CN201176002Y - Multi-station vibration forming machine unit - Google Patents
Multi-station vibration forming machine unit Download PDFInfo
- Publication number
- CN201176002Y CN201176002Y CNU2008200529316U CN200820052931U CN201176002Y CN 201176002 Y CN201176002 Y CN 201176002Y CN U2008200529316 U CNU2008200529316 U CN U2008200529316U CN 200820052931 U CN200820052931 U CN 200820052931U CN 201176002 Y CN201176002 Y CN 201176002Y
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- feed bin
- forming machine
- hydraulic
- vibrating forming
- vibration forming
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Abstract
The utility model discloses a multi-position vibration forming machine unit, comprising single-position vibration forming machines (1) respectively composed of a feeder (3), a vibration forming device, a carbon block push device (2) and a die lifting device. The multi-position vibration forming machine unit at least comprises two parallel single-position vibration forming machines (1), wherein the upper side of the feeders (3) of the single-position vibration forming machines (1) is provided with guide rails (6), the guide rails (6) are provided with a walking transition chamber (4) capable of moving on the guide rails (6), a metering chamber (5) is provided above the guide rails (6). When in motion on the guide rails (6), the walking transition chamber (4) can be abutted with the feeders (3) and the metering chamber (5). A feeding machine is provided above the metering chamber (5) correspondingly. The multi-position vibration forming machine unit has simple structure, low investment and the ability for satisfying the anode production of production capacity.
Description
Technical field
The utility model relates to a kind of mixed continuously line multistation vibrating forming machine unit of pinching of anode production that is used for.
Background technology
The key equipment that the vibrating forming machine is produced as green anode directly influences the anode product quality.The domestic vibrating forming machine of selecting for use in anode production mainly contains following three kinds at present:
1) external import three station vibrating forming machines.This equipment advantage: automation degree of equipment height, compact conformation, shaping efficiency height, good product quality.Shortcoming: in a single day equipment manufacturing cost costliness (about 2,500,000 Euros), daily maintenance cost height, equipment have fault to need the complete machine parking maintenance, cause the production chain interruption.Its basic structure and operation principle: equipment is made up of feeding device, shaking device, charcoal piece ejecting device, mould rotary system, hydraulic system, lubricating system etc.; Three molds are distributed on the turntable, and a mold is at the vibrating forming station, and a mold is released station at the charcoal piece, and another set of mould so forms the rotation circulation and produces continuously at the wait station that connects material, and production efficiency is higher, and product quality is easy to control, compact conformation.
2) homemade three station vibrating forming machines.Advantage: belong to imitated import equipment, automaticity height, compact conformation, shaping efficiency height, small investment.Shortcoming: because factors such as domestic technique and processing and manufacturing abilities, product quality is difficult to compare with import equipment, the equipment failure rate height, and the maintenance cost height, product quality can't effectively be controlled, and influences the lifting of whole anode production line production capacity.Its structure is the same with import equipment with operation principle.
3) homemade single station vibrating forming machine.Advantage: simple in structure, shaping efficiency height, small investment.Shortcoming: production capacity is low, and automaticity is low, can't satisfy big production capacity anode production demand.Its basic structure and operation principle: equipment is made up of feeding device, vibrating forming device, charcoal piece ejecting device, mould lifting device, hydraulic system, lubricating system etc.; Mould is placed on the vibrations workbench by lifting device, and feeding device is added material and carried out vibrating forming in the mould, releases the forming charcoal piece by ejecting mechanism then.
The utility model content
Technical problem to be solved in the utility model provides a kind of simple in structure, and small investment can satisfy the multistation vibrating forming machine unit of big production capacity anode production demand.
In order to solve the problems of the technologies described above, the multistation vibrating forming machine unit that the utility model provides, comprise single station vibrating forming machine, single station vibrating forming machine is by feeding device, the vibrating forming device, charcoal piece ejecting device, compositions such as mould lifting device, this unit comprises two single station vibrating forming machines of arranging side by side at least, above the feeding device correspondence of described at least two single station vibrating forming machines, be provided with guide rail, on described guide rail, be provided with the walking transition feed bin that to walk thereon, above described guide rail, be provided with the metering feed bin, can be respectively when described walking transition feed bin is walked on described guide rail and described feeding device and the corresponding butt joint of metering feed bin, be provided with the feeder of correspondence with it above the described metering feed bin.
Described feeder is a vibration feeder.
The utility model also is provided with enclosure.
Adopt the multistation vibrating forming machine unit of technique scheme, a whole set of unit is made up of independently feed in raw material Weighing system and three independently vibration moulding systems, and independence is good, and a plurality of shaping station adopt dual-purposes one to be equipped with, and also can use separately, and automatic switchover is strong.According to the needs of producing, this vibration make-up machine can carry out manual, semi-automatic and full automatic working.Have fault detect, Chinese prompt, course of action show, survey high, survey close, automatic code-printing, record, report generation automatically automatically, functions such as telemonitoring.The automaticity height, practicality easy and simple to handle.Because equipment has considered that dual-purpose one is equipped with arrangement mode, reliability significantly improves, and repair and maintenance is convenient, produces longer duration continuously, high efficiency, and production capacity is big.Control system adopts the PLC Programmable Logic Controller, according to producing the debugging of needs freely programmable.The systematic parameter measurement data is abundant, can measure the long-pending density of charcoal block.
The utility model technology beneficial effect is:
Mixing the homemade full-automatic double of the employing position vibrating forming machine on the line of pinching continuously, solve stable equipment operation; Between three equipment, realized automatic switchover; Improve automaticity; Only need 1～2 people just can finish whole operations; Improve production capacity, production capacity reaches more than the 35T/h; Improved product quality; Reduced smoke discharge amount, total exhaust smoke level is not more than 13000m
3/ h; Solved the gap problem that exists between home equipment and the import equipment, continuous operating time reaches (the import make-up machine generally can only move about 5 days continuously) more than 12 days; Product percent of pass is stabilized in more than 99% (import make-up machine mix continuously pinch the line products qualification rate have only 97%).
In sum, the utility model is a kind of simple in structure, and small investment can satisfy the multistation vibrating forming machine unit of big production capacity anode production demand.
Description of drawings
Fig. 1 is the utility model structural front view;
Fig. 2 is the utility model moulding rearview;
Fig. 3 is the utility model left view.
The specific embodiment
Referring to Fig. 1, Fig. 2 and Fig. 3, single station vibrating forming machine 1 involving vibrations platform 17, ballast 21, die sleeve 15, bed die 16, pushing block frame 2, reinforced feed bin 3, three single station vibrating forming machines 1 are a word and arrange side by side, above feeding device 3 correspondences of three single station vibrating forming machines 1, be provided with guide rail 6, on guide rail 6, be provided with two walking transition feed bins 4 walking thereon, above guide rail 6, be provided with two metering feed bins 5, can be respectively when walking transition feed bin 4 walk on guide rail 6 with feeding device 3 with measure feed bin 5 corresponding butt joints, metering feed bin 5 tops are provided with two corresponding with it vibration feeders 7, and the utility model also is provided with enclosure 8.
Referring to Fig. 1, Fig. 2 and Fig. 3, will measure feed bin 5 definite value weighings before the work earlier and be transferred to the weight of required thickener, and set two definite value points.After the material feeding of thickener conveyer, electric motor starting also continues maintenance work, thickener is continued to deliver in the vibration feeder 7, after vibration feeder 7 material feedings, vibration feeder 7 is flipped an angle and the Vibration on Start-up motor by Driven by Hydraulic Cylinder, thickener slips into metering feed bin 5, metering feed bin 5 remains the electrical heating state, maintain the temperature at fluctuation in the certain limit, when metering feed bin 5 records material when weighing the first definite value point by 4 sensors, control vibration feeder 7 makes it reply the upset low-angle and regulates vibrating device to slow down its blanking velocity by frequency converter simultaneously, when material weighs the second definite value point, control vibration feeder 7 makes it return back to initial state, closes vibrating motor.Under initial state, vibration feeder 7 continues material feeding and stops downward discharge.When the defective thickener accepted from the thickener conveyer, start waste material conveyer 11, vibration feeder 7 is oppositely tumbled defective thickener is entered on the waste material conveyer 11.After 5 material feedings of metering feed bin finish, open bin gate electric pushrod 12, blowing in walking transition feed bin 4, walking transition feed bin 4 is in the electrical heating state too all the time, maintain the temperature at certain limit, after metering feed bin 5 blowings finish, close bin gate motor 12, metering feed bin 5 just can continue to control vibration feeder 7, restarts material feeding.After 4 material feedings of walking transition feed bin, starting movable motor 23 beginnings advances at a high speed, after arriving near the reinforced feed bin 3, becoming low speed by the frequency converter adjusting advances, stop and blanking in reinforced feed bin 3 (by electric pushrod 13) in the time of directly over the reinforced feed bin 3 of arrival, after blowing finishes, start movable motor 23, walking transition feed bin 4 is return original position at a high speed and is waited for material feeding.After reinforced feed bin 3 material feedings, releasing frame 24 by Driven by Hydraulic Cylinder advances along guide roller 14, when the oil spout frame 22 of reinforced feed bin 3 forward lower part arrives die sleeve 15 tops, open injection valve 22 to die sleeve 15, bed die 16 oil spouts, when reinforced feed bin 3 advance to die sleeve 15 directly over the time, release frame 24 and halt.Vibration on Start-up motor 18 (VFC), lubricating pump 19 startups also remain connection.Start electric pushrod 13, open 3 of reinforced feed bins, after thickener all entered die sleeve 15 in the reinforced feed bin 3, reinforced feed bin 3 returned to original position and close 3 of reinforced feed bins in the way that resets, and waits for material feeding once more.When the oil spout frame 22 on reinforced top, feed bin 3 the place ahead resets passage in transit pressure head 20 belows with release frame 24, open injection valve 22 to pressure head 20 oil spouts.After release frame 24 is return original position, after ballast 21 descended (Driven by Hydraulic Cylinder) and puts in place, the amplitude modulated hydraulic cylinder working was drawn out to the centre position with the amplitude modulation push-pull shaft, shake table 17 little amplitude work this moment, work after some time, amplitude modulation cylinder secondary action is pulled to the final position with push-pull shaft, shake table 17 large amplitude work this moment, work after some time, amplitude modulation cylinder homing, shake table 17 returned zero amplitudes and closed vibrating motor 18 this moment; Ballast 21 is a small amount of to be stopped after rising, die sleeve 15 demoulding (Driven by Hydraulic Cylinder) that begins to rise, and behind the rising certain altitude (200-300mm), ballast 21 beginnings are risen together and are risen with die sleeve 15 and return back to original position (extreme higher position).Die sleeve 15 rise put in place after, pushing block frame 2 advances by Driven by Hydraulic Cylinder, stops after the forming charcoal piece is pushed out to the centre position, herein the charcoal piece is finished and surveyed height, beat sign indicating number (an Air Valve Control air cylinder driven), back pushing block frame 2 secondary actions, return original position after the charcoal piece pushed to stretched wire, die sleeve 15 descends and puts in place.Single technical process finishes.At this moment, reinforced feed bin 3 material feeding finishes, and just can advance to die sleeve 15 tops, blanking in die sleeve 15.
For improving reliability, guarantee continuously normal operation, unit by two independently Weighing system and three independently vibration moulding release system forms, two Weighing systems can one fully a usefulness also can use simultaneously, three vibration moulding system dual-purposes one are equipped with, and also can use separately.According to the needs of producing, this vibration make-up machine can carry out manual, semi-automatic and full automatic working.Have fault detect, Chinese prompt, course of action show, survey high, survey close, automatic marking, record, report generation automatically automatically, functions such as telemonitoring.
This production line forms promptly reinforced weighing station by two stations in logic and station is released in vibration.
This production line satisfies two empty pallet make-up machines and releases stations, and the requirement that satisfies condition and can go ahead of the rest or advance simultaneously along the previous pallet of pallet traffic direction.
Walking transition feed bin 4 dollies are made up of feed bin, door-opening mechanism, heater, walking dolly etc.; Be used to receive the thickener of self-measuring feed bin, and according to the requirement of computer, thickener is delivered to the top of 1,2, No. 3 reinforced feed bin of vibroseis, reinforced or to the waste discharge station thickener is entered reject bin and also can quit work for it to overhauling station.
Reinforced feed bin 3 is made up of feed bin, door-opening mechanism, heater, walking dolly, hydraulic cylinder etc.; The thickener that is used to receive from the transition feed bin also feeds in raw material for mould.
Pushing block mechanism is made up of pushing block plate, angle vernier device, marking unit, hydraulic cylinder, pushing block frame etc.; It releases frame marking to flight simulator and on the carbon piece outward with the charcoal piece of forming; The bed die clearing apparatus is established in pushing block plate below.
Automatic hydrojet mechanism
Automatically hydrojet mechanism is made up of nozzle system, connection flexible pipe, oil pump, fuel tank, fluid valve, choke valve, air valve etc., is used for toward the die wall release agent spraying.
Ballast 21 is made up of saddle weight, guider, lifting device, servo-actuated safeties etc.
Ballast 13t adopts big specific pressure (0.07-0.13Mpa), cooperates big vibration force, accelerates shaping speed, improves anode density.The ballast guider makes and operates steadily, and avoids the collision of pressure head and mould in forming process.Lifting device adopts hydraulic cylinder, chain drive, and the rising or falling speed of ballast is by the control of computer passing ratio valve, make operate steadily, fast, avoid impacting.Ballast is joined servo-actuated safeties and maintenance safeties, makes equipment safe and reliable.
Mould is made up of pressure head, middle mould, bed die, rebound, heater etc.Be used to be moulded the anode block of definite shape.Mould adopts six heating, and the carbon piece appearance yield of moulding is improved greatly.The main gear of amplitude modulation case adopts hardened face gear, and gear makes its running steadily through roll flute, and noise is little, reliable operation, green anode size: 1570 * 665 * 553 (mm).
Range hood 8 systems 1 cover, the collection glance coal prevents excessive, the convenient for maintaining inspection, total exhaust smoke level is not more than 13000m
3/ h.
The mainframe of single station vibrating forming machine 1 is mainly used in mould, ballast guiding and supports.Adopt same lead, guiding accuracy is high and reliable.
Heating system adopts electric liquid heating, makes the temperature precise control reliable, can be 0 ℃ of-160 ℃ of adjusting.
The hydraulic system of single station vibrating forming machine 1 is by two cover hydraulic power units, and five overlap hydraulic stations, and 17 hydraulic jacks reach compositions such as corresponding fluid pressure line.For pressure-raising, propose mould, pushing block, reinforced, amplitude modulation, the feeder upset provides power.
Two cover hydraulic power units are independence and the using and the reserved separately, for five cover hydraulic stations provide hydraulic energy source; It independently is the pressure-raising oil cylinder of two cover double anode make-up machines and the standby make-up machine of a cover separately that three deck valve stations are arranged in five hydraulic stations, carries mould oil cylinder, pushing block oil cylinder, feeding oil cylinder, amplitude modulation oil cylinder, and motion provides power and flow; The also independent separately oil cylinder motion for vibrations feeding and standby vibrations pay-off of all the other two cover hydraulic stations provides power and flow; Improved the safety coefficient of operation.
Hydraulic power unit is made up of hydraulic pump group, hydraulic valve bank, fuel tank, fuel tank annex, heater, cooling-cycle device, accumulator apparatus, hydraulic control device, temperature control equipment, hydraulic oil filter etc.Main action adopts state-of-the-art hydraulic proportion valve to make the hydraulic system running steadily.Hydraulic system is split-type structural, and is reasonable in design, simple in structure, and pumping plant separates with the valve station, and pumping plant can be placed away from the high pollution source.Prevent that pollutant from entering in the hydraulic oil of pumping plant, the valve station can be placed on by the make-up machine nearby, shortens multitube road distance, has improved the reflection ability of hydraulic oil and the movement velocity of oil cylinder, and has not been afraid of pollution.Simultaneously on the valve station, be added with dust cover again, thereby improved widely the service life of hydraulic pump, valve, oil cylinder.
2.13.3 cooling back installation, automatically be controlled between 25 ℃～50 ℃ by automatically controlled realization hydraulic working oil temperature, when the hydraulic working oil temperature is higher than design temperature (50 ℃), this device is opened cooling water automatically and is carried out hydraulic oil circulation cooling, when the hydraulic working oil temperature was lower than design temperature (25 ℃), this device stopped cooling water; Guarantee the sealing property of the relatively stable and hydraulic system of hydraulic pressure oil viscosity; Also guarantee simultaneously the filtration of recycle oil optimum condition.
Temperature control equipment is set in the hydraulic power unit, by automatically controlled when realizing that hydraulic fluid temperature is lower than design temperature (20 ℃), the heating automatically of this device, guarantee the good fluidity of hydraulic oil and the best self-priming security of oil pump, prevent excessive damage oil pump of oil pump self-priming negative pressure and oil cylinder movement velocity instability.
Four groups of filtrations such as the filtration of oil pump oil-in, hydraulic oil egress filtering, oil return filtration and the filtration of cool cycles oil are set in the hydraulic system, and three-stage filtration all is provided with the obstruction signal transmitter, thereby guarantee the cleannes that hydraulic oil enters oil cylinder, pump, valve and gets back to the hydraulic oil in the fuel tank, make the cleannes of system's hydraulic oil reach the requirement of NAS8 level, prolong the service life of Hydraulic Elements and reduce unnecessary maintenance in producing.
When hydraulic oil in the fuel tank too much or circulation losses, repairing loss, leakage of oil loss, hydraulic control device when oil level is higher than high liquid level or is lower than the liquid level desired location in the hydraulic power unit answer alarm, thereby guarantee the hydraulic system trouble free service.
The accumulator group is set in the hydraulic power unit, guarantees that system pressure is stable, realize manually when the movement velocity of raising hydraulic cylinder and power failure that hydraulic cylinder resets.
Electromagnetic relief valve in the hydraulic power unit can be realized motor, oil pump starting under no load and idle cycle intermittently, and two solenoid directional control valves are used, and can satisfy oil cylinder needs friction speed and make oil pump supply with three kinds of different flows, can reach energy-saving effect.
Reversal valve in the hydraulic station all adopts electro-hydraulic proportion reversing valve, and the solenoid-operated proportional reversal valve is converted into hydraulic pressure signal with the signal of telecommunication, is used for controlling the flow and the direction of hydraulic oil; Thereby make the motion of oil cylinder quick and stable.
The self-lubricate station mainly contains injection system, connects compositions such as flexible pipe and pipeline, oil pump, pressure switch, Pressure gauge, the filter of oil return net, magnetic filter, oil-feed oil filter.The vibrating bin that is mainly the FMAM shake table provides lubricated.Have the pressure protect function, when system pressure is lower than 0.5Mpa, stop shake table work, therefore improved the equipment reliability of operation.Adopt centralized lubrication, increasing has various filtrations, guarantees the clean of lubricating oil, and the loss that reduces lubricating oil, prolongs the lubricating oil life cycle, makes device security reliable.
1 cover control panel and electric-control system mainly is made of total bus row, two reinforced switch boards, three moulding switch boards, two hydraulic control cabinets, PLC switch board, two reinforced operating desks, three make-up tables, on-the-spot detecting element, on-the-spot executing agency, host computer subsystem, field monitor subsystem, connection cable, peripheral interface etc.The core of electrical system is selected the control-logix5000 series Programmable logic Controller (PLC) of Allen-Bradley company for use, and the major control element adopts the product of Siemens company or Schneider company.
Have manual, semi-automatic and full automatic working.Action interlock protection, fault detect, Chinese prompt, course of action demonstrations, vibration measuring power, survey high, survey close, automatic marking, record, report generation automatically automatically, telemonitoring, functions such as automatic warning.
All operations and setting are all carried out on host computer during normal the operation, are monitored by host computer.
Claims (3)
1, a kind of multistation vibrating forming machine unit, comprise single station vibrating forming machine (1), single station vibrating forming machine (1) is by feeding device (3), the vibrating forming device, charcoal piece ejecting device (2), compositions such as mould lifting device, it is characterized in that: this unit comprises two single station vibrating forming machines (1) of arranging side by side at least, the top corresponding at the feeding device (3) of described at least two single station vibrating forming machines (1) is provided with guide rail (6), on described guide rail (6), be provided with the walking transition feed bin (4) that to walk thereon, be provided with metering feed bin (5) in the top of described guide rail (6), described walking transition feed bin (4) can be respectively when described guide rail (6) is gone up walking and described feeding device (3) and the corresponding butt joint of metering feed bin (5), is provided with the feeder of correspondence with it above the described metering feed bin (5).
2, multistation vibrating forming machine unit according to claim 1, it is characterized in that: described feeder is vibration feeder (7).
3, multistation vibrating forming machine unit according to claim 1 and 2 is characterized in that: also be provided with enclosure (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200529316U CN201176002Y (en) | 2008-04-21 | 2008-04-21 | Multi-station vibration forming machine unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200529316U CN201176002Y (en) | 2008-04-21 | 2008-04-21 | Multi-station vibration forming machine unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201176002Y true CN201176002Y (en) | 2009-01-07 |
Family
ID=40216018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200529316U Expired - Fee Related CN201176002Y (en) | 2008-04-21 | 2008-04-21 | Multi-station vibration forming machine unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201176002Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103252914A (en) * | 2013-01-15 | 2013-08-21 | 余洋 | Multi-unit hydraulic vertical forming machine |
| CN103640243A (en) * | 2013-12-03 | 2014-03-19 | 济南澳海炭素有限公司 | Novel carbon product vibration forming machine |
-
2008
- 2008-04-21 CN CNU2008200529316U patent/CN201176002Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103252914A (en) * | 2013-01-15 | 2013-08-21 | 余洋 | Multi-unit hydraulic vertical forming machine |
| CN103640243A (en) * | 2013-12-03 | 2014-03-19 | 济南澳海炭素有限公司 | Novel carbon product vibration forming machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: HUNAN CHUANG YUAN ALUMINUM CO., LTD. Free format text: FORMER OWNER: HUNAN SHENGTONG SCIENCE CO., LTD. Effective date: 20090605 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20090605 Address after: Changde County, Hunan City, Taoyuan province disk town, zip code: 415702 Patentee after: Hunan Chuangyuan Aluminium Industry Co., Ltd. Address before: The national high tech Development Zone, Hunan province Changsha Lu Tin Road No. 2 five strong science and Technology Park, zip code: 410205 Patentee before: Hunan Suntown Technology Co., Ltd. |
|
| ASS | Succession or assignment of patent right |
Owner name: HUNAN CHUANG YUAN NEW MATERIAL CO., LTD. Free format text: FORMER OWNER: HUNAN CHUANG YUAN ALUMINUM CO., LTD. Effective date: 20090911 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20090911 Address after: Changde County, Hunan City, Taoyuan province disk town, zip code: 415702 Patentee after: Hunan Chuangyuan New Material Co., Ltd. Address before: Changde County, Hunan City, Taoyuan province disk town, zip code: 415702 Patentee before: Hunan Chuangyuan Aluminium Industry Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090107 Termination date: 20160421 |