CN101844207A - Automatic steel ball casting forming machine - Google Patents
Automatic steel ball casting forming machine Download PDFInfo
- Publication number
- CN101844207A CN101844207A CN 201010183868 CN201010183868A CN101844207A CN 101844207 A CN101844207 A CN 101844207A CN 201010183868 CN201010183868 CN 201010183868 CN 201010183868 A CN201010183868 A CN 201010183868A CN 101844207 A CN101844207 A CN 101844207A
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- box
- feeder
- guide rail
- steel ball
- feeding odd
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Abstract
The invention discloses an automatic steel ball casting forming machine, and relates to a steel ball casting production technique, in particular to the technique for producing a casting head in steel ball casting production. The automatic steel ball casting forming machine mainly comprises three parts, namely a feeder, a forming main machine and a guide rail, wherein the feeder is positioned at the back of the forming main machine; and the guide rail is vertical to the feeder. The automatic steel ball casting forming machine has compact and rational structure; the up-and-down movement of the feeder and a pressure head and the up-and-down movement of a mould template are finished by hydraulic or pneumatic drive; and the implementation of each movement is controlled by a programmable logic controller (PLC) of an electrical system so as to realize automation of the whole process; and the automatic steel ball casting forming machine greatly reduces the labor intensity in the steel ball casting production, improves the work efficiency, improves the product qualification rate, and meets the requirement of mass production to the hilt.
Description
Technical field
The present invention relates to the Foundry Production technology of steel ball, the production technology of the dead head during particularly steel ball casting is produced.
Background technology
Swage production is adopted in the production of steel ball; be the protection swage before the molten iron moulding in the die cavity of swage, moulding, cover one deck molding sand at the road junction of watering of swage; and in present steel ball manufacturing enterprise; this procedure is located by the road junction of watering that manually molding sand is covered swage by manually finishing, and manually hits reality; manual again digging watered the road junction; production efficiency is poor, and working strength of workers is big, can not satisfy requirements of large-scale production.
Summary of the invention
The object of the invention is to design a kind of can improve steel ball casting and produce the time, and being the protection dead head covers the poor efficiency that the hand labour problem of one deck molding sand produced, the automatic steel ball casting forming machine of high strength present situation at the die cavity mouth.
The present invention mainly is made up of feeder, molding main-machine and guide rail three parts, and feeder is positioned at the rear portion of molding main-machine, and guide rail and feeder are arranged vertically.
Described feeder comprises the box for feeding odd base plate, on the box for feeding odd base plate, set firmly guide rail, on guide rail, support box for feeding odd by directive wheel, between box for feeding odd and box for feeding odd base plate, be connected telescoping cylinder, fixing material baffle on box for feeding odd, by fixed support material-storing box is set on the box for feeding odd base plate, the front end of described box for feeding odd base plate is offered a circular hole;
Described molding main-machine comprises frame and vibration platen, described vibration platen is arranged in the below of the box for feeding odd base plate of feeder, described vibration platen upper end links to each other with the mould template, the fixedly connected vibrating motor in lower end, and by at least two spring-loadeds on a cylinder body fixed head, be connected with lift cylinders on the described cylinder body fixed head, the other end of described lift cylinders is fixedly connected on the frame, between cylinder body fixed head and frame lead is set; Above the box for feeding odd base plate of the feeder relative with the mould template, connect the pressure head fixed head by the lead that is supported on the molding main-machine frame, the fixedly connected pressure head in the lower end of described pressure head fixed head is provided with the pressure head lift cylinders between described pressure head fixed head and the frame.
Described guide rail is made up of guide rail bracket, guide rail and guide wheel assembly, the guide rail of described paired setting is fixedly connected on the guide rail bracket, described guide rail is arranged on the below of the box for feeding odd base plate of feeder, the length direction of guide rail is vertical mutually with the telescoping cylinder of feeder, opposite side at described two guide rails is arranged guide wheel assembly, and described guide wheel assembly is arranged in the top of the vibration platen both sides of molding main-machine.
The course of work of the present invention is: mould is delivered to the top of the vibration platen of make-up machine by the guide wheel assembly on the guide rail, vibration platen rising (lumping together) with mould, the box for feeding odd that has molding sand on the feeder is controlled travel forward (molding sand) by telescoping cylinder, cloth completely retreats into original position in the mold cavity, pressure head is descending under the control of pressure head lift cylinders, molding sand vibration moulding under the effect of vibrating motor in the mould on the vibration platen, the vibration postpone pressure head that puts in place is up, the vibration platen is descending, mould is exported forward along the guide wheel assembly of guide rail, enters the vibration moulding of next mould again.
Compact conformation of the present invention, reasonable, feeding, pressure head knee-action, mould template knee-action are finished by hydraulic pressure or pneumatic actuation, the execution of each motion is by the PLC control of electrical system, carry out the automation of whole process, labour intensity in the time of can alleviating steel ball casting production greatly, increase work efficiency, also improve the qualification rate of product, satisfy requirements of large-scale production to greatest extent.
In order exactly molding sand to be added in the mould circular hole on the feeding base plate of described feeder and the center coaxial arrangement of mould template.
For the feeder height is matched with the molding main-machine height, connect adjustable for height leg in the box for feeding odd base plate lower end of described feeder.
On the lead of molding main-machine, connect spacing guide pin bushing, with the stroke range of control pressure head and vibration platen.
Description of drawings
Fig. 1 is a kind of structural representation of the present invention.
Fig. 2 is a feeder structure schematic diagram of the present invention.
Fig. 3 is a molding main-machine structure schematic diagram of the present invention.
Fig. 4 is a guide rail structure schematic diagram of the present invention.
Fig. 5 is the side schematic view of Fig. 4.
The specific embodiment
Automatic steel ball machine as shown in Figure 1 is made up of feeder 1, molding main-machine 2, guide rail 3 three parts, and feeder 1 is positioned at the rear portion of make-up machine 2, and mould template 29 is positioned on the vibration platen of make-up machine 2.During moulding, ball swage is positioned on the mould template 29, the round mouth of the box for feeding odd base plate 13 of feeder 1 and mould template centering, during work, feeder 1 is delivered to molding sand in the die cavity of mould, the vibration of the shuttle belt moving mold of shake table, pressure head 214 presses down moulding, and molding sand is in die for molding.
Feeder 1 as shown in Figure 2 is contained in the rear portion of molding main-machine 2, is made up of Height Adjustment bolt 11, adjustment leg 12, box for feeding odd base plate 13, box for feeding odd 14, telescoping cylinder 15, fixed support 16, material baffle 17, hopper frame 18, material-storing box 19, directive wheel 120, guide rail 121.
Fixedly connected guide rail 121 on box for feeding odd base plate 13 by directive wheel 120 supporting box for feeding odd 14, is equipped with material baffle 17 on box for feeding odd 14 on guide rail 121, be welded with hopper frame 18 on box for feeding odd base plate 13, is fixed with material-storing box 19 on hopper frame 18.Drive box for feeding odd 14 by telescoping cylinder 15 (hydraulic cylinder or cylinder) and on guide rail 120, advance or retreat, the molding sand in the box for feeding odd 14 are delivered in the mould by the circular hole on the box for feeding odd base plate 13.
Box for feeding odd base plate 13 lower ends connect adjusts leg 12, and the lower end of adjusting leg 12 connects adjusts bolt 11.Feeder 1 is adjusted the height of feeder by adjusting bolt 11.
Molding main-machine 2 shown in Figure 3 is made up of frame 21, moulding box lifting height adjustment cover 22, guide post 23, hoist cylinder (cylinder) 24, oil cylinder fixed head 25, shock-absorbing spring 26, vibrating motor 27, vibration platen 28, mould template 29, pressure head fixed head 210, pressure head lifting guide pin bushing 211, fall head stop collar 212, pressure head hoist cylinder (cylinder) 213, pressure head 214.
Be connected with lift cylinders 24 on the cylinder body fixed head 25, the other end of lift cylinders 24 is fixedly connected on the frame 21, between cylinder body fixed head 25 and frame 21 lead 23 is set, and connects spacing guide pin bushing 22 on the lead 23.
Above the box for feeding odd base plate 13 of the feeder 1 relative, connect pressure head fixed heads 210, the fixedly connected pressure head 214 in the lower end of pressure head fixed head 210 by the lead on the frame 21 that is supported on molding main-machine 2 211 with mould template 29.Between pressure head fixed head 210 and frame 21, pressure head lift cylinders 213 is set.
The circular hole on the feeding base plate 13 of feeder 1 and the center coaxial arrangement of mould template 29.
Moving up and down of pressure head 214 driven by pressure head lift cylinders (cylinder or oil cylinder) 213, moving downward the position is adjusted by spacing guide pin bushing 212 restrictions of fall head, mould template 29, vibration platen 28 move up and down and adjust spacing guide pin bushing 22 spacing adjustment by the moulding box lifting height, below vibration platen 28, vibrating motor 27 is housed, makes the molding sand vibration in the mould and the compaction moulding that pressurizes by vibration.
Fig. 4,5 is guide rail 3 structural representations, guide rail 3 is made up of guide rail bracket 31, guide rail 32 and guide wheel assembly 33, the guide rail 32 that is provided with is fixedly connected on the guide rail bracket 31 in pairs, and guide rail 32 is arranged on the below of box for feeding odd base plate 13, and the length direction of guide rail 32 is vertical mutually with the telescoping cylinder 15 of feeder 1.
Two opposed inside at two guide rails 32 are arranged guide wheel assembly 33 respectively, and guide wheel assembly 33 is arranged in the top of vibration platen 28 both sides of molding main-machine 2.
During moulding, mould is transported to the position, middle of mould template 29 by guide wheel assembly 33.
Claims (4)
1. automatic steel ball casting forming machine, it is characterized in that: mainly be made up of feeder, molding main-machine and guide rail three parts, feeder is positioned at the rear portion of molding main-machine, and guide rail and feeder are arranged vertically;
Described feeder comprises the box for feeding odd base plate, on the box for feeding odd base plate, set firmly guide rail, on guide rail, support box for feeding odd by directive wheel, between box for feeding odd and box for feeding odd base plate, be connected telescoping cylinder, fixing material baffle on box for feeding odd, by fixed support material-storing box is set on the box for feeding odd base plate, the front end of described box for feeding odd base plate is offered a circular hole;
Described molding main-machine comprises frame and vibration platen, described vibration platen is arranged in the below of the box for feeding odd base plate of feeder, described vibration platen upper end links to each other with the mould template, the fixedly connected vibrating motor in lower end, and by at least two spring-loadeds on a cylinder body fixed head, be connected with lift cylinders on the described cylinder body fixed head, the other end of described lift cylinders is fixedly connected on the frame, between cylinder body fixed head and frame lead is set; Above the box for feeding odd base plate of the feeder relative with the mould template, connect the pressure head fixed head by the lead that is supported on the molding main-machine frame, the fixedly connected pressure head in the lower end of described pressure head fixed head is provided with the pressure head lift cylinders between described pressure head fixed head and the frame;
Described guide rail is made up of guide rail bracket, guide rail and guide wheel assembly, the guide rail of described paired setting is fixedly connected on the guide rail bracket, described guide rail is arranged on the below of the box for feeding odd base plate of feeder, the length direction of guide rail is vertical mutually with the telescoping cylinder of feeder, opposite side at described two guide rails is arranged guide wheel assembly, and described guide wheel assembly is arranged in the top of the vibration platen both sides of molding main-machine.
2. according to claim 1 automatic steel ball casting forming machine, it is characterized in that: the circular hole on the feeding base plate of described feeder and the center coaxial arrangement of mould template.
3. according to claim 1 or 2 automatic steel ball casting forming machines, it is characterized in that: the box for feeding odd base plate lower end at described feeder connects adjustable for height leg.
4. according to claim 1 or 2 automatic steel ball casting forming machines, it is characterized in that: the vibration platen at molding main-machine is oscilaltion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010183868 CN101844207A (en) | 2010-05-27 | 2010-05-27 | Automatic steel ball casting forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010183868 CN101844207A (en) | 2010-05-27 | 2010-05-27 | Automatic steel ball casting forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101844207A true CN101844207A (en) | 2010-09-29 |
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ID=42769126
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010183868 Pending CN101844207A (en) | 2010-05-27 | 2010-05-27 | Automatic steel ball casting forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101844207A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102069177A (en) * | 2011-01-21 | 2011-05-25 | 重庆大学 | Vibrational casting experimental device |
| CN102615250A (en) * | 2012-04-25 | 2012-08-01 | 机械工业第三设计研究院 | Method and system for controlling thickness of sand mold of piston ring three-station molding machine |
| CN111215583A (en) * | 2020-03-13 | 2020-06-02 | 马鞍山金泰耐磨材料实业有限公司 | Steel ball casting mould that performance is excellent |
| CN111618251A (en) * | 2020-07-20 | 2020-09-04 | 曹义辉 | Steel ball casting mould |
| WO2021129203A1 (en) * | 2019-12-25 | 2021-07-01 | 常熟非凡新材股份有限公司 | Ball blank control device of radial hot forming die quenching ball-forming machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88211322U (en) * | 1988-01-09 | 1988-12-28 | 上海工业大学 | Ulra-low pressure prestress jarring casting compacting mechanism |
| CN2047998U (en) * | 1989-06-17 | 1989-11-22 | 沈阳工业学院 | Pneumatic shocking core making machine |
| CN1064825A (en) * | 1991-01-02 | 1992-09-30 | 太洋铸机株式会社 | Moulding machine |
| CN2369796Y (en) * | 1999-05-06 | 2000-03-22 | 黄星 | Bottom jet sand shell core machine |
| CN1572390A (en) * | 2003-06-02 | 2005-02-02 | 株式会社光洋 | Molding and transporting apparatus and method therefor |
-
2010
- 2010-05-27 CN CN 201010183868 patent/CN101844207A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88211322U (en) * | 1988-01-09 | 1988-12-28 | 上海工业大学 | Ulra-low pressure prestress jarring casting compacting mechanism |
| CN2047998U (en) * | 1989-06-17 | 1989-11-22 | 沈阳工业学院 | Pneumatic shocking core making machine |
| CN1064825A (en) * | 1991-01-02 | 1992-09-30 | 太洋铸机株式会社 | Moulding machine |
| CN2369796Y (en) * | 1999-05-06 | 2000-03-22 | 黄星 | Bottom jet sand shell core machine |
| CN1572390A (en) * | 2003-06-02 | 2005-02-02 | 株式会社光洋 | Molding and transporting apparatus and method therefor |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102069177A (en) * | 2011-01-21 | 2011-05-25 | 重庆大学 | Vibrational casting experimental device |
| CN102069177B (en) * | 2011-01-21 | 2012-10-03 | 重庆大学 | Vibrational casting experimental device |
| CN102615250A (en) * | 2012-04-25 | 2012-08-01 | 机械工业第三设计研究院 | Method and system for controlling thickness of sand mold of piston ring three-station molding machine |
| WO2021129203A1 (en) * | 2019-12-25 | 2021-07-01 | 常熟非凡新材股份有限公司 | Ball blank control device of radial hot forming die quenching ball-forming machine |
| CN111215583A (en) * | 2020-03-13 | 2020-06-02 | 马鞍山金泰耐磨材料实业有限公司 | Steel ball casting mould that performance is excellent |
| CN111618251A (en) * | 2020-07-20 | 2020-09-04 | 曹义辉 | Steel ball casting mould |
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| PB01 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20100929 |