Utility model content
The purpose of this utility model is for solving existing block machine, using counterweight vibration moulding, when there is vibration
Insufficient pressure, leans on the counterweight demoulding, knockout press size are adjusted according to frictional resistance during the demoulding, cannot in continuous production
The smooth demoulding is realized, the standby anti-stone that there is molding is of poor quality, the problems such as low production efficiency, there is provided a kind of production flood control is with artificial standby
The vibration moulding equipment of anti-stone material, this utility model using vibration extrusion forming, pressure automatic demoulding, not only improve standby anti-stone into
Type quality, also improves production efficiency.
This utility model is the deficiency for solving above-mentioned technical problem, and the technical scheme for being adopted is:
A kind of vibration moulding equipment for producing flood control with artificial standby anti-stone material, including the moulding box for standby anti-stone molding, machine
Frame, be arranged in frame and the feeding mechanism to moulding box feed, for carrying and vibrate the vibrating device of moulding box and for controlling
The operating control system of the former, the moulding box be open-topped casing in order to feed, the side wall of moulding box and bottom
The base substrate after molding is separated with moulding box using being detachably connected with, be different from the frame at the station of feeding mechanism
It is also equipped with for by the compressing indenter device of standby anti-stone in moulding box, vibrating device is supported on the molding by running gear
On the mounting plane of equipment, vibrating device drives moulding box in indenter device and feeding mechanism two by moving horizontally for running gear
Move back and forth between individual station, described indenter device includes gland, pressure head and the oil pressure cylinder for setting sealing moulding box for lid, pressure
The external part of power cylinder cylinder rod is stretched in moulding box through gland, and pressure head is arranged on the external part of oil pressure cylinder cylinder rod, pressure oil
The cylinder body of cylinder is fixed on gland, is moved back and forth in order to by the stone in moulding box with dynamic head by the motion of oil pressure cylinder cylinder rod
Material is compressing, is provided with for the first Mould locking machine on the upper table surface of vibrating device that moulding box is locked on vibrating device
Structure, to avoid the moulding box in vibration moulding from being separated with vibrating device, is provided with described indenter device for by indenter device
The second clamping mechanism being locked together with moulding box.
Described pressure head and oil pressure cylinder cylinder rod be hinged and pressure head on be fixed with the guide pillar of vertical head top surface setting, gland
On offer pilot hole, guide pillar is located in pilot hole, cooperates guiding pressure head up and down reciprocatingly by guide pillar and pilot hole
Motion, being coordinated by guide pillar and oil pressure cylinder cylinder rod prevents pressure head from rotating in gland.
By pressure head hoisting mechanism in frame, described pressure head hoisting mechanism includes pressure head to described indenter device
Lift cylinder, sprocket wheel and chain, chain are set in frame by several sprocket wheels are rich, and pressure head lift cylinder is fixed in frame,
Chain hanging seat is hinged with the clutch end of pressure head lift cylinder, and one end of chain puts together on chain hanging seat by chain joint
On, the other end of chain is put together on indenter device by chain joint, by the drive belt dynamic head device of pressure head lift cylinder
Move up and down.
Be additionally provided with moulding box lifting device in the frame, moulding box lifting device include moulding box lift cylinder, steel wire rope hanging seat,
Pulley, steel wire rope, jaw type bolt, moulding box hoisting frame and guider, the cylinder body of moulding box lift cylinder, pulley, guider are pacified
It is mounted in frame, the clutch end of moulding box lift cylinder is hinged on steel wire rope hanging seat, one end of steel wire rope passes through jaw type bolt
Put together on steel wire rope hanging seat, the other end of steel wire rope puts together on moulding box hoisting frame by jaw type bolt after bypassing a plurality of pulleys
On, under the driving of moulding box lift cylinder, moulding box hoisting frame is moved up and down along guider, is provided with and moulding box hoisting frame on moulding box
The moulding box ear mount of coupling, is hung in moulding box ear mount so as to driving moulding box to move up and down by moulding box hoisting frame.
The first described clamping mechanism includes bearing, the first mode locking cylinder, support, swing arm, spring and the first locked mode hook, the
One locked mode hook is fixedly connected with indenter device, and bearing is arranged on the side of vibrating device, is provided with two distances on bearing
The different ear mount of vibrating device distance between center line, one end end of swing arm and middle part are provided with hinge hole, swing arm another
One end is provided with the transverse axis mated with the first locked mode hook, and one end of the first mode locking cylinder is hinged in an ear mount of bearing, the
One end that the one mode locking cylinder other end offers hinge hole with swing arm is hinged, and one end of support is hinged on another ear mount of bearing
On, the centre of the other end of support and swing arm is hinged, and one end of spring is fixed on swing arm and is hinged nose end and middle hinge positioned at swing arm
Connect on the position between hole, the other end is fixed on support.
Second clamping mechanism includes that the second mode locking cylinder, the second locked mode hook and the second locked mode bearing, the second locked mode bearing set
Put on moulding box, on two relative lateral surface of described gland, be provided with symmetrical ear mount, the interposition of the second locked mode hook
Put and be hinged in the ear mount of gland, the two ends of the second mode locking cylinder respectively with two symmetrical the second locked modes hooks in away from moulding box
One end is hinged, and by the expanding-contracting action of the second mode locking cylinder, the second locked mode hook is rotated around ear mount, in order to hang the second locked mode
Hook blocks the second locked mode bearing, is arranged with for limiting the anglec of rotation of the second locked mode hook on the top of the ear mount of gland
Limited block.
Described running gear includes vehicle frame, go-cart power cylinder and pushes away blanking device, and four ends of vehicle frame are respectively equipped with row
Wheel is walked, two rail assemblies that road wheel is located at parallel interval on ground coordinate to be installed, the clutch end of go-cart power cylinder
It is hinged with vehicle frame, the other end of go-cart power cylinder is fixed on ground, by the driving running gear of go-cart power cylinder along rail
Road assembly carry out before and after move back and forth, described push away the top surface that blanking device is arranged on vehicle frame, push away blanking device include blank pushing cylinder, push pedal and
Push pedal leading truck, blank pushing cylinder one end are fixed on vehicle frame, and the clutch end of blank pushing cylinder is hinged with push pedal, and push pedal leading truck is fixed
In push pedal, under the driving of blank pushing cylinder, base substrate is driven to move along push pedal leading truck direction, in order to by compressing base
Body is moved away.
Described moulding box is cooperated by the location hole on alignment pin thereon and vibrating device and is linked together.
Described guider is a sleeve, and the central axis of sleeve and mounting plane are fixed in frame, steel wire
Rope is arranged through sleeve, and guider may also be employed other frame for movements and only can provide a confession its slip for moulding box hoisting frame
Slideway and limit rocking in its sliding process.
The beneficial effects of the utility model are:1. oil pressure cylinder can carry out pressure adjustment by control system, vibration and
Under the collective effect of pressure, the compact density of standby anti-stone is made greatly, blank forming effect is good.
2. moulding box is lifted and oil pressure cylinder coordinates, and makes knockout course smoothly, and standby anti-stone base substrate is intact, without blank cracking and is fallen
Angle phenomenon.
3. whole production equipment realizes the automatic of the links such as automatic distributing, vibration moulding, automatic demoulding by control system
Metaplasia is produced, and production efficiency is high.
Specific embodiment
Shown in figure, specific embodiment is as follows:
A kind of vibration moulding equipment for producing flood control with artificial standby anti-stone material, including the moulding box 1, machine for standby anti-stone molding
Frame 3, be arranged in frame and the feeding mechanism 4 to moulding box feed, for carrying and vibrate the vibrating device 2 of moulding box and for controlling
Make the operating control system of the former, the moulding box 1 be open-topped casing in order to feed, the side wall of moulding box 1 with
Bottom makes the base substrate after molding separate with moulding box using being detachably connected with, and is different from feeding mechanism 4 in the frame 3
It is also equipped with station for by the compressing indenter device 5 of standby anti-stone in moulding box 3, vibrating device 2 passes through running gear 10
It is supported on the mounting plane of the former, vibrating device 2 drives moulding box 1 in pressure head by moving horizontally for running gear 10
Move back and forth between 4 two stations of device 5 and feeding mechanism, described indenter device 5 includes the pressure for setting sealing moulding box for lid
Lid 503, pressure head 502 and oil pressure cylinder 501, the external part of 501 cylinder rod of oil pressure cylinder are stretched in moulding box 1 through gland 503, pressure head
502 on the external part of 501 cylinder rod of oil pressure cylinder, and the cylinder body of oil pressure cylinder 501 is fixed on gland 503, by pressure
The motion of 501 cylinder rod of oil cylinder is moved back and forth in order to will be compressing for the building stones in moulding box 1 with dynamic head 502, on vibrating device 2
The first clamping mechanism 6 for moulding box 1 is locked on the upper table surface of vibrating device 2 is provided with, to avoid vibrating into
During type, moulding box 1 is separated with vibrating device 2, is provided with for indenter device 5 and moulding box 1 to be locked on described indenter device 5
The second clamping mechanism 7 together.
Described pressure head 502 and 501 cylinder rod of oil pressure cylinder be hinged and pressure head 502 on be fixed with 502 top surface of vertical head and set
The guide pillar 504 that puts, offers pilot hole on gland 503, guide pillar 504 is located in pilot hole, by guide pillar 504 and pilot hole
The guiding pressure head 502 that cooperates pumps, and being coordinated by guide pillar 504 and 501 cylinder rod of oil pressure cylinder prevents pressure head 502 from existing
Rotate in gland.
By pressure head hoisting mechanism 9 in frame 3, described pressure head hoisting mechanism 9 includes described indenter device 5
Pressure head lift cylinder 901, sprocket wheel 903 and chain 904, chain 904 are set in frame 3 by several sprocket wheels 903 are rich, pressure head
Lift cylinder 901 is fixed in frame 3, is hinged with chain hanging seat 902 on the clutch end of pressure head lift cylinder 901, chain 904
One end is put together on chain hanging seat 902 by chain joint 905, and the other end of chain 904 puts together on pressure by chain joint 905
On head device 5, moved up and down by the drive belt dynamic head device 5 of pressure head lift cylinder 901.
Moulding box lifting device 8 is additionally provided with the frame 3, and moulding box lifting device 8 includes moulding box lift cylinder 801, steel wire
Rope hanging seat 802, pulley 803, steel wire rope 804, jaw type bolt 805, moulding box hoisting frame 806 and guider 807, moulding box lift cylinder
801 cylinder body, pulley 803, guider 807 are installed in frame 3, and the clutch end of moulding box lift cylinder 801 is hinged on
On steel wire rope hanging seat 802, one end of steel wire rope 804 is put together on steel wire rope hanging seat 802 by jaw type bolt 805, steel wire rope 804
The other end bypass a plurality of pulleys 803 after put together on moulding box hoisting frame 806 by jaw type bolt 805, in moulding box lift cylinder
Under 801 driving, moulding box hoisting frame 806 is moved up and down along guider, is provided with and mates with moulding box hoisting frame 806 on moulding box 1
Moulding box ear mount, be hung in moulding box ear mount so as to driving moulding box 1 to move up and down by moulding box hoisting frame.
The first described clamping mechanism 6 includes bearing 601, the first mode locking cylinder 602, support 603, swing arm 604, spring 605
606 are linked up with the first locked mode, the first locked mode hook 606 is fixedly connected with indenter device 5, and bearing 601 is arranged on vibrating device
On side, two are provided with bearing 601 apart from the different ear mount of vibrating device distance between center line, one end end of swing arm 604
Hinge hole is provided with middle part, the other end of swing arm 604 is provided with the transverse axis mated with the first locked mode hook 606, the
One end of one mode locking cylinder 602 is hinged in an ear mount of bearing 601, and 602 other end of the first mode locking cylinder opens up hinged with swing arm
The one end for connecing hole is hinged, and one end of support 603 is hinged in another ear mount of bearing, the other end of support 603 and swing arm 604
Centre be hinged, one end of spring 605 is fixed on swing arm and is hinged on the position between nose end and middle hinge hole positioned at swing arm, separately
One end is fixed on support.
Second clamping mechanism 7 includes the second mode locking cylinder 701, the second locked mode hook 702 and the second locked mode bearing 703, second
Locked mode bearing 703 is arranged on moulding box 1, is provided with symmetrical ear mount on two relative lateral surface of described gland 503, and second
The centre position of locked mode hook 702 is hinged in the ear mount of gland 503, and the two ends of the second mode locking cylinder 701 are respectively with symmetrical two
One end in individual second locked mode hook 702 away from moulding box is hinged, and by the expanding-contracting action of the second mode locking cylinder 701, makes the second locked mode
Hook 702 is rotated around ear mount, in order to make the second locked mode hook 702 block the second locked mode bearing 703, gland ear mount upper
Portion be arranged with for limit the second locked mode hook 702 the anglec of rotation limited block 704.
Described running gear 10 includes vehicle frame 1001, go-cart power cylinder 1002 and pushes away blanking device 1003, vehicle frame 1001
Four ends are respectively equipped with road wheel 1004, and two rail assemblies that road wheel 1004 is located at parallel interval on ground coordinate peace
Dress, the clutch end of go-cart power cylinder 1002 are hinged with vehicle frame 1001, and the other end of go-cart power cylinder 1002 is fixed on ground
On, move back and forth before and after being carried out along track assembly by the driving running gear of go-cart power cylinder, described push away blanking device 1003
The top surface of vehicle frame is arranged on, pushing away blanking device 1003 includes blank pushing cylinder 10031, push pedal 10032 and push pedal leading truck 10033, pushes away base
10031 one end of cylinder is fixed on vehicle frame 1001, and the clutch end of blank pushing cylinder 10031 is hinged with push pedal 10032, push pedal leading truck
It is fixed in push pedal, under the driving of blank pushing cylinder, drives base substrate to move along push pedal leading truck direction, in order to will be compressing
Base substrate move away.
Described moulding box 1 is cooperated by the location hole on alignment pin thereon and vibrating device and is linked together.
Described guider 807 is a sleeve, and the central axis of sleeve and mounting plane are fixed in frame, steel
Cord is arranged through sleeve, and guider may also be employed other frame for movements and only can provide a confession its cunning for moulding box hoisting frame
Dynamic slideway simultaneously limits rocking in its sliding process.
As illustrated, a kind of vibration moulding equipment for producing flood control with artificial standby anti-stone material:Including for standby anti-stone molding
Moulding box 1, carry and vibrate the vibrating device 2 of moulding box 1, across the frame 3 stood on moulding box 1, be placed in the side of frame 3 and to mould
The feeding mechanism 4 of the feed of case 1.Its construction features is, also includes being placed in the upper feeding mouth of moulding box 1 and suppressing standby anti-stone molding
Indenter device 5, indenter device includes oil pressure cylinder 501 and pressure head 502, during 501 drive ram 502 of oil pressure cylinder is to moulding box
Standby anti-stone compound is suppressed.It is provided with frame 3 for lifting the moulding box hoisting mechanism 8 that moulding box 1 is moved up and down, moulding box
Hoisting mechanism 8 mainly includes moulding box lift cylinder 801, pulley 803, steel wire rope 804 and moulding box hoisting frame 806, moulding box lift cylinder 801
Drive moulding box hoisting frame 806 to move up and down by pulley 803 and steel wire rope 804, move up and down so as to lift moulding box 1.In frame 3
Opposite side is additionally provided with for lifting the pressure head hoisting mechanism 9 that indenter device 5 is moved up and down, and pressure head hoisting mechanism 9 mainly includes
Pressure head lift cylinder 901, sprocket wheel 903 and chain 904, one end of chain 904 are connected with indenter device 5 by sprocket wheel 903, the other end
It is connected with pressure head lift cylinder 901, is driven by pressure head lift cylinder 901, completes indenter device 5 and move up and down, on vibrating device 2
Table top is provided with the first clamping mechanism 6, is used for moulding box 1 and 2 upper table surface of vibrating device to lock, in 5 He of indenter device during vibration
The second clamping mechanism 7 is additionally provided between moulding box 1, is used for indenter device 5 and moulding box 1 to lock during the demoulding.In vibrating device 2
Bottom is provided with running gear 10, carries moulding box 1 and is moved in feeding mechanism 4 and indenter device 5 between the two, realize splicing and into
Two station work of type.
Further, indenter device 5 also includes:Gland 503 and guide pillar 504, oil pressure cylinder 501 are arranged on gland 503
Upside, cylinder rod is straight down.Pressure head 502 is arranged on inside gland 503, is hinged with cylinder rod, by the expanding-contracting action of lever, is completed
Pressure head 502 is vertically movable up and down in gland 503.Guide pillar 504 is vertically arranged, and bottom is fixed together with pressure head 502, gland
503 upper sides are provided with pilot hole, and when pressure head 502 moves up and down, guide pillar 504 moves up and down in pilot hole, prevents pressure head 502
Rotate in gland 503.Before and after gland 503, both sides are each provided with two ear mounts, are arranged symmetrically, are mainly used in being hinged the second locked mode
Hook 702.
Further, 2 upper table surface of vibrating device is provided with the first clamping mechanism 6, for solid to indenter device 5 and moulding box 1
It is scheduled on 2 upper table surface of vibrating device, the first clamping mechanism 6 mainly includes bearing 601, the first mode locking cylinder 602, support 603, swing arm
604th, spring 605 and the first locked mode hook 606.First locked mode hook 606 is fixedly connected with indenter device 5, and bearing 601 is arranged on
On the upper table surface of vibrating device 2, two ear mounts on bearing 601, are provided with.The end and centre of swing arm 604 is respectively arranged with and is hinged
Hole, the other end are provided with transverse axis.One end of first mode locking cylinder 602 is hinged in an ear mount of bearing 601, the other end and swing arm
604 end is hinged.One end of support 603 is hinged in another ear mount of bearing 601, the centre of the other end and swing arm 604
It is hinged.One end of spring 605 is fixed in swing arm 604, the position between 604 end of swing arm and middle hinge hole, another
End is fixed on support 603, and the Main Function of spring 605 is when the first 602 expanding-contracting action of mode locking cylinder, it is ensured that support 603 is first
Ear mount on bearing 601 is rotated, then ensures that swing arm 604 is rotated around support 603, such that it is able to make the transverse axis card in swing arm 604
Firmly the first locked mode links up with 606.
Further, the second clamping mechanism 7 is provided with indenter device 5, is connected for indenter device 5 and moulding box 1, the
Two clamping mechanisms 7 mainly include that the second mode locking cylinder 701, the second locked mode link up with the 702, second locked mode bearing 703 and limited block 704,
Second locked mode bearing 703 is placed on moulding box 1, and the centre position of the second locked mode hook 702 is hinged in the ear mount on gland 503,
Then link is hinged the second locked mode hook 702 symmetrical in front and back by the second mode locking cylinder 701, by the second mode locking cylinder 701
Expanding-contracting action, makes the second locked mode hook 702 rotate around ear mount, such that it is able to make the second locked mode hook 702 block the second locked mode
Seat 703.Limited block 704, the rotation of the second locked mode of major limitation hook 702 are arranged with the top of four ear mounts of gland 503
Gyration.
Further, moulding box lifting device 8 is provided with frame 3.Including moulding box lift cylinder 801, steel wire rope hanging seat
802nd, pulley 803, steel wire rope 804, jaw type bolt 805, moulding box moulding box hoisting frame 806 and guider 807.Moulding box lift cylinder
801 one end are fixed on the side of frame 3, and clutch end is hinged on steel wire rope hanging seat 802, and steel wire rope 804 passes through jaw type spiral shell
Bolt 805 is put together on steel wire rope hanging seat 802, and pulley 803 is arranged on the top of frame 3, and steel wire rope 804 passes through a plurality of pulleys
803, the other end is put together on moulding box moulding box hoisting frame 806, under the driving of moulding box lift cylinder 801 by jaw type bolt 805, mould
Case moulding box hoisting frame 806 is vertically moved about 807 along guider.So as to drive moulding box 1 to realize the movement of vertical direction.
Further, pressure head lifting device 9 is additionally provided with frame 3, including pressure head lift cylinder 901, chain hanging seat
902nd, sprocket wheel 903, chain 904 and chain joint 905.901 one end of pressure head lift cylinder is fixed on the side of frame 3, power output
End is hinged on chain hanging seat 902, and chain 903 is put together on chain hanging seat 902 by chain joint 905, and sprocket wheel 903 is arranged on
The top of frame 3, chain 904 are put together on indenter device 5 by chain joint 905 by a plurality of sprocket wheels 903, the other end,
Under the driving of pressure head lift cylinder 901, indenter device 5 is driven to realize the movement of vertical direction.
Further, running gear 10 is placed in below frame 3, has former and later two stations, is carried vibrating device 2 and is placed in
Moulding box 1 on vibrating device 2, runs between former and later two stations, and running gear 10 includes vehicle frame 1001, go-cart power cylinder
1002 and push away blanking device 1003, be respectively equipped with road wheel 1004 in four ends of vehicle frame 1001, road wheel 1004 with parallel
Coordinate every two rail assemblies 11 being located on ground and install, 1002 one end of go-cart power cylinder is arranged on the bottom of vehicle frame 1001,
Clutch end is hinged with vehicle frame 1001, and the other end is fixed with ground basal plane;Walking is driven under the driving of go-cart power cylinder 1002
Device 10 is moved forward and backward along track assembly 11.Push away blanking device 1003 to be arranged on above vehicle frame 1001, including blank pushing cylinder
10031st, push pedal 10032 and push pedal leading truck 10033,10031 one end of blank pushing cylinder are fixed on above vehicle frame 1001, clutch end
Be hinged with push pedal 10032, push pedal leading truck 10033 is fixed in push pedal 10032, base is driven under the driving of blank pushing cylinder 10031
Body is moved along 10033 direction of push pedal leading truck.
By control system, move after completing running gear 10, it is ensured that lower section of the moulding box 1 in feeding mechanism 4, connect
Material.Splicing is finished, and running gear 10 moves forward, it is ensured that 1 central row of moulding box goes to 5 center of indenter device.Then indenter device 5 is in pressure
Move down under the driving of head lift cylinder 901, until fall on moulding box 1, the now swing arm 604 in the first clamping mechanism 6 is the
Under the driving of one mode locking cylinder 602, the transverse axis in swing arm 604 is made to block the first locked mode hook 606, it is ensured that to vibrate in vibrating device 2
When, moulding box 1 and indenter device 5 are tightly pressed at the upper table surface of vibrating device 2.Meanwhile, the second locked mode hook 702 is in the second locked mode
The second locked mode bearing 703 is blocked under the driving of cylinder 701, indenter device 5 and moulding box 1 is tightly pushed down.When vibrating device 2 vibrates,
Under the driving of oil pressure cylinder 501, pressure head 502 is moved down, and realizes the function that raw material is carried out to suppress in vibration.Vibrate
Cheng Hou, the swing arm 604 in the first clamping mechanism 6 make the transverse axis in swing arm 604 leave under the driving of the first mode locking cylinder 602
One locked mode hook 606, reaches the purpose of unblock.After the completion of unblock, the moulding box hoisting frame 806 of 3 both sides of frame is in moulding box lift cylinder
Under 801 driving, moved up by pulley 803 and steel wire rope 804, moved so as to lift 5 one pieces of moulding box 1 and indenter device upwards
Dynamic, while oil pressure cylinder 501 continues drive ram 502 moving down, reach the purpose of the demoulding.After the completion of the demoulding, the second locked mode
Cylinder 701 drives the second locked mode hook 702 to rotate, and unties and blocks state with the second locked mode bearing 703.Second locked mode hook 702
Untie and block after state with the second locked mode bearing 703, moulding box hoisting frame 806 under the driving of moulding box lift cylinder 801, to moving down
Dynamic, until on vibrating device 2, at the same time moulding box 1 falls, indenter device 5 is moved under the driving of pressure head lift cylinder 901 upwards
Dynamic, until the bottom of the second locked mode hook 702 is higher than 1 upper surface of moulding box.Then running gear 10 drives moulding box 1 to be moved back by together
Moving to the lower section of feeding mechanism 4 carries out splicing.
Technical scheme and embodiment non-limiting cited by this utility model, with the skill cited by this utility model
Art scheme and embodiment equivalent or effect same approach are all in the range of this utility model is protected.