CN103640243B - Novel carbon product vibration forming machine - Google Patents
Novel carbon product vibration forming machine Download PDFInfo
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- CN103640243B CN103640243B CN201310642938.9A CN201310642938A CN103640243B CN 103640243 B CN103640243 B CN 103640243B CN 201310642938 A CN201310642938 A CN 201310642938A CN 103640243 B CN103640243 B CN 103640243B
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Abstract
The invention discloses a novel carbon product vibration forming machine, belongs to carbon production equipment, and particularly relates to a device used for carbon product vibration forming. By means of a four-column frame structure in a novel carbon product vibration forming machine, a balance weight lifting system can stably rise and fall, and it is ensured that a die gland arranged on a balance weight is accurately positioned. In the vibration forming process, a vacuum pumping device is started, and therefore air and pitch smoke in a thickener gap are pumped away, the true density of carbon blocks is increased, and cracks are reduced. A die box bottom chamfering die is arranged on the periphery of the bottom of a die box and can execute automatic opening and complete automatic reset along with rising and falling of a die sleeve. An automatic oil mist spraying system can automatically spray oil mist onto the inner wall of the die through an oil mist nozzle arranged on the die box. The balance weight lifting system has a slowly-entering function before block pressing is conducted and has a slowly-retreating function when demolding is started, gas in a clinker gap can be lost in the block pressing process due to the slowly-entering function. Due to the slowly-retreating function, external gas enters the novel carbon product vibration forming machine to damage the vacuum state of the die gland and the carbon block contact face, and the cracks, caused by vacuum suction force when the die gland is lifted, of the carbon block are reduced.
Description
Technical field
The invention belongs to charcoal element production equipment, especially for the equipment of carbon product vibration moulding.
Background technology
Vibrating forming machine is the visual plant that charcoal element is produced.The thickener that kneading is good is entered in vibrating forming machine, after shaping according to different model mold vibration, just can become various carbonaceous product green compact.
There is many weak points in existing vibrating forming machine:
1, automaticity is lower, and the ballast guiding free degree is large, causes ballast cannot evade the uneven product defects causing product height inequality to cause of blanking in briquetting process, needs artificial cloth to make up, affect operating efficiency, increase cost of labor again; Before vibration, moulding box needs artificial oil spout, causes the waste that oil spout is uneven, oily, makes working environment become severe; The sign of product needs artificial chisel after shaping to become, and not only increases the labour intensity of workman, and the definition indicated and normalization are short of to some extent, and then have impact on the presentation quality of product; Before charcoal block has suppressed release, mold bottom chamfering has needed artificial or has taken off by outer mechanism or open, and block pushing device return rear mold bottom chamfer manually need be put back to or reset by outer mechanism, have impact on operating efficiency, increases artificial material resources and drops into.
2, shake table balance is poor, easy run-off the straight, makes the product plane height generation deviation of vibration moulding, affects product quality.
3, moulding box is in suspended state, die sleeve and chassis phase mutual friction, shock during vibration, and noise is large, and seal is poor; Vibration processes easily occurs to bore material, both causes waste, and adds the labour intensity of workman, have impact on site environment.
4, the bitumen flue gas in the air that sees in when entering forming machine moulding box of thickener and thickener, when vibrating compacting, cannot discharge, be compressed into bubble and form pore in thickener.When ballast rises, bubble outwards expands from thickener, produces underbead crack or tomography, have impact on product quality in green compact.
Summary of the invention
In order to overcome the deficiency of existing carbon product former, the object of this invention is to provide a kind of carbon product vibrating forming machine.
The technical solution adopted for the present invention to solve the technical problems is: a kind of carbon product vibrating forming machine, is characterized in that: comprise upper beam, base, the four-post frame shelf structure of column composition, by the sprocket wheel be arranged on four-post frame shelf structure, die lifting hydraulic cylinder, be fixed on the moulding box jacking system of the chain composition on moulding box, by counterweight lifting hydraulic cylinder, pressurize groups of springs, the counterweight jacking system of counterweight composition, by shaking platform, amplitude case, amplitude modulation case, power motor, universal drive shaft, the vibration molding system of the composition such as lubrication station, pumped vacuum systems, automatic oil spout mist system, hydraulic control system and electric control system, the evacuated housing that mould gland is equipped with in the inside connected by evacuated housing lead is provided with below the balancing weight of described vibration molding system, evacuated housing is provided with the exhaust tube be connected with vaccum-pumping equipment, bottom described moulding box, surrounding is provided with moulding box bottom chamfer mould, this chamfer mould is arranged on below moulding box by chamfer mould movable axis, and moulding box is provided with oil sprayer.
The counterweight corner of described counterweight jacking system is provided with fairlead and the dust ring of the cooperation of same column, the control device moving back function slowly when counterweight jacking system is provided with the slow-motion before briquetting and starts the demoulding, described column upper end is provided with the upper beam adjustment setscrew nut and locking nut of fixing upper beam, and column lower end is provided with and column is fixed on base hold-down nut on base and locking nut.
Described shaking platform is provided with shaking platform and base alignment pin, and base is provided with the positioning sleeve be mated.
On described mould chassis, moulding box both sides are provided with moulding box chassis clamping device, be fixed on mould chassis bottom the staking of this clamping device, staking top is provided with can the moulding box pressure head of winding mold case pressure head axis of rotation, and on the boss that one end of moulding box pressure head is pressed in moulding box, the other end is connected to this mechanism and drives on hydraulic cylinder.
Four angles of described moulding box are provided with mould positioning and guiding pin.
Described moulding box is provided with bottom chamfer device, can complete automatic demoulding with moulding box rise and landing and automatically reset.
Mark order of classes or grades at school and the mould part of date of manufacture are housed bottom described mould gland.
The present invention 1, be provided with the counterweight fairlead be enclosed within column due to balancing weight four angles, achieve whole forming machine and adopt four post forced guidings, conscientiously the degree of balance and the steadiness of shake table is improved, even if when thickener enters uneven, also can ensure that the level of product briquetting is consistent, on corner, lower deviation remains within 3mm, effectively improves product quality.
2, positioner is taked in shaking platform corner, prevents inclination when vibrating, degree of balance during increase Platform Vibration.
3, built-in finished product marking mould, the order of classes or grades at school of product and date of manufacture are made mould part, be arranged on forming machine briquetting bottom surface, directly go out reference numerals by vibration-extrusion, not only decrease technological process, reduce the labour intensity of workman, improve operating efficiency, but also substantially increase the definition of sign and the normalization on product space, improve the presentation quality of product.
4, automatic fuel spray device, die sleeve return, ballast falls, response position after matched moulds carries out oil spout by induction of signal, both can alleviate the labour intensity of workman, again can utility abundant, do not scatter and disappear, the uniformity improving oil spout improves work situation simultaneously greatly, guarantees carbon product smooth surface, the easily demoulding.
5, negative pressure can be produced in moulding box owing to being provided with exhaust tube on evacuated housing, in 2S by being enclosed in around thickener, the air in thickener gap, bitumen flue gas extract out, in moulding box, form vacuum, effectively prevent underbead crack and the tomography of product, improve product quality.
6, bottom chamfer device, chamfering arc limit is arranged on bottom die sleeve by rotating shaft, when die sleeve is returned to and contacts with bed die, by bed die end face restriction automatic homing, complete the bottom chamfer architecture states of product, after charcoal block has vibrated, carry with on die sleeve, bottom chamfer device is that axle is opened automatically with rotating shaft by gravity, completes the demoulding of bottom chamfer, change over that bottom chamfer radian is separated with moulding box, chamfering radian by the deficiency of artificial taking and placing, need significantly reduce the labour intensity of workman.
7, moulding box chassis clamping device, revolutionizes the defect of moulding box suspension vibrating, effectively prevent moulding box and bores material, improve work situation.When changing moulding box, by directly opening clamping device, lifting chain, changing over moulding box side fixes, and changes loaded down with trivial details present situation, greatly improves operating efficiency, and is convenient to keep in repair.
Four-post frame shelf structure can make counterweight jacking system quiet takeoff and landing in the present invention in a word, ensures the mould gland accurate positioning be contained in counterweight; Start vacuum extractor in vibration moulding process, the air in thickener gap and bitumen flue gas are taken away, increase charcoal block real density, reduce crackle; Bottom moulding box, surrounding installs moulding box bottom chamfer mould, and rising with die sleeve and decline can perform automatically to open and complete automatically resets; Automatic oil spout mist system is by being contained in oil thrower on moulding box at special time automatic oil spout mist on mould inner wall; In addition, the slow-motion of newly-increased counterweight jacking system before briquetting and move back function slowly when starting the demoulding, slow-motion makes grog gap gas lose in briquetting process, move back slowly ambient atmos is entered when the demoulding, destroy the vacuum state of mould gland inwall and charcoal block contact surface, reduce pull of vacuum when mould gland rises and cause charcoal block to crack.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention,
Fig. 2 is existing shaping machine structure schematic diagram,
Fig. 3 is moulding box raised configuration figure in Fig. 1,
Fig. 4 is moulding box full state figure in Fig. 1,
Fig. 5 is device for clamping mould structure partial enlarged diagram in Fig. 1.
In figure, 1. chain, 2. sprocket wheel, 3. die lifting drives hydraulic cylinder, 4. upper beam, 5. upper beam adjustment setscrew nut, 6. column, 7. counterweight lifting hydraulic cylinder, 8. pressurize groups of springs, 9. counterweight, 10. counterweight fairlead and dust ring, 11. evacuated housing leads, 12. evacuated housings, 121. mould glands, 13. suction hose, 14. moulding boxs, 141. moulding box bottom chamfer moulds, 142. chamfer mould movable axis, 15. automatic oil spout mist devices, 16. moulding box chassis clamping devices, 161. moulding box pressure heads, 162. moulding box pressure head rotating shafts, 163. moulding box pressure heads drive hydraulic cylinder, 17. mould chassis, 18. mould positioning and guiding pins, 19. shaking platforms, 20. shaking platforms and base alignment pin, 21. base setscrew nuts, 22. bases, 23. locking nuts, 24. foundation bolts, 25. pushing block hydraulic cylinders.
Detailed description of the invention
The specific embodiment of the present invention is, as shown in the figure:
Embodiment 1, a kind of carbon product vibrating forming machine, is characterized in that: comprise upper beam 4, base 22, the four-post frame shelf structure that four root posts 6 form, by the sprocket wheel 2 be arranged on four-post frame shelf structure, die lifting hydraulic cylinder 3, be fixed on the moulding box jacking system that the chain 1 on moulding box 14 forms, by counterweight lifting hydraulic cylinder, pressurize groups of springs 8, the counterweight jacking system that counterweight 9 forms, by shaking platform 19, amplitude case, amplitude modulation case, power motor, universal drive shaft, the vibration molding system of the composition such as lubrication station also has pumped vacuum systems, automatic oil spout mist system, hydraulic control system and electric control system, the evacuated housing 12 that mould gland 121 is equipped with in the inside connected by evacuated housing lead 11 is provided with below the counterweight of described vibrating forming system, evacuated housing is provided with the exhaust tube 13 be connected with vaccum-pumping equipment, bottom described moulding box, surrounding is provided with moulding box bottom chamfer mould 141, this chamfer mould is arranged on below moulding box by chamfer mould movable axis 142, and moulding box is provided with oil sprayer 15.
Embodiment 2, a kind of carbon product vibrating forming machine, is characterized in that: comprise upper beam 4, base 22, the four-post frame shelf structure that four root posts 6 form, by the sprocket wheel 2 be arranged on four-post frame shelf structure, die lifting hydraulic cylinder 3, be fixed on the moulding box jacking system that the chain 1 on moulding box 14 forms, by counterweight lifting hydraulic cylinder, pressurize groups of springs 8, the counterweight jacking system that counterweight 9 forms, by shaking platform 19, amplitude case, amplitude modulation case, power motor, universal drive shaft, the vibration molding system of the composition such as lubrication station also has pumped vacuum systems, automatic oil spout mist system, hydraulic control system and electric control system, the evacuated housing 12 that mould gland 121 is equipped with in the inside connected by evacuated housing lead 11 is provided with below the counterweight of described vibrating forming system, evacuated housing is provided with the exhaust tube 13 be connected with vaccum-pumping equipment, bottom described moulding box, surrounding is provided with moulding box bottom chamfer mould 141, this chamfer mould is arranged on below moulding box by chamfer mould movable axis 142, and moulding box is provided with oil sprayer 15.
The counterweight corner of described counterweight jacking system is provided with fairlead and the dust ring 10 of the cooperation of same column, the control device moving back function slowly when counterweight jacking system is provided with the slow-motion before briquetting and starts the demoulding, described column upper end is provided with the upper beam adjustment setscrew nut 5 and locking nut of fixing upper beam, and column lower end is provided with and column is fixed on base hold-down nut 21 on base and locking nut 23.
Described shaking platform is provided with shaking platform and base alignment pin 20, and base is provided with the positioning sleeve be mated.
On described mould chassis, moulding box both sides are provided with moulding box chassis clamping device 16, be fixed on mould chassis 17 bottom the staking of this clamping device, staking top is provided with can the moulding box pressure head 161 that rotates of winding mold case pressure head rotating shaft 162, and on the boss that one end of moulding box pressure head is pressed in moulding box, the other end is connected to this mechanism and drives on hydraulic cylinder 163.
Described moulding box is provided with bottom chamfer device, can complete automatic demoulding with moulding box rise and landing and automatically reset.
Four angles of described moulding box are provided with mould positioning and guiding pin 18.
Mark order of classes or grades at school and the mould part of date of manufacture are housed bottom described mould gland.
Claims (7)
1. a carbon product vibrating forming machine, it is characterized in that: comprise upper beam, base, the four-post frame shelf structure of column composition, by the sprocket wheel be arranged on four-post frame shelf structure, die lifting hydraulic cylinder, be fixed on the moulding box jacking system of the chain composition on moulding box, by counterweight lifting hydraulic cylinder, pressurize groups of springs, the counterweight jacking system of counterweight composition, by shaking platform, amplitude case, amplitude modulation case, power motor, universal drive shaft, the vibration molding system of lubrication station composition, pumped vacuum systems, automatic oil spout mist system, hydraulic control system and electric control system, the evacuated housing that mould gland is equipped with in the inside connected by evacuated housing lead is provided with below the balancing weight of described vibration molding system, evacuated housing is provided with the exhaust tube be connected with vaccum-pumping equipment, bottom described moulding box, surrounding is provided with moulding box bottom chamfer mould, this chamfer mould is arranged on below moulding box by chamfer mould movable axis, moulding box is provided with oil sprayer.
2. carbon product vibrating forming machine according to claim 1, it is characterized in that: the counterweight corner of described counterweight jacking system is provided with fairlead and the dust ring of the cooperation of same column, the control device moving back function slowly when counterweight jacking system is provided with the slow-motion before briquetting and starts the demoulding, described column upper end is provided with the upper beam adjustment setscrew nut and locking nut of fixing upper beam, and column lower end is provided with and column is fixed on base hold-down nut on base and locking nut.
3. carbon product vibrating forming machine according to claim 1, is characterized in that: described shaking platform is provided with shaking platform and base alignment pin, and base is provided with the positioning sleeve be mated.
4. carbon product vibrating forming machine according to claim 1, it is characterized in that: on described mould chassis, moulding box both sides are provided with moulding box chassis clamping device, be fixed on mould chassis bottom the staking of this clamping device, staking top is provided with can the moulding box pressure head of winding mold case pressure head axis of rotation, and on the boss that one end of moulding box pressure head is pressed in moulding box, the other end is connected to this mechanism and drives on hydraulic cylinder.
5. carbon product vibrating forming machine according to claim 1, is characterized in that: four angles of described moulding box are provided with mould positioning and guiding pin.
6. carbon product vibrating forming machine according to claim 1, is characterized in that: described moulding box is provided with bottom chamfer device, can complete automatic demoulding with moulding box rise and landing and automatically reset.
7. carbon product vibrating forming machine according to claim 1, is characterized in that: mark order of classes or grades at school and the mould part of date of manufacture are housed bottom described mould gland.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310642938.9A CN103640243B (en) | 2013-12-03 | 2013-12-03 | Novel carbon product vibration forming machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310642938.9A CN103640243B (en) | 2013-12-03 | 2013-12-03 | Novel carbon product vibration forming machine |
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| CN103640243A CN103640243A (en) | 2014-03-19 |
| CN103640243B true CN103640243B (en) | 2015-07-22 |
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| CN104308953B (en) * | 2014-11-04 | 2016-11-16 | 淄博翔鹏机械有限公司 | Pressure vacuum vibrating forming machine and application thereof and using method |
| CN105252803B (en) * | 2015-09-09 | 2017-04-12 | 河北顺天电极有限公司 | Vibration forming machine used for producing carbon electrode and machining method for vibration forming machine |
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| CN107775987A (en) * | 2016-08-31 | 2018-03-09 | 北京三聚环保新材料股份有限公司 | A kind of biomass block-making machine and biomass block technique |
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| US3883278A (en) * | 1971-07-19 | 1975-05-13 | Southwire Co | Anode press with vibration and compaction rate sensing means |
| CN2511463Y (en) * | 2001-12-26 | 2002-09-18 | 刘守彬 | Hydraulic automatic block press |
| CN2598665Y (en) * | 2003-01-21 | 2004-01-14 | 宋一鸣 | Variable frequency amplitude-modulation vibration moulding machine |
| CN2830029Y (en) * | 2005-11-07 | 2006-10-25 | 贵阳铝镁设计研究院 | Detector for clamp of viberating station jig of viberation shaper |
| CN200977695Y (en) * | 2006-12-11 | 2007-11-21 | 齐文宝 | Internal pressure type vibration forming machine |
| CN201083523Y (en) * | 2007-08-10 | 2008-07-09 | 沈阳博瑞达工程有限公司 | Carbon element paste weighing trolley |
| CN201176002Y (en) * | 2008-04-21 | 2009-01-07 | 湖南晟通科技有限公司 | Multi-station vibration forming machine unit |
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| CN202318525U (en) * | 2011-11-28 | 2012-07-11 | 洛阳震动机械有限公司 | Circular cake type carbon block vibration forming machine |
| CN203592706U (en) * | 2013-12-03 | 2014-05-14 | 济南澳海炭素有限公司 | Novel carbon product vibration molding machine |
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Owner name: FEICHENG CHANGSHENG SPECIAL GRAPHITE CO., LTD. Effective date: 20150625 |
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Effective date of registration: 20150625 Address after: 250403 Pingyin, Shandong Province, north of the town of holes Applicant after: Jinan Aohai Carbon Co., Ltd. Applicant after: Feicheng Changsheng Special Graphite Co., Ltd. Address before: 250403 Pingyin, Shandong Province, north of the town of holes Applicant before: Jinan Aohai Carbon Co., Ltd. |
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