CN202702646U - Polyurethane automatic shoemaking production system - Google Patents
Polyurethane automatic shoemaking production system Download PDFInfo
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- CN202702646U CN202702646U CN 201220378990 CN201220378990U CN202702646U CN 202702646 U CN202702646 U CN 202702646U CN 201220378990 CN201220378990 CN 201220378990 CN 201220378990 U CN201220378990 U CN 201220378990U CN 202702646 U CN202702646 U CN 202702646U
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- shoe
- fluffing
- workbench
- module
- casting machine
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Abstract
The utility model relates to a polyurethane automatic shoemaking production system, which comprises a casting machine and automatic shoemaking machines, wherein the casting machine is coaxially mounted on two parallel guide rails in a guided moving way; parallel to the moving direction of the casting machine, a plurality of parallel automatic shoemaking machines are arranged on one sides of the two parallel guide rails; a conveying toothed belt is coaxially arranged between the parallel guide rails; and a transmission gear, which is driven to operate by a motor and engaged with the conveying toothed belt, is mounted at the lower part of the casting machine. The polyurethane automatic shoemaking production system provided by the utility model has the advantages of scientific structure, reasonable design, energy conservation, environment friendliness and high automatic degree; the production efficiency can be obviously increased, product quality is guaranteed and production environments are improved.
Description
Technical field
The utility model belongs to shoe-making field, especially a kind of polyurethane automatic shoes production system.
Background technology
In the shoemaking process, the processing of level and smooth upper of a shoe bonded edge need to being fluffed is then passed through polyurethane (PU) injection and is made itself and the whole footwear of the bonding formation of upper of a shoe that fluffed.The roughness that increases bonding location is processed in the upper of a shoe fluffing, thereby effectively promote bonding fastness, it is a critical process in the shoemaking process, fluffing cutter high-speed friction upper of a shoe relevant position in this operation, the fluffing operation is manually finished in many employings aborning at present, then again with sole bonding, the speed of shoemaking and quality are affected by human factors greatly, automaticity is low, and labor intensity of operating staff is high, and production efficiency is lower, product quality is difficult to guarantee, and in the production process easily to environment, healthy unfavorable to operating personnel, and, in the shoe-making process engineering, fluffing is processed with the sole cast and can be carried out simultaneously, and casting machine is after pouring into a mould raw material to die for shoe-sole, waiting for that current whole footwear complete, pour into a mould again next time, the casting machine waiting time is long, causes the wasting of resources, and production efficiency is lower.
The utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art part, and the polyurethane automatic shoes production system of a kind of scientific structure, reasonable in design, energy-conserving and environment-protective is provided.
The utility model solves its technical problem and takes following technical scheme to realize:
A kind of polyurethane automatic shoes production system, comprise casting machine and automatic shoes machine, it is characterized in that: the coaxial guiding movement of described casting machine is installed on two closed slides, is arranged with a plurality of automatic shoes machines arranged side by side in parallel in these two closed slide one sides and casting machine moving direction; Between these two closed slides, be coaxially arranged with one and transmit cingulum, a travelling gear that meshes with this transmission cingulum that moved by motor-driven is installed in the casting machine bottom.
And, described casting machine comprises cast pedestal, cast arm, injector head, storage tank and adjustment structure, at the cast pedestal one cantilevered cast arm is installed, the cantilever end of this cast arm vertically is equipped with injector head, this injector head is packed in the storage tank of pouring into a mould on the pedestal by pipeline connection, injector head is moved up and down by hydraulic oil cylinder driving, and at the cast arm one governor motion is installed and regulates injector head and move horizontally.
And, described automatic shoes machine comprises workbench, upper of a shoe fluffing module, Sole moulding module and feeding swing arm, an end of remote pouring machine is equipped with upper of a shoe fluffing module on workbench, be coaxially installed with the Sole moulding module at workbench near an end of casting machine, at upper of a shoe fluffing module and workbench between the Sole moulding module feeding swing arm is installed, fluff module, Sole moulding module structure and the feeding swing arm of described upper of a shoe is to be two groups of corresponding left and right pin footwear type.
And, described upper of a shoe fluffing module comprises the fluffing cabinet, the upper of a shoe contour mould, play photovoltaic assembly and fluffing assembly, an end of remote pouring machine is fixedly mounted with the fluffing cabinet on workbench, in this fluffing cabinet, be horizontally disposed with the fluctuating template identical with upper of a shoe side angle undulations and the consistent upper of a shoe contour mould with the circumferential profile of upper of a shoe, between fluctuating mould and upper of a shoe contour mould, be provided with by main drive motor and drive a photovoltaic assembly that moves up and down along the fluctuating template, with simultaneously carry out the fluffing assembly that irregular circumference moves and drives fluffing cutter High Rotation Speed along the upper of a shoe contour mould according to the profile of upper of a shoe, this fluffing assembly drives fluffing cutter along the machining profile High Rotation Speed polishing of upper of a shoe.
And, be coaxially installed with a dust cover of crowding around upper of a shoe fluffing station on the described fluffing cabinet, this dust cover upper surface is shaped with upper of a shoe to be processed gateway, dust cover both lateral sides wall bottom all is shaped with suction port, and the suction port of these both sides all is communicated with the dust catcher that is installed in the workbench by dust sucting pipeline; Contour mould in the dust cover bottom slides to mat formation has one to cover contour mould and follow the dustproof drag chain that the fluffing cutter moves horizontally.
And described feeding swing arm comprises the support column on plane on the workbench that vertically is installed between upper of a shoe fluffing module and the Sole moulding module, and cantilevered feeding swing arm is installed on this support column, at the cantilever end of this feeding swing arm shoe tree is installed.
And, described Sole moulding module comprises the bed die that is inlaid on the workbench, the mirror image symmetry is installed in the limit mould of bed die both sides and hinge and is contained in cover plate on this bed die one end workbench, this bed die, dual-side mould and cover plate by corresponding hydraulic oil cylinder driving matched moulds within it section form sole cavity.
Advantage of the present utility model and good effect are:
1, this shoes making machine is equipped with automatic raising machine, fluffing speed is fast, fluffing evenly, guarantee adhesive strength, can be suitable for large batch of mechanization production, enhance productivity and Improving The Quality of Products, and at automatic raising machine dust collect plant is installed, the chip dust that produces in can effectively preventing from processing aloft flies upward, and the dust catcher Automatic clearance avoids causing environmental pollution, improve processing environment, guarantee the healthy of operating personnel, and avoid the chip dust to affect raising machine work, guarantee production efficiency and product quality.
2, this shoes making machine is being installed turning arm, and the automatic traction upper of a shoe moves at fluffing station and pourer's interdigit, saves manually, and speed is fast, and accurate positioning, Improving The Quality of Products.
3 the utility model scientific structures, reasonable in design, energy-conserving and environment-protective, automaticity is high, can significantly improve production efficiency, guarantees product quality, and improves production environment.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the single station of the utility model and casting machine structural representation;
Fig. 3 is automatic shoes machine partial structurtes schematic diagram in the utility model;
Fig. 4 is raising machine partial structurtes schematic diagram in the utility model.
The member title that number in the figure is corresponding: 1 closed slide, 2 casting machines, 3 automatic shoes machines, 4 transmit cingulum, 5 injector head, 6 adjustment structures, 7 cast arms, 8 storage tanks, 9 cast pedestals, 10 motors, 11 travelling gears, 12 workbench, 13 fluffing cabinets, 14 support columns, 15 feeding swing arms, 16 cover plates, 17 limit moulds, 18 bed dies, 19 dust sucting pipelines, 20 dust covers, 21 feeding oil cylinders, 22 dustproof drag chains, 23 fluffing cutters, 24 shoe trees, 25 contour moulds, 26 suction ports, 27 main drive motors, 28 fluctuating templates, 29 photovoltaic assemblies, 30 fluffing assemblies.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing and by specific embodiment, and following examples are descriptive, are not determinate, can not limit protection domain of the present utility model with this.
A kind of polyurethane automatic shoes production system, comprise casting machine 2, closed slide 1 and automatic shoes machine 3, the coaxial guiding movement of described casting machine is installed on two closed slides, be provided with a plurality of automatic shoes machines arranged side by side in these two closed slide one side positions parallel with the casting machine traffic direction, wherein, casting machine comprises cast pedestal 9, cast arm 7, injector head 5, storage tank 8, adjustment structure 6, at the cast pedestal one cantilevered cast arm is installed, the cantilever end of this cast arm vertically is equipped with injector head, this injector head is packed in the storage tank of pouring into a mould on the pedestal by pipeline connection, injector head by hydraulic oil cylinder driving can more than, lower movement, and at the cast arm one governor motion is installed and regulates injector head along the horizontal displacement of cast arm, present embodiment adopts the pinion and-rack position adjusting mechanism.
The coaxial guiding movement of described casting machine is installed on two closed slides, is coaxially arranged with one between these two guide rails and transmits cingulum 4; Be equipped with in cast pedestal bottom one with the travelling gear 11 of this transmissions cingulum engagement, move horizontally along closed slide is coaxial thereby this travelling gear drives rotation driving casting machines by motor 10.
Described automatic shoes machine comprises workbench 12, upper of a shoe fluffing module, Sole moulding module and feeding swing arm 15, an end of remote pouring machine is equipped with upper of a shoe fluffing module on workbench, be coaxially installed with the Sole moulding module at workbench near an end of casting machine, workbench between upper of a shoe fluffing module and Sole moulding module is equipped with the feeding swing arm, described upper of a shoe fluffing module, Sole moulding module structure and feeding swing arm are to be two groups of corresponding left and right pin footwear type, and its concrete structure is:
An end of remote pouring machine is fixedly mounted with fluffing cabinet 13 on workbench, in this fluffing cabinet, be horizontally disposed with the fluctuating template 28 identical with upper of a shoe side angle undulations and the consistent upper of a shoe contour mould 25 with the circumferential profile of upper of a shoe, between fluctuating mould and upper of a shoe contour mould, be provided with by main drive motor 27 and drive a photovoltaic assembly 29 that moves up and down along the fluctuating template, with simultaneously carry out the fluffing assembly 30 that irregular circumference moves and drives fluffing cutter High Rotation Speed along the upper of a shoe contour mould according to the profile of upper of a shoe, this fluffing assembly drives fluffing cutter 23 along the machining profile High Rotation Speed polishing of upper of a shoe; Be coaxially installed with a dust cover 20 of crowding around upper of a shoe fluffing station at described fluffing cabinet, this dust cover upper surface is shaped with upper of a shoe to be processed gateway, dust cover both lateral sides wall bottom all is shaped with suction port 26, and the suction port of these both sides all is communicated with the dust catcher (not shown) that is installed in the workbench by dust sucting pipeline 19; Contour mould in the dust cover bottom slides to mat formation has one to cover contour mould and follow the dustproof drag chain 22 that the fluffing cutter moves horizontally.
Described feeding swing arm comprises the support column 14 on plane on the workbench that vertically is installed between upper of a shoe fluffing module and the Sole moulding module, cantilevered feeding swing arm is installed on this support column, cantilever end in this feeding swing arm vertically is equipped with the downward feeding oil cylinder of piston rod 21, piston-rod lower end at this feeding oil cylinder is fixedly mounted with shoe tree 24, adds to fix upper of a shoe to be processed at shoe tree man-hour.
Described Sole moulding module comprises the bed die 18 that is inlaid on the workbench, the mirror image symmetry is installed in the limit mould 17 of bed die both sides and cuts with scissors the cover plate 16 that is contained on this bed die one end workbench, and this bed die, dual-side mould and cover plate are by corresponding hydraulic oil cylinder driving matched moulds and the sole cavity of section's formation within it.
When making the single density sole, casting machine injects raw material in this sole die cavity, to be played again the upper of a shoe Rotate 180 ° arrival forming module top of hair by the feeding swing arm, feeding oil cylinder will be delivered to the forming module position downwards with the upper of a shoe of shoe tree, at this moment the limit mould of both sides is synchronously to middle clamping, simultaneously bed die is by its corresponding oil cylinder jack-up that makes progress, dual-side mould and bed die matched moulds form the sole die cavity, behind foamable reaction, the limit mould is opened, and bed die descends, the feeding oil cylinder footwear that will complete are mentioned, rotary moving is taken off the footwear of finishing by the workman to initial station, completes; When making dual-density sole, it is raw materials used that casting machine first injects the sole shading in the sole die cavity, cover plate upset pressing forms sole lines layer, after the band typing, cover plate is upwards dug, and has formed lower floor's sole, then, casting machine injects the upper strata sole raw material again in the sole die cavity, the feeding swing arm will play the upper of a shoe Rotate 180 ° arrival forming module top of hair, and feeding oil cylinder will be delivered to the forming module position downwards with the upper of a shoe of shoe tree, behind foamable reaction, the limit mould is opened, bed die descends, and the feeding oil cylinder footwear that will complete are mentioned, and rotary moving is to initial station, by the workman footwear of finishing are taken off, complete.
The action of casting machine and automatic shoes machine is controlled by general control system in the utility model, in the present patent application general control system is not elaborated.
Operation principle of the present utility model is:
When complete equipment runs well, initial point recovers in all mechanisms, each station fluffing arm is in origin position, the operator is enclosed within upper of a shoe on the shoe tree and fixes, press start key at this moment fluff arm by oil cylinder be moved down into the fluffing position, fluffing cutter High Rotation Speed, main drive motor begins to rotate after 1 second, main drive motor drives the fluffing cutter along the rotation of upper of a shoe fluffing profile, when the cutter high speed rotating, the injection zone in the upper of a shoe outside is polished fast, and the fluffing cutter is out of service after reaching the technological requirement of injection, in this simultaneously automatic shoes machine to signal of injector, at this moment injector can be automatically moved to this automatic shoes machine by the over-injected raw material of the corresponding Sole moulding module of the upper of a shoe that fluffs, and from then on removes the sole module top material feeding of going to the next one to receive the material feeding signal above the sole module simultaneously can for equally when material feeding finishes a feedback signal.When having played the hair upper of a shoe, the automatic shoe opportunity driven of receiving feedback signal by oil cylinder shoe tree is sent into the Sole moulding module downwards by the Sole moulding module top that the feeding swing arm will move to shoe tree 180 degree of upper of a shoe the complete material of firm notes, at this moment the limit mould of both sides clamps to the centre synchronously, simultaneously bed die is by its corresponding oil cylinder jack-up that makes progress, dual-side mould and bed die matched moulds form the sole die cavity, behind foamable reaction, the limit mould is opened, bed die descends, the feeding oil cylinder footwear that will complete are mentioned, rotary moving is to initial station, by the workman footwear of finishing are taken off, complete.
Dust catcher in the fluffing process in the workbench turns round simultaneously, the work of fluffing cutter drives simultaneously dustproof drag chain and moves, accept the chip dust that produces in the fluffing processing, when moving to the dedusting mouth, dust is siphoned away by dust catcher and deposits to the dust-collecting box of workbench below, by staff's periodic cleaning.This moment the completion of processing of fluffing, the oil cylinder that feeding swing arm cantilever end is installed at first drives the upper of a shoe that processes and goes upward to disengaging upper of a shoe fluffing module fluffing station, then, bring to injection station by the feeding swing arm again, be about to upper of a shoe under the up oil cylinder and deliver in the injection molding, behind Sole moulding, injection footwear auto-returned well is to initial point (fluffing station), and the operator takes off product.
After a cast station was poured, casting machine ran to next sole forming machine station to be processed by motor-driven along closed slide and proceeds cast.
Claims (7)
1. polyurethane automatic shoes production system, comprise casting machine and automatic shoes machine, it is characterized in that: the coaxial guiding movement of described casting machine is installed on two closed slides, is arranged with a plurality of automatic shoes machines arranged side by side in parallel in these two closed slide one sides and casting machine moving direction; Between these two closed slides, be coaxially arranged with one and transmit cingulum, a travelling gear that meshes with this transmission cingulum that moved by motor-driven is installed in the casting machine bottom.
2. polyurethane automatic shoes production system according to claim 1, it is characterized in that: described casting machine comprises cast pedestal, cast arm, injector head, storage tank and adjustment structure, at the cast pedestal one cantilevered cast arm is installed, the cantilever end of this cast arm vertically is equipped with injector head, this injector head is packed in the storage tank of pouring into a mould on the pedestal by pipeline connection, injector head is moved up and down by hydraulic oil cylinder driving, and at the cast arm one governor motion is installed and regulates injector head and move horizontally.
3. polyurethane automatic shoes production system according to claim 1, it is characterized in that: described automatic shoes machine comprises workbench, upper of a shoe fluffing module, Sole moulding module and feeding swing arm, an end of remote pouring machine is equipped with upper of a shoe fluffing module on workbench, be coaxially installed with the Sole moulding module at workbench near an end of casting machine, workbench between upper of a shoe fluffing module and Sole moulding module is equipped with the feeding swing arm, described upper of a shoe fluffing module, Sole moulding module structure and feeding swing arm are corresponding left for being, two groups of right shoe type.
4. polyurethane automatic shoes production system according to claim 3, it is characterized in that: described upper of a shoe fluffing module comprises the fluffing cabinet, the upper of a shoe contour mould, play photovoltaic assembly and fluffing assembly, an end of remote pouring machine is fixedly mounted with the fluffing cabinet on workbench, in this fluffing cabinet, be horizontally disposed with the fluctuating template identical with upper of a shoe side angle undulations and the consistent upper of a shoe contour mould with the circumferential profile of upper of a shoe, between fluctuating mould and upper of a shoe contour mould, be provided with by main drive motor and drive a photovoltaic assembly that moves up and down along the fluctuating template, with simultaneously carry out the fluffing assembly that irregular circumference moves and drives fluffing cutter High Rotation Speed along the upper of a shoe contour mould according to the profile of upper of a shoe, this fluffing assembly drives fluffing cutter along the machining profile High Rotation Speed polishing of upper of a shoe.
5. polyurethane automatic shoes production system according to claim 4, it is characterized in that: be coaxially installed with a dust cover of crowding around upper of a shoe fluffing station on the described fluffing cabinet, this dust cover upper surface is shaped with upper of a shoe to be processed gateway, dust cover both lateral sides wall bottom all is shaped with suction port, and the suction port of these both sides all is communicated with the dust catcher that is installed in the workbench by dust sucting pipeline; Contour mould in the dust cover bottom slides to mat formation has one to cover contour mould and follow the dustproof drag chain that the fluffing cutter moves horizontally.
6. polyurethane automatic shoes production system according to claim 3, it is characterized in that: described feeding swing arm comprises the support column on plane on the workbench that vertically is installed between upper of a shoe fluffing module and the Sole moulding module, cantilevered feeding swing arm is installed on this support column, at the cantilever end of this feeding swing arm shoe tree is installed.
7. polyurethane automatic shoes production system according to claim 3, it is characterized in that: described Sole moulding module comprises the bed die that is inlaid on the workbench, the mirror image symmetry is installed in the limit mould of bed die both sides and hinge and is contained in cover plate on this bed die one end workbench, this bed die, dual-side mould and cover plate by corresponding hydraulic oil cylinder driving matched moulds within it section form sole cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220378990 CN202702646U (en) | 2012-08-01 | 2012-08-01 | Polyurethane automatic shoemaking production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220378990 CN202702646U (en) | 2012-08-01 | 2012-08-01 | Polyurethane automatic shoemaking production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202702646U true CN202702646U (en) | 2013-01-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220378990 Expired - Fee Related CN202702646U (en) | 2012-08-01 | 2012-08-01 | Polyurethane automatic shoemaking production system |
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| Country | Link |
|---|---|
| CN (1) | CN202702646U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102765206A (en) * | 2012-08-01 | 2012-11-07 | 天津贝迪安全设备有限公司 | System for making shoes automatically from polyurethane |
| CN104742398A (en) * | 2015-03-26 | 2015-07-01 | 苏州市景荣科技有限公司 | Shoemaking pouring device |
| CN104742399A (en) * | 2015-03-26 | 2015-07-01 | 苏州市景荣科技有限公司 | Mechanism for filling polyurethane into upper |
-
2012
- 2012-08-01 CN CN 201220378990 patent/CN202702646U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102765206A (en) * | 2012-08-01 | 2012-11-07 | 天津贝迪安全设备有限公司 | System for making shoes automatically from polyurethane |
| CN102765206B (en) * | 2012-08-01 | 2014-10-15 | 天津贝迪安全设备有限公司 | System for making shoes automatically from polyurethane |
| CN104742398A (en) * | 2015-03-26 | 2015-07-01 | 苏州市景荣科技有限公司 | Shoemaking pouring device |
| CN104742399A (en) * | 2015-03-26 | 2015-07-01 | 苏州市景荣科技有限公司 | Mechanism for filling polyurethane into upper |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130130 Termination date: 20150801 |
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| EXPY | Termination of patent right or utility model |