CN203592706U - Novel carbon product vibration molding machine - Google Patents
Novel carbon product vibration molding machine Download PDFInfo
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- CN203592706U CN203592706U CN201320787667.1U CN201320787667U CN203592706U CN 203592706 U CN203592706 U CN 203592706U CN 201320787667 U CN201320787667 U CN 201320787667U CN 203592706 U CN203592706 U CN 203592706U
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- forming machine
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Abstract
The utility model discloses a novel carbon product vibration molding machine, belongs to carbon production equipment, and particularly relates to equipment for carbon product vibration molding. A balance weight lifting system can ascend and descend stably through a four-column frame structure in the novel carbon product vibration molding machine, and a mold gland arranged on a balance weight can be located precisely. A vacuumizing device is started in the vibration molding process, air and pitch smoke in the clearances of thickeners are pumped out, the true density of carbon blocks is increased, and cracks are reduced. Molding flask bottom chamfering molds are arranged around the bottom of a molding flask, and can do the automatic opening motion and complete automatic resetting by ascending and descending along with a mold sleeve. An automatic oil mist spray system can automatically spay oil mist on the inner walls of the molds through oil mist nozzles arranged on the molding flask. The balance weight lifting system has a slow feeding function before block pressing and a slow retreating function in the demolding process, gas in the clearances of clinker is diffused in the block pressing process through the slow feeding function, external gas enters in the demolding process through the slow retreating function, the vacuum state of the contact face of the mold gland and the carbon blocks is damaged, and carbon block cracks caused by vacuum suction force in the ascending process of the mold gland are reduced.
Description
Technical field
The utility model belongs to charcoal element production equipment, especially for the equipment of carbon product vibration moulding.
Background technology
Vibrating forming machine is the visual plant that charcoal element is produced.The good thickener of kneading is entered in vibrating forming machine, according to after the vibration moulding of different model mould, just can become various carbonaceous product green compact.
There is many weak points in existing vibrating forming machine:
1, automaticity is lower, and the ballast guiding free degree is large, causes ballast in briquetting process, cannot evade the inhomogeneous product defects that causes product height inequality to cause of blanking, needs artificial cloth to make up, and affects operating efficiency, increases again cost of labor; Before vibration, moulding box needs artificial oil spout, causes inhomogeneous, the oily waste of oil spout, makes working environment become severe; The sign of product need to be after moulding artificial chisel become, not only increased workman's labour intensity, and the definition and the normalization that indicate be short of to some extent, and then affected the presentation quality of product; Suppressed before release at charcoal piece, mold bottom chamfering needs artificial or takes off or open by outer mechanism, and block pushing device return rear mold bottom chamfer need manually be put back to or reset by outer mechanism, has affected operating efficiency, increases artificial material resources and drops into.
2, shake table balance is poor, and easily run-off the straight makes the product plane height generation deviation of vibration moulding, affects product quality.
3, moulding box is in suspended state, die sleeve and chassis phase mutual friction, shock when vibration, and noise is large, and seal is poor; Vibration processes easily occurs to bore material, has both caused waste, has increased workman's labour intensity, has affected site environment.
4, the bitumen flue gas in thickener sees in the time entering forming machine moulding box air and thickener, in the time of vibrating compacting, cannot discharge, and is compressed into bubble and in thickener, forms pore.In the time that ballast rises, bubble outwards expands from thickener, produces underbead crack or tomography in green compact, has affected product quality.
Utility model content
In order to overcome the deficiency of existing carbon product former, the purpose of this utility model is to provide a kind of Novel carbon cellulose product vibrating forming machine.
The utility model solves the technical scheme that its technical problem adopts: a kind of Novel carbon cellulose product vibrating forming machine, is characterized in that: comprise upper beam, base, the four-post frame shelf structure of column composition, by the sprocket wheel being arranged on four-post frame shelf structure, die lifting hydraulic cylinder, be fixed on the moulding box jacking system of the chain composition on moulding box, by counterweight lifting hydraulic cylinder, pressurize groups of springs, the counterweight jacking system of counterweight composition, by shaking platform, amplitude case, amplitude modulation case, power motor, universal drive shaft, the vibration molding system of the composition such as lubrication station, pumped vacuum systems, automatic oil spout mist system, hydraulic control system and electric control system, the balancing weight below of described compound stalk forming system is provided with the inside connecting by evacuated housing lead is equipped with the evacuated housing of mould gland, evacuated housing is provided with the exhaust tube being connected with vaccum-pumping equipment, described moulding box bottom surrounding is provided with moulding box bottom chamfer mould, this chamfer mould is arranged on moulding box below by chamfer mould movable axis, and moulding box is provided with oil sprayer.
Four jiaos of the counterweights of described counterweight jacking system are provided with fairlead and the dust ring that same column coordinates, the control device that moves back slowly function when counterweight jacking system is provided with the slow-motion before briquetting and starts the demoulding, described column upper end is provided with the upper beam of fixing upper beam and adjusts setscrew nut and locking nut, and column lower end is provided with column is fixed on to base hold-down nut and the locking nut on base.
Described shaking platform is provided with shaking platform and base alignment pin, and base is provided with the positioning sleeve being mated.
On described mould chassis, moulding box both sides are provided with moulding box chassis clamping device, the staking bottom of this clamping device is fixed on mould chassis, staking top is provided with the moulding box pressure head can the rotating shaft of winding mold case pressure head rotating, and one end of moulding box pressure head is pressed on the boss of moulding box the other end and is connected to this mechanism and drives on hydraulic cylinder.
Four angles of described moulding box are provided with mould positioning and guiding pin.
Described moulding box is provided with bottom chamfer device, can complete automatic demoulding and automatically reset with moulding box rise and landing.
Mark order of classes or grades at school and the mould part of date of manufacture are equipped with in described briquetting bottom.
The utility model 1, because four angles of balancing weight are provided with the counterweight fairlead being enclosed within on column, realize whole forming machine and adopted four post forced guidings, conscientiously the degree of balance and the steadiness of shake table have been promoted, even enter inhomogeneous in the situation that at thickener, the level that also can guarantee product briquetting is consistent, within lower deviation remains on 3mm on four jiaos, effectively improve product quality.
2, four jiaos of shaking platforms are taked positioner, the inclination while preventing from vibrating, the degree of balance while increasing Platform Vibration.
3, built-in finished product marking mould, the order of classes or grades at school of product and date of manufacture are made to mould part, be arranged on forming machine briquetting bottom surface, directly go out reference numerals by vibration-extrusion, not only reduce technological process, reduced workman's labour intensity, improved operating efficiency, but also greatly improved the definition of sign and the normalization on product space, improve the presentation quality of product.
4, automatic fuel spray device, die sleeve return, ballast falls, response position after matched moulds carries out oil spout by induction of signal, both can alleviate workman's labour intensity, again can utility abundant, do not scatter and disappear, improve the uniformity of oil spout and greatly improve work situation, guarantee carbon product smooth surface, the easily demoulding simultaneously.
5, can in moulding box, produce negative pressure owing to being provided with exhaust tube on evacuated housing, in 2S by being enclosed in around thickener, the air in thickener gap, bitumen flue gas extract out, in moulding box, form vacuum, effectively prevented underbead crack and the tomography of product, promoted product quality.
6, bottom chamfer device, chamfering arc limit is arranged on to die sleeve bottom by rotating shaft, die sleeve is returned to while contact with bed die, by bed die end face restriction automatic homing, completes the bottom chamfer architecture states of product, after charcoal piece has vibrated, with carrying on die sleeve, bottom chamfer device is opened as axle take rotating shaft automatically by gravity, completes the demoulding of bottom chamfer, change that in the past bottom chamfer radian separates with moulding box, chamfering radian need, by the deficiency of artificial taking and placing, alleviate workman's labour intensity greatly.
7, moulding box chassis clamping device, has thoroughly changed the defect of moulding box suspension vibrating, has effectively prevented that moulding box from boring material, improved work situation.In the time changing moulding box, can be by directly opening clamping device, lifting chain, has changed moulding box side in the past and has fixed, and changes loaded down with trivial details present situation, has greatly promoted operating efficiency, and has been convenient to maintenance.
In the utility model, four-post frame shelf structure can make counterweight jacking system quiet takeoff and landing in a word, guarantees to be contained in the mould gland accurate positioning in counterweight; In vibration moulding process, start vacuum extractor, the air in thickener gap and bitumen flue gas are taken away, increase charcoal piece real density, reduce crackle; Moulding box bottom surrounding is installed moulding box bottom chamfer mould, and rising and decline can carry out automatically to open and complete with die sleeve automatically resets; Automatic oil spout mist system by be contained in oil thrower on moulding box at special time automatic oil spout mist to mould inner wall; In addition, the slow-motion of newly-increased counterweight jacking system before briquetting and move back slowly function while starting the demoulding, slow-motion makes grog gap gas in briquetting process, lose, move back slowly ambient atmos is entered in the time of the demoulding, destroy the vacuum state of mould gland inwall and charcoal piece contact-making surface, while reducing the rise of mould gland, pull of vacuum causes charcoal piece to crack.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model,
Fig. 2 is existing shaping machine structure schematic diagram,
Fig. 3 is that in Fig. 1, moulding box rises state diagram,
Fig. 4 is moulding box full state figure in Fig. 1,
Fig. 5 is device for clamping mould structure partial enlarged diagram in Fig. 1.
In figure, 1. chain, 2. sprocket wheel, 3. die lifting drives hydraulic cylinder, 4. upper beam, 5. upper beam is adjusted setscrew nut, 6. column, 7. counterweight lifting hydraulic cylinder, 8. pressurize groups of springs, 9. counterweight, 10. counterweight fairlead and dust ring, 11. evacuated housing leads, 12. evacuated housings, 121. mould glands, 13. flexible pipes of bleeding, 14. moulding boxs, 141. moulding box bottom chamfer moulds, 142. chamfer mould movable axis, 15. automatic oil spout mist devices, 16. moulding box chassis clamping devices, 161. moulding box pressure heads, 162. moulding box pressure head rotating shafts, 163. moulding box pressure heads drive hydraulic cylinder, 17. mould chassis, 18. mould positioning and guiding pins, 19. shaking platforms, 20. shaking platforms and base alignment pin, 21. base setscrew nuts, 22. bases, 23. locking nuts, 24. foundation bolts, 25. pushing block hydraulic cylinders.
The specific embodiment
The specific embodiment of the present utility model is, as shown in the figure:
Embodiment 1, a kind of Novel carbon cellulose product vibrating forming machine, is characterized in that: comprise upper beam 4, base 22, the four-post frame shelf structure that four root posts 6 form, by the sprocket wheel 2 being arranged on four-post frame shelf structure, die lifting hydraulic cylinder 3, be fixed on the moulding box jacking system that the chain 1 on moulding box 14 forms, by counterweight lifting hydraulic cylinder, pressurize groups of springs 8, the counterweight jacking system that counterweight 9 forms, by shaking platform 19, amplitude case, amplitude modulation case, power motor, universal drive shaft, the vibration molding system of the compositions such as lubrication station also has pumped vacuum systems, automatic oil spout mist system, hydraulic control system and electric control system, the counterweight below of described compound stalk forming system is provided with the inside connecting by evacuated housing lead 11 is equipped with the evacuated housing 12 of mould gland 121, evacuated housing is provided with the exhaust tube 13 being connected with vaccum-pumping equipment, described moulding box bottom surrounding is provided with moulding box bottom chamfer mould 141, this chamfer mould is arranged on moulding box below by chamfer mould movable axis 142, and moulding box is provided with oil sprayer 15.
Embodiment 2, a kind of Novel carbon cellulose product vibrating forming machine, is characterized in that: comprise upper beam 4, base 22, the four-post frame shelf structure that four root posts 6 form, by the sprocket wheel 2 being arranged on four-post frame shelf structure, die lifting hydraulic cylinder 3, be fixed on the moulding box jacking system that the chain 1 on moulding box 14 forms, by counterweight lifting hydraulic cylinder, pressurize groups of springs 8, the counterweight jacking system that counterweight 9 forms, by shaking platform 19, amplitude case, amplitude modulation case, power motor, universal drive shaft, the vibration molding system of the compositions such as lubrication station also has pumped vacuum systems, automatic oil spout mist system, hydraulic control system and electric control system, the counterweight below of described compound stalk forming system is provided with the inside connecting by evacuated housing lead 11 is equipped with the evacuated housing 12 of mould gland 121, evacuated housing is provided with the exhaust tube 13 being connected with vaccum-pumping equipment, described moulding box bottom surrounding is provided with moulding box bottom chamfer mould 141, this chamfer mould is arranged on moulding box below by chamfer mould movable axis 142, and moulding box is provided with oil sprayer 15.
Four jiaos of the counterweights of described counterweight jacking system are provided with fairlead and the dust ring 10 that same column coordinates, the control device that moves back slowly function when counterweight jacking system is provided with the slow-motion before briquetting and starts the demoulding, described column upper end is provided with the upper beam of fixing upper beam and adjusts setscrew nut 5 and locking nut, and column lower end is provided with column is fixed on to base hold-down nut 21 and the locking nut 23 on base.
Described shaking platform is provided with shaking platform and base alignment pin 20, and base is provided with the positioning sleeve being mated.
On described mould chassis, moulding box both sides are provided with moulding box chassis clamping device 16, the staking bottom of this clamping device is fixed on mould chassis 17, staking top is provided with the moulding box pressure head 161 can winding mold case pressure head rotating shaft 162 rotating, and one end of moulding box pressure head is pressed on the boss of moulding box the other end and is connected to this mechanism and drives on hydraulic cylinder 163.
Described moulding box is provided with bottom chamfer device, can complete automatic demoulding and automatically reset with moulding box rise and landing.
Four angles of described moulding box are provided with mould positioning and guiding pin 18.
Mark order of classes or grades at school and the mould part of date of manufacture are equipped with in described mould gland bottom.
Claims (7)
1. a Novel carbon cellulose product vibrating forming machine, it is characterized in that: comprise upper beam, base, the four-post frame shelf structure of column composition, by the sprocket wheel being arranged on four-post frame shelf structure, die lifting hydraulic cylinder, be fixed on the moulding box jacking system of the chain composition on moulding box, by counterweight lifting hydraulic cylinder, pressurize groups of springs, the counterweight jacking system of counterweight composition, by shaking platform, amplitude case, amplitude modulation case, power motor, universal drive shaft, the vibration molding system of the composition such as lubrication station, pumped vacuum systems, automatic oil spout mist system, hydraulic control system and electric control system, the balancing weight below of described compound stalk forming system is provided with the inside connecting by evacuated housing lead is equipped with the evacuated housing of mould gland, evacuated housing is provided with the exhaust tube being connected with vaccum-pumping equipment, described moulding box bottom surrounding is provided with moulding box bottom chamfer mould, this chamfer mould is arranged on moulding box below by chamfer mould movable axis, moulding box is provided with oil sprayer.
2. Novel carbon cellulose product vibrating forming machine according to claim 1, it is characterized in that: four jiaos of the counterweights of described counterweight jacking system are provided with fairlead and the dust ring that same column coordinates, the control device that moves back slowly function when counterweight jacking system is provided with the slow-motion before briquetting and starts the demoulding, described column upper end is provided with the upper beam of fixing upper beam and adjusts setscrew nut and locking nut, and column lower end is provided with column is fixed on to base hold-down nut and the locking nut on base.
3. Novel carbon cellulose product vibrating forming machine according to claim 1, is characterized in that: described shaking platform is provided with shaking platform and base alignment pin, and base is provided with the positioning sleeve being mated.
4. Novel carbon cellulose product vibrating forming machine according to claim 1, it is characterized in that: on described mould chassis, moulding box both sides are provided with moulding box chassis clamping device, the staking bottom of this clamping device is fixed on mould chassis, staking top is provided with the moulding box pressure head can the rotating shaft of winding mold case pressure head rotating, and one end of moulding box pressure head is pressed on the boss of moulding box the other end and is connected to this mechanism and drives on hydraulic cylinder.
5. Novel carbon cellulose product vibrating forming machine according to claim 1, is characterized in that: four angles of described moulding box are provided with mould positioning and guiding pin.
6. Novel carbon cellulose product vibrating forming machine according to claim 1, is characterized in that: described moulding box is provided with bottom chamfer device, can complete automatic demoulding and automatically reset with moulding box rise and landing.
7. Novel carbon cellulose product vibrating forming machine according to claim 1, is characterized in that: mark order of classes or grades at school and the mould part of date of manufacture are equipped with in described briquetting bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320787667.1U CN203592706U (en) | 2013-12-03 | 2013-12-03 | Novel carbon product vibration molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320787667.1U CN203592706U (en) | 2013-12-03 | 2013-12-03 | Novel carbon product vibration molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203592706U true CN203592706U (en) | 2014-05-14 |
Family
ID=50673620
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320787667.1U Withdrawn - After Issue CN203592706U (en) | 2013-12-03 | 2013-12-03 | Novel carbon product vibration molding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203592706U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103640243A (en) * | 2013-12-03 | 2014-03-19 | 济南澳海炭素有限公司 | Novel carbon product vibration forming machine |
| CN108044980A (en) * | 2018-01-29 | 2018-05-18 | 山东赫峰集团有限公司 | A kind of new double external press that shake |
| CN111469480A (en) * | 2020-05-25 | 2020-07-31 | 山东华鹏重工有限公司 | Four-column guide vacuumizing and pressurizing vibration forming machine |
-
2013
- 2013-12-03 CN CN201320787667.1U patent/CN203592706U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103640243A (en) * | 2013-12-03 | 2014-03-19 | 济南澳海炭素有限公司 | Novel carbon product vibration forming machine |
| CN108044980A (en) * | 2018-01-29 | 2018-05-18 | 山东赫峰集团有限公司 | A kind of new double external press that shake |
| CN111469480A (en) * | 2020-05-25 | 2020-07-31 | 山东华鹏重工有限公司 | Four-column guide vacuumizing and pressurizing vibration forming machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140514 Effective date of abandoning: 20150722 |
|
| RGAV | Abandon patent right to avoid regrant |