CN110052847A - A kind of al profile extrusion line - Google Patents

A kind of al profile extrusion line Download PDF

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Publication number
CN110052847A
CN110052847A CN201910422604.8A CN201910422604A CN110052847A CN 110052847 A CN110052847 A CN 110052847A CN 201910422604 A CN201910422604 A CN 201910422604A CN 110052847 A CN110052847 A CN 110052847A
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CN
China
Prior art keywords
wooden handcart
guide
hydraulic
guide rack
forming panel
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Granted
Application number
CN201910422604.8A
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Chinese (zh)
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CN110052847B (en
Inventor
林开超
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Foshan Nanhai Wangeshi Machinery Equipment Co Ltd
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Foshan Nanhai Wangeshi Machinery Equipment Co Ltd
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Priority to CN201910422604.8A priority Critical patent/CN110052847B/en
Publication of CN110052847A publication Critical patent/CN110052847A/en
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Publication of CN110052847B publication Critical patent/CN110052847B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shearing Machines (AREA)
  • Extrusion Of Metal (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses a kind of al profile extrusion lines, including feeding system, extrusion system, discharge system, the feeding system includes guide rack, hot melting furnace, lower feed box, put flitch vehicle, by opening up, guide rail is laterally movable to be provided with guide wooden handcart in the middle part of the top surface of the guide rack, the hot melting furnace is movably set with hot knife by screw rod far from one side surface of guide rack vertically, the extrusion system includes hydraulic extrusion press, forming panel, cutting machine, the surface activity of support rod is provided with limit plate between the forming panel and hydraulic extrusion press, the discharge system includes traction wooden handcart, move material frame, discharge wooden handcart.The present invention using when the state of aluminium can be changed effectively to facilitate next spacing cutting operation by hot melting furnace, forming panel limit plate effect under with the hydraulic axis connection in hydraulic extrusion press one end, the extrusion forming operation of plate can be quickly and stably completed, work efficiency is high.

Description

A kind of al profile extrusion line
Technical field
The present invention relates to aluminium product technical field, specifically a kind of al profile extrusion line.
Background technique
Production line is a kind of multi-item production organizational form using the part group of certain type as object tissue.It possess for Machinery equipment necessary to the processing tasks of these types of same kind of parts is completed, these equipment and place of working are by most on production line The process route and process amount of labour ratio of part or major part is arranged and is configured.Production line is not as assembly line It is strictly produced by beat, special efficient equipment and tool cannot be largely used, it cannot be guaranteed that the height of technical process is continuous Property, but it has biggish flexibility, adapts to the needs of multi-item production.The existing life for Aluminum extrusion forming operation Producing line is mostly completed by the mobile tool such as fork truck in operation of feeding and discharging, and the moving operation in production process between each workpiece needs people Industry control system, not only causes the growth of production cycle, but also increases the labor intensity of personnel, high production cost, it is difficult to meet intelligence Production requirement can be changed, the practicability is poor.
Summary of the invention
The purpose of the present invention is to provide a kind of al profile extrusion lines, to solve the problems of the prior art.
To achieve the above object, the invention provides the following technical scheme: a kind of al profile extrusion line, including feeding system System, extrusion system, discharge system, the feeding system include guide rack, hot melting furnace, lower feed box, put flitch vehicle, the guide rack Top surface in the middle part of guide rail is laterally movable to be provided with guide wooden handcart by opening up, the guide rack side guide wooden handcart side is logical Cross that attachment base is horizontal to be movably set with drive screw, described guide rack side drive screw one end is fixedly installed drive by retainer Dynamic motor, the guide rack is fixedly installed multiple upper material strips, live-roller by stands longitudinal far from drive screw side, described Hot melting furnace is laterally fixed at guide rack side, and the hot melting furnace is set far from one side surface of guide rack by the vertical activity of screw rod It is equipped with hot knife, the lower feed box is fixed at hot melting furnace close to hot knife side, and lower feed box side bottom one end is perpendicular It is directly fixedly installed die pad, top surface one end of the lower feed box is movably set with hydraulic blanking by isolation cover vertically Block, the lower feed box are provided with conveying storehouse far from hot knife side is longitudinally fixed, and the put flitch vehicle is arranged by leading cable activity One end inside conveying storehouse, the extrusion system include hydraulic extrusion press, forming panel, cutting machine, and the hydraulic extrusion press is horizontal To conveying storehouse is fixed at far from put flitch vehicle side, side surface upper part one end of the hydraulic extrusion press is laterally fixedly installed The top of one side stand of support rod, the shaping mould are arranged in by guide rail longitudinally-moving for multiple support rods, the forming panel The surface activity of support rod is provided with limit plate between plate and hydraulic extrusion press, and the side of stand is lateral below the forming panel It is fixedly installed conveying roller, the cutting machine is fixed at conveying roller side, and the discharge system includes traction wooden handcart, moves material Frame, discharging wooden handcart, the traction wooden handcart is by the laterally movable setting of sliding rail in conveying roller close to cutting machine side, the shifting material frame Longitudinally fixed that top of the conveying roller far from forming panel one end conveying roller is arranged in, the discharging wooden handcart passes through traction electric machine transverse direction It is movably arranged on the outside for moving conveying roller below material frame.
Preferably, U-shaped sliding slot, the guide wooden handcart one are laterally offered far from guide wooden handcart one end at the top of the guide rack The contact bar of side passes through the outer diameter that curved bar is laterally set to the top of sliding slot and the internal diameter of sliding slot is greater than plate.
Preferably, the die pad between the hot knife and lower feed box is mutually perpendicular to by two and the hydraulic of independent control squeezes Rod composition, one end that the die pad is located inside lower feed box is movably arranged on hydraulic blanking block side.
Preferably, the guide rack side is longitudinally equipped with material strip, live-roller on two groups, and the upper material strip is respectively by one end Stepper motor via controller synchronizes control driving.
Preferably, the driving motor is positive and negative rotation servo motor, and the output shaft of the driving motor through drive block and passes The end surface of dynamic screw rod engages connection, the biography that the one end of the drive screw far from driving motor and guide wooden handcart side are equipped with The engagement connection of movable tooth axis.
Preferably, the side of hot knife is fixedly installed jet hardening case between the hot melting furnace and lower feed box.
Preferably, the output rod of the hydraulic extrusion press passes through the circle opened up in the middle part of limit plate inner wall with forming panel side Shape die cavity is flexibly connected, and the movement of the forming panel is controlled by the telescopic rod inside stand.
Preferably, the cutting machine is made of measuring mechanism and crush-cutting mechanism two parts, the crush-cutting mechanism of the cutting machine It is made of metal cutter.
Preferably, the traction wooden handcart is made of puller and driving wheel, and the traction wooden handcart is by built-in rotating electric machine control System driving.
Preferably, shifting material frame is made of multiple fixtures and stretcher, it is described move material frame, discharging wooden handcart it is mobile respectively by Built-in individual motor control driving.
Compared with prior art, the beneficial effects of the present invention are:
(1), the present invention is movably set with hot knife by screw rod far from one side surface of guide rack in hot melting furnace vertically, squeezes System includes hydraulic extrusion press, forming panel, cutting machine, can change the state of aluminium effectively by hot melting furnace with side when use Just next spacing cutting operation, forming panel limit plate effect under with the hydraulic axis connection in hydraulic extrusion press one end, can The extrusion forming operation of plate is quickly and stably completed, Forming Quality is stablized, and automatic operation, work efficiency is high.
(2), discharge system includes traction wooden handcart, moves material frame, discharging wooden handcart, and discharging wooden handcart is laterally set to by traction electric machine The outside for moving conveying roller below material frame, the aluminium after completing molding, cutting quickly pass through under the effect of towing plate car portion's puller Conveying roller moves to below material frame, and in the case where moving material frame Internal jigging and stretcher collective effect, by aluminium, conveying roller is transferred to out again Flitch vehicle surface can improve blanking rate dramatically to promote whole prouctiveness, and using effect is good.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the side, sectional structure chart of hot melting furnace of the present invention and lower feed box.
Attachment structure schematic diagram of the Fig. 3 between hydraulic extrusion press of the present invention and forming panel.
Fig. 4 is the structural schematic diagram that the present invention moves material frame and reclaiming plate workshop.
In figure: 1, guide rack;2, hot melting furnace;3, lower feed box;4, put flitch vehicle;5, guide wooden handcart;6, drive screw;7, it drives Dynamic motor;8, upper material strip;9, live-roller;10, hot knife;11, die pad;12, hydraulic blanking block;13, conveying storehouse;14, hydraulic Extruder;15, forming panel;16, cutting machine;17, support rod;18, limit plate;19, conveying roller;20, wooden handcart is drawn;21, it moves Expect frame;22, discharge wooden handcart;23, sliding slot;24, jet hardening case.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1~4, in the embodiment of the present invention, a kind of al profile extrusion line, including feeding system, squeeze system System, discharge system, feeding system include guide rack 1, hot melting furnace 2, lower feed box 3, put flitch vehicle 4, in the top surface of guide rack 1 Guide rail is laterally movable to be provided with guide wooden handcart 5 by opening up in portion, and 1 side guide wooden handcart of guide rack, 5 side passes through the horizontal work of attachment base Dynamic to be provided with drive screw 6,1 side drive screw of guide rack, 6 one end is fixedly installed driving motor 7, guide by retainer Frame 1 is fixedly installed multiple upper material strips 8, live-roller 9 by stands longitudinal far from 6 side of drive screw, and hot melting furnace 2 is laterally fixed Setting is movably set with hot knife 10 by screw rod far from 1 one side surface of guide rack in 1 side of guide rack, hot melting furnace 2 vertically, under Hopper 3 is fixed at hot melting furnace 2 close to 10 side of hot knife, and 3 side bottom one end of lower feed box is fixedly installed liftout vertically Top surface one end of plate 11, lower feed box 3 is movably set with hydraulic blanking block 12 by isolation cover vertically, and lower feed box 3 is far from warm 10 side of cutter is longitudinally fixed to be provided with conveying storehouse 13, and put flitch vehicle 4 is movably arranged on 13 inside one end of conveying storehouse by leading cable, Extrusion system includes hydraulic extrusion press 14, forming panel 15, cutting machine 16, and hydraulic extrusion press 14 is laterally fixed at conveying storehouse 13 far from 4 side of put flitch vehicle, and side surface upper part one end of hydraulic extrusion press 14 is laterally fixedly installed multiple support rods 17, molding Template 15 is arranged in the top of 17 1 side stand of support rod by guide rail longitudinally-moving, forming panel 15 and hydraulic extrusion press 14 it Between the surface activity of support rod 17 be provided with limit plate 18, the side of 15 lower section stand of forming panel is laterally fixedly installed conveying Roller 19, cutting machine 16 are fixed at 19 side of conveying roller, and discharge system includes traction wooden handcart 20, moves material frame 21, discharging wooden handcart 22, traction wooden handcart 20 is arranged in conveying roller 19 by the way that sliding rail is laterally movable close to 16 side of cutting machine, and it is longitudinally fixed to move material frame 21 Top of the conveying roller 19 far from 15 one end conveying roller 19 of forming panel is set, and discharging wooden handcart 22 is laterally movable by traction electric machine The outside for moving conveying roller 19 below material frame 21 is set;1 top of guide rack laterally offers U-shaped far from 5 one end of guide wooden handcart and slides The contact bar of slot 23,5 side of guide wooden handcart is laterally set to the top of sliding slot 23 and the internal diameter of sliding slot 23 greater than plate by curved bar Outer diameter, facilitate guide to operate;Die pad 11 between hot knife 10 and lower feed box 3 is mutually perpendicular to and independent control by two Hydraulic extrusion bar composition, one end that die pad 11 is located inside lower feed box 3 is movably arranged on hydraulic 12 side of blanking block, will cut Aluminium slewing transfer afterwards;1 side of guide rack is longitudinally equipped with material strip 8 on two groups, live-roller 9, and upper material strip 8 is respectively by one end Stepper motor via controller synchronize control driving, automatic cycle feeding;Driving motor 7 is positive and negative rotation servo motor, is driven The output shaft of dynamic motor 7 engages connection with the end surface of drive screw 6 through drive block, and drive screw 6 is far from driving motor 7 Connection is engaged with the transmission tooth shaft that 5 side of guide wooden handcart is equipped in one end, is conducive to recycle feeding, guide operation;Hot melting furnace 2 is under The side of hot knife 10 is fixedly installed jet hardening case 24 between hopper 3, guarantees the processing performance of plate;Hydraulic extrusion press 14 Output rod pass through the round die cavity that opens up with 15 side of forming panel in the middle part of 18 inner wall of limit plate and be flexibly connected, forming panel 15 Movement controlled by the telescopic rod inside stand, be conducive to replace forming panel 15 to meet the production requirements of different based plates; Cutting machine 16 is made of measuring mechanism and crush-cutting mechanism two parts, and the crush-cutting mechanism of cutting machine 16 is made of metal cutter, is protected Stability when card is to plate cutting;Traction wooden handcart 20 is made of puller and driving wheel, draws wooden handcart 20 by built-in rotating electric machine Control driving, can effectively ensure that the reliability of blanking operation;Material frame 21 is moved to be made of multiple fixtures and stretcher, shifting material frame 21, The mobile of wooden handcart 22 that discharge controls driving, fast and easy blanking operation by built-in individual motor respectively.
The working principle of the invention is: when use by aluminium to be processed with cylindrical structure by upper material strip 8 and live-roller 9 It drives in the sliding slot 23 of 1 side of guide rack, guide wooden handcart 5 contacts one end of aluminium and pushes it into hot melting furnace 2, passes through heat Smelting furnace 2 can effectively change the state of aluminium and complete spacing cutting operation under the effect of hot knife 10, and the aluminium after segmentation exists Lower feed box 3 moves to the lower section of hydraulic extrusion press 14 through put flitch vehicle 4 under acting on and is directed at the state parallel with hydraulic axis, shaping mould Plate 15, with the hydraulic axis connection in 14 one end of hydraulic extrusion press, can quickly and stably complete squeezing for plate under the effect of limit plate 18 Molded operation, Forming Quality are stablized, and plate after molding causes to move after 16 amount of cutting machine is cut in the case where traction wooden handcart 20 acts on Expect 21 lower section of frame and draw operation is completed by discharging wooden handcart 22, automation control, work efficiency is high.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.

Claims (10)

1. a kind of al profile extrusion line, including feeding system, extrusion system, discharge system, it is characterised in that: the feeding System includes guide rack (1), hot melting furnace (2), lower feed box (3), put flitch vehicle (4), the top surface middle part of the guide rack (1) Guide rail is laterally movable to be provided with guide wooden handcart (5) by opening up, and guide rack (1) side guide wooden handcart (5) side passes through company Joint chair is horizontal to be movably set with drive screw (6), and guide rack (1) side drive screw (6) one end is set by retainer fixation It is equipped with driving motor (7), the guide rack (1) is fixedly installed on multiple far from drive screw (6) side by stands longitudinal Material strip (8), live-roller (9), the hot melting furnace (2) are laterally fixed at guide rack (1) side, and the hot melting furnace (2) is separate (1) one side surface of guide rack is movably set with hot knife (10) vertically by screw rod, and the lower feed box (3) is fixed at hot melt For furnace (2) close to hot knife (10) side, described lower feed box (3) side bottom one end is fixedly installed die pad (11), institute vertically The top surface one end for stating lower feed box (3) is movably set with hydraulic blanking block (12) vertically by isolation cover, the lower feed box (3) It is provided with conveying storehouse (13) far from hot knife (10) side is longitudinally fixed, the put flitch vehicle (4) is movably arranged on by leading cable The internal one end in conveying storehouse (13), the extrusion system includes hydraulic extrusion press (14), forming panel (15), cutting machine (16), institute It states hydraulic extrusion press (14) and is laterally fixed at conveying storehouse (13) far from put flitch vehicle (4) side, the hydraulic extrusion press (14) side surface upper part one end is laterally fixedly installed multiple support rods (17), and the forming panel (15) is longitudinally living by guide rail It is dynamic that support rod is set between the top of (17) one side stand of support rod, the forming panel (15) and hydraulic extrusion press (14) (17) surface activity is provided with limit plate (18), and the side of stand is laterally fixedly installed defeated below the forming panel (15) Expect roller (19), the cutting machine (16) is fixed at conveying roller (19) side, the discharge system include traction wooden handcart (20), Material frame (21), discharging wooden handcart (22) are moved, the traction wooden handcart (20) is close in conveying roller (19) by the laterally movable setting of sliding rail Cutting machine (16) side, the longitudinally fixed setting of shifting material frame (21) is in conveying roller (19) far from forming panel (15) one end conveying The top of roller (19), the discharging wooden handcart (22) are moving conveying roller below material frame (21) by the laterally movable setting of traction electric machine (19) outside.
2. a kind of al profile extrusion line according to claim 1, it is characterised in that: remote at the top of the guide rack (1) It is laterally offered U-shaped sliding slot (23) from guide wooden handcart (5) one end, the contact bar of guide wooden handcart (5) side passes through curved bar cross It is greater than the outer diameter of plate to the internal diameter of the top and sliding slot (23) that are set to sliding slot (23).
3. a kind of al profile extrusion line according to claim 1, it is characterised in that: the hot knife (10) and blanking Die pad (11) between case (3) is mutually perpendicular to by two and the hydraulic extrusion bar of independent control forms, the die pad (11) One end internal positioned at lower feed box (3) is movably arranged on hydraulic blanking block (12) side.
4. a kind of al profile extrusion line according to claim 1, it is characterised in that: guide rack (1) side is vertical To material strip (8), live-roller (9) on two groups is equipped with, the upper material strip (8) is carried out by the stepper motor via controller of one end same respectively Step control driving.
5. a kind of al profile extrusion line according to claim 1, it is characterised in that: the driving motor (7) is positive Servo motor is inverted, the output shaft of the driving motor (7) engages connection with the end surface of drive screw (6) through drive block, The drive screw (6) engages connection with the transmission tooth shaft that guide wooden handcart (5) side is equipped with far from the one end of driving motor (7).
6. a kind of al profile extrusion line according to claim 1, it is characterised in that: the hot melting furnace (2) and blanking The side of hot knife (10) is fixedly installed jet hardening case (24) between case (3).
7. a kind of al profile extrusion line according to claim 1, it is characterised in that: the hydraulic extrusion press (14) Output rod passes through the round die cavity opened up in the middle part of limit plate (18) inner wall with forming panel (15) side and is flexibly connected, the molding The movement of template (15) is controlled by the telescopic rod inside stand.
8. a kind of al profile extrusion line according to claim 1, it is characterised in that: the cutting machine (16) is by measuring Mechanism and crush-cutting mechanism two parts composition, the crush-cutting mechanism of the cutting machine (16) are made of metal cutter.
9. a kind of al profile extrusion line according to claim 1, it is characterised in that: the traction wooden handcart (20) is by drawing Device and driving wheel composition, the traction wooden handcart (20) are controlled by built-in rotating electric machine and are driven out.
10. a kind of al profile extrusion line according to claim 1, it is characterised in that: shifting material frame (21) is by more A fixture and stretcher composition, described move expect that frame (21), the mobile of discharging wooden handcart (22) are driven by the control of built-in individual motor respectively.
CN201910422604.8A 2019-05-21 2019-05-21 Aluminum profile extrusion production line Active CN110052847B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112139271A (en) * 2020-08-17 2020-12-29 郭革 Composite aluminum profile extrusion forming equipment and operation method thereof
CN113020300A (en) * 2021-02-19 2021-06-25 福建省阳光三源铝业有限公司 Aluminum profile production line
CN114438297A (en) * 2022-02-07 2022-05-06 赵国岩 Online water-cooling quenching device for aluminum profile and aluminum profile production line
CN115007720A (en) * 2022-06-29 2022-09-06 凯米特新材料科技有限公司 Photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment
CN117564724A (en) * 2024-01-17 2024-02-20 肇庆科达机械制造有限公司 Aluminum profile extrusion production line

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CN208743381U (en) * 2018-06-22 2019-04-16 中山市昊明铝业有限公司 A kind of industrial aluminum profile extruder
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112139271A (en) * 2020-08-17 2020-12-29 郭革 Composite aluminum profile extrusion forming equipment and operation method thereof
CN113020300A (en) * 2021-02-19 2021-06-25 福建省阳光三源铝业有限公司 Aluminum profile production line
CN113020300B (en) * 2021-02-19 2023-02-10 福建省阳光三源铝业有限公司 Aluminum profile production line
CN114438297A (en) * 2022-02-07 2022-05-06 赵国岩 Online water-cooling quenching device for aluminum profile and aluminum profile production line
CN114438297B (en) * 2022-02-07 2023-09-08 铜川铝业世茂铸铝有限公司 Online water-cooling quenching device for aluminum profile and aluminum profile production line
CN115007720A (en) * 2022-06-29 2022-09-06 凯米特新材料科技有限公司 Photovoltaic solar energy-saving frame one-die multi-hole extrusion equipment
CN117564724A (en) * 2024-01-17 2024-02-20 肇庆科达机械制造有限公司 Aluminum profile extrusion production line
CN117564724B (en) * 2024-01-17 2024-03-15 肇庆科达机械制造有限公司 Aluminum profile extrusion production line

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