CN103381618A - Block cutting main engine for block production - Google Patents
Block cutting main engine for block production Download PDFInfo
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- CN103381618A CN103381618A CN 201210134518 CN201210134518A CN103381618A CN 103381618 A CN103381618 A CN 103381618A CN 201210134518 CN201210134518 CN 201210134518 CN 201210134518 A CN201210134518 A CN 201210134518A CN 103381618 A CN103381618 A CN 103381618A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 239000004744 fabric Substances 0.000 claims abstract description 35
- 239000000203 mixture Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 3
- 238000005056 compaction Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims 5
- 150000001875 compounds Chemical class 0.000 claims 3
- 238000000465 moulding Methods 0.000 claims 3
- 238000007664 blowing Methods 0.000 claims 2
- 230000000994 depressogenic effect Effects 0.000 claims 2
- 230000001427 coherent effect Effects 0.000 claims 1
- 230000007423 decrease Effects 0.000 claims 1
- 230000033001 locomotion Effects 0.000 abstract description 5
- 239000011449 brick Substances 0.000 abstract 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Abstract
本发明涉及一种用于砌块生产的砌块主机，该制砖机生产线的液压制砖主机主要由支撑架，底板，上模，底模，布料小车，面料小车，工作台，面料料斗，布料料斗，液压泵站，控制系统等组成。该液压制砖主机是将托板送到底模下部的底板上，布料小车通过往复运动将混合料送入底模。底模振动，上模压下，将底模中的料在振动的同时压实成型，然后，上模抬起底模停止振动。面料小车通过往复运动将面料送入底模，之后底模振动，将面料均匀分布在成型砖表面。在底模振动的同时，上模压下将底模中的面料在振动的同时压实成型附着在成型砖表面。然后上模下压稍许，底板随上模下降底板带动托板和成型砌块下降至最底部，由送板机构将托板和成型砌块一起推出到出块机构，完成砖块生产工作。
The invention relates to a block main machine used for block production. The hydraulic brick making main machine of the brick making machine production line mainly consists of a support frame, a bottom plate, an upper mold, a bottom mold, a fabric trolley, a fabric trolley, a workbench, and a fabric hopper. It is composed of cloth hopper, hydraulic pump station, control system and so on. The hydraulic brick-making main engine sends the supporting plate to the bottom plate at the bottom of the bottom mold, and the cloth trolley sends the mixture into the bottom mold through reciprocating motion. The bottom mold vibrates, the upper mold presses down, and the material in the bottom mold is compacted and formed while vibrating, and then the upper mold lifts the bottom mold to stop the vibration. The fabric trolley sends the fabric into the bottom mold through reciprocating motion, and then the bottom mold vibrates to evenly distribute the fabric on the surface of the forming brick. While the bottom mold is vibrating, the upper mold presses down to compact the fabric in the bottom mold and attach it to the surface of the shaped brick while vibrating. Then the upper mold presses down slightly, and the bottom plate moves the supporting plate and formed blocks down to the bottom with the lowering of the upper mold, and the supporting plate and formed blocks are pushed out to the block output mechanism by the plate feeding mechanism to complete the brick production work.
Description
技术领域： Technical field:
本发明涉及一种用于砌块生产的砌块主机，该主机是大型砌块机主流机型。有别于“震动砌块机”和“震压砌块机”三者动力、成型模式不一样。“液压砌块机”以“液压”液压传动为生产动力，静音、静压模式。无噪音，产量高，密实度高。无需托板养护，养护周期短。用人少，对工作地面无要求，产品种类多。 The invention relates to a block main machine used for block production, which is a mainstream type of large block machine. Different from the "vibration block machine" and "vibration block machine", the power and forming mode of the three are different. "Hydraulic block machine" uses "hydraulic" hydraulic transmission as the production power, silent and static pressure mode. No noise, high output and high compactness. No pallet maintenance is required, and the maintenance cycle is short. It employs less people, has no requirements on the working ground, and has many types of products. the
背景技术： Background technique:
主机主要有机架，振动系统，减震系统，机械结构，液压系统，控制系统，配套模框及模具、压头组成。目前主机现有的砌块机结构设计不合理，砌块时噪音大，耗电量高，并且需要托板、码垛机器等辅助工具，集成化程度不高，使用操作不方便，劳动强度大，机器笨重，搬运维修不方便。 The main machine mainly consists of a frame, a vibration system, a shock absorption system, a mechanical structure, a hydraulic system, a control system, a supporting mold frame, a mold, and a pressure head. At present, the structural design of the existing block machine of the main engine is unreasonable, the noise is loud when building blocks, the power consumption is high, and auxiliary tools such as pallets and palletizing machines are needed, the degree of integration is not high, the use and operation are inconvenient, and the labor intensity is high. , The machine is heavy and inconvenient to carry and maintain. the
发明内容： Invention content:
本发明的目的在于克服上述缺点，提供一种液压砌块机，它主要解决了现有的砌块机砌块时噪音大，耗电量高，需要辅助工具才能使用等问题，做到了一机多用。本发明产品能够生产一米以内的各种花砌块，六角砌块，草坪砌块，护坡砌块，路沿石，从原料到成品都是全自动的，操作简单。 The purpose of the present invention is to overcome the above disadvantages and provide a hydraulic block machine, which mainly solves the problems of the existing block machine such as high noise, high power consumption, and the need for auxiliary tools to use. Multiple uses. The product of the invention can produce various flower blocks, hexagonal blocks, lawn blocks, slope protection blocks and roadside stones within one meter, and the process from raw materials to finished products is fully automatic and easy to operate. the
本发明的目的是这样实现的，液压砌块主机由十根立柱和下底座、上框架组成坚固的主框架，保持机器处于稳定的工作状态。主框架前、后部各装一活动框架的轨道，根据制品的高度不同，借助工具来调整活动框架的高度，使布料箱和面料箱的底平面与底模上表面处于同一水平面，保证各种规格砌块正常生产。 The object of the present invention is achieved in that the hydraulic block main frame is composed of ten columns, a lower base, and an upper frame to form a firm main frame to keep the machine in a stable working state. The front and rear parts of the main frame are respectively equipped with a movable frame track. According to the height of the product, the height of the movable frame is adjusted with the help of tools, so that the bottom plane of the fabric box and the fabric box are at the same level as the upper surface of the bottom mold, ensuring that various Standard blocks are produced normally. the
布料箱和面料箱由较厚钢板焊成，装在4只轮子上，由油缸推动向前向后运动。布料箱和面料箱内安装能交错运动的栅格布料器，使各种型式制品的底模能快速而均匀地充满混凝土。上模装在支撑架上，两个模头压实油缸带动上模支撑架在四根导向柱的引导下作上下运动，实模压头对砌块进行压实，并由限位螺栓控制上模下极限位置，以保证制品高度一致。底模与底模支撑架连接，脱模时，脱模油缸推动脱模横梁带动底模支撑架沿导向柱向上完成脱模动作。 The fabric box and the fabric box are welded by thicker steel plates, installed on 4 wheels, and moved forward and backward by oil cylinders. A grid distributor capable of staggered movement is installed in the distribution box and the fabric box, so that the bottom mold of various types of products can be filled with concrete quickly and evenly. The upper mold is installed on the support frame, and the two die head compaction cylinders drive the upper mold support frame to move up and down under the guidance of four guide columns. The real mold pressure head compacts the block, and the upper mold is controlled by the limit bolt. Lower limit position to ensure consistent product height. The bottom mold is connected with the bottom mold supporting frame, and when demoulding, the demoulding oil cylinder pushes the demoulding beam to drive the bottom mold supporting frame upwards along the guide column to complete the demoulding action. the
机架部上下横梁，立柱组成。上下横梁全部由整体铸钢件制作而成，上下横梁用四根立柱由内外螺母连接，承受工作时的张力。 The frame part consists of upper and lower beams and columns. The upper and lower beams are all made of integral steel castings, and the upper and lower beams are connected by four columns with inner and outer nuts to bear the tension during work. the
主液压缸杜绝铸钢件，消除安全隐患。确保设备的使用寿命及使用安全性。 The main hydraulic cylinder eliminates steel castings and eliminates potential safety hazards. Ensure the service life and safety of the equipment. the
配套模框及模具、压头等经专业设计配合优越加工能力是设备卓越品味的保障。模具及压块机的冲头都配以可快速更换的高强度耐磨钢，冲头的前端装有便于拆卸安装的耐磨冲头 压料圈，这样就能延长其使用寿命。相关部件在必要的部位都经过特殊的硬化或锻造。模具压头和油箱通过四条油管相连接，模具套安装在主机机架弹性支撑装置上。 The supporting mold frame, mould, indenter, etc. are professionally designed and combined with superior processing capabilities, which guarantee the excellent taste of the equipment. The punches of the mold and the briquetting machine are equipped with high-strength wear-resistant steel that can be replaced quickly. The front end of the punch is equipped with a wear-resistant punch and a pressing ring that is easy to disassemble and install, so that its service life can be extended. The relevant parts are specially hardened or forged where necessary. The die pressure head and the oil tank are connected through four oil pipes, and the die sleeve is installed on the elastic support device of the main frame. the
所述的液压控制装置包括油箱和电机泵，电机泵和油箱通过油管相连接，放置在主机机架旁边。液压控制装置可以为手动操作液压传动系统或安装有电子数控装置的数控全自动控制系统。 The hydraulic control device includes a fuel tank and a motor pump, and the motor pump and the fuel tank are connected through oil pipes and placed beside the main frame. The hydraulic control device can be a manually operated hydraulic transmission system or a numerically controlled fully automatic control system equipped with an electronic numerical control device. the
该产品结构简单，设计合理，机器重量轻，噪音小，节省电能，使用操作方便。 The product is simple in structure, reasonable in design, light in weight, low in noise, saves electric energy, and is easy to use and operate. the
附图说明： Description of drawings:
图1是液压砌块主机的主视图 Figure 1 is the front view of the hydraulic block host
1.面料料斗 2.油缸 3.面料小车 4.底模 5.底板 6.上模 7.布料料斗8.油缸 9.布料小车
1. Fabric hopper 2.
具体实施方式： Detailed ways:
液压砌块主机砌块前，先将托板运送到底模(4)下部的底板(5)上，然后由下油缸推动底板(5)，带动栈板上移，上移至底模(4)下端，与底模(4)接触合实。合实后，料斗(7)打开放料进入布料小车(9)中，放入合适量的布料后，油缸(8)带动布料小车(9)通过往复运动将混合料送入底模(4)，之后布料小车(9)退回初始位置。之后底模(4)在振动系统的带动下开始振动，将混合料充分结合均匀。在底模(4)振动的同时，上模(6)压下将底模(4)中的混合料在振动的同时压实成型。然后，上模(6)抬起回初始位置，底模(4)停止振动。再由油缸(2)带动面料小车(3)通过往复运动将面料送入底模(4)，之后面料小型车(3)退回初始位置。之后底模(4)在振动系统的带动下再次开始振动，将面料均匀分布在成型砌块表面。在底模(4)振动的同时，上模(6)压下将底模(4)中的面料在振动的同时压实成型附着在成型砌块表面。上模(6)下压稍许，底板(4)随上模(6)下降底板(5)带动托板和成型砌块块下降至最底部，由送板机构将托板和成型砌块块一起推出到出块机构完成砌块生产工作。 Before the main block of the hydraulic block, the supporting plate is first transported to the base plate (5) at the bottom of the bottom mold (4), and then the bottom plate (5) is pushed by the lower oil cylinder to drive the pallet to move up to the bottom mold (4). The lower end contacts with the base mold (4) firmly. After solidification, the hopper (7) is opened to discharge the material into the fabric trolley (9), and after putting in a suitable amount of fabric, the oil cylinder (8) drives the fabric trolley (9) to send the mixture into the bottom mold (4) through reciprocating motion. , and then the cloth dolly (9) returns to the initial position. Afterwards, the bottom mold (4) starts to vibrate under the drive of the vibrating system to fully combine the mixture evenly. While the bottom mold (4) is vibrating, the upper mold (6) presses down and the mixture in the bottom mold (4) is compacted and formed while vibrating. Then, patrix (6) lifts back initial position, and bottom mold (4) stops vibrating. Then the fabric trolley (3) is driven by the oil cylinder (2) to send the fabric into the bottom mold (4) through reciprocating motion, and then the fabric trolley (3) returns to the initial position. Afterwards, the bottom mold (4) starts to vibrate again under the drive of the vibration system, and the fabric is evenly distributed on the surface of the forming block. While the bottom mold (4) is vibrating, the upper mold (6) presses down and the lining in the bottom mold (4) is compacted and formed on the surface of the formed block while vibrating. The upper mold (6) presses down slightly, and the bottom plate (4) descends with the upper mold (6). The bottom plate (5) drives the supporting plate and the formed blocks down to the bottom, and the supporting plate and the formed blocks are brought together by the plate feeding mechanism. Push it out to the block producing mechanism to complete the block production work. the
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210134518 CN103381618A (en) | 2012-05-04 | 2012-05-04 | Block cutting main engine for block production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210134518 CN103381618A (en) | 2012-05-04 | 2012-05-04 | Block cutting main engine for block production |
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| CN103381618A true CN103381618A (en) | 2013-11-06 |
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| CN 201210134518 Pending CN103381618A (en) | 2012-05-04 | 2012-05-04 | Block cutting main engine for block production |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589483A (en) * | 2015-01-06 | 2015-05-06 | 王庆起 | Mold moving brick making machine |
| CN105500500A (en) * | 2014-09-28 | 2016-04-20 | 天津市环宝机械设备有限公司 | Silent environment protecting brick press |
| CN106217601A (en) * | 2016-08-29 | 2016-12-14 | 无锡市锡山区仁景模具厂 | A kind of inside can be filled the curb of reinforcing bar and be manufactured mould |
| CN110370429A (en) * | 2019-07-31 | 2019-10-25 | 深圳市惠深博越智慧建造科技有限公司 | Crack resistence building block manufacturing equipment and manufacturing process |
| CN110682427A (en) * | 2019-10-24 | 2020-01-14 | 福建群峰机械有限公司 | A base material cloth machine |
-
2012
- 2012-05-04 CN CN 201210134518 patent/CN103381618A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105500500A (en) * | 2014-09-28 | 2016-04-20 | 天津市环宝机械设备有限公司 | Silent environment protecting brick press |
| CN104589483A (en) * | 2015-01-06 | 2015-05-06 | 王庆起 | Mold moving brick making machine |
| CN106217601A (en) * | 2016-08-29 | 2016-12-14 | 无锡市锡山区仁景模具厂 | A kind of inside can be filled the curb of reinforcing bar and be manufactured mould |
| CN106217601B (en) * | 2016-08-29 | 2018-10-12 | 无锡市东北塘永丰橡塑厂 | A kind of inside can fill the curb manufacture mold of reinforcing bar |
| CN110370429A (en) * | 2019-07-31 | 2019-10-25 | 深圳市惠深博越智慧建造科技有限公司 | Crack resistence building block manufacturing equipment and manufacturing process |
| CN110682427A (en) * | 2019-10-24 | 2020-01-14 | 福建群峰机械有限公司 | A base material cloth machine |
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Application publication date: 20131106 |