, 18 push rods, 19 bracket supports, 191 is raised;
2 bracket delivery assemblies, 20 mounting grooves, 21 second frames, 211 chutes, 22 transportation sprockets, 23 feeder motors, 24 is defeated
Send chain, 25 first blocks, 26 tensioning wheels, 261 tension wheel shafts, 27 nuts, 271 screw rods, 272 handles, 28 bearings;
3 brackets carry assembly, 31 the 3rd frames, 32 slide units, 321 leads, 33 translation oil cylinders, 34 elevating rams, and 35 the
One support, 351 sliding sleeves, 36 carry oil cylinder, 37 cross bars, 371 tapers;
4 note concrete assemblies, 41 the 4th frames, 42 stepper motors, 43 carrying rollers, 44 second blocks, 45 second supports, 46 note concretes oil
Cylinder, 461 flat boards, 47 springs, 48 pressing plates;
5 support assemblies, 51 the 5th frames, 52 rollers;
6 transfer assemblies, 61 the 6th frames, 611 tracks, 62 the 3rd supports, 621 road wheels, 622 worm gears, 623 worm screws, 624
Shift motor, 625 synchronous sprocket wheels, 626 support bases, 627 live axles, 63 rotating shafts, 631 gear rings, 632 gears, 633 electric rotatings
Machine, 64 bearings, 65 crossbeams, 66 fix bars, 661 first otic placodes, 662 risers, 67 connecting rods, 68 follower levers, 681 second otic placodes, 69
Oscillating oil cylinder;
7 is be hinged, 8 the 7th frames, 81 guide rails, 9 brackets, 91 circular arcs, 92 locating slots, 93 moulds, 94 concrete.
Embodiment
Concrete test block manufacturing line of the present utility model is described in detail below with reference to Figure of description.
As shown in Fig. 1 to Figure 18, concrete test block manufacturing line of the present utility model, including bracket feeding assembly 1, bracket are defeated
Assembly 2, bracket is sent to carry assembly 3, note concrete assembly 4, support assembly 5 and transfer assembly 6, one end of the bracket delivery assembly is left
Side sets bracket feeding assembly, and right side sets bracket to carry assembly, and the other end side of the bracket delivery assembly is provided with note concrete
Assembly, the transfer assembly are arranged on the side of support assembly;
As shown in Fig. 2, Fig. 3, Fig. 8, Fig. 9, the bracket feeding assembly be by the first frame 11, active feeding sprocket wheel 12,
Driven feeding sprocket wheel 13, installing plate 14, drive sprocket 15, driving chain 16, feeding motor 17, push rod 18 and the structure of bracket support 19
Into first frame is L-shaped, parallel in the vertical frame of the first frame to be provided with two installing plates, the crossbearer of first frame
Free end is vertically connected with a bracket support, and the free end of its middle and upper part installing plate is provided with driven feeding sprocket wheel, lower mounting plate
Free end be provided with active feeding sprocket wheel, the driven feeding sprocket wheel is connected with active feeding sprocket wheel by chain, the chain
On be uniformly provided with several and chain push rod connected vertically;It is provided with and passes in one end of the vertical frame top and the bottom installing plate of the first frame
Movable sprocket, the driving-chain are connected with active feeding sprocket wheel by driving chain, and even wheel is controlled by feeding motor for the transmission;
The bracket delivery assembly 2 is by the second frame 21, mounting groove 20, transportation sprocket 22, feeder motor 23, carrier chain
Bar 24, the first block 25 and tensioning wheel 26 are formed, and second frame 21 is provided with mounting groove 20, and the mounting groove 20 is top surface
Be open the U-lag of remaining face closure, and the both ends of the mounting groove are respectively equipped with a transportation sprocket 22, and two transportation sprockets pass through defeated
Send chain to connect, one of transportation sprocket is controlled by feeder motor, be uniformly provided with the chain several first
Block, the inner side of the chain are provided with tensioning wheel;
It is by the 3rd frame 31, slide unit 32, translation oil cylinder 33, elevating ram 34, first support that the bracket, which carries assembly 3,
35th, carry oil cylinder 36 and cross bar 37 is formed, the 3rd frame 31 is provided with slide unit 32, and the side of slide unit 32 is provided with translation oil
Cylinder, is provided with elevating ram 34 between the 3rd frame 31 and first support 35, and the lower end of the elevating ram 34 passes through lead
321 are connected with slide unit 32, and sliding sleeve 351 is provided between elevating ram and first support, and the first support 35 is L-shaped,
The top side of one rack vertical rod, which is provided with, carries oil cylinder, described one end for carrying oil cylinder and first support side wall vertical connection, removes
The other end of fortune oil cylinder is provided with cross bar, and the free end of the cross bar is taper 371;
The note concrete assembly 4 be by the 4th frame 41, stepper motor 42, carrying roller 43, the second block 44, second support 45,
Note concrete oil cylinder 46, flat board 461, spring 47 and pressing plate 48 are formed, and both ends are respectively equipped with conveying in the mounting groove of the 4th frame
The transportation sprocket of sprocket wheel, wherein one end is connected by step motor control, the transportation sprocket by chain, on the top of mounting groove
The bottom of portion's chain is provided with several carrying rollers, and the chain is provided with several second gear with bracket base locating slot clamping
Block, second support is provided with one end of the 4th frame, the second support is provided with note concrete oil cylinder, and the note concrete oil cylinder stretches
End is provided with a flat board, and the bottom both sides of the flat board are respectively equipped with spring, and the pressing plate with steam vent, institute are provided with spring free end
State flat board and pressing plate correspondence position is respectively equipped with the through hole of placement injection pipe of concrete;The support assembly 5 is by the 5th machine
Frame 51 and roller 52 are formed, and multiple rollers are uniformly provided with the top of the 5th frame;
The transfer assembly 6 is by the 6th frame 61, the 3rd support 62, support base 626, crossbeam 65, road wheel 621 and support
Lift mechanism to form, the 6th frame 61 is provided with the 3rd support, road wheel, the row are respectively equipped with the both sides of the 3rd support
Walk wheel to be slidably connected with the track in the 6th frame, the 3rd support is provided with support base, sets between support base and crossbeam
There is rotating shaft 63, the both ends of the crossbeam 65 are respectively equipped with lift mechanism;Two road wheels 621 are connected by live axle 627,
Live axle 627 is provided with synchronous sprocket wheel 625 and worm gear 622, and the worm gear 622 is connected with worm screw 623, the worm screw
623 with transfer motor 624 be connected, the rotating shaft 63 is controlled by electric rotating machine 633, the output shaft of the electric rotating machine 633 with
Gear 632 connects, and gear 632 matches somebody with somebody to merge with gear ring 631 drives axis of rotation;Bearing 64 is provided between rotating shaft and support base;
The lift mechanism is made up of fix bar 66, follower lever 68, riser 662, connecting rod 67 and oscillating oil cylinder 69, described
One end vertical connection riser 662 of fix bar 66, the follower lever 68 are set in parallel in the top of fix bar 66, the follower lever 68
By connecting rod 67 be hinged 7 between both ends and fix bar 66, oscillating oil cylinder 69 is provided between a connecting rod 67 and riser wherein;The
Parallel in seven frames 8 to be provided with two guide rails 81, the card of bracket 9 is placed on guide rail 81.
The drive sprocket of the bracket feeding assembly is rotated by motor driven active feeding sprocket wheel, active feeding chain wheel belt
Dynamic driven feeding sprocket wheel rotates.
The slide unit is connected with the 3rd housing slide, and the expansion link free end of the translation oil cylinder is connected with slide unit side wall.
26 are provided with nut 27 on the tensioning wheel, and the nut 27 is connected with the slide in the second frame, the spiral shell
Female 27 one end and tension wheel shaft 261 are coaxial, and the other end connecting screw 271 of nut 27, the free end of the screw rod 271 is connected with
Handle 272, the screw rod 271 are provided with bearing 28, and the frame 21 of bearing 28 and second is connected.
The roof both sides of the fix bar are respectively equipped with the first otic placode, and the bottom wall both sides of the follower lever are respectively equipped with second
Otic placode, one end of connecting rod are hinged with the first otic placode, and the connecting rod other end is hinged with the second otic placode.The bracket 9 is a flat board, flat board
9 both ends are the circular arc 91 upwarped, and the bracket is provided with multiple square dies 93, are made toward dies cavity injection concrete 94 mixed
Coagulate native test block, the mould 93 is the cavity of top surface opening remaining face closure, on the bottom wall of the bracket it is laterally homogeneous be provided with it is more
Bar locating slot 92, the locating slot and the first block or the second block snapping.
The length and width of the pressing plate 48 is less than the length and width of dies cavity, ensures that pressing plate can be extended in mould
Chamber, the concrete surface of injection is flattened.
Bracket is placed on push rod, and feeding motor drives push rod to rotate, after pallet is gone into appropriate location, by carrying oil
Cylinder controls telescopic cross bar, cross bar front end to be moved after bracket is dragged simultaneously, pallet is placed in the second frame of delivery assembly, bracket
The locating slot of bottom and the first block clamping, bracket are transported to the bottom of note concrete assembly, and note concrete oil cylinder, which starts, puts in pressing plate
The inner chamber of bracket die, and flat board is in mould upstream, ensure that pressing plate is extruded and there are enough spaces when moving up, by delivering concrete
The through hole that is sequentially inserted on flat board and pressing plate of pipeline after extend to dies cavity, and start to inject concrete, with concrete
Injection, the concrete of dies cavity increases and pressing plate is moved up extrusion spring, and the stopping of mould upstream opening is moved on pressing plate
Concrete is injected, because pressing plate is provided with venthole, ensures that the smooth discharge of bubble energy, injection finish caused by concrete injection
Concrete oil cylinder control flat board is noted afterwards and pressing plate rises, completes the injection of a mould, and bracket moves forward again, carries out the mixed of next mould
Solidifying soil injection, has successively all injected the mould on bracket, completes note concrete work, and bracket is transported to the 5th of support assembly
In frame, shift total follower lever and be arranged in the 5th frame between adjacent rollers, follower lever moves up simultaneously under the drive of connecting rod
Hold up bracket, crossbeam drive 90 degree of carriage turns, the 3rd support be moved under the slip of road wheel two tracks of the 7th frame it
Between, then follower lever declines under the drive of connecting rod, and bracket is placed on guide rail, completes the manufacture of concrete test block, transfer
Assembly completes homing action, in case carrying out transfer action to next bracket, whole manufacturing process fully-automatic production, lightens one's labor
While intensity, production efficiency is improved, it is time saving and energy saving.