CN206401097U - It is a kind of to be used to produce the process units pasted compared with small dimension size electrodes - Google Patents

Abstract

It is a kind of to be used to produce the process units pasted compared with small dimension size electrodes, including organic frame (10), it is installed on the drive sprocket (2) in frame, driven sprocket (9) and its circulation driving-chain (13) of closing, power and transmission device (4), it is installed on the curvilinear guide (3) for fitting and being located at driving-chain (13) back side between drive sprocket and driven sprocket with driving-chain, it is installed on the mould group (5) run simultaneously on driving-chain with driving-chain, it is installed on the hopper (8) sequentially set in frame and above mould group, press-roller device (7) and cutter device (6), it is installed on the stripper apparatus (1) on the outside of drive sprocket；The diameter of drive sprocket is less than driven sprocket and the number of teeth is less than driven sprocket, and demoulding position is located on the outside of drive sprocket.The utility model can make electrode paste automatic moulding compared with small dimension size, the demoulding, and bulk density is improved, and continuous production process and mass production can be achieved.

Description

It is a kind of to be used to produce the process units pasted compared with small dimension size electrodes

Technical field

The utility model is related to electrode paste process units technical field, particularly for producing compared with small dimension size electrodes paste Process units.

Background technology

Electrode paste process units is ore-smelting electric furnace electrode paste production special equipment, and its Forming Quality directly influences electrode Paste production efficiency and ore-smelting electric furnace using effect.Electrode paste product appearance specification is larger all the time, the use of enterprise is solution ore deposit The problem of electrothermal stove " self-baking electrode " easily forms hole, is intended to before electrode paste is added ore-smelting electric furnace " self-baking electrode " cylinder Crushed.As enterprise's low cost operation requirement and ore-smelting electric furnace develop to maximization, electrode paste is using enterprise to electrode paste Specification requires less and less, and usual apparent size is upper bottom 50mm, bottom 45mm, high below 50mm.It is raw in current industry Production bottom 95mm on die forming machine when paste compared with small dimension size electrodes, go to the bottom 60mm, high 70mm, and production efficiency is relatively low, quality control Difficulty processed is big, at the same electrode paste there is demoulding difficulty, electrode paste block and block adhesion when mould be stripped, it is loose situations such as, Influence the continuity of production.If still pasted with the production of existing electrode paste shaping machine compared with small dimension size electrodes, it can only adopt Manually auxiliary production, timely and processing bonding electrode paste is stripped during production for guarantee electrode paste, and electrode paste forming machine is run Shi Sudu is 0.6r/min, also needs 1 staff of configuration to be stripped the reason demoulding everywhere not exclusively in electrode paste and be sticked together Electrode paste, per tour production capacity only has 12t or so, causes big labor workload, low production efficiency and cost increase, is unfavorable for enterprise Cost efficiency.

The content of the invention

The purpose of this utility model be for electrode paste outward appearance miniaturization after electrode paste process units produce electrode paste when Demoulding difficulty, low compaction rate, block make compared with small dimension size with block adhesion and the not high present situation of production efficiency there is provided a kind of Electrode paste automatic moulding, the demoulding, it is not necessary to artificial to participate in, production efficiency is high and electrode paste small product size density is high is used to produce The process units pasted compared with small dimension size electrodes.

The purpose of this utility model is achieved through the following technical solutions：

It is a kind of to be used to produce the process units pasted compared with small dimension size electrodes, including organic frame, it is installed on the master in frame Movable sprocket, driven sprocket and its circulation of closing driving-chain, drive the power and transmission device of drive sprocket, are installed on drive chain The curvilinear guide at the driving-chain back side is fitted and be located between wheel and driven sprocket with driving-chain, is installed on driving-chain with driving-chain The mould group of synchronous operation, the hopper sequentially set for being installed in frame and being located above mould group, pressure roller dress Put and cutter device, be installed on the stripper apparatus on the outside of drive sprocket；The diameter of the drive sprocket is less than driven sprocket and tooth Number is less than driven sprocket, and demoulding position is located on the outside of drive sprocket.

Mould group described in the utility model by the continuous arrangement perpendicular with driving-chain transmission direction horizontal single mode Ring mould group is constituted, each single mode includes the horizontal riser perpendicular with driving-chain, is equidistantly staggered in riser both sides One group of rectangular base plate and one group of upright tooth plate, the upright tooth plate of latter single mode can be inserted into previous single mode adjacent rectangle bottom plate Between separate slot in, realize the cooperation grafting of two neighboring single mode；After two neighboring single mode grafting, in the planar section of curvilinear guide The small die cavity of structure same size in a row, electrode paste is pressed into the block type electrode paste product of formation rule in small die cavity；It is two neighboring to insert The single mode connect is gradually spread out in side plate bending of the arrival curve guide rail close to drive sprocket and driven sprocket, is closed then and gradually Close.The press-roller device is can the descending spring pressure roller for being pressed into mould inner chamber.The cutter device is moving up and down Cutting-cylinder equidistantly equipped with one group of cutting knife.The stripper apparatus pats stripper apparatus, including central shaft and can edge for circulation Flexible release sheet corresponding with mould group single mode is carried on the beating plate of central axis, each beating plate.In frame ground Portion is equipped with road wheel.The process units is provided with a mounted angle for being less than 20 degree.

The good thickener of kneading is leaned on when the utility model power and transmission device operation, in hopper reenters mould certainly, Electrode paste is compacted when the electrode paste of forming is by way of press-roller device, while cutter device is between the single mode of mould upper surface The unsegregated electrode paste in part is cut.Mould group be by continuous single mode group connect can with driving-chain advance and can oneself Dynamic closure and the group of expansion connect opening-closing structure, close the die cavity that composition makes electrode paste in curvilinear guide planar section, are led in curve Rail side plate bending is deployed, the electrode paste Automatic-falling of shaping in die cavity.Incomplete electrode paste come off again through de- installed in driving wheel The stripper apparatus of mould position, which is patted, all falls within conveyer or finished car, and reinstatement state goes successively to next follow to mould automatically Ring, realizes continuous production

The utility model can ensure electrode paste automatic moulding compared with small dimension size, the demoulding, and bulk density is improved, raw Do not need artificial Attended Operation to be stripped during production, yield can bring up to 26 tons by 12 tons original of per tour, improve operating efficiency, drop Low labor intensity and human input in production is reduced, realize continuous production process and mass production.Meanwhile, can by Same fuselage changes different mould groups, driving-chain, sprocket wheel, realizes the electrode paste of production different specification size, reaching makes With the good result for safeguarding, overhauling convenient and input cost minimum.

Brief description of the drawings

Fig. 1 is schematic diagram of the present utility model；

Fig. 2 is Fig. 1 top view (not including frame, hopper, press-roller device, cutter device)；

Fig. 3 is the schematic diagram of two neighboring single mode grafting；

Fig. 4 is the schematic diagram of a single mode；

Fig. 5 is Fig. 4 left view；

Fig. 6 is the schematic diagram of cutting-cylinder cutting electrode paste；

Fig. 7 is the schematic diagram of stripper apparatus；

Fig. 8 is the electrode paste finished product schematic diagram of the utility model production.

Embodiment

The process units for production compared with small dimension size electrodes paste as shown in Figure 1 and Figure 2, including organic frame 10, are installed In the drive sprocket 2 in frame, driven sprocket 9, connected between drive sprocket 2 and driven sprocket 9 using closed circulation driving-chain 13 Connect.Power and transmission device 4 are connected and are installed on inside driving-chain with drive sprocket 2.Drive sprocket 2 and driven sprocket 9 it Between the curvilinear guide 3 that the back side of driving-chain 13 is fitted and be located at driving-chain is installed, curvilinear guide includes planar section 3-2 and close One section of side plate bending 3-1 of drive sprocket, to ensure that driving-chain is fitted transmission on drive sprocket.It is provided with driving-chain with biography The mould group 5 of dynamic chain synchronous operation, hopper 8, the and of press-roller device 7 are sequentially provided with frame and above driving-chain Cutter device 6, is provided with stripper apparatus 1 on the outside of drive sprocket.The diameter of the drive sprocket is less than the diameter of driven sprocket, The number of teeth of drive sprocket is less than the number of teeth of driven sprocket, and demoulding position is located on the outside of drive sprocket.

As shown in Fig. 3, Fig. 4, Fig. 5, the mould group 5 is retractable structure, by mutually being hung down with driving-chain transmission direction The horizontal single mode 5-1 composition ring mould groups of straight continuous arrangement, each single mode includes the horizontal riser perpendicular with driving-chain 5-1a, equidistantly it is staggered in one group of rectangular base plate 5-1b of riser both sides and one group of upright tooth plate 5-1c, latter single mode Upright tooth plate 5-1c can be inserted into the separate slot 5-1d between previous single mode adjacent rectangle bottom plate 5-1b, realize two neighboring list The cooperation grafting of mould；After two neighboring single mode grafting, curvilinear guide 3 planar section 3-2 close, structure same size in a row it is small Die cavity 5-2, the row of the present embodiment one has 8 small die cavitys.Electrode paste is pressed into the block type electrode paste product of formation rule in small die cavity.It is small Die cavity is the trapezoidal cavity that upper bottom is more than bottom, is easy to electrode paste to be stripped.The single mode of two neighboring grafting is in arrival curve guide rail 3 Gradually spread out during close to the side plate bending 3-1 of drive sprocket and driven sprocket, in drive sprocket 2 and the outside angle of spread of driven sprocket 9 Degree reaches maximum, and almost all is opened, therefore demoulding position is located on the outside of drive sprocket, and stripper apparatus 1 is arranged at by demoulding position. During curvilinear guide planar section is returned, mould group is gradually closed again.Drive sprocket, driven sprocket use drive chain The wheel differentiation design smaller than driven sprocket, mould group is completely split when drive sprocket is stripped position, and aperture is usually 33 °, it is ensured that automatically disengaged compared with small dimension size electrodes paste with mould.It is welded with 45 at the rectangular base plate 5-1b back sides of each single mode × 48 × 10 16Mn screw-thread steel 5-3, strengthen single mode bottom surface flexing resistance and are unlikely to deform, it is ensured that using effect.It is molded single mode material Using 16Mn, to strengthen mould wearability.The press-roller device 7 for can descending press-in mould inner chamber spring pressure roller, Make the electrode paste by way of pressure roller fine and close in the presence of spring force, improve the bulk density of electrode paste.As shown in fig. 6, the cutting Device 6 is the cutting-cylinder moving up and down equidistantly equipped with one group of cutting knife 6-1, cutting knife list adjacent with bottom in mould group Riser hanging between mould, during power system operation, will be sticked together unsegregated electrode paste of cutting knife carries out cutting point From while press-roller device can be also adjusted with cutter device according to electrode paste densification and cutting situation.The stripper apparatus 1 Pat stripper apparatus for circulation as shown in Figure 7, including central shaft 1-1 and can along central axis beating plate 1-2.Beating plate Upper design 8 flexible release sheet 1-3s corresponding with often row's small die cavity of single mode, are patted in mould group when stripper apparatus is operated The incomplete electrode paste that makes to come off, which is all realized, to come off.Road wheel 11 is housed in the bottom of frame 10, road wheel can be placed in track 12 Upper reciprocal walking, realizes that electrode paste process units quickly can move on to maintenance station from work station, is conveniently replaceable mould, transmission Chain, sprocket wheel.When the utility model whole device is installed, provided with a mounted angle α for being less than 20 degree, to meet in forming process Cooling water carries out sufficiently cool to electrode paste and ensures that drive sprocket demoulding position cooling water is not excessive.The process units of the present embodiment Total length is 92000mm, and process units mounted angle α is 17~19 degree.The a diameter of 400mm of drive sprocket 2, driven sprocket 9 is straight Footpath is 750mm, and the drive sprocket number of teeth is 11 teeth, and the driven sprocket number of teeth is 22 teeth.Upper bottom 50mm, bottom 45mm, the height of small die cavity 50mm, the electrode paste demoulding compared with small dimension size is easy at upper 94 ° of bottom inclination angle.8 in a row of the adjacent single mode group of the present embodiment Small die cavity, 138 single molds constitute complete electrode paste circulation mould loop with driving-chain, and final production is obtained such as Fig. 8 Shown trapezoidal electrode paste 14.

Each part design of the utility model is module combination, same compared with what small dimension size electrodes were pasted meeting production When, it can also realize that same fuselage changes different moulds, chain drive chain, sprocket wheel, to produce the electrode paste of different specification size, And be easy to safeguard, overhaul, reduce input cost.

Claims (7)

1. a kind of be used to produce the process units pasted compared with small dimension size electrodes, it is characterised in that including organic frame (10), install In the circulation driving-chain (13) of the drive sprocket (2) in frame, driven sprocket (9) and its closing, the power of drive sprocket is driven And transmission device (4), be installed on and fit and be located at driving-chain (13) between drive sprocket (2) and driven sprocket (9) with driving-chain The curvilinear guide (3) at the back side, is installed on the mould group (5) run simultaneously on driving-chain (13) with driving-chain, is installed on machine The hopper (8) sequentially set, press-roller device (7) and cutter device (6) on frame and above mould group (5), are installed Stripper apparatus (1) on the outside of drive sprocket (2)；The diameter of the drive sprocket (2) is less than driven sprocket (9) and the number of teeth is less than Driven sprocket, demoulding position is located on the outside of drive sprocket.

2. it is according to claim 1 a kind of for producing the process units pasted compared with small dimension size electrodes, it is characterised in that The mould group (5) constitutes circular die by the horizontal single mode (5-1) of the continuous arrangement perpendicular with driving-chain transmission direction Tool group, each single mode includes the horizontal riser (5-1a) perpendicular with driving-chain, is equidistantly staggered in the one of riser both sides Group rectangular base plate (5-1b) and one group of upright tooth plate (5-1c), the upright tooth plate (5-1c) of latter single mode can be inserted into previous list In separate slot (5-1d) between mould adjacent rectangle bottom plate (5-1b), the cooperation grafting of two neighboring single mode is realized；Two neighboring list After mould grafting, in the small die cavity (5-2) of planar section (3-1) structure same size in a row of curvilinear guide (3), electrode paste is pressed into small mould The block type electrode paste product of formation rule in chamber；The single mode of two neighboring grafting is in arrival curve guide rail (3) close to drive sprocket Gradually spread out, close then and gradually during with side plate bending (3-2) of driven sprocket.

3. it is according to claim 1 a kind of for producing the process units pasted compared with small dimension size electrodes, it is characterised in that The press-roller device (7) is can the descending spring pressure roller for being pressed into mould inner chamber.

4. it is according to claim 1 a kind of for producing the process units pasted compared with small dimension size electrodes, it is characterised in that The cutter device (6) is the cutting-cylinder moving up and down equidistantly equipped with one group of cutting knife (6-1).

5. it is according to claim 1 a kind of for producing the process units pasted compared with small dimension size electrodes, it is characterised in that The stripper apparatus (1) for circulation pat stripper apparatus, including central shaft (1-1) and can along central axis beating plate (1- 2) flexible release sheet (1-3) corresponding with mould group single mode, is carried on each beating plate.

6. a kind of production for being used to produce compared with small dimension size electrodes paste according to claim 1 or 2 or 3 or 4 or 5 is filled Put, it is characterised in that road wheel (11) is housed in frame (10) bottom.

7. a kind of production for being used to produce compared with small dimension size electrodes paste according to claim 1 or 2 or 3 or 4 or 5 is filled Put, it is characterised in that the process units is provided with a mounted angle (α) for being less than 20 degree.