CN203843968U - Full-automatic concrete block making machine - Google Patents
Full-automatic concrete block making machine Download PDFInfo
- Publication number
- CN203843968U CN203843968U CN201420263984.8U CN201420263984U CN203843968U CN 203843968 U CN203843968 U CN 203843968U CN 201420263984 U CN201420263984 U CN 201420263984U CN 203843968 U CN203843968 U CN 203843968U
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- China
- Prior art keywords
- fabric
- die change
- coaster
- building block
- support
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000004567 concrete Substances 0.000 title abstract description 13
- 239000000725 suspension Substances 0.000 claims abstract description 11
- 239000004744 fabric Substances 0.000 claims description 91
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 7
- 239000000306 component Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000008358 core component Substances 0.000 description 1
- 230000008278 dynamic mechanism Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004574 high-performance concrete Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Landscapes
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The utility model relates to a full-automatic concrete block making machine comprising a main frame, a block making device, an aggregate cart device, a surface material cart device, a die change cart device, a surface material cart traveling device and an electronic control system connected with all the devices. The front and rear sides and the left and right sides of the main frame are of symmetrical structures, and the aggregate cart device and the surface material cart device are arranged on the left and right sides of the main frame symmetrically. The front and the rear as well as the left and the right of the main frame of the full-automatic concrete block making machine of the structure are both symmetrical, the full-automatic concrete block making machine is simple and practical in structure, more in general parts and quite convenient to manufacture and mount, the die change cart device achieves the purpose of quick die change by the aid of rotation of a suspension type rotary arm and pushing in and pushing out of a conveying plate, backlash uniformity of an upper die and a lower die is guaranteed, blocks are stable in quality, the surface material cart traveling device can remove the surface material cart device (or move the surface material cart device back to the original position) quickly and safely so as to clear an enough space for replacement of the forming dies, and change time of the forming dies is shortened greatly.
Description
Technical field
The utility model relates to a kind of process equipment of concrete segment, refers to specifically a kind of full-automatic concrete block machine.
Background technology
Block machine is the core technology equipment of producing high performance concrete building block product.Block machine mainly comprises the compositions such as mainframe, pressure head component, mould, vibrational system and charge car device, wherein, the patrix of mould is fixedly connected with pressure head component, counterdie is fixed on the platform of vibrational system, and what upper die and lower die can be according to concrete segment shape need to be replaced by other shape; Charge car device comprises aggregate car device and fabric car device, and fabric car device is mainly used in making the building block that material is decorated for different colours in surface, and the core component of fabric car device is face bunker mechanism.
Various in style due to building block product, profile is not of uniform size, just must be often during production mold exchange more, when the patrix of block machine and counterdie are changed at present, advancing with releasing is all to rely on manually to complete, not only waste time and energy, and labour intensity is large, has affected the replacing efficiency of upper and lower mould.Simultaneously, the building block product of some kind does not need fabric on the outer surface, therefore, for making mould there is a larger replacing space, fabric car device need to be removed, yet existing block machine is all to adopt to be provided with roller in the bottom surface of fabric car device, during replacing, by artificial release or pressure surface truck device, this mode wastes time and energy, and labour intensity is large.In addition; the face bunker mechanism of existing fabric car device can only fill a kind of fabric of color; if while producing the surperficial building block for another kind of fabric color; have to shut down and carry out the preparation of another kind of color fabric, and pack in fabric bucket, just can carry out the production of the building block of this kind of color; this kind of mode wastes time and energy; meanwhile, because the shutdown of fabric bucket device causes the also corresponding shutdown of aggregate car device and subsequent production line, greatly affected the production efficiency of block machine.For this reason, we provide a kind of full-automatic concrete block machine.
Utility model content
The utility model provides a kind of full-automatic concrete block machine, to solve propelling that the patrix of existing block machine and counterdie change loaded down with trivial details, fabric car device, wastes time and energy and fabric bucket device can only fill a kind of shortcomings such as fabric of color with releasing.
The technical solution of the utility model is as follows:
A kind of fully-automatic building block forming machine, comprise mainframe, building block forming device, aggregate car device, fabric car device and the electric-control system being connected with each device, building block forming device comprises the servo vibrational system of being located at mainframe bottom center, be fixed on the counterdie in servo vibrational system, be positioned at the patrix of counterdie top and the pressure head component that is fixedly connected with patrix, both sides, front and back and the left and right sides of above-mentioned mainframe are respectively symmetrical structure, above-mentioned aggregate car device and fabric car device are symmetrically set in the left and right sides of mainframe, this block machine also comprises die change car device and fabric garage walking apparatus, die change car device comprises die change arm mount pad, suspension type revoliving arm, electric block and die change car, wherein, die change arm mount pad is fixed on mainframe, suspension type revoliving arm is fixed on die change arm mount pad, comprise that a vertical fixed axis and can be around the horizontal rotation arm of 180 ° of rotations of vertical fixed axis do, electric block is fixed on horizontal rotation arm, die change car comprises propelling movement oil cylinder and delivery board, the bottom surface of above-mentioned counterdie is provided with a plurality of locating holes, delivery board is provided with a plurality of alignment pins that coordinate with locating hole, above-mentioned fabric garage walking apparatus comprises sliding rail rack assembly, coaster assembly and power drive assembly, coaster assembly comprises coaster and hitch gear, hitch gear is located at the bottom of coaster for hanging fabric car device, in coaster, be provided with along the roller of above-mentioned sliding rail rack assembly walking, above-mentioned power drive assembly is fixed on coaster side to drive coaster to walk on sliding rail rack assembly.
Further, above-mentioned die change car comprises two groups, and two groups of die change cars are symmetricly set in the side of above-mentioned counterdie, and the below of every group of die change car delivery board is equipped with a guide rail coordinating with delivery board, and guide rail and propelling movement oil cylinder are all fixed on the bottom of above-mentioned mainframe.
Further, above-mentioned sliding rail rack assembly comprises the first support, slide rail and the second support, the first stent support is on ground, the H channel-section steel that slide rail is erected at upper the first support upper surface by two one end forms, slide rail bottom is provided with tooth bar, the second support is fixed on the bottom surface of two H channel-section steel other ends, and this second stent support is on above-mentioned mainframe.
Further, on above-mentioned each H channel-section steel, be equipped with a coaster, two sides of each H channel-section steel are equipped with a sliding-rail groove, on each coaster, be equipped with two groups with two rollers that sliding-rail groove coordinates on each H channel-section steel.
Further, above-mentioned power drive assembly comprises motor, motor cabinet, power transmission shaft and gear, motor cabinet is fixed on the side of one of them coaster, motor is installed on motor cabinet, two ends on power transmission shaft is respectively equipped with one and above-mentioned tooth bar meshed gears, on power transmission shaft, be also provided with first sprocket wheel, the main shaft of above-mentioned motor is provided with second sprocket wheel, between the first sprocket wheel and the second sprocket wheel, by chain, be connected, the both ends of above-mentioned power transmission shaft are fixed on corresponding two coasters by a bearing respectively.
Further, above-mentioned fabric car device comprises a hopper, this fabric bucket is the first fabric chamber and the second fabric chamber by a baffle for separating, face feed hopper bottom is provided with first surface bin gate and the second fabric door that is respectively used to control the first fabric chamber and the second fabric chamber discharging, first surface bin gate is equipped with and drives first surface bin gate to open the first actuating unit with closure, and the second fabric door is equipped with and drives the second fabric door to open the second actuating unit with closure.
Further, the left and right sides of above-mentioned first surface bin gate and the second fabric door is equipped with articulated section, is positioned at the first surface bin gate of phase the same side and two articulated sections of the second fabric door are articulated on the sidewall of above-mentioned fabric bucket by same Assembly of pin.
Further, above-mentioned the first actuating unit is the first oil cylinder, and the second actuating unit is the second oil cylinder, between the articulated section of the first surface bin gate left and right sides, is provided with the first support, and one end of the first cylinder piston rod is articulated on the first support; Between the articulated section of the left and right sides of the second fabric door, be provided with the second support, one end of the second cylinder piston rod is articulated on the second support.
From above-mentioned, to description of the present utility model, compared to the prior art, be the utility model has the advantage of:
1, the mainframe all around of this structural concrete block machine is all symmetrical, and simple and practical, handsome in appearance, general part is many, manufactures and installs all very convenient.
2, die change car device utilizes the rotation of suspension type revoliving arm and the propelling of delivery board and release, reaches the object of quick die change, guarantees that the gap of upper and lower mould is even, and quality of item is stable, time saving and energy saving, greatly reduces labourer's labour intensity.
3, the fabric garage walking apparatus of this concrete block moulding machine, coaster is provided with for hanging the hitch gear of fabric car device, coaster slides in the sliding-rail groove on sliding rail rack assembly under the effect of power drive assembly, can quickly and safely fabric car device be removed to (or retracting original position), for enough locus are vacateed in the replacing of mould, greatly shortened the replacing time of mould, reduce the labour intensity that workman is replaced with mould simultaneously, improved the security reliability of operation.
4, the fabric bucket device of this concrete block moulding machine, fabric bucket is two fabric chambers by baffle for separating, two fabric chambers are used for filling two kinds of different fabrics, and two fabric chambers are respectively equipped with a fabric door, two fabric doors by different dynamic mechanism opening with close, during production, can optionally open as required wherein any one fabric door, this fabric bucket device simple in structure, extremely easy to use, and greatly improved the production efficiency of different colours fabric building block.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model block machine;
Fig. 2 is the front view of the utility model block machine;
Fig. 3 is the structural representation of the utility model die change car device;
Fig. 4 is the structural representation of the utility model fabric garage walking apparatus;
Fig. 5 is the top view of the utility model fabric garage walking apparatus;
Fig. 6 is the front view of the utility model fabric garage walking apparatus;
Fig. 7 is the structural representation of the utility model fabric bucket;
Fig. 8 is the right view of the utility model fabric bucket;
Fig. 9 is the front view of the utility model fabric bucket.
The specific embodiment
The specific embodiment of the present utility model is described with reference to the accompanying drawings.For complete understanding the utility model, many details are described below, but to those skilled in the art, without these details, also can realize the utility model.For known assembly, method and process, be below not described in detail.
A kind of fully-automatic building block forming machine, see figures.1.and.2, comprise mainframe 10, building block forming device 20, aggregate car device 30, fabric car device 40, die change car device 50, fabric garage walking apparatus 60 and the electric-control system (not shown in FIG.) being connected with each device, electric-control system is control system common in this area, below is not described in detail.Building block forming device 20 comprise be located at mainframe 10 bottom center servo vibrational system 21, be fixed on the counterdie 22 in servo vibrational system 21, the pressure head component 24 that is positioned at the patrix 23 of counterdie 22 tops and is fixedly connected with patrix 23.Both sides, front and back and the left and right sides of mainframe 10 are respectively symmetrical structure, and aggregate car device 30 and fabric car device 40 are symmetrically set in the left and right sides of mainframe 10.
With reference to Fig. 3, die change car device 50 comprises die change arm mount pad 51, suspension type revoliving arm 52, electric block 53 and die change car 54, wherein, die change arm mount pad 51 is fixed on mainframe 10, suspension type revoliving arm 52 is fixed on die change arm mount pad 51, comprise that a vertical fixed axis 521 and can be around the horizontal rotation arm 522 of 180 ° of rotations of vertical fixed axis 521 dos, electric block 53 is fixed on horizontal rotation arm 522, die change car 54 comprises propelling movement oil cylinder 541 and delivery board 542, the bottom surface of above-mentioned counterdie 22 is provided with a plurality of locating holes, delivery board 542 is provided with a plurality of alignment pins that coordinate with locating hole 543.Die change car 54 comprises two groups, two groups of die change cars 54 are symmetricly set in the side of above-mentioned counterdie 22, the below of every group of die change car 54 delivery boards 542 is equipped with a guide rail 544 coordinating with delivery board 542, and guide rail 544 and propelling movement oil cylinder 541 are all fixed on the bottom of above-mentioned mainframe 10.During work, upper die and lower die first form upper and lower mould assembly by being screwed, then hang on suspension type revoliving arm 52, rotation by suspension type revoliving arm 52 is placed on the delivery board 542 of die change car 54 relevant positions, by the propelling movement oil cylinder 541 on die change car 54, advanced, upper and lower mould assembly is located automatically, and respectively by the automatic Quick-clamped of air clamper, when otherwise upper and lower mould assembly will be released, the delivery board 542 of die change car 54 is introduced into upper and lower mould assembly bottom, behind location, be pushed out under suspension type revoliving arm 52, by electric block 53 hangings, seen off again.
With reference to Fig. 4 to Fig. 6, above-mentioned fabric garage walking apparatus 60 comprises sliding rail rack assembly 61, coaster assembly 62 and power drive assembly 63.Sliding rail rack assembly 61 comprises the first support 611, slide rail 612 and the second support 613, the first support 611 is supported on ground, the H channel-section steel that slide rail 612 is erected at the first support 611 upper surfaces by two one end forms, the second support 613 is fixed on the bottom surface of two H channel-section steel other ends, and is supported on the mainframe of block machine.Coaster assembly 62 comprises coaster 621 and hitch gear 622, and hitch gear 622 is located at the bottom of coaster 621 for hanging fabric car device.On above-mentioned each H channel-section steel, be equipped with a coaster 621, two sides of each H channel-section steel are equipped with a sliding-rail groove 614, on each coaster 621, be equipped with two groups with two rollers 615 that sliding-rail groove 614 coordinates on each H channel-section steel.Above-mentioned slide rail 612 bottoms are provided with tooth bar 616.Power drive assembly 63 comprises motor 631, motor cabinet 632, power transmission shaft 633 and gear 634, motor cabinet 632 is fixed on the side of one of them coaster 621, motor 631 is installed on motor cabinet 632, two ends on power transmission shaft 633 is respectively equipped with one and tooth bar 616 meshed gears 634, on power transmission shaft 633, be also provided with first sprocket wheel 635, the main shaft of above-mentioned motor 631 is provided with second sprocket wheel 636, between the first sprocket wheel 635 and the second sprocket wheel 636, by chain 637, be connected, the both ends of above-mentioned power transmission shaft 33 are fixedly connected on corresponding two coasters 621 by a bearing 638 respectively.
With reference to Fig. 7, above-mentioned fabric car device 40 comprises fabric bucket 410, fabric bucket 410 is divided into the first fabric chamber 411 and the second fabric chamber 412 by a dividing plate 420, fabric bucket 410 bottoms are provided with first surface bin gate 431 and the second fabric door 432 that is respectively used to control the first fabric chamber 411 and the second fabric chamber 412 dischargings, first surface bin gate 431 is equipped with and drives first surface bin gate 431 to open the first oil cylinder 441, the second fabric doors 432 with closure to be equipped with and to drive the second fabric door 432 to open the second oil cylinder 442 with closure.With reference to Fig. 7 and Fig. 8, the left and right sides of first surface bin gate 431 is equipped with the first articulated section 4311, the left and right sides of the second fabric door 432 is equipped with the second articulated section 4321, and the first articulated section 4311 and the second articulated section 4321 that are positioned at phase the same side partially overlap and be articulated on the sidewall of fabric bucket 410 by an Assembly of pin 433.
With reference to Fig. 7 and Fig. 9, the one end that is provided with the first support 4312, the first oil cylinder 441 piston rods between the articulated section 4311 of first surface bin gate 431 left and right sides is articulated on the first support 4312; The one end that is provided with the second support 4322, the second oil cylinder 442 piston rods between the articulated section 4321 of the left and right sides of above-mentioned the second fabric door 432 is articulated on the second support 4322.On the sidewall of fabric bucket 410, be fixed with an oil cylinder supporting base 413, the other end of the other end of above-mentioned the first oil cylinder 441 and the second oil cylinder 442 is all articulated on above-mentioned oil cylinder supporting base 413.
Above are only the specific embodiment of the present utility model, but design concept of the present utility model is not limited to this, allly utilizes this design to carry out the change of unsubstantiality to the utility model, all should belong to the behavior of invading the utility model protection domain.
Claims (8)
1. a fully-automatic building block forming machine, comprise mainframe, building block forming device, aggregate car device, fabric car device and the electric-control system being connected with each device, described building block forming device comprises the servo vibrational system of being located at mainframe bottom center, be fixed on the counterdie in servo vibrational system, be positioned at the patrix of counterdie top and the pressure head component that is fixedly connected with patrix, it is characterized in that: both sides, front and back and the left and right sides of described mainframe are respectively symmetrical structure, described aggregate car device and fabric car device are symmetrically set in the left and right sides of mainframe, this block machine also comprises die change car device and fabric garage walking apparatus, described die change car device comprises die change arm mount pad, suspension type revoliving arm, electric block and die change car, described die change arm mount pad is fixed on mainframe, suspension type revoliving arm is fixed on die change arm mount pad, comprise that a vertical fixed axis and can be around the horizontal rotation arm of 180 ° of rotations of vertical fixed axis do, electric block is fixed on described horizontal rotation arm, described die change car comprises propelling movement oil cylinder and delivery board, described counterdie bottom surface is provided with a plurality of locating holes, described delivery board is provided with a plurality of alignment pins that coordinate with locating hole, described fabric garage walking apparatus comprises sliding rail rack assembly, coaster assembly and power drive assembly, coaster assembly comprises coaster and hitch gear, hitch gear is located at the bottom of coaster for hanging fabric car device, in coaster, be provided with along the roller of described sliding rail rack assembly walking, described power drive assembly is fixed on described coaster side to drive coaster to walk on sliding rail rack assembly.
2. a kind of fully-automatic building block forming machine as claimed in claim 1, it is characterized in that: described die change car comprises two groups, two groups of die change cars are symmetricly set in the side of described counterdie, the below of every group of die change car delivery board is equipped with a guide rail coordinating with delivery board, and described guide rail and propelling movement oil cylinder are all fixed on the bottom of described mainframe.
3. a kind of fully-automatic building block forming machine as claimed in claim 1, it is characterized in that: described sliding rail rack assembly comprises the first support, slide rail and the second support, described the first stent support is on ground, the H channel-section steel that described slide rail is erected at described the first support upper surface by two one end forms, described slide rail bottom is provided with tooth bar, described the second support is fixed on the bottom surface of two described H channel-section steel other ends, and this second stent support is on described mainframe.
4. a kind of fully-automatic building block forming machine as claimed in claim 3, it is characterized in that: on each H channel-section steel, be equipped with the coaster described in, two sides of each H channel-section steel are equipped with a sliding-rail groove, on the coaster described in each, be equipped with two groups with two rollers that sliding-rail groove coordinates on each H channel-section steel.
5. a kind of fully-automatic building block forming machine as claimed in claim 4, it is characterized in that: described power drive assembly comprises motor, motor cabinet, power transmission shaft and gear, described motor cabinet is fixed on the side of one of them coaster, described motor is installed on motor cabinet, two ends on power transmission shaft is respectively equipped with one and described tooth bar meshed gears, on power transmission shaft, be also provided with first sprocket wheel, the main shaft of described motor is provided with second sprocket wheel, between the first sprocket wheel and the second sprocket wheel, by chain, be connected, the both ends of described power transmission shaft are fixedly connected on corresponding two coasters by a bearing respectively.
6. a kind of fully-automatic building block forming machine as claimed in claim 1, it is characterized in that: described fabric car device comprises a hopper, this fabric bucket is the first fabric chamber and the second fabric chamber by a baffle for separating, described feed hopper bottom is provided with first surface bin gate and the second fabric door that is respectively used to control the first fabric chamber and the second fabric chamber discharging, described first surface bin gate is equipped with and drives first surface bin gate to open the first actuating unit with closure, and the second fabric door is equipped with and drives the second fabric door to open the second actuating unit with closure.
7. a kind of fully-automatic building block forming machine as claimed in claim 6, it is characterized in that: the left and right sides of described first surface bin gate and the second fabric door is equipped with articulated section, be positioned at the first surface bin gate of phase the same side and two articulated sections of the second fabric door are articulated on the sidewall of described fabric bucket by same Assembly of pin.
8. a kind of fully-automatic building block forming machine as claimed in claim 7, it is characterized in that: described the first actuating unit is the first oil cylinder, the second actuating unit is the second oil cylinder, between the articulated section of the described first surface bin gate left and right sides, be provided with the first support, one end of the first cylinder piston rod is articulated on described the first support; Between the articulated section of the left and right sides of described the second fabric door, be provided with the second support, one end of the second cylinder piston rod is articulated on described the second support.
Priority Applications (1)
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CN201420263984.8U CN203843968U (en) | 2014-05-22 | 2014-05-22 | Full-automatic concrete block making machine |
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CN201420263984.8U CN203843968U (en) | 2014-05-22 | 2014-05-22 | Full-automatic concrete block making machine |
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CN203843968U true CN203843968U (en) | 2014-09-24 |
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CN201420263984.8U Expired - Lifetime CN203843968U (en) | 2014-05-22 | 2014-05-22 | Full-automatic concrete block making machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105666643A (en) * | 2016-03-31 | 2016-06-15 | 福建泉工股份有限公司 | Mobile type building block forming machine without support plate for multi-layer production |
CN108501178A (en) * | 2018-03-28 | 2018-09-07 | 泉州丰泽鸿益建材机械有限公司 | A kind of Quick die exchange structure of block machine |
CN109591152A (en) * | 2018-11-13 | 2019-04-09 | 青岛赛美畜牧工程有限公司 | A kind of cement excrement dropping-board manufacturing method and manufacturing device |
CN112873516A (en) * | 2020-12-28 | 2021-06-01 | 福建泉工股份有限公司 | Block forming machine capable of quickly replacing mold and mold replacing method thereof |
-
2014
- 2014-05-22 CN CN201420263984.8U patent/CN203843968U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105666643A (en) * | 2016-03-31 | 2016-06-15 | 福建泉工股份有限公司 | Mobile type building block forming machine without support plate for multi-layer production |
CN105666643B (en) * | 2016-03-31 | 2018-05-15 | 福建泉工股份有限公司 | Movable type exempts from supporting plate multilayer production block machine |
CN108501178A (en) * | 2018-03-28 | 2018-09-07 | 泉州丰泽鸿益建材机械有限公司 | A kind of Quick die exchange structure of block machine |
CN109591152A (en) * | 2018-11-13 | 2019-04-09 | 青岛赛美畜牧工程有限公司 | A kind of cement excrement dropping-board manufacturing method and manufacturing device |
CN112873516A (en) * | 2020-12-28 | 2021-06-01 | 福建泉工股份有限公司 | Block forming machine capable of quickly replacing mold and mold replacing method thereof |
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Granted publication date: 20140924 |