CN105666643A - Mobile type building block forming machine without support plate for multi-layer production - Google Patents
Mobile type building block forming machine without support plate for multi-layer production Download PDFInfo
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- CN105666643A CN105666643A CN201610195092.2A CN201610195092A CN105666643A CN 105666643 A CN105666643 A CN 105666643A CN 201610195092 A CN201610195092 A CN 201610195092A CN 105666643 A CN105666643 A CN 105666643A
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- Prior art keywords
- pressure head
- framed
- forming
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention relates to a mobile type building block forming machine without a support plate for multi-layer production, and the mobile type building block forming machine is good in automatic effect, is high in production efficiency and is capable of realizing multi-layer precise de-molding in place. The mobile type building blocking forming machine comprises a material supply device, a material conveying device, a forming device and a secondary material distributing device, wherein the forming device comprises a forming rack, a mobile type vibrating device, a forming mould frame capable of being arranged on the forming rack in a up-down ascending-descending manner, and a pressure head device; the mobile type vibrating device is arranged below the forming mould frame in the forming rack in a left-right slip manner; the material supply device is arranged above the material conveying device, and is used for providing a material mixture to the material conveying device; the material conveying device is arranged at one side of the forming device for uniformly distributing the material mixture into the forming mould frame of the forming device; one side, at the pressure head device and the forming mould frame, of the forming rack is further provided with an automatic de-molding height regulating device for automatically regulating de-molding positions of a mould frame and a pressure head according to a set layer number; traveling wheels are also arranged on the bottom of the forming rack; and a travelling brake device for controlling each travelling wheel to travel or brake is further arranged on a travelling rack and the forming rack.
Description
Technical field
The present invention relates to a kind of building block forming device, exempt from supporting plate multilamellar particularly to a kind of movable type and produce block machine.
Background technology
Existing most block machine is when making building block, the position of forming machine is changeless, made building block is transferred to appointment position by conveyer belt and supporting plate, such forming machine needs the configuration facility such as conveyer belt and supporting plate, and the service life of supporting plate is not long, needing often to change, this production cost allowing for building block remains high. Further, since conveyer belt and supporting plate need to occupy certain space, cause the limited space of the making of building block, and then cause that made building block is very restricted on height dimension.
Movable forming machine then can overcome above-mentioned deficiency well, building block made by Mobile building block make-up machine is placed directly in ground, by the problem that mobile forming machine self has solved building block placement space, movable forming machine avoids the need for configuration supporting plate and conveyer belt, it is also possible to concedes bigger building block and makes space. But, above-mentioned Mobile building block make-up machine can only realize monolayer put ground the demoulding, cannot realize putting the function of ground multilayer release accurately, automatic effects is bad, during multilayer release, the framed de-molding position with pressure head cannot be automatically adjusted and control, and often occurs that framed decline is too low and damages fragment of brick and the too high demoulding of framed rising by pressure not at the existing picture of position.
Summary of the invention
For the problems referred to above, the present invention proposes one, and automatization is effective, production efficiency is high, and can realize multilamellar precise mold release movable type with putting exempts from supporting plate multilamellar production block machine.
For solving this technical problem, the present invention takes below scheme: movable type is exempted from supporting plate multilamellar and produced block machine, including feeding device, feeding device and shaped device, described shaped device includes forming frame, portable vibrating device, shaping mold frame and indenter device, the described forming frame forward-and-rearward left and right sides is respectively symmetrically and is provided with guide pillar, described each guide pillar top and bottom are separately fixed at forming frame top and bottom, described shaping mold frame can oscilaltion be located at before and after forming frame on the guide pillar of both sides, described indenter device can oscilaltion be located at before and after forming frame on the guide pillar of both sides the top of described shaping mold frame, described portable vibrating device can the lower section that be located in forming frame described shaping mold frame of left and right sliding, described portable vibrating device includes two spaced walkers, vibration casing, travel driving unit, the top of two walkers is located at by described vibration casing, described vibration casing be arranged over top vibration table, it is provided with vibrator in described vibrating bin body, rubber bumper also it is evenly equipped with between described vibration casing and top vibration table, described top vibration table be arranged over wearing plate, described travel driving unit is located on forming frame, the clutch end of travel driving unit is connected to drive the sliding of walker left and right with vibration casing, the bottom of described walker is provided with road wheel, described feeding device is located at the top of feeding device for providing compound to feeding device, feeding device is located at shaped device side for being uniformly distributed in the shaping mold frame of shaped device by compound, described forming frame is positioned at the side of indenter device and shaping mold frame be additionally provided with can according to set the number of plies be automatically adjusted framed with the demoulding of pressure head de-molding position highly automated adjustment device, the bottom of described forming frame also is provided with road wheel, described walker and forming frame are additionally provided with the walking and braking device that can control the walking of each road wheel or braking.
Improve further: the highly automated adjustment device of the described demoulding includes, lower guiding column base, guide holder, driving device, photoscanner, limit switch band and gag lever post, it is provided with threaded rod between described upper guiding column base and lower guiding column base, described guide holder is threadeded with threaded rod and along with the rotation of threaded rod and the threadingly upper and lower sliding of bar, described driving device is located on guiding column base, the outfan of driving device is connected with threaded rod to drive threaded rod rotating, described limit switch band is located on guide holder, described photoscanner is located at the bottom of guide holder for scanning the number of plies height of building block stacking, on described limit switch band can up-down adjustment be provided with the framed limiting plate of pressure head, the pressure head descending spacing switch being arranged over for monitoring forming machine pressure head falling head of described pressure head mould limiting plate, the framed lifting position-limit of forming machine framed lifting height when being connected with for monitoring the demoulding of the framed limiting plate of described pressure head switchs, described guide holder is positioned at the lower section of photoscanner and is additionally provided with the framed descending spacing switch for monitoring the framed falling head of forming machine, described gag lever post is adjustable to be located in limit switch band, the top of gag lever post is provided with the pressure head lifting position-limit switch for monitoring pressure head lifting height.
Improve further: being additionally provided with guide post between described upper guiding column base and lower guiding column base, the side of described guide holder and guide post are slidably connected.
Improve further: described indenter device includes pressure head guide bridge and is fixed on the contoured squeeze board below pressure head guide bridge, it is fixedly connected with pressure head guide holder respectively through guide pin bushing between the guide pillar that before and after described forming frame, both sides are symmetrical, pressure head guide bridge is fixed between two pressure head guide holders, and described forming frame is additionally provided with the pressure head synchronizer that can make pressure head guide bridge two ends uplink synchronization or uplink synchronization.
Improve further: described pressure head synchronizer includes pressure head synchronizing shaft, it is located at ram cylinder and the swing arm lazy-tongs at pressure head synchronizing shaft two ends, on the rotating forming frame being located at block machine of described pressure head synchronizing shaft, described each swing arm lazy-tongs include curved bar and lower link respectively, the upper end of described each upper curved bar is connected with the end of synchronizing shaft respectively, the lower end of described each upper curved bar respectively with each lower link upper end thereof, the lower end of described each lower link is connected with pressure head guide bridge one end respectively, the piston rod of described each ram cylinder is connected with each upper curved bar respectively, the cylinder body of described each ram cylinder is separately fixed on the forming frame of block machine, described pressure head guide bridge is also arranged above the Anti-fall stopping means that can prevent indenter device from dropping when maintenance is changed.
Improve further: described Anti-fall stopping means includes spacing beam, lock frame, latch hook device and retractable driving device, described spacing beam is located at above guide bridge, telescopic on described spacing beam it is provided with gag lever post, it is provided with locking device between described spacing beam and gag lever post, the lower hinge of described lock frame upper end and spacing beam, the side, lower end that described latch hook device is locked in guide bridge described lock frame, the lower end of described lock frame is provided with spacing axis, the place of the bottom correspondence lock spacing axis of frame of described latch hook device is provided with and matches to realize the spacing draw-in groove being connected together with spacing axis, the side, upper end of described lock frame is provided with decline protector, described retractable driving device is fixed on spacing beam, the clutch end of described retractable driving device is positioned at the top of decline protector.
Improve further:: it is fixedly connected with framed guide holder respectively through guide pin bushing between the guide pillar that before and after described forming frame, both sides are symmetrical, about described shaping mold frame, two free sides are fixedly arranged on framed guide holder respectively through connector, the top being positioned at each framed guide holder on described forming frame is respectively equipped with demoulding oil jar, the cylinder body of described each demoulding oil jar is fixing with the top of forming frame to be connected, the piston rod of described each demoulding oil jar is connected with each framed guide holder respectively, it is additionally provided with before described shaping mold frame and forming frame and can make shaping mold frame two ends uplink synchronization or descending demoulding synchronizer, described demoulding synchronizer includes two sync blocks, synchronizing shaft and two chain tensioning devices, described synchronizing shaft crosses on two sync blocks, the cylinder body correspondence of described each demoulding oil jar is fixed on each sync block, described synchronizing shaft be respectively arranged at two ends with synchronous sprocket wheel, said two chain tensioning device is respectively symmetrically the lower section being located at said two sync block, the place of just descending of the corresponding each synchronous sprocket wheel of described each chain tensioning device is respectively equipped with regulating wheel, it is respectively equipped with synchronization chain between described each regulating wheel and each synchronous sprocket wheel, described each chain tensioning device is respectively equipped with the tightening regulator of adjustable chain elasticity.
Improve further: described tightening regulator includes adjusting bolt, adjusting nut and jointed shaft, described adjusting bolt is located at one end of chain tensioning device and with adjusting nut with the use of being positioned at block forming frame height for regulating chain tensioning device, and described jointed shaft is located at the other end of chain tensioning device for one end of chain tensioning device is articulated with the lower section of forming frame.
Improve further: in described each pressure head guide holder, be additionally provided with the framed synchronous braking device of pressure head, described pressure head and framed synchronous braking device include operation clamp, pressure head braking rail, a pair pressure head braking grip block, pressure head holds driving device tightly, framed braking rail, a pair framed braking grip block and framed hold driving device tightly, described operation clamp is fixed in pressure head guide holder, the side that described pressure head braking rail is located on forming frame described operation clamp, a pair pressure head braking grip block correspondence respectively clamps pressure head braking rail, described pressure head is held driving device tightly and is located in operation clamp, the pressure head of clutch end and respective side that pressure head holds driving device tightly is braked grip block and is connected, described framed braking rail is located on forming frame and is connected with shaping mold frame, a pair framed braking grip block correspondence respectively clamps framed braking rail, described framed driving device of holding tightly is located in operation clamp, the framed braking grip block of the framed clutch end and respective side holding driving device tightly is connected, described each pressure head braking grip block and the clamping face of each framed braking grip block are additionally provided with elastic rubber fitting.
Improving further: described each walking and braking device includes pusher checking cylinder and brake block, the wheel hub side that described road wheel is located on forming frame by described pusher checking cylinder, described brake block is located on the piston rod of pusher checking cylinder.
By adopting preceding solution, the invention has the beneficial effects as follows: during work, forming machine control system first controls indenter device and shaping mold frame and rises above the top of portable vibrating device simultaneously, then control whole block machine again and walk on the de-molding position specified, after walking puts in place, travel driving unit drives whole mobile vibration table toward the shaping mold frame moved beneath of forming machine, after mobile vibration table puts in place, indenter device and shaping mold frame together drop to above mobile vibration table, then indenter device rises, the compound that feeding device provides is uniformly distributed in the shaping mold frame of shaped device by feeding device (truck), namely to shaping mold frame cloth, after cloth, forming machine control system controls to press under whole indenter device again, while indenter device is pressed down, mobile vibration table vibrates below shaping mold frame, thus by compound vibration moulding, after vibration moulding, indenter device is motionless with shaping mold frame, travel driving unit drives whole portable vibrating device to return to original position, after portable vibrating device return, pressure head drops to de-molding position with framed simultaneously, carry out the demoulding of brick, then carry out subsequent cycle. when ground multilayer release building block put by needs, electro-motor drives guide holder to move down, guide holder drives photoscanner and pressure head descending spacing switch while moving down, framed lifting position-limit switchs, the limit switch of framed descending spacing switch and pressure head lifting height moves down, when photoscanner scans the number of plies height of building block stacking, electro-motor controls whole guide holder and stops moving down, now, forming machine control system controls the contoured squeeze board of forming machine and declines with shaping mold frame simultaneously, when the contoured squeeze board of forming machine moves down into, with shaping mold frame, the position that pressure head descending spacing switchs simultaneously, pressure head descending spacing inductive switching puts in place to contoured squeeze board with shaping mold frame decline, send signal, make shaping machine controller control pressure head and move down action with framed stopping, after pressure head and framed decline put in place, forming machine control system controls shifting on shaping mold frame again and does demoulding work, when shaping mold frame rises to the position of framed lifting position-limit switch, shaping mold frame lifting position-limit switch sends signal makes forming machine control system control shaping mold frame stopping vertical motion, thus realizing the function of one layer of fragment of brick of precise mold release again on the fragment of brick that original stacking is good, when piled bricks is piled after well by the level originally set, whole block machine moves forward a position, after putting in place, repeat above-mentioned flow process brickmaking, the demoulding and stacking, its simple in construction, automatically effective, control accuracy is high, have and exempt from supporting plate, multilamellar produces, wet piled bricks can be made directly maintenance, then pack, eliminate a lot of intermediate link, reduce production cost.
Accompanying drawing explanation
Fig. 1 is that embodiment of the present invention movable type exempts from the supporting plate multilamellar production block machine structural representation with fabric machine.
Fig. 2 is that embodiment of the present invention movable type exempts from the supporting plate multilamellar production block machine structural representation without fabric machine.
Fig. 3 is the structural representation of embodiment of the present invention shaped device.
Fig. 4 is the perspective view of embodiment of the present invention feeding device.
Fig. 5 is the structural representation of embodiment of the present invention movable type vibrating device.
Fig. 6 is the highly automated adjustment apparatus structure schematic diagram of the embodiment of the present invention demoulding.
Fig. 7 is embodiment of the present invention pressure head synchronizer structural representation.
Fig. 8 is embodiment of the present invention Anti-fall limit device structure schematic diagram.
Fig. 9 is the structural representation of embodiment of the present invention demoulding synchronizer.
Figure 10 is the structural representation of the framed synchronous braking device of embodiment of the present invention pressure head.
Detailed description of the invention
In conjunction with the drawings and specific embodiments, the present invention is further described.
Referring to figs. 1 to 10, the open movable type of the present embodiment is exempted from supporting plate multilamellar and is produced block machine, including feeding device 1, feeding device 2, shaped device 3 and secondary distributing device 4, described shaped device includes forming frame 11, portable vibrating device 5, shaping mold frame 12 and indenter device 6, the described forming frame 1 forward-and-rearward left and right sides is respectively symmetrically and is provided with guide pillar 13, described each guide pillar 13 top and bottom are separately fixed at top and the bottom of forming frame, described shaping mold frame 12 can on the guide pillar 13 that be located at both sides before and after forming frame 1 of oscilaltion, described indenter device 6 can the top of described shaping mold frame 12 on the guide pillar 13 that be located at both sides before and after forming frame of oscilaltion, described portable vibrating device 5 can the lower section that be located in forming frame 1 described shaping mold frame 12 of left and right sliding, described portable vibrating device 5 includes two spaced walkers 51, vibration casing 52, walking oil cylinder 53, the top of two walkers 51 is located at by described vibration casing 52, described vibration casing 52 be arranged over top vibration table 55, two vibrators it are provided with in described vibration casing 52, rubber bumper 56 also it is evenly equipped with between described vibration casing 52 and top vibration table 55, described top vibration table 55 be arranged over wearing plate 57, the cylinder body of described walking oil cylinder 53 is located on forming frame 11, the piston rod of walking oil cylinder 53 is connected to drive sliding before and after walker 51 with vibration casing 52, the bottom of described walker 51 is provided with road wheel 58, the side, lower section of described vibration table 55 is provided with material collecting tank 59, material collecting tank 59 can collect the material that brick is unnecessary when molding, so that it directly falls to the position of the demoulding, affect the demoulding of fragment of brick. described feeding device 1 is located at the top of feeding device 2 for providing compound to feeding device 2, feeding device 2 is located at shaped device 1 side for being uniformly distributed in by compound in the shaping mold frame 12 of shaped device 1, described feeding device 2 includes aggregate vehicle frame 21, skip car mechanism 25 and drive connecting lever linkage 22 and two feeding oil cylinders 23 of sliding before and after skip car mechanism, the bottom of described aggregate vehicle frame 21 is provided with fabric plate 24, described skip car mechanism 25 can before and after sliding be located on aggregate vehicle frame fabric plate 24, skip car mechanism 25 commutes between discharging opening and the charging aperture of shaped device of feeding device 1 along fabric plate 24, constantly the compound that feeding device 1 provides is transported in the shaping mold frame of shaped device, skip car mechanism 25 includes truck frame and is located at the agitating device in truck frame, above-mentioned connecting lever linkage 22 and the pressure head synchronizer of lower section are same structures, refer to lower section pressure head synchronizer. described forming frame 11 is positioned at indenter device 6 and the side of shaping mold frame 12 be additionally provided with can according to set the number of plies be automatically adjusted framed with the demoulding of pressure head de-molding position highly automated adjustment device 7, in order to produce colored brick, the shaped device of this building block forming machine be additionally provided with secondary distributing device 4 away from feeding device side, namely cloth base material first and shake molded after, secondary distributing device by colour fabric spreading equably in type base material upper surface, by secondary material distributing and pressure of again shaking, make fabric and base material be integrated and namely become colored brick goods, this secondary distributing device adopts the known secondary distributing device that block machine is supporting in the past, therefore the present embodiment does not elaborate, the bottom of described forming frame 11 and secondary distributing device 4 is equipped with road wheel 14, described walker 51 and forming frame 11 are additionally provided with the walking and braking device that can control the walking of each road wheel or braking, described each walking and braking device includes pusher checking cylinder (in figure, end illustrates) and brake block (in figure, end illustrates), the wheel hub side that described road wheel is located on forming frame by described pusher checking cylinder, described brake block is located on the piston rod of pusher checking cylinder.
The highly automated adjustment device 7 of the demoulding includes guiding column base 72 as described in Figure 5, lower guiding column base 71, guide holder 73, electro-motor 74, photoscanner 75, limit switch band 76 and gag lever post 762, it is provided with threaded rod 77 between described upper guiding column base 71 and lower guiding column base 72, described guide holder 73 is threadeded with threaded rod 77 and along with the rotation of threaded rod and the threadingly upper and lower sliding of bar, it is additionally provided with guide post 78 between described upper guiding column base 71 and lower guiding column base 72, the side of described guide holder 73 and guide post 78 are slidably connected, described electro-motor 74 is located on guiding column base 71, the output shaft of electro-motor 74 is connected with threaded rod 77 to drive threaded rod 77 rotating to realize the oscilaltion of guide holder, described limit switch band 76 is located on guide holder 73, described photoscanner 75 is located at the bottom of guide holder 73 for scanning the number of plies height of building block stacking, described limit switch with on 76 can up-down adjustment be provided with the framed limiting plate 761 of pressure head, the pressure head descending spacing switch 791 being arranged over for monitoring forming machine pressure head falling head of described pressure head mould limiting plate 761, the framed lifting position-limit of forming machine framed lifting height when being connected with for monitoring the demoulding of the framed limiting plate of described pressure head 761 switchs 792, the lower section that described guide holder 73 is positioned at photoscanner 75 is additionally provided with the framed descending spacing switch 793 for monitoring the framed falling head of forming machine, described gag lever post 762 is adjustable to be located in limit switch band 76, the top of gag lever post 762 is provided with the pressure head lifting position-limit switch 794 for monitoring pressure head lifting height.
Indenter device 6 as described in Fig. 3 and Fig. 7 includes pressure head guide bridge 61 and is fixed on the contoured squeeze board 62 below pressure head guide bridge 61, it is fixedly connected with pressure head guide holder 63 respectively through guide pin bushing between the guide pillar that before and after described forming frame, both sides are symmetrical, pressure head guide bridge 61 is fixed between two pressure head guide holders 6, and described forming frame 11 is additionally provided with the pressure head synchronizer that can make pressure head guide bridge 61 two ends uplink synchronization or uplink synchronization. described pressure head synchronizer includes pressure head synchronizing shaft 64, it is located at ram cylinder 65 and the swing arm lazy-tongs at pressure head synchronizing shaft 64 two ends, described pressure head synchronizing shaft 64 is rotating to be located on forming frame 11, described each swing arm lazy-tongs include curved bar 651 and lower link 652 respectively, the upper end of described each upper curved bar 651 is connected with the end of synchronizing shaft 64 respectively, the lower end of described each upper curved bar 651 respectively with each lower link 652 upper end thereof, the lower end of described each lower link 652 is connected with pressure head guide bridge 61 one end respectively, the piston rod of described each ram cylinder 65 is connected with each upper curved bar 651 respectively, the cylinder body of described each ram cylinder 65 is separately fixed on forming frame 11, described pressure head guide bridge 61 is also arranged above the Anti-fall stopping means that can prevent indenter device from dropping when maintenance is changed. it is provided with pressure head synchronizing shaft and two swing arm lazy-tongs, when the upper and lower slip of each ram cylinder drive guide bridge, the two ends uplink synchronization or descending of two swing arm lazy-tongs meeting forced guiding bridges, avoid the occurrence of the guide bridge phenomenon along lead diagonal, reduce the guide bridge frictional force along lead uplink and downlink, avoid the occurrence of the phenomenon that card machine is not run, improve machine traveling comfort, extend the service life of each parts.
Such as Fig. 8, described Anti-fall stopping means includes spacing beam 81, lock frame 82, latch hook device 83 and oil cylinder 84, described spacing beam 81 is located at above guide bridge 61, telescopic on described spacing beam 81 it is provided with gag lever post 83, it is provided with locking device between described spacing beam 82 and gag lever post 83, described locking device is puller bolt 85, pot life position bar 83 is fixed on the forming frame of block machine, the lower hinge of described lock frame 82 upper center and spacing beam 81, the side, lower end that described latch hook device 83 is locked in guide bridge 5 described lock frame 82, the lower end of described lock frame 82 is provided with spacing axis 821, the place of the bottom correspondence lock spacing axis of frame 82 821 of described latch hook device 83 is provided with and matches to realize the spacing draw-in groove 831 being connected together with spacing axis 821, the side, upper end of described lock frame 82 is provided with decline protector 86, described oil cylinder 84 is fixed on spacing beam 83, the piston rod of described oil cylinder 84 is positioned at the top of decline protector 86, during use by regulate spacing beam distance on gag lever post adjust lock frame distance, thus positioning and guiding bridge hangs over the distance on lock frame, when needing repairing, during the work such as maintenance, the piston rod of oil cylinder is retracted and is made lock frame fasten with latch hook device to be connected, just can whole guide bridge be hung on spacing beam, ensure that the extreme lower position of pressure head, reach the effect of safety precaution, after having keeped in repair, cylinder piston rod stretches out promotion lock frame and flips to one side the spacing draw-in groove leaving latch hook device.
Such as Fig. 3 and Fig. 9, it is fixedly connected with framed guide holder 16 respectively through guide pin bushing between the guide pillar 13 that before and after described forming frame 11, both sides are symmetrical, the free side of described shaping mold frame about 12 two is fixedly arranged on framed guide holder 16 respectively through connector, the top being positioned at each framed guide holder 16 on described forming frame 11 is respectively equipped with demoulding oil jar 17, the cylinder body of described each demoulding oil jar 17 is fixing with the top of forming frame 11 to be connected, the piston rod of described each demoulding oil jar 17 is connected with each framed guide holder 16 respectively, described shaping mold frame 12 is additionally provided with before with forming frame 11 can make shaping mold frame 12 two ends uplink synchronization or descending demoulding synchronizer, described demoulding synchronizer includes two sync blocks 121, synchronizing shaft 19 and two chain tensioning devices 20, described synchronizing shaft 19 crosses on two sync blocks 18, the cylinder body correspondence of described each demoulding oil jar 17 is fixed on each sync block 18, described synchronizing shaft 19 be respectively arranged at two ends with synchronous sprocket wheel 191, said two chain tensioning device 20 is respectively symmetrically the lower section being located at said two sync block 121, the place of just descending of the corresponding each synchronous sprocket wheel 191 of described each chain tensioning device 20 is respectively equipped with regulating wheel 201, it is respectively equipped with synchronization chain 202 between described each regulating wheel 201 and each synchronous sprocket wheel 191, described each chain tensioning device 20 is respectively equipped with the tightening regulator of adjustable chain elasticity. described tightening regulator includes adjusting bolt 203, adjusting nut 204 and jointed shaft 205, described adjusting bolt 203 be located at chain tensioning device 20 one end and with adjusting nut 204 with the use of for regulate chain tensioning device 20 be positioned at block forming frame 11 height, described jointed shaft 205 is located at the other end of chain tensioning device 20 for one end of chain tensioning device 20 is articulated with the lower section of forming frame 11. can strain by the height of adjustment chain tensioning device one end or loosen tension chain during use, play the effect regulating chain elasticity, it is further ensured that the stationarity that shaping mold frame slides up and down, reduces the wear intensity of shaping mold frame, it is ensured that the Forming Quality of building block product. the present invention is provided with chain forced synchronism mechanism, when each demoulding oil jar drives each framed guide holder on lead, during lower slider, the synchronization chain of shaping mold frame both sides can force two framed guide holders to synchronize rise and fall, so that the shaping mold frame steady uplink synchronization or descending being fixed between two framed guide holders, avoid the occurrence of the shaping mold frame phenomenon along lead diagonal, reduce the shaping mold frame frictional force along lead up-downgoing, avoid the occurrence of the phenomenon that card machine is not run, improve machine traveling comfort, extend the service life of each parts, improve the demoulding efficiency of shaping mold frame.
Such as Figure 10, it is additionally provided with the framed synchronous braking device of pressure head in described each pressure head guide holder, the framed synchronous braking device of described pressure head includes operation clamp 91, pressure head braking rail 92, a pair pressure head braking grip block 93, pressure head brake cylinder 94, framed braking rail 95, a pair framed braking grip block 96 and framed brake cylinder 97, described operation clamp is fixed in pressure head guide holder 63, described pressure head braking rail 92 is located at the side of operation clamp 91, a pair pressure head braking grip block 93 correspondence respectively clamps pressure head braking rail 92, described pressure head brake cylinder 94 is located in operation clamp 91, the piston rod of pressure head brake cylinder 94 is braked grip block 93 with the pressure head of respective side and is connected, described framed braking rail is located on forming frame and is connected with shaping mold frame, a pair framed braking grip block 96 correspondence respectively clamps framed braking rail 95, described framed brake cylinder 97 is located in operation clamp 91, the piston rod of framed brake cylinder 97 is connected with the framed braking grip block 96 of respective side. described each pressure head braking grip block 93 and the clamping face of each framed braking grip block 96 are additionally provided with elastic rubber fitting 98. during use, pressure head braking rail 92 is arranged in pressure head guide bridge its two ends and is fixed in the frame of molding main-machine, operation clamp is fixed in guide bridge, and framed braking rail is connected with framed guide holder, and framed braking rail is also be arranged in pressure head guide bridge to slide up and down along pressure head guide bridge. after brickmaking, when indenter device needs to go downwards to de-molding position with frame device, now pressure head brake cylinder does not work, pressure head brake cylinder does not hold pressure head braking rail tightly, so that pressure head can freely with on ram cylinder, descending, framed brake cylinder then Work Promote framed braking grip block holds framed braking rail tightly, make whole to be fixed in framed braking rail frame device and go downwards to de-molding position with indenter device, after frame device puts in place with indenter device is descending, now pressure head brake cylinder holds pressure head braking rail tightly, and framed brake cylinder is retracted and is not held framed braking rail tightly, make the whole frame device can with the up demoulding carrying out fragment of brick of framed oil cylinder. its simple in construction, can prevent indenter device and frame device from dropping in the process of the ground demoulding and relative motion occurs, indenter device and frame device forced synchronism can be made, when avoiding the demoulding, relative motion between the two causes brick face destroyed or fragment of brick is extruded the phenomenon of mould before the demoulding, improve the Forming Quality of goods, rate of reducing the number of rejects and seconds.
During work, forming machine control system first controls indenter device and shaping mold frame and rises above the top of portable vibrating device simultaneously, then control whole block machine again and walk on the de-molding position specified, after walking puts in place, travel driving unit drives whole mobile vibration table toward the shaping mold frame moved beneath of forming machine, after mobile vibration table puts in place, indenter device and shaping mold frame together drop to above mobile vibration table, then indenter device rises, the compound that feeding device provides is uniformly distributed in the shaping mold frame of shaped device by feeding device (truck), namely to shaping mold frame cloth, after cloth, forming machine control system controls to press under whole indenter device again, while indenter device is pressed down, mobile vibration table vibrates below shaping mold frame, thus by compound vibration moulding, after vibration moulding, indenter device is motionless with shaping mold frame, travel driving unit drives whole portable vibrating device to return to original position, after portable vibrating device return, pressure head drops to de-molding position with framed simultaneously, carry out the demoulding of brick, then carry out subsequent cycle. when ground multilayer release building block put by needs, electro-motor drives guide holder to move down, guide holder drives photoscanner and pressure head descending spacing switch while moving down, framed lifting position-limit switchs, the limit switch of framed descending spacing switch and pressure head lifting height moves down, when photoscanner scans the number of plies height of building block stacking, electro-motor controls whole guide holder and stops moving down, now, forming machine control system controls the contoured squeeze board of forming machine and declines with shaping mold frame simultaneously, when the contoured squeeze board of forming machine moves down into, with shaping mold frame, the position that pressure head descending spacing switchs simultaneously, pressure head descending spacing inductive switching puts in place to contoured squeeze board with shaping mold frame decline, send signal, make shaping machine controller control pressure head and move down action with framed stopping, after pressure head and framed decline put in place, forming machine control system controls shifting on shaping mold frame again and does demoulding work, when shaping mold frame rises to the position of framed lifting position-limit switch, shaping mold frame lifting position-limit switch sends signal makes forming machine control system control shaping mold frame stopping vertical motion, thus realizing the function of one layer of fragment of brick of precise mold release again on the fragment of brick that original stacking is good, when piled bricks is piled after well by the level originally set, whole block machine moves forward a position, after putting in place, repeat above-mentioned flow process brickmaking, the demoulding and stacking, its simple in construction, automatically effective, control accuracy is high, have and exempt from supporting plate, multilamellar produces, wet piled bricks can be made directly maintenance, then pack, eliminate a lot of intermediate link, reduce production cost.
Described in above, being only the embodiment utilizing this origination techniques content, any those skilled in the art use modification, the change that this creation does, and all belong to the scope of the claims that this creation is advocated, and are not limited to those disclosed embodiments.
Claims (10)
1. movable type exempts from supporting plate multilamellar production block machine, including feeding device, feeding device and shaped device, it is characterized in that: described shaped device includes forming frame, portable vibrating device, shaping mold frame and indenter device, the described forming frame forward-and-rearward left and right sides is respectively symmetrically and is provided with guide pillar, described each guide pillar top and bottom are separately fixed at forming frame top and bottom, described shaping mold frame can oscilaltion be located at before and after forming frame on the guide pillar of both sides, described indenter device can oscilaltion be located at before and after forming frame on the guide pillar of both sides the top of described shaping mold frame, described portable vibrating device can the lower section that be located in forming frame described shaping mold frame of left and right sliding, described portable vibrating device includes two spaced walkers, vibration casing, travel driving unit, the top of two walkers is located at by described vibration casing, described vibration casing be arranged over top vibration table, it is provided with vibrator in described vibrating bin body, rubber bumper also it is evenly equipped with between described vibration casing and top vibration table, described top vibration table be arranged over wearing plate, described travel driving unit is located on forming frame, the clutch end of travel driving unit is connected to drive the sliding of walker left and right with vibration casing, the bottom of described walker is provided with road wheel, described feeding device is located at the top of feeding device for providing compound to feeding device, feeding device is located at shaped device side for being uniformly distributed in the shaping mold frame of shaped device by compound, described forming frame is positioned at the side of indenter device and shaping mold frame be additionally provided with can according to set the number of plies be automatically adjusted framed with the demoulding of pressure head de-molding position highly automated adjustment device, the bottom of described forming frame also is provided with road wheel, described walker and forming frame are additionally provided with the walking and braking device that can control the walking of each road wheel or braking.
2. movable type according to claim 1 exempts from supporting plate multilamellar production block machine, it is characterized in that: the highly automated adjustment device of the described demoulding includes, lower guiding column base, guide holder, driving device, photoscanner, limit switch band and gag lever post, it is provided with threaded rod between described upper guiding column base and lower guiding column base, described guide holder is threadeded with threaded rod and along with the rotation of threaded rod and the threadingly upper and lower sliding of bar, described driving device is located on guiding column base, the outfan of driving device is connected with threaded rod to drive threaded rod rotating, described limit switch band is located on guide holder, described photoscanner is located at the bottom of guide holder for scanning the number of plies height of building block stacking, on described limit switch band can up-down adjustment be provided with the framed limiting plate of pressure head, the pressure head descending spacing switch being arranged over for monitoring forming machine pressure head falling head of described pressure head mould limiting plate, the framed lifting position-limit of forming machine framed lifting height when being connected with for monitoring the demoulding of the framed limiting plate of described pressure head switchs, described guide holder is positioned at the lower section of photoscanner and is additionally provided with the framed descending spacing switch for monitoring the framed falling head of forming machine, described gag lever post is adjustable to be located in limit switch band, the top of gag lever post is provided with the pressure head lifting position-limit switch for monitoring pressure head lifting height.
3. movable type according to claim 2 exempts from supporting plate multilamellar production block machine, it is characterised in that: being additionally provided with guide post between described upper guiding column base and lower guiding column base, the side of described guide holder and guide post are slidably connected.
4. movable type according to claim 1 and 2 exempts from supporting plate multilamellar production block machine, it is characterized in that: described indenter device includes pressure head guide bridge and is fixed on the contoured squeeze board below pressure head guide bridge, it is fixedly connected with pressure head guide holder respectively through guide pin bushing between the guide pillar that before and after described forming frame, both sides are symmetrical, pressure head guide bridge is fixed between two pressure head guide holders, and described forming frame is additionally provided with the pressure head synchronizer that can make pressure head guide bridge two ends uplink synchronization or uplink synchronization.
5. movable type according to claim 4 exempts from supporting plate multilamellar production block machine, it is characterized in that: described pressure head synchronizer includes pressure head synchronizing shaft, it is located at ram cylinder and the swing arm lazy-tongs at pressure head synchronizing shaft two ends, on the rotating forming frame being located at block machine of described pressure head synchronizing shaft, described each swing arm lazy-tongs include curved bar and lower link respectively, the upper end of described each upper curved bar is connected with the end of synchronizing shaft respectively, the lower end of described each upper curved bar respectively with each lower link upper end thereof, the lower end of described each lower link is connected with pressure head guide bridge one end respectively, the piston rod of described each ram cylinder is connected with each upper curved bar respectively, the cylinder body of described each ram cylinder is separately fixed on the forming frame of block machine, described pressure head guide bridge is also arranged above the Anti-fall stopping means that can prevent indenter device from dropping when maintenance is changed.
6. movable type according to claim 5 exempts from supporting plate multilamellar production block machine, it is characterized in that: described Anti-fall stopping means includes spacing beam, lock frame, latch hook device and retractable driving device, described spacing beam is located at above guide bridge, telescopic on described spacing beam it is provided with gag lever post, it is provided with locking device between described spacing beam and gag lever post, the lower hinge of described lock frame upper end and spacing beam, the side, lower end that described latch hook device is locked in guide bridge described lock frame, the lower end of described lock frame is provided with spacing axis, the place of the bottom correspondence lock spacing axis of frame of described latch hook device is provided with and matches to realize the spacing draw-in groove being connected together with spacing axis, the side, upper end of described lock frame is provided with decline protector, described retractable driving device is fixed on spacing beam, the clutch end of described retractable driving device is positioned at the top of decline protector.
7. movable type according to claim 1 exempts from supporting plate multilamellar production block machine, it is characterized in that: between the guide pillar that before and after described forming frame, both sides are symmetrical, be fixedly connected with framed guide holder respectively through guide pin bushing, about described shaping mold frame, two free sides are fixedly arranged on framed guide holder respectively through connector, the top being positioned at each framed guide holder on described forming frame is respectively equipped with demoulding oil jar, the cylinder body of described each demoulding oil jar is fixing with the top of forming frame to be connected, the piston rod of described each demoulding oil jar is connected with each framed guide holder respectively, it is additionally provided with before described shaping mold frame and forming frame and can make shaping mold frame two ends uplink synchronization or descending demoulding synchronizer, described demoulding synchronizer includes two sync blocks, synchronizing shaft and two chain tensioning devices, described synchronizing shaft crosses on two sync blocks, the cylinder body correspondence of described each demoulding oil jar is fixed on each sync block, described synchronizing shaft be respectively arranged at two ends with synchronous sprocket wheel, said two chain tensioning device is respectively symmetrically the lower section being located at said two sync block, the place of just descending of the corresponding each synchronous sprocket wheel of described each chain tensioning device is respectively equipped with regulating wheel, it is respectively equipped with synchronization chain between described each regulating wheel and each synchronous sprocket wheel, described each chain tensioning device is respectively equipped with the tightening regulator of adjustable chain elasticity.
8. movable type according to claim 7 exempts from supporting plate multilamellar production block machine, it is characterized in that: described tightening regulator includes adjusting bolt, adjusting nut and jointed shaft, described adjusting bolt is located at one end of chain tensioning device and with adjusting nut with the use of being positioned at block forming frame height for regulating chain tensioning device, and described jointed shaft is located at the other end of chain tensioning device for one end of chain tensioning device is articulated with the lower section of forming frame.
9. according to claim 4 for movable type exempt from supporting plate multilamellar produce block machine, it is characterized in that: in described each pressure head guide holder, be additionally provided with the framed synchronous braking device of pressure head, described pressure head and framed synchronous braking device include operation clamp, pressure head braking rail, a pair pressure head braking grip block, pressure head holds driving device tightly, framed braking rail, a pair framed braking grip block and framed hold driving device tightly, described operation clamp is fixed in pressure head guide holder, the side that described pressure head braking rail is located on forming frame described operation clamp, a pair pressure head braking grip block correspondence respectively clamps pressure head braking rail, described pressure head is held driving device tightly and is located in operation clamp, the pressure head of clutch end and respective side that pressure head holds driving device tightly is braked grip block and is connected, described framed braking rail is located on forming frame and is connected with shaping mold frame, a pair framed braking grip block correspondence respectively clamps framed braking rail, described framed driving device of holding tightly is located in operation clamp, the framed braking grip block of the framed clutch end and respective side holding driving device tightly is connected, described each pressure head braking grip block and the clamping face of each framed braking grip block are additionally provided with elastic rubber fitting.
10. movable type according to claim 1 exempts from supporting plate multilamellar production block machine, it is characterized in that: described each walking and braking device includes pusher checking cylinder and brake block, the wheel hub side that described road wheel is located on forming frame by described pusher checking cylinder, described brake block is located on the piston rod of pusher checking cylinder.
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| CN201610195092.2A CN105666643B (en) | 2016-03-31 | 2016-03-31 | Movable type exempts from supporting plate multilayer production block machine |
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| CN201610195092.2A CN105666643B (en) | 2016-03-31 | 2016-03-31 | Movable type exempts from supporting plate multilayer production block machine |
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| CN105666643A true CN105666643A (en) | 2016-06-15 |
| CN105666643B CN105666643B (en) | 2018-05-15 |
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| CN107457881A (en) * | 2017-09-30 | 2017-12-12 | 泉州市万昌机械制造有限公司 | One kind exempts from supporting plate expanding square brick machine |
| CN108621293A (en) * | 2017-03-18 | 2018-10-09 | 嘉兴市美畅塑业有限公司 | Prefabricated component ingot stripper |
| CN108995017A (en) * | 2018-09-18 | 2018-12-14 | 湖南中利福机械有限公司 | One kind exempting from supporting plate static pressure block machine |
| CN110936470A (en) * | 2019-11-21 | 2020-03-31 | 陈如豹 | Hollow brick molding equipment and method |
| CN111688013A (en) * | 2019-03-16 | 2020-09-22 | 泉州市柳氏机械有限公司 | Brick making machine without supporting plate and brick making method |
| CN112248190A (en) * | 2020-10-16 | 2021-01-22 | 福建群峰机械有限公司 | Good and low noise concrete brick make-up machine of synchronism |
| CN112536905A (en) * | 2020-11-27 | 2021-03-23 | 福建群峰机械有限公司 | Concrete surface fabric brick forming device of quick die change |
| CN113210581A (en) * | 2021-04-27 | 2021-08-06 | 熊奎 | Tombarthite is with convenient transportation pressure casting brick equipment |
| CN115179393A (en) * | 2022-06-28 | 2022-10-14 | 泉州市益鑫机械科技有限公司 | Supporting plate-free brick making forming machine and production process thereof |
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| CN112248190B (en) * | 2020-10-16 | 2022-08-09 | 福建群峰机械有限公司 | Good and low noise concrete brick make-up machine of synchronism |
| CN112248190A (en) * | 2020-10-16 | 2021-01-22 | 福建群峰机械有限公司 | Good and low noise concrete brick make-up machine of synchronism |
| CN112536905A (en) * | 2020-11-27 | 2021-03-23 | 福建群峰机械有限公司 | Concrete surface fabric brick forming device of quick die change |
| CN113210581A (en) * | 2021-04-27 | 2021-08-06 | 熊奎 | Tombarthite is with convenient transportation pressure casting brick equipment |
| CN113210581B (en) * | 2021-04-27 | 2023-10-20 | 江苏中装建设有限公司 | Convenient transportation die-casting brick equipment for rare earth |
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