CN106182349B - A kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control - Google Patents
A kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control Download PDFInfo
- Publication number
- CN106182349B CN106182349B CN201610729514.XA CN201610729514A CN106182349B CN 106182349 B CN106182349 B CN 106182349B CN 201610729514 A CN201610729514 A CN 201610729514A CN 106182349 B CN106182349 B CN 106182349B
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- China
- Prior art keywords
- moulding box
- cylinder
- moulding
- mode locking
- pressure head
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- 238000000465 moulding Methods 0.000 title claims abstract description 187
- 239000004575 stone Substances 0.000 title claims abstract description 40
- 239000000463 material Substances 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 210000004907 gland Anatomy 0.000 claims description 33
- 229910000831 Steel Inorganic materials 0.000 claims description 31
- 239000010959 steel Substances 0.000 claims description 31
- 238000000748 compression moulding Methods 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims 1
- 238000004804 winding Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005336 cracking Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
A kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control, including being used for the molding moulding box of standby anti-stone, rack, the feeding mechanism for being arranged in rack and being fed to moulding box, vibrating device for carrying and vibrating moulding box and the operating control system for controlling the former, vibrating device is supported on by running gear on the mounting plane of the former, it is provided on vibrating device for the first clamping mechanism on the upper table surface of vibrating device that moulding box is locked, to avoid in vibration moulding moulding box detached with vibrating device, the second clamping mechanism for indenter device and moulding box to be locked together is provided on indenter device.Oil pressure cylinder can carry out pressure adjustment by control system in the present invention, in the case where vibrating the collective effect with pressure, keep the compact density of standby anti-stone big, blank forming effect is good.Moulding box is promoted and oil pressure cylinder cooperation, keeps knockout course smooth, and standby anti-stone green body is intact, no blank cracking and arrisdefect phenomenon.
Description
Technical field
The invention belongs to artificial standby anti-stone material apparatus for production line technical field, more particularly, to a kind of production flood control with artificial
The vibration moulding equipment of standby anti-stone material.
Background technology
Protection with China to land resource originally uses stone to make the standby anti-stone for flood control, causes pair
The destruction of natural environment, by a large amount of uses of limitation.Therefore occur using in the market with silt, cement and flyash etc. are former
Material is by manually beaing molding making into standby anti-stone, and not only the degree of automation is poor for this method, and efficiency is low, and labor intensive.It is existing
Some block machines, using counterweight vibration moulding, there are insufficient pressure when vibration, when demoulding, demoulds by counterweight, and knockout press is big
It is small to be adjusted according to frictional resistance, smooth demoulding is cannot achieve in continuous production, there are molding standby anti-stone quality
The problems such as difference, low production efficiency.
Invention content
The purpose of the present invention is to solve existing block machine, using counterweight vibration moulding, there are pressure when vibration
Deficiency, demoulds by counterweight when demoulding, and knockout press size can not be adjusted according to frictional resistance, cannot achieve in continuous production
Smoothly demoulding the problems such as low production efficiency, provides a kind of production flood control artificial standby anti-stone there are molding standby anti-stone is of poor quality
The vibration moulding equipment of material, the present invention are press-formed using vibration, pressure automatic demoulding, not only improve standby anti-stone Forming Quality,
Also improve production efficiency.
The deficiency of the present invention to solve above-mentioned technical problem, used technical solution are:
It is a kind of to produce the vibration moulding equipment of the artificial standby anti-stone material of flood control, including it is used for the molding moulding box of standby anti-stone, machine
Frame, the feeding mechanism for being arranged in rack and being fed to moulding box, the vibrating device for carrying and vibrating moulding box and for controlling
The operating control system of the former, the moulding box be open-topped babinet in order to feed, the side wall and bottom of moulding box
Using being detachably connected in order to make green body after molding be detached with moulding box, it is different from the station of feeding mechanism in the rack
It is also equipped with for by the indenter device of standby anti-stone compression moulding in moulding box, vibrating device to be supported on the molding by running gear
On the mounting plane of equipment, vibrating device drives moulding box in indenter device and feeding mechanism two by moving horizontally for running gear
It is moved back and forth between a station, the indenter device includes for covering the gland, pressure head and the oil pressure cylinder that set sealing moulding box, pressure
The external part of power cylinder cylinder rod is stretched into through gland in moulding box, and pressure head is mounted on the external part of oil pressure cylinder cylinder rod, pressure oil
The cylinder body of cylinder is fixed on gland, is moved back and forth in order to by the stone in moulding box with dynamic head by the movement of oil pressure cylinder cylinder rod
Expect compression moulding, is provided with for the first Mould locking machine on the upper table surface of vibrating device that moulding box is locked on vibrating device
Structure, to avoid in vibration moulding moulding box detached with vibrating device, be provided on the indenter device for by indenter device
The second clamping mechanism being locked together with moulding box.
The pressure head is hinged with oil pressure cylinder cylinder rod and is fixed with the guide post of vertical head top surface setting, gland on pressure head
On offer pilot hole, guide post is threaded through in pilot hole, and pressure head is guided up and down reciprocatingly by the mutual cooperation of guide post and pilot hole
Movement prevents pressure head from being rotated in gland by guide post and the cooperation of oil pressure cylinder cylinder rod.
The indenter device is mounted on by pressure head hoisting mechanism in rack, and the pressure head hoisting mechanism includes pressure head
Lift cylinder, sprocket wheel and chain, chain are set by the way that several sprocket wheels are rich in rack, and pressure head lift cylinder is fixed on the rack,
Chain hanging seat is hinged on the power output end of pressure head lift cylinder, one end of chain puts together on chain hanging seat by chain joint
On, the other end of chain is put together on by chain joint on indenter device, and indenter device is driven by the driving of pressure head lift cylinder
It moves up and down.
Be additionally provided with moulding box lifting device in the rack, moulding box lifting device include moulding box lift cylinder, steel wire rope hanging seat,
Pulley, steel wire rope, jaw type bolt, moulding box hoisting frame and guider, cylinder body, pulley, the guider of moulding box lift cylinder are pacified
In rack, the power output end of moulding box lift cylinder is hinged on steel wire rope hanging seat, and one end of steel wire rope passes through jaw type bolt
It puts together on steel wire rope hanging seat, the other end of steel wire rope puts together on moulding box hoisting frame around after a plurality of pulleys by jaw type bolt
On, under the driving of moulding box lift cylinder, moulding box hoisting frame is moved up and down along guider, is provided on moulding box and moulding box hoisting frame
Matched moulding box ear mount is hung in moulding box ear mount by moulding box hoisting frame to drive moulding box to move up and down.
First clamping mechanism includes that bearing, the first mode locking cylinder, holder, swing arm, spring and the first mode locking are linked up with, the
One mode locking hook is fixedly connected with indenter device, and bearing is arranged on the side of vibrating device, and there are two distances for setting on bearing
For vibrating device center line apart from different ear mounts, one end end of swing arm and intermediate position are both provided with hinge hole, swing arm it is another
One end is provided with links up with matched horizontal axis with the first mode locking, and one end of the first mode locking cylinder is hinged in an ear mount of bearing, the
One end that the one mode locking cylinder other end offers hinge hole with swing arm is hinged, and one end of holder is hinged on another ear mount of bearing
On, the other end of holder and the centre of swing arm are hinged, and one end of spring, which is fixed on swing arm and is located at swing arm, be hinged nose end and centre hinge
It connects on the position between hole, the other end is fixed on holder.
Second clamping mechanism includes that the second mode locking cylinder, the second mode locking hook and the second mode locking bearing, the second mode locking bearing are set
It sets on moulding box, symmetrical ear mount, the interposition of the second mode locking hook is provided on two opposite lateral surfaces of the gland
Set in the ear mount for being hinged on gland, the both ends of the second mode locking cylinder linked up with respectively with symmetrical two the second mode lockings in far from moulding box
One end is hinged, by the expanding-contracting action of the second mode locking cylinder, the second mode locking hook is made to be rotated around ear mount, in order to make the second mode locking hang
Hook blocks the second mode locking bearing, and the rotation angle for limiting the second mode locking hook is arranged on the top of the ear mount of gland
Limited block.
The running gear includes vehicle frame, cart power cylinder and pushes away blanking device, and four ends of vehicle frame are respectively equipped with row
Wheel is walked, traveling wheel is located at the cooperation of two rail assemblies on ground with parallel interval and installs, the power output end of cart power cylinder
Hinged with vehicle frame, the other end of cart power cylinder is fixed on ground, by the driving running gear of cart power cylinder along rail
Road assembly carry out it is front and back move back and forth, the blanking device that pushes away is arranged in the top surface of vehicle frame, push away blanking device include blank pushing cylinder, push plate and
Push plate leading truck, blank pushing cylinder one end are fixed on vehicle frame, and the power output end of blank pushing cylinder is hinged with push plate, and push plate leading truck is fixed
In push plate, green body is driven to be moved along push plate leading truck direction under the driving of blank pushing cylinder, in order to by the base of compression moulding
Body moves away.
The moulding box is linked together by the location hole mutual cooperation on positioning pin and vibrating device thereon.
The guider is a sleeve, and central axis and the mounting plane of sleeve are fixed on the rack, steel wire
Rope is arranged through sleeve, other mechanical structures can also be used only in guider can provide a confession its sliding for moulding box hoisting frame
Slideway and limit the shaking in its sliding process.
The beneficial effects of the invention are as follows:1. oil pressure cylinder can carry out pressure adjustment by control system, in vibration and pressure
Collective effect under, keep the compact density of standby anti-stone big, blank forming effect is good.
2. moulding box is promoted and oil pressure cylinder cooperation, keep knockout course smooth, standby anti-stone green body is intact, no blank cracking and falls
Angle phenomenon.
3. entire production equipment by control system, realizes automatic distributing, vibration moulding, the links such as automatic demoulding it is automatic
Metaplasia is produced, and production efficiency is high.
Description of the drawings
Fig. 1 is the front view of the present invention.
Fig. 2 is the vertical view of the present invention.
Fig. 3 is the right view of the present invention.
Fig. 4 is the indenter device 3-D view of the present invention.
The indenter device sectional view of present invention when Fig. 5.
Diagram label:1, moulding box;2, vibrating device;3, rack;4, feeding mechanism;5, indenter device;501, pressure oil
Cylinder;502, pressure head;503, gland;504, guide post;6, the first clamping mechanism;601, bearing;602, the first mode locking cylinder;603, it props up
Frame;604, swing arm;605, spring;606, the first mode locking is linked up with;7, the second clamping mechanism;701, the second mode locking cylinder;702, second
Mode locking is linked up with;703, the second mode locking bearing;704, limited block;8, moulding box hoisting mechanism;801, moulding box lift cylinder;802, steel wire rope
Hanging seat;803, pulley;804, steel wire rope;805, jaw type bolt;806, moulding box hoisting frame;807, guider;9, pressure head is promoted
Mechanism;901, pressure head lift cylinder;902, chain hanging seat;903, sprocket wheel;904, chain;905, chain joint;10, running gear;
1001, vehicle frame;1002, cart power cylinder;1003, blanking device is pushed away;10031, blank pushing cylinder;10032, push plate;10033, push plate is led
To frame;1004, traveling wheel.
Specific implementation mode
As shown in the figure, specific implementation mode is as follows:
It is a kind of to produce the vibration moulding equipment of the artificial standby anti-stone material of flood control, including it is used for the molding moulding box 1 of standby anti-stone, machine
Frame 3, the feeding mechanism 4 for being arranged in rack and being fed to moulding box, the vibrating device 2 for carrying and vibrating moulding box and for controlling
Make the operating control system of the former, the moulding box 1 is open-topped babinet in order to feed, the side wall of moulding box 1 with
Bottom is using being detachably connected in order to make green body after molding be detached with moulding box, different from feeding mechanism 4 in the rack 3
It is also equipped at station for by the indenter device 5 of standby anti-stone compression moulding in moulding box 3, vibrating device 2 to pass through running gear 10
It is supported on the mounting plane of the former, vibrating device 2 drives moulding box 1 in pressure head by moving horizontally for running gear 10
It is moved back and forth between 4 two stations of device 5 and feeding mechanism, the indenter device 5 includes for covering the pressure for setting sealing moulding box
The external part of lid 503, pressure head 502 and oil pressure cylinder 501,501 cylinder rod of oil pressure cylinder is stretched into through gland 503 in moulding box 1, pressure head
502 are mounted on the external part of 501 cylinder rod of oil pressure cylinder, and the cylinder body of oil pressure cylinder 501 is fixed on gland 503, passes through pressure
The movement of 501 cylinder rod of oil cylinder is moved back and forth with dynamic head 502 in order to by the building stones compression moulding in moulding box 1, on vibrating device 2
Be provided with for being locked moulding box 1 the first clamping mechanism 6 on the upper table surface of vibrating device 2, to avoid vibration at
Moulding box 1 is detached with vibrating device 2 when type, is provided on the indenter device 5 for indenter device 5 and moulding box 1 to be locked at
The second clamping mechanism 7 together.
The pressure head 502 is hinged with 501 cylinder rod of oil pressure cylinder and is fixed with 502 top surface of vertical head on pressure head 502 and sets
The guide post 504 set offers pilot hole on gland 503, and guide post 504 is threaded through in pilot hole, passes through guide post 504 and pilot hole
The guiding pressure head 502 that cooperates pumps, and prevents pressure head 502 from existing by guide post 504 and the cooperation of 501 cylinder rod of oil pressure cylinder
It is rotated in gland.
The indenter device 5 is mounted on by pressure head hoisting mechanism 9 in rack 3, and the pressure head hoisting mechanism 9 includes
Pressure head lift cylinder 901, sprocket wheel 903 and chain 904, chain 904 are set by the way that several sprocket wheels 903 are rich in rack 3, pressure head
Lift cylinder 901 is fixed in rack 3, and chain hanging seat 902 is hinged on the power output end of pressure head lift cylinder 901, chain 904
One end is put together on by chain joint 905 on chain hanging seat 902, and the other end of chain 904 puts together on pressure by chain joint 905
On head device 5, indenter device 5 is driven to move up and down by the driving of pressure head lift cylinder 901.
Moulding box lifting device 8 is additionally provided in the rack 3, moulding box lifting device 8 includes moulding box lift cylinder 801, steel wire
Rope hanging seat 802, pulley 803, steel wire rope 804, jaw type bolt 805, moulding box hoisting frame 806 and guider 807, moulding box lift cylinder
801 cylinder body, pulley 803, guider 807 are installed in rack 3, and the power output end of moulding box lift cylinder 801 is hinged on
On steel wire rope hanging seat 802, one end of steel wire rope 804 is put together on by jaw type bolt 805 on steel wire rope hanging seat 802, steel wire rope 804
The other end around being put together on moulding box hoisting frame 806 by jaw type bolt 805 after a plurality of pulleys 803, in moulding box lift cylinder
Under 801 driving, moulding box hoisting frame 806 is moved up and down along guider, is provided on moulding box 1 and is matched with moulding box hoisting frame 806
Moulding box ear mount, be hung in moulding box ear mount that moulding box 1 is driven to move up and down by moulding box hoisting frame.
First clamping mechanism 6 includes bearing 601, the first mode locking cylinder 602, holder 603, swing arm 604, spring 605
With the first mode locking hook 606, the first mode locking hook 606 is fixedly connected with indenter device 5, and bearing 601 is arranged in vibrating device
Apart from vibrating device center line apart from different ear mounts, one end end of swing arm 604 there are two being arranged on side, on bearing 601
It is both provided with hinge hole with intermediate position, the other end of swing arm 604 is provided with links up with 606 matched horizontal axis with the first mode locking, the
One end of one mode locking cylinder 602 is hinged in an ear mount of bearing 601, and 602 other end of the first mode locking cylinder opens up hinged with swing arm
The one end for connecing hole is hinged, and one end of holder 603 is hinged in another ear mount of bearing, the other end and the swing arm 604 of holder 603
Centre it is hinged, one end of spring 605 is fixed on swing arm and is located on the position that swing arm is hinged between nose end and centre hinge hole, separately
One end is fixed on holder.
Second clamping mechanism 7 includes the second mode locking cylinder 701, the second mode locking hook 702 and the second mode locking bearing 703, and second
Mode locking bearing 703 is arranged on moulding box 1, is provided with symmetrical ear mount on two opposite lateral surfaces of the gland 503, and second
The centre position of mode locking hook 702 is hinged in the ear mount of gland 503, and the both ends of the second mode locking cylinder 701 are respectively with symmetrical two
One end far from moulding box is hinged in a second mode locking hook 702, by the expanding-contracting action of the second mode locking cylinder 701, makes the second mode locking
Hook 702 is rotated around ear mount, in order to make the second mode locking hook 702 block the second mode locking bearing 703, gland ear mount it is upper
Portion is arranged with the limited block 704 of the rotation angle for limiting the second mode locking hook 702.
The running gear 10 includes vehicle frame 1001, cart power cylinder 1002 and pushes away blanking device 1003, vehicle frame 1001
Four ends are respectively equipped with traveling wheel 1004, and traveling wheel 1004 is located at the cooperation of two rail assemblies on ground with parallel interval pacifies
The power output end of dress, cart power cylinder 1002 is hinged with vehicle frame 1001, and the other end of cart power cylinder 1002 is fixed on ground
On, front and back reciprocating movement is carried out along track assembly by the driving running gear of cart power cylinder, it is described to push away blanking device 1003
It is arranged in the top surface of vehicle frame, it includes blank pushing cylinder 10031, push plate 10032 and push plate leading truck 10033 to push away blanking device 1003, pushes away base
10031 one end of cylinder is fixed on vehicle frame 1001, and the power output end of blank pushing cylinder 10031 and push plate 10032 are hinged, push plate leading truck
It is fixed in push plate, drives green body to be moved along push plate leading truck direction under the driving of blank pushing cylinder, in order to by compression moulding
Green body move away.
The moulding box 1 is linked together by the location hole mutual cooperation on positioning pin and vibrating device thereon.
The guider 807 is a sleeve, and central axis and the mounting plane of sleeve are fixed on the rack, steel
Cord is arranged through sleeve, other mechanical structures can also be used only in guider can provide a confession its cunning for moulding box hoisting frame
Dynamic slideway simultaneously limits the shaking in its sliding process.
As shown, a kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control:It is molded including being used for standby anti-stone
Moulding box 1, carry and vibrate the vibrating device 2 of moulding box 1, across founding the rack 3 on moulding box 1, be placed in the side of rack 3 and to mould
The feeding mechanism 4 that case 1 is fed.Its design feature is, further includes being placed in the upper feeding mouth of moulding box 1 and suppressing standby anti-stone to be molded
Indenter device 5, indenter device includes oil pressure cylinder 501 and pressure head 502, and 501 drive ram 502 of oil pressure cylinder is in moulding box
Standby anti-stone mixture is suppressed.The moulding box hoisting mechanism 8 moved up and down for promoting moulding box 1, moulding box are provided in rack 3
Hoisting mechanism 8 includes mainly moulding box lift cylinder 801, pulley 803, steel wire rope 804 and moulding box hoisting frame 806, moulding box lift cylinder 801
It drives moulding box hoisting frame 806 to move up and down by pulley 803 and steel wire rope 804, is moved up and down to lift moulding box 1.In rack 3
The other side is additionally provided with the pressure head hoisting mechanism 9 moved up and down for promoting indenter device 5, and pressure head hoisting mechanism 9 includes mainly
One end of pressure head lift cylinder 901, sprocket wheel 903 and chain 904, chain 904 is connect by sprocket wheel 903 with indenter device 5, the other end
It connect with pressure head lift cylinder 901, is driven by pressure head lift cylinder 901, complete indenter device 5 and move up and down, on vibrating device 2
Table top is provided with the first clamping mechanism 6, for moulding box 1 and the locking of 2 upper table surface of vibrating device when vibration, in 5 He of indenter device
The second clamping mechanism 7 is additionally provided between moulding box 1, for indenter device 5 and moulding box 1 to be locked when demoulding.In vibrating device 2
Bottom is provided with running gear 10, and carrying moulding box 1 moves between the two in feeding mechanism 4 and indenter device 5, realize splicing and at
Two station work of type.
Further, indenter device 5 further includes:Gland 503 and guide post 504, oil pressure cylinder 501 are arranged in gland 503
Upside, cylinder rod is straight down.Pressure head 502 is arranged inside gland 503, hinged with cylinder rod, by the expanding-contracting action of lever, completes
The upper and lower vertical and straight movement in gland 503 of pressure head 502.Guide post 504 is vertically arranged, and bottom end is fixed together with pressure head 502, gland
503 upper sides are provided with pilot hole, and when pressure head 502 moves up and down, guide post 504 moves up and down in pilot hole, prevents pressure head 502
It is rotated in gland 503.503 front and rear sides of gland are each provided with two ear mounts, are arranged symmetrically, and are mainly used for hinged second mode locking
Hook 702.
Further, 2 upper table surface of vibrating device is provided with the first clamping mechanism 6, for indenter device 5 and moulding box 1 to be consolidated
It is scheduled on 2 upper table surface of vibrating device, the first clamping mechanism 6 includes mainly bearing 601, the first mode locking cylinder 602, holder 603, swing arm
604, spring 605 and the first mode locking hook 606.First mode locking hook 606 is fixedly connected with indenter device 5, and the setting of bearing 601 exists
On the upper table surface of vibrating device 2, there are two ear mounts for setting on bearing 601.The end and centre of swing arm 604 are respectively arranged with hinged
Hole, the other end are provided with horizontal axis.One end of first mode locking cylinder 602 is hinged in an ear mount of bearing 601, the other end and swing arm
604 end is hinged.One end of holder 603 is hinged in another ear mount of bearing 601, the centre of the other end and swing arm 604
It is hinged.One end of spring 605 is fixed in swing arm 604, the position between 604 end of swing arm and intermediate hinge hole, another
End is fixed on holder 603, and the main function of spring 605 is to ensure holder 603 first when the first 602 expanding-contracting action of mode locking cylinder
Ear mount rotation on bearing 601, then ensure that swing arm 604 is rotated around holder 603, so as to so that horizontal axis card in swing arm 604
Firmly the first mode locking hook 606.
Further, it is provided with the second clamping mechanism 7 on indenter device 5, is connected for indenter device 5 and moulding box 1, the
Two clamping mechanisms 7 mainly link up with the 702, second mode locking bearing 703 and limited block 704 including the second mode locking cylinder 701, the second mode locking,
Second mode locking bearing 703 is placed on moulding box 1, and the centre position of the second mode locking hook 702 is hinged in the ear mount on gland 503,
Then front and back 702 hingedly link of symmetrical second mode locking hook is passed through by the second mode locking cylinder 701 by the second mode locking cylinder 701
Expanding-contracting action makes the second mode locking hook 702 be rotated around ear mount, so as to so that the second mode locking hook 702 blocks the second mode locking branch
Seat 703.It is arranged with limited block 704, the rotation of the second mode locking of major limitation hook 702 on the top of four ear mounts of gland 503
Gyration.
Further, moulding box lifting device 8 is provided in rack 3.Including moulding box lift cylinder 801, steel wire rope hanging seat
802, pulley 803, steel wire rope 804, jaw type bolt 805, moulding box moulding box hoisting frame 806 and guider 807.Moulding box lift cylinder
801 one end are fixed on the side of rack 3, and power output end is hinged on steel wire rope hanging seat 802, and steel wire rope 804 passes through jaw type spiral shell
Bolt 805 is put together on steel wire rope hanging seat 802, and pulley 803 is arranged on the top of rack 3, and steel wire rope 804 passes through a plurality of pulleys
803, the other end is put together on by jaw type bolt 805 on moulding box moulding box hoisting frame 806, under the driving of moulding box lift cylinder 801, mould
Case moulding box hoisting frame 806 is vertically moved along about 807 guider.To drive moulding box 1 to realize the movement of vertical direction.
Further, pressure head lifting device 9, including pressure head lift cylinder 901, chain hanging seat are additionally provided in rack 3
902, sprocket wheel 903, chain 904 and chain joint 905.901 one end of pressure head lift cylinder is fixed on the side of rack 3, power output
End is hinged on chain hanging seat 902, and chain 903 is put together on by chain joint 905 on chain hanging seat 902, and the setting of sprocket wheel 903 exists
The top of rack 3, chain 904 are put together on by chain joint 905 on indenter device 5 by a plurality of sprocket wheels 903, the other end,
Under the driving of pressure head lift cylinder 901, indenter device 5 is driven to realize the movement of vertical direction.
Further, running gear 10 is placed in 3 lower section of rack, there is former and later two stations, carries vibrating device 2 and is placed in
Moulding box 1 on vibrating device 2, runs between former and later two stations, and running gear 10 includes vehicle frame 1001, cart power cylinder
1002 and push away blanking device 1003, traveling wheel 1004 be respectively equipped in four ends of vehicle frame 1001, traveling wheel 1004 with parallel
Installation, 1002 one end of cart power cylinder is coordinated to be arranged in the bottom of vehicle frame 1001 every two rail assemblies 11 being located on ground,
Power output end is hinged with vehicle frame 1001, and the other end is fixed with ground basal plane;Walking is driven under the driving of cart power cylinder 1002
Device 10 is moved forward and backward along track assembly 11.Blanking device 1003 is pushed away to be arranged in the upper surface of vehicle frame 1001, including blank pushing cylinder
10031, push plate 10032 and push plate leading truck 10033,10031 one end of blank pushing cylinder are fixed on above vehicle frame 1001, power output end
Hinged with push plate 10032, push plate leading truck 10033 is fixed in push plate 10032, and base is driven under the driving of blank pushing cylinder 10031
Body is moved along 10033 direction of push plate leading truck.
It by control system, is moved after completing running gear 10, ensures that moulding box 1 is in the lower section of feeding mechanism 4, connect
Material.Splicing finishes, and running gear 10 moves forward, and ensures that 1 central row of moulding box goes to 5 center of indenter device.Then indenter device 5 is being pressed
It is moved down under the driving of head lift cylinder 901, until fall on moulding box 1, the swing arm 604 in the first clamping mechanism 6 at this time is the
Under the driving of one mode locking cylinder 602, the horizontal axis in swing arm 604 is made to block the first mode locking hook 606, ensures to vibrate in vibrating device 2
When, moulding box 1 and indenter device 5 are tightly pressed at the upper table surface of vibrating device 2.Meanwhile second mode locking hook 702 in the second mode locking
The second mode locking bearing 703 is blocked under the driving of cylinder 701, and indenter device 5 and moulding box 1 is made tightly to push down.When vibrating device 2 vibrates,
Under the driving of oil pressure cylinder 501, pressure head 502 moves down, and realizes and carries out the function of being suppressed in vibration to raw material.It has vibrated
Cheng Hou, the swing arm 604 in the first clamping mechanism 6 make the horizontal axis in swing arm 604 leave under the driving of the first mode locking cylinder 602
One mode locking hook 606, achievees the purpose that unlock.After the completion of unlock, the moulding box hoisting frame 806 of 3 both sides of rack is in moulding box lift cylinder
It under 801 driving, is moved up by pulley 803 and steel wire rope 804, to lift 5 one pieces of moulding box 1 and indenter device to moving up
It is dynamic, while oil pressure cylinder 501 continues drive ram 502 and moves down, and achievees the purpose that demoulding.After the completion of demoulding, the second mode locking
Cylinder 701 drives 702 rotation of the second mode locking hook, unlocks and blocks state with the second mode locking bearing 703.Second mode locking hook 702
It unlocks after blocking state with the second mode locking bearing 703, moulding box hoisting frame 806 is under the driving of moulding box lift cylinder 801, to moving down
Dynamic, until moulding box 1 is fallen on vibrating device 2, at the same time, indenter device 5 is under the driving of pressure head lift cylinder 901 to moving up
It is dynamic, until the bottom of the second mode locking hook 702 is higher than 1 upper surface of moulding box.Then running gear 10 drives moulding box 1 to move back together
It moves to the lower section of feeding mechanism 4 and carries out splicing.
Technical solution and embodiment cited by the present invention and non-limiting, with cited by the present invention technical solution and
Embodiment is equivalent or effect same approach is all in the range of the present invention is protected.
Claims (8)
1. the vibration moulding equipment of the artificial standby anti-stone material of flood control is produced a kind of, including is used for the molding moulding box of standby anti-stone(1), machine
Frame(3), the feeding mechanism that is arranged in rack and is fed to moulding box(4), vibrating device for carrying and vibrating moulding box(2)With
Operating control system for controlling the former, the moulding box(1)It is open-topped babinet in order to feed, moulding box
(1)Side wall and bottom so that green body after molding is detached with moulding box using being detachably connected with, it is characterised in that:The machine
Frame(3)It is upper to be different from feeding mechanism(4)Station at be also equipped with for by moulding box(1 )In standby anti-stone compression moulding pressure head
Device(5), vibrating device(2)Pass through running gear(10)It is supported on the mounting plane of the former, vibrating device(2)It is logical
Cross running gear(10)Move horizontally drive moulding box(1)In indenter device(5)And feeding mechanism(4)It is reciprocal between two stations
Movement, the indenter device(5)Include for covering the gland for setting sealing moulding box(503), pressure head(502)And oil pressure cylinder
(501), oil pressure cylinder(501)The external part of cylinder rod runs through gland(503)Stretch into moulding box(1)It is interior, pressure head(502)Mounted on pressure
Oil cylinder(501)On the external part of cylinder rod, oil pressure cylinder(501)Cylinder body be fixed on gland(503)On, pass through oil pressure cylinder
(501)The movement band dynamic head of cylinder rod(502)It moves back and forth in order to by moulding box(1)Interior building stones compression moulding, vibrating device
(2)On be provided with for by moulding box(1)It is locked in vibrating device(2)Upper table surface on the first clamping mechanism(6), to keep away
Exempt from the moulding box in vibration moulding(1)With vibrating device(2)Separation, indenter device(5)On be provided with for by indenter device(5)With
Moulding box(1)The second clamping mechanism being locked together(7).
2. a kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control according to claim 1, it is characterised in that:
The pressure head(502)With oil pressure cylinder(501)Cylinder rod is hinged and pressure head(502)On be fixed with vertical head(502)Top surface is set
The guide post set(504), gland(503)On offer pilot hole, guide post(504)It is threaded through in pilot hole, passes through guide post(504)With
The mutual cooperation of pilot hole guides pressure head(502)It pumps, passes through guide post(504)And oil pressure cylinder(501)Cylinder rod is matched
Conjunction prevents pressure head(502)It is rotated in gland.
3. a kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control according to claim 1, it is characterised in that:
The indenter device(5)Pass through pressure head hoisting mechanism(9)Mounted on rack(3)On, the pressure head hoisting mechanism(9)Including
Pressure head lift cylinder(901), sprocket wheel(903)And chain(904), chain(904)Pass through several sprocket wheels(903)Winding is mounted on
Rack(3)On, pressure head lift cylinder(901)It is fixed on rack(3)On, pressure head lift cylinder(901)Power output end on be hinged with
Chain hanging seat(902), chain(904)One end pass through chain joint(905)Put together on chain hanging seat(902)On, chain(904)
The other end pass through chain joint(905)Put together on indenter device(5)On, pass through pressure head lift cylinder(901)Driving band dynamic pressure
Head device(5)It moves up and down.
4. a kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control according to claim 1, it is characterised in that:
The rack(3)On be additionally provided with moulding box lifting device(8), moulding box lifting device(8)Including moulding box lift cylinder(801), steel wire
Rope hanging seat(802), pulley(803), steel wire rope(804), jaw type bolt(805), moulding box hoisting frame(806)And guider
(807), moulding box lift cylinder(801)Cylinder body, pulley(803), guider(807)It is installed in rack(3)On, moulding box is promoted
Cylinder(801)Power output end be hinged on steel wire rope hanging seat(802)On, steel wire rope(804)One end pass through jaw type bolt(805)
Put together on steel wire rope hanging seat(802)On, steel wire rope(804)The other end bypass a plurality of pulleys(803)Pass through jaw type bolt afterwards
(805)Put together on moulding box hoisting frame(806)On, in moulding box lift cylinder(801)Driving under, moulding box hoisting frame(806)Along guiding
Device moves up and down, moulding box(1)On be provided with and moulding box hoisting frame(806)Matched moulding box ear mount, is hung by moulding box hoisting frame
It is located in moulding box ear mount to drive moulding box(1)It moves up and down.
5. a kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control according to claim 1, it is characterised in that:
First clamping mechanism(6)Including bearing(601), the first mode locking cylinder(602), holder(603), swing arm(604), spring
(605)It is linked up with the first mode locking(606), the first mode locking hook(606)With indenter device(5)It is fixedly connected, bearing(601)Setting
On the side of vibrating device, bearing(601)There are two upper settings apart from vibrating device center line apart from different ear mounts, swing arm
(604)One end end and intermediate position be both provided with hinge hole, swing arm(604)The other end be provided with and the first mode locking link up with
(606)Matched horizontal axis, the first mode locking cylinder(602)One end be hinged on bearing(601)An ear mount on, the first mode locking cylinder
(602)One end that the other end offers hinge hole with swing arm is hinged, holder(603)One end be hinged on another ear mount of bearing
On, holder(603)The other end and swing arm(604)Centre it is hinged, spring(605)One end be fixed on swing arm be located at swing arm hinge
It connects on the position between nose end and intermediate hinge hole, the other end is fixed on holder.
6. a kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control according to claim 1, it is characterised in that:
Second clamping mechanism(7)Including the second mode locking cylinder(701), the second mode locking hook(702)With the second mode locking bearing
(703), the second mode locking bearing(703)It is arranged in moulding box(1)On, the gland(503)It is arranged on two opposite lateral surfaces
There are symmetrical ear mount, the second mode locking hook(702)Centre position be hinged on gland(503)Ear mount on, the second mode locking cylinder
(701)Both ends respectively with symmetrical two the second mode lockings link up with(702)In one end far from moulding box it is hinged, pass through the second mode locking
Cylinder(701)Expanding-contracting action, make the second mode locking link up with(702)It is rotated around ear mount, in order to make the second mode locking link up with(702)It blocks
Second mode locking bearing(703), it is arranged on the top of the ear mount of gland for limiting the second mode locking hook(702)Rotation angle
The limited block of degree(704).
7. a kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control according to claim 1, it is characterised in that:
The running gear(10)Including vehicle frame(1001), cart power cylinder(1002)With push away blanking device(1003), vehicle frame(1001)
Four ends be respectively equipped with traveling wheel(1004), traveling wheel(1004)Two rail assemblies being located at parallel interval on ground
Cooperation installation, cart power cylinder(1002)Power output end and vehicle frame(1001)It is hinged, cart power cylinder(1002)It is another
End is fixed on ground, and front and back reciprocating movement is carried out along track assembly by the driving running gear of cart power cylinder, described
Push away blanking device(1003)It is arranged in the top surface of vehicle frame, pushes away blanking device(1003)Including blank pushing cylinder(10031), push plate(10032)With
Push plate leading truck(10033), blank pushing cylinder(10031)One end is fixed on vehicle frame(1001)On, blank pushing cylinder(10031)Power output
End and push plate(10032)Hinged, push plate leading truck is fixed in push plate, drives green body to be led along push plate under the driving of blank pushing cylinder
It is moved to frame direction, in order to move away the green body of compression moulding.
8. a kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control according to claim 1, it is characterised in that:
The moulding box(1)It is linked together by the location hole mutual cooperation on positioning pin and vibrating device thereon.
Priority Applications (1)
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CN201610729514.XA CN106182349B (en) | 2016-08-26 | 2016-08-26 | A kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control |
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CN201610729514.XA CN106182349B (en) | 2016-08-26 | 2016-08-26 | A kind of vibration moulding equipment producing the artificial standby anti-stone material of flood control |
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CN106182349B true CN106182349B (en) | 2018-08-14 |
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CN106738279A (en) * | 2016-12-19 | 2017-05-31 | 哈尔滨天顺化工科技开发有限公司 | A kind of fixture that mould emptier is processed for light building material |
CN108189202A (en) * | 2018-03-10 | 2018-06-22 | 山东高速轨道设备材料有限公司 | Pre-stress rail plate production mould |
CN110385781A (en) * | 2019-08-14 | 2019-10-29 | 通榆加亿科技环保建筑材料有限公司 | A kind of six station of wet process molding high-strength concrete product equipment |
CN111232818B (en) * | 2020-03-26 | 2024-09-03 | 唐山贺祥智能科技股份有限公司 | Side model hoist and mount locking device |
CN111469480B (en) * | 2020-05-25 | 2024-08-23 | 山东华鹏重工有限公司 | Four-column guiding vacuum-pumping pressurizing vibration forming machine |
CN111660599B (en) * | 2020-06-16 | 2024-08-09 | 山东华鹏重工有限公司 | Novel four-column guiding amplitude modulation pressurization vibration molding system |
CN114055798A (en) * | 2021-11-18 | 2022-02-18 | 盐城市科博液压机械制造有限公司 | Full-vibration quarry stone machine for large-size artificial stones |
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JPH0966513A (en) * | 1995-08-31 | 1997-03-11 | Sekisui Chem Co Ltd | Mold for molding cement mortar |
CN2368676Y (en) * | 1997-08-06 | 2000-03-15 | 湖北重型机器集团有限公司 | Apparatus for producing blocks by liftable formworks with vibration |
CN2362672Y (en) * | 1998-03-06 | 2000-02-09 | 张明皋 | High-pressure cement tile formation machine |
CN2441627Y (en) * | 2000-07-14 | 2001-08-08 | 山东省高密市水利科技开发公司 | Forming machine for concrete member |
CN2574867Y (en) * | 2002-10-24 | 2003-09-24 | 尹伟东 | Hollow block forming machine |
JP2008014122A (en) * | 2006-07-07 | 2008-01-24 | Takeshige Shimonohara | Remaining form, its connection method and manufacturing method |
CN101941234B (en) * | 2010-09-27 | 2011-12-21 | 泉州市祥达机械制造有限公司 | Method and equipment for pressing and forming building blocks |
CN102198689A (en) * | 2011-05-12 | 2011-09-28 | 信阳市四通机械制造有限公司 | Vitrified micro-bubble heat preservation fireproof board production device |
CN103640243B (en) * | 2013-12-03 | 2015-07-22 | 济南澳海炭素有限公司 | Novel carbon product vibration forming machine |
CN105388049B (en) * | 2015-09-11 | 2018-04-20 | 河海大学 | A kind of soil matrix material test block compression molding device and control method |
CN105690551A (en) * | 2016-04-25 | 2016-06-22 | 黄河水利委员会黄河水利科学研究院 | Vibration extrusion rapid forming device for artificial flood prevention reserved bricks |
CN206011365U (en) * | 2016-08-26 | 2017-03-15 | 洛阳中冶重工机械有限公司 | A kind of vibration moulding equipment for producing flood control with artificial standby anti-stone material |
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Address after: 471000 Qinling Mountains Road, Jianxi District, Luoyang, Henan Applicant after: LUOYANG ZHONGYE HEAVY INDUSTRY MACHINERY CO.,LTD. Applicant after: YELLOW RIVER INSTITUTE OF HYDRAULIC RESEARCH Address before: 471000 Qinling Mountains Road, Jianxi District, Luoyang, Henan Applicant before: LUOYANG ZHONGYE HEAVY INDUSTRY MACHINERY Co.,Ltd. Applicant before: YELLOW RIVER INSTITUTE OF HYDRAULIC RESEARCH |
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