CN207874532U - Building block production equipment - Google Patents

Building block production equipment Download PDF

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Publication number
CN207874532U
CN207874532U CN201820250792.1U CN201820250792U CN207874532U CN 207874532 U CN207874532 U CN 207874532U CN 201820250792 U CN201820250792 U CN 201820250792U CN 207874532 U CN207874532 U CN 207874532U
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China
Prior art keywords
building block
rack
plate
storage tank
power plant
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CN201820250792.1U
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Chinese (zh)
Inventor
刘会泉
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Shandong Brighp Building Materials Technology Co Ltd
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Shandong Brighp Building Materials Technology Co Ltd
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Priority to CN201820250792.1U priority Critical patent/CN207874532U/en
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Abstract

The utility model discloses a kind of building block production equipments, including rack, the rack is equipped with feeding system, the downstream of the feeding system is equipped with the molding moulding box that several being distributed along longitudinal direction are used to be molded the building block, the downstream of each molding moulding box is equipped with for building block after molding to be additionally provided with to the automatic carriage for transporting multiple unloading racks and in time multiple discharge positions being supplemented with new unloading rack from the crawl mobile device for being molded moulding box and being carried on unloading rack, the rack.Not only production efficiency is high for the utility model, but also module quality after molding is good.

Description

Building block production equipment
Technical field
The utility model belongs to building material technical field more particularly to a kind of building block production equipment.
Background technology
Using building block made of the materials such as concrete, industrial waste, has and save resource, at low cost, assembling speed Many advantages, such as fast, is increasingly becoming a kind of main construction material.
Currently, the processing of building block often first processes large-scale green body in the prior art, then by cutter device into Row segmentation, produces the building material suitable for using, while in cutting process, and institute could be obtained by generally requiring repeatedly to cut The module needed.
But the production technology of above-mentioned building block there are the problem of have:Large-scale green body holds in demoulding and cutting process Easily cause fragmentation;In multiple cutting process, needs repeatedly to carry green body, also easily cause green body in the handling process Bump injury;The low production efficiency of building block is not only resulted in, and the building block produced is of poor quality.
Utility model content
Technical problem to be solved in the utility model is:A kind of building block production equipment is provided, it is existing to solve Building block low production efficiency, ropy technical problem.
In order to solve the above technical problems, the technical solution of the utility model is:Building block production equipment, including rack, The rack is equipped with feeding system, and the downstream of the feeding system is equipped with several being distributed along longitudinal direction and is used to be molded described build The molding moulding box of built module, the downstream of each molding moulding box be equipped with for by building block after molding from the molding Moulding box is carried to the crawl mobile device on unloading rack, is additionally provided in the rack for transporting multiple unloading racks and in time to more A discharge position supplements the automatic carriage of new unloading rack;The shaping mould case includes several types in matrix arrangement The one side wall of chamber, the cavity is equipped with the first protrusion, and opposite another side wall is equipped with the first groove, is fixed in the cavity There is core, first protrusion, first groove and the core are vertically extending, in each cavity vertically It is slidably fitted with lower template, the top of the lower template is equipped with the second protrusion extended transversely, and the bottom of the lower template is solid There are liftout attachment, the liftout attachment to connect the first power plant surely;It is transversely slidably fitted with respectively in the rack by The push plate of two power plants driving and several the lateral core pulling plates driven by third power plant, the push plate are prolonged along longitudinal direction It stretches, several lateral core pulling plates are arranged successively along longitudinal direction, and the transverse direction core pulling plate is located at the top of the cavity and is located at institute The lower section of push plate is stated, the described one end of transverse direction core pulling plate far from the third power plant is equipped with scraper plate, the bottom of the scraper plate Equipped with the second groove.
As an improvement the feeding system includes siccative blender, several wet feed blenders and several raw materials Tank, the wet feed blender are arranged in a one-to-one correspondence with the molding moulding box;
At least one head tank is scrap feed material tank, and the scrap feed material tank is connected multiple by waste material conveyance conduit Waste material storage tank, the waste material storage tank are arranged in a one-to-one correspondence with the wet feed blender;Remaining described head tank is separately connected First-level transport pipeline, each first-level transport pipeline are all connected with level-one storage tank, and the level-one storage tank connects the siccative Blender, the siccative blender are separately connected package conveyance conduit and two-stage conveying pipeline, the two-stage conveying pipeline connection Multiple two level storage tanks, each two level storage tank connect three-level storage tank, the three-level storage by three-level conveyance conduit Batch can is arranged in a one-to-one correspondence with the wet feed blender;
The corresponding three-level storage tank and the corresponding wet feed blender of waste material storage tank connection, Mei Gesuo The bottom for stating wet feed blender is equipped with discharge port.
As a further improvement, all molding sides of the moulding box far from second power plant are equipped with recycling Case, the recycling bins are interior to be equipped with the screw feeder extended longitudinally, and the discharge end of the screw feeder is connected back to by reclaimed materials conveyance conduit Closed cans, the recycling can connect a wet feed blender.
As an improvement the liftout attachment includes liftout plate, automatically cleaning gasket and several mandrils, it is described from clear Clean gasket clamps between the lower template and the liftout plate;The top of the mandril connects the liftout plate, and bottom connects Connect first power plant.
As an improvement the crawl mobile device includes the shiftable frame driven by the 4th power plant, the translation Frame is slidably mounted on the rack in the horizontal direction, and the shiftable frame upper edge slides vertically to be equipped with and be driven by the 5th power plant Lifting frame, the lifting frame be equipped with multiple independent grasping mechanisms, the grasping mechanism and the corresponding molding moulding box The cavity be arranged in a one-to-one correspondence, each grasping mechanism is respectively connected with the 6th power plant, and the grasping mechanism includes:
Elevator moving up and down, the elevator connect the 6th power plant;
One end of two clamping plates being oppositely arranged, the clamping plate is hingedly installed on the lifting frame, the middle part of the clamping plate It is hinged with drawknot component, the drawknot member hinges are equipped with clamping part in the elevator, the other end of the clamping plate.
As a further improvement, the drawknot component includes the link assemblies of multiple laid out in parallel, the link assemblies Including hinged the first chain link and the second chain link, first chain link is articulated with the elevator, second chain link It is articulated with the clamping plate.
As a further improvement, the grasping mechanism further includes being filled for limiting the limit of the clamping plate clamped position It sets, the limiting device includes mutually matched limited block and gag lever post, and the gag lever post is fixedly mounted on a clamping plate, The limited block correspondence is fixedly mounted on another clamping plate.
As a further improvement, the clamping part of the clamping plate is equipped with cushion.
As an improvement the automatic carriage includes the transversely-moving rack of multiple longitudinally spaced settings, it is described traversing Frame is arranged in a one-to-one correspondence with the molding moulding box, and the transversely-moving rack is slidably mounted on cross moving track, the cross moving track setting On the ground, each transversely-moving rack is respectively connected with cross sliding driving device;
The automatic carriage further includes the supporting rack extended longitudinally, and support frame as described above is located at the cross moving track Top, support frame as described above upper edge longitudinal sliding motion are equipped with the vertical shift frame driven by vertical shift driving device, and the vertical shift frame upper edge is perpendicular To being slidably fitted with the manipulator driven by lifting drive, the manipulator includes:
Crane, the crane connect the lifting drive;
At least two vertically arranged shafts, shaft rotational installation is on the crane, the upper end of the shaft It is connected with rotating driving device, the lower end of the shaft is located at below the crane and is equipped with horizontal shelf, at least two institutes State the both sides that shaft is located at the crane.
As a further improvement, it there are four the shafts, is located on the quadrangle of the crane;
The rotating driving device includes horizontally disposed double rod oil cylinder, and the double rod oil cylinder is arranged in the two of homonymy Between a shaft, two piston rods of the double rod oil cylinder have been respectively articulated with connecting rod, and the connecting rod is by vertically selling Axis is hinged the shaft, and the vertical axis pin is eccentrically mounted in the upper end of the shaft.
After using above-mentioned technical proposal, the utility model has the beneficial effects that:
Since building block production equipment devises feeding system, molding moulding box, crawl mobile device and automatic transportation dress Set, molding moulding box devise rack, cavity, core, lower template, liftout attachment, the first power plant, by the second power plant drive Dynamic push plate, the lateral core pulling plate and scraper plate driven by third power plant, thus when producing building block, pass through and be fed system System provides the slurry being stirred for several molding moulding boxs, and for molding moulding box in original state, lower template is located at the bottom of cavity, laterally Core pulling plate is located at the top of cavity, and push plate is located at the side of all cavities, and scraper plate is located at the other side of all cavities, when will stir After cavity is added in good slurry, the drive push plate of the second power plant transversely moves to the other side of cavity, will be more by push plate Remaining slurry pushes, and goes out building block by lower template, cavity, core and lateral core pulling plate basic forming, then second is dynamic Power apparatus drives push plate to reset, and third power plant drives lateral core pulling plate to retract, will by scraper plate when lateral core pulling plate is retracted Extra slurry is wiped off at the top of building block, and molds the top bump of building block, and the shape of scraper plate can also be according to need It designs to be molded other structures such as back cover, steel bar groove, chase of building block etc., under then the first power plant drives Template and liftout attachment eject the building block of forming;Then by capture mobile device by building block after molding from The molding moulding box is carried on unloading rack, transports multiple unloading racks finally by automatic carriage and in time to multiple dischargings Position supplements new unloading rack, realizes the fast transportation of building block.In process of production due to building block, straight forming, Without cutting, therefore building block production equipment provided by the utility model, not only production efficiency is high, but also mould after molding Block is high-quality.
Since at least one head tank is scrap feed material tank, scrap feed material tank can be used for holding waste material, not only realize The recycling of waste material saves resource, environmental protection, and can reduce the manufacturing cost of building block;Due to the siccative Blender connects package conveyance conduit, the dry mash mixed can be conveyed into closer by package conveyance conduit, to dry powder Material carries out filling package, can transport to construction site, is used in construction for building block;Due to each two level storage tank Three-level storage tank is connected by three-level conveyance conduit, the further conveying by three-level conveyance conduit to dry powder blend material can It avoids dry powder blend material from being directly added into wet feed blender, prevents the measurement error caused by weightlessness, it is ensured that dry powder blend material Accurate feeding.
Since all molding sides of the moulding box far from second power plant are equipped with recycling bins, in the recycling bins Equipped with the screw feeder extended longitudinally, the discharge end of the screw feeder connects recycling can, the recycling can by reclaimed materials conveyance conduit A wet feed blender is connected, the slurry that molding moulding box push plate is released can be collected by recycling bins in this way, and pass through The conveying of screw feeder and reclaimed materials conveyance conduit makes slurry enter recycling can, and is again introduced into wet feed blender so that entire raw Production process no waste mine, energy conservation and environmental protection.
Description of the drawings
Fig. 1 is the stereogram for the building block production equipment that the utility model embodiment provides;
Fig. 2 is the stereogram at another visual angles Fig. 1;
Fig. 3 is the stereogram (scraper plate is omitted in figure) that moulding box is molded in Fig. 1;
Fig. 4 is the side view of Fig. 3;
Fig. 5 is the stereogram of lateral core pulling plate in Fig. 1;
Fig. 6 is the stereogram for being molded moulding box middle scraper;
Fig. 7 is liftout attachment and the structural schematic diagram of lower template;
Fig. 8 is the vertical view of Fig. 7;
Fig. 9 is the structural schematic diagram of liftout plate in Fig. 7;
Figure 10 is the structural schematic diagram of automatically cleaning gasket in Fig. 7;
Figure 11 is the stereogram for being molded a kind of building block that moulding box molds;
Figure 12 is the stereogram at another visual angles Figure 11;
Figure 13 is the structural schematic diagram that mobile device is captured in Fig. 1;
Figure 14 is the enlarged structure schematic diagram of grasping mechanism in Figure 13;
Figure 15 be in Figure 14 grasping mechanism in the structural schematic diagram of clamped condition;
Figure 16 is the structural schematic diagram (manipulator is omitted in figure) of automatic carriage in Fig. 1;
Figure 17 is the enlarged structure schematic diagram of transversely-moving rack in Figure 16, cross moving track and cross sliding driving device;
Figure 18 is the enlarged structure schematic diagram of manipulator in Figure 16;
Figure 19 is the vertical view of Figure 18;
In figure:10- racks;
20- feeding systems, 201- siccative blenders, 202- head tanks, 203- waste material conveyance conduits, 204- waste material storings Tank, 205- first-level transport pipelines, 206- level-one storage tanks, 207- package conveyance conduits, 208- two-stage conveying pipelines, 209- two levels Storage tank, 210- discharge ports, 211- recycling cans;
30- is molded moulding box, and 301- cavities, 302- cores, 303- lower templates, 3031- second is raised, 304- liftout attachments, 3041- liftout plates, 3042- automatically cleaning gaskets, 3043- mandrils, 3044- connecting holes, the first power plants of 305-, 3051- One oil cylinder, 3052- links, 3053- upper junction plates, 3054- lower connecting plates, the vertical connecting plates of 3055-, the second power of 306- dress It sets, the second oil cylinders of 3061-, 307- push plates, 308- third power plants, 3081- third oil cylinders, 3082- first supports, 309- is horizontal To core pulling plate, 310- scraper plates, the second grooves of 3101-, the first guide sleeves of 311-;
100- building blocks, 101- undercuts, the sides 102- groove, 103- side projections, the holes 104-, the tops 105- are convex It rises, 106- top grooves;
40- crawl mobile devices, 401- shiftable frames, the 4th oil cylinders of 402-, 403- lifting frames, 4031- second supports, The second guide sleeves of 4032-, the 5th oil cylinders of 404-, 405- grasping mechanisms, 4051- elevators, 4052- clamping plates, 4053- clamping parts, 4054- link assemblies, the first chain links of 4055-, the second chain links of 4056-, 4057- limited blocks, 4058- gag lever posts, 4059- limits Set, the 6th oil cylinders of 406-, 407- head rods, 408- anti-skid rubber cushions;
50- automatic carriages, 501- transversely-moving racks, the traversing idler wheels of 5011-, 502- cross moving tracks, 503- transverse direction oil cylinders, 504- supporting racks, 5041- vertical shift tracks, 5042- exit sides, 505- vertical shift framves, 5051- vertical shift idler wheels, 506- manipulators, 5061- cranes, 5062- shafts, 5063- rotating driving devices, 5064- horizontal shelfs, 5065- two-way cylinders, 5066- second Connecting rod, the vertical axis pins of 5067-, 507- lifting cylinders, 508- unloading racks.
Specific implementation mode
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain The utility model is not used to limit the utility model.
As Fig. 1 to Figure 19 jointly shown in, a kind of building block production equipment, including rack 10, rack 10 is equipped with feed System 20, the downstream of feeding system 20 are equipped with the molding moulding box 30 that several being distributed along longitudinal direction are used to be molded building block, often The downstream of a molding moulding box 30 is equipped with for building block after molding to be carried to grabbing on unloading rack from molding moulding box 30 Mobile device 40 is taken, is additionally provided in rack 1 for transporting multiple unloading racks and in time multiple discharge positions being supplemented with new discharging The automatic carriage 50 of frame.
As Fig. 3 to Figure 10 jointly shown in, molding moulding box 30 include in matrix arrangement several cavities 301, cavity 301 One side wall is equipped with first raised (not marked in figure), and opposite another side wall is equipped with the first groove (not marked in figure), type Core 302 is fixed in chamber 301, the first protrusion, the first groove and core 302 are vertically extending, equal edge in each cavity 301 It slides vertically and lower template 303 is installed, the top of lower template 303 is equipped with the second protrusion 3031 extended transversely, lower template 303 Bottom be fixed with liftout attachment 304, liftout attachment 304 connects the first power plant 305.
Preferably, above-mentioned liftout attachment 304 includes liftout plate 3041, automatically cleaning gasket 3042 and several mandrils 3043, automatically cleaning gasket 3042 clamps between lower template 303 and liftout plate 3041;The top of mandril 3043 connects liftout plate 3041, bottom connects the first power plant 305, as shown in fig. 7, liftout plate 3041 is equipped with the connection for connecting mandril 3043 Hole 3044.In this way, building block, in ejection process, automatically cleaning gasket 3042 can closely connect with cavity 301 and core 302 It touches, can ensure that remained without slurry on cavity 301 and core 302 in this way, be further ensured that the quality of building block.Automatically cleaning seals Pad 3042 is preferably rubber pad, and certainly, automatically cleaning gasket 3042 can also select its that those skilled in the art can realize His material, details are not described herein.
In order to ensure each building block is in ejection, reasonable stress, it is preferred that the first power plant 305 includes first The cylinder body of oil cylinder 3051, the first oil cylinder 3051 is fixed on rack 10, and the piston rod of the first oil cylinder 3051 is connected by link 3052 Connect the bottom of mandril 3043, link 3052 includes upper junction plate 3053 and lower connecting plate 3054, on lower connecting plate 3054 corresponds to The middle part of connecting plate 3053 is arranged, and multiple vertical connecting plates 3055 are equipped between upper junction plate 3053 and lower connecting plate 3054.It is logical Crossing link 3052 can uniformly transfer the power of the first oil cylinder 3051 to mandril 3043.
The push plate 307 driven by the second power plant 306 is transversely slidably fitted in rack 10 respectively and by third Several lateral core pulling plates 309 that power plant 308 drives, push plate 307 extends longitudinally, and several transverse direction core pulling plates 309 are along vertical To arranging successively, lateral core pulling plate 309 is located at the top of cavity 301 and the lower section positioned at push plate 307, and lateral core pulling plate 309 is remote One end from third power plant 308 is equipped with scraper plate 310, and the bottom of scraper plate 310 is equipped with the second groove 3101.
Preferably, above-mentioned second power plant 306 includes the second oil cylinder 3061, and the cylinder body of the second oil cylinder 3061 is fixed on machine The piston rod of frame 10, the second oil cylinder 3061 connects push plate 307.
Preferably, above-mentioned third power plant 308 includes third oil cylinder 3081, and the cylinder body of third oil cylinder 3081 is fixed on machine Frame 10, the piston rod of third oil cylinder 3081 are connected with the first support 3082 being longitudinally extended, lateral core pulling plate 309 and first support Universal joint (not shown) is equipped between 3082.
In order to ensure that lateral core pulling plate 309 moves accurately, corresponding lateral 309 setting of core pulling plate is further fixed in rack 10 First guide sleeve 311, lateral core pulling plate 309 run through the first guide sleeve 311, fortune of first guide sleeve 311 to lateral core pulling plate 309 It is dynamic to play the guiding role.
As Fig. 1 and Fig. 2 jointly shown in, above-mentioned feeding system 20 include siccative blender 201, several wet feed blenders (not shown) and several head tanks 202, wet feed blender are arranged in a one-to-one correspondence with molding moulding box 30.Head tank 202 Particular number those skilled in the art can voluntarily select according to actual conditions.
In the present embodiment, one of head tank 202 is scrap feed material tank, and scrap feed material tank passes through waste material conveyance conduit The 203 multiple waste material storage tanks 204 of connection, waste material storage tank 204 are arranged in a one-to-one correspondence with wet feed blender;Remaining head tank 202 are separately connected first-level transport pipeline 205, and each first-level transport pipeline 205 is all connected with level-one storage tank 206, level-one storage tank 206 connection siccative blenders 201, siccative blender 201 are separately connected package conveyance conduit 207 and two-stage conveying pipeline 208, and two Grade conveyance conduit 208 connects multiple two level storage tanks 209, each two level storage tank 209 by three-level conveyance conduit (in figure not Show) three-level storage tank (not shown) is connected, three-level storage tank is arranged in a one-to-one correspondence with wet feed blender.
Corresponding three-level storage tank and waste material storage tank 204 connect corresponding wet feed blender, each wet feed blender Bottom be equipped with discharge port 210.In conjunction with Fig. 3, discharge port 210 is located at the top of cavity 301, passes through the rotation of discharge port 210 Slurry can be added in cavity 301.The rotation of discharge port 210 can be used motor and carry out driving or hydraulic cylinder to drive etc. Deng;Details are not described herein.
Above-mentioned scrap feed material tank can be used for holding waste material, not only realize the recycling of waste material, save resource, protection ring Border, and the manufacturing cost of building block can be reduced;The dry mash mixed can be conveyed by above-mentioned package conveyance conduit 207 Closer can transport after carrying out filling package to dry mash to construction site, be used in construction for building block;Due to every A two level storage tank 209 connects three-level storage tank by three-level conveyance conduit, by three-level conveyance conduit to dry powder blend material Further conveying, can avoid dry powder blend material be directly added into wet feed blender, prevent the measurement error caused by weightlessness, really Protect the accurate feeding of dry powder blend material.
Material in above-mentioned level-one storage tank 206 in metered siccative blender 201 by being mixed into dry mash, three-level Material in storage tank can be added by metering in wet feed blender, by waste material, water and be measured dry in wet feed blender Powder is mixed into required slurry.
It should be noted that above-mentioned waste material conveyance conduit 203, first-level transport pipeline 205, two-stage conveying pipeline 208 and three The other manner that grade conveyance conduit can be used screw feeder or those skilled in the art may be implemented conveys, certainly, feeding system 20 also include elevator etc., and details are not described herein.
Preferably, all molding sides of the moulding box 30 far from the second power plant 306 are equipped with recycling bins (not shown), It is equipped with the screw feeder (not shown) extended longitudinally in recycling bins, the discharge end of screw feeder is by reclaimed materials conveyance conduit (in figure It is not shown) connection recycling can 211, the one wet feed blender of connection of recycling can 211.
Above-mentioned first power plant 305, the second power plant 306 and third power plant 308 can also use electric cylinder Etc., details are not described herein;It should be noted that the concrete shape of scraper plate 310 and lateral core pulling plate 309 can be according to building block Concrete structure be designed, such as scraper plate 310 can be molded the other structures of building block, such as back cover, steel bar groove, chase Deng;By adjusting the vertical distance between lateral core pulling plate 309 and core 302, it may be determined that whether the hole on building block is run through Building block ontology etc..Details are not described herein.
As Figure 13 to Figure 15 jointly shown in, above-mentioned crawl mobile device 40 includes the shiftable frame driven by the 4th power plant 401, shiftable frame 401 is slidably mounted on rack 10 in the horizontal direction, it is preferred that the 4th power plant includes the horizontally disposed 4th The cylinder body of oil cylinder 402, the 4th oil cylinder 402 is fixedly installed in rack 10, and the piston rod of the 4th oil cylinder 402 connects shiftable frame 401; 401 upper edge of shiftable frame slides vertically the lifting frame 403 for being equipped with and being driven by the 5th power plant, it is preferred that the 5th power plant Including the 5th oil cylinder 404 being vertically arranged, the cylinder body of the 5th oil cylinder 404 is fixedly installed on shiftable frame 401, the 5th oil cylinder 404 piston rod connection lifting frame 403;It lifts frame 403 and is equipped with multiple independent grasping mechanisms 405, grasping mechanism 405 and phase The cavity 301 for the molding moulding box 30 answered is arranged in a one-to-one correspondence, and each grasping mechanism 405 is respectively connected with the 6th power plant.
Grasping mechanism 405 includes elevator 4051 moving up and down, and elevator 4051 connects the 6th power plant;Crawl Mechanism 405 further includes two clamping plates 4052 being oppositely arranged, and one end of clamping plate 4052 is hingedly installed on lifting frame 403, clamping plate 4052 middle part is hinged with drawknot component, and drawknot member hinges are equipped with clamping part in elevator 4051, the other end of clamping plate 4052 4053。
Preferably, above-mentioned 6th power plant includes the 6th oil cylinder 406, and the cylinder body of the 6th oil cylinder 406 is fixedly installed in liter It drops on frame 403, the piston rod of the 6th oil cylinder 406 connects elevator 4051.
It should be noted that above-mentioned 4th power plant, the 5th power plant and the 6th power plant can also select electricity Dynamic cylinder etc., is well known to those skilled in the art, details are not described herein.
In the present embodiment, in order to reduce manufacturing cost, the piston rod of the 6th oil cylinder 406 is connected by head rod 407 Elevator 4051 is connect, by the connection function of head rod 407, the length of the 6th oil cylinder 406 can be reduced, to reduce system Cause this;The lower section of lifting frame 403 is also installed with second support 4031, and second is installed in second support 4031 and is led To set 4032, head rod 407 runs through the second guide sleeve 4032, movement of second guide sleeve 4032 to head rod 407 It play the guiding role, ensures that elevator 4051 moves accurately.
In the present embodiment, above-mentioned drawknot component includes the link assemblies 4054 of multiple laid out in parallel, link assemblies 4054 Arragement direction it is consistent with building block length direction.Link assemblies 4054 include hinged 4055 He of the first chain link Second chain link 4056, the first chain link 4055 are articulated with elevator 4051, and the second chain link 4056 is articulated with clamping plate 4052.Because of link set Part 4054 is standard component, thus can reduce the manufacturing cost of grasping mechanism 405;Simultaneously because building block length direction is longer, Multiple link assemblies 4054 being arranged in juxtaposition along its length are set so that 4052 stress of clamping plate is more reasonable, to ensure The reliability that building block clamps.
Certainly, link assemblies 4054 can also be substituted for rod assembly (not shown), and rod assembly includes being hinged on The first pull rod together and the second pull rod, the first pull rod are articulated with elevator, and the second pull rod is articulated with clamping plate, can realize dynamic Power is transmitted, and is well known to those skilled in the art, details are not described herein.
Clamping plate 4052 presss from both sides bad building block in order to prevent, and grasping mechanism 405 further includes for limiting 4052 clamping position of clamping plate The limiting device set, limiting device include mutually matched limited block 4057 and gag lever post 4058, and gag lever post 4058 is fixedly mounted On a clamping plate 4052, the correspondence of limited block 4057 is fixedly mounted on another clamping plate 4052.Pass through limited block 4057 and gag lever post 4058 mutual cooperation, to limit the clamped position of clamping plate 4052.
Of course, it is possible to gag lever post 4058 is designed to that screw rod, one end of screw rod are fixedly connected with clamping plate 4052, other end spiral shell Line connects stop collar 4059, by adjusting position of the stop collar 4059 on screw rod, can adjust gag lever post 4058 and limited block The distance between 4057, to adjust the clamped position of clamping plate 4052.
It causes to break away in order to avoid 4052 friction coefficient of clamping plate of metal material is small or clamping force is excessive crushes building block, The clamping part 4053 of clamping plate 4052 is equipped with cushion.Preferably, cushion is anti-skid rubber cushion 408.Certainly, cushion can also The other materials for selecting those skilled in the art that can realize, details are not described herein.
Preferably, the 6th oil cylinder 406 is equipped with pressure-regulating valve door (not shown), which can be according to building mould The indexs such as weight, the intensity of block adjust different pressure and have reached the laterally-clamped power different to building block, and effective protection is built Built module is injury-free.
As Figure 16 to Figure 19 jointly shown in, above-mentioned automatic carriage 50 includes the transversely-moving rack of multiple longitudinally spaced settings 501, transversely-moving rack 501 is arranged in a one-to-one correspondence with molding moulding box 30, and transversely-moving rack 501 is slidably mounted on cross moving track 502, traversing rail Road 502 is arranged on the ground, and each transversely-moving rack 501 is respectively connected with cross sliding driving device.In order to reduce frictional force, it is preferred that horizontal It moves frame 501 and is equipped with traversing idler wheel 5011, traversing idler wheel 5011 can roll on cross moving track 502.
Preferably, cross sliding driving device includes lateral oil cylinder 503, and the cylinder body of lateral oil cylinder 503 is fixedly installed on ground, The piston rod of lateral oil cylinder 503 connects transversely-moving rack 501.
Above-mentioned automatic carriage 50 further includes the supporting rack 504 extended longitudinally, and supporting rack 504 is located at cross moving track 502 top, supporting rack 504 are also provided on the ground, and 504 upper edge longitudinal sliding motion of supporting rack is equipped with by vertical shift driving device The vertical shift frame 505 of (not shown) driving.In order to reduce frictional force, it is preferred that the top of supporting rack 504 is equipped with vertical shift track 5041, vertical shift frame 505 is equipped with vertical shift idler wheel 5051, and vertical shift idler wheel 5051 can roll on vertical shift track 5041.
Preferably, vertical shift driving device includes the motor being arranged on vertical shift frame 505, and the output end drive connection of motor subtracts The input terminal of fast machine, the roller shaft of the output end drive connection vertical shift idler wheel 5051 of speed reducer.The gear deceleration can be selected in speed reducer Machine etc..
505 upper edge of vertical shift frame slides vertically the manipulator 506 for being equipped with and being driven by lifting drive.Preferably, it lifts Driving device includes lifting cylinder 507, and the cylinder body of lifting cylinder 507 is fixedly installed on vertical shift frame 505, lifting cylinder 507 Piston rod connects crane 5061.
Manipulator 506 includes above-mentioned crane 5061 and at least two vertically arranged shafts 5062, and shaft 5062 rotates It is installed on crane 5061, the upper end of shaft 5062 is connected with rotating driving device 5063, and the lower end of shaft 5062, which is located at, to rise It drops 5061 lower section of frame and is equipped with horizontal shelf 5064, at least two shafts 5062 are located at the both sides of crane 5061.
In order to ensure the reliability of manipulator, in the present embodiment, there are four shafts 5062, is located at crane 5061 Quadrangle on;Rotating driving device 5063 includes horizontally disposed double rod oil cylinder 5065, and double rod oil cylinder 5065 is arranged in together Between two shafts 5062 of side, two piston rods of double rod oil cylinder 5065 have been respectively articulated with the second connecting rod 5066, and second connects Extension bar 5066 is hinged shaft 5062 by vertical axis pin 5067, and vertical axis pin 5067 is eccentrically mounted in the upper end of shaft 5062.
In this way, when the piston rod of double rod oil cylinder 5065 stretches out or retracts, the second connecting rod 5066, vertical axis pin can be passed through The 5067 drive realizations of shaft 5062 rotate forward or backwards, to allow horizontal shelf 5064 to turn to 508 bottom of unloading rack Or leave unloading rack 508 so that the structure of manipulator is simple, and reliability is high.In the present embodiment, the top plate of unloading rack 508 is Rectangle, top plate may be placed over building block.
It should be noted that above-mentioned rotating driving device 5063 can also directly select motor etc., above-mentioned double rod oil Cylinder 5065 can also be arranged to two common single pole oil cylinders to be substituted, and details are not described herein.
In order to make it easy to understand, a kind of building block molded with reference to the utility model, to the work of the utility model It is illustrated as principle, concrete structure such as Figure 11 and Figure 12 of the building block are jointly shown.
When producing building block, is provided and be stirred for several molding moulding boxs 30 by the wet feed blender of feeding system 20 Slurry, molding moulding box 30 in original state, lower template 303 is located at the bottom of cavity 301, and lateral core pulling plate 309 is located at cavity 301 top, push plate 307 are located at the side of all cavities 301, and scraper plate 310 is located at the other side of all cavities 301, by unloading After cavity 301 is added in the slurry being stirred by material mouth 210, the second oil cylinder 3061 drives push plate 307 transversely to move to all models Extra slurry is pushed into recycling bins by push plate 307, passes through lower template 303, cavity 301, core by the other side of chamber 301 302 and lateral 309 basic forming of core pulling plate go out building block, specifically, the second protrusion 3031 of lower template 303 corresponds to molding The undercut 101 of building block 100, the side groove of the corresponding molding building block 100 of the first protrusion on 301 side wall of cavity 102, the first groove on 301 another side wall of cavity corresponds to the side projections 103 of molding building block 100, core 302 correspond at The hole 104 of type building block 100, lateral core pulling plate 309 correspond to the top groove 106 of molding building block 100, then the second oil Cylinder 3061 drives push plate 307 to reset, and third oil cylinder 3081 drives lateral core pulling plate 309 to retract, when lateral core pulling plate 309 is retracted, The extra slurry in 100 top of building block is wiped off by scraper plate 310, and building mould is molded by the second groove 3101 correspondence The top bump 105 of block 100, then the first oil cylinder 3051 drives mandril 3043 to rise by link 3052, and then drives top Ejecting plate 3041, automatically cleaning gasket 3042 and lower template 303 move upwards, to eject the building block 100 of forming.So Building block after molding is carried to from molding moulding box on unloading rack 210 by capturing mobile device 40 afterwards, finally by certainly Dynamic transport device 50 transports multiple unloading racks 210 and in time multiple discharge positions is supplemented with new unloading rack, realizes building block Fast transportation.In process of production due to building block, straight forming, without cutting, therefore it is provided by the utility model Building block production equipment, not only production efficiency is high, but also module quality after molding is good.
In the above process, slurry can be made by the conveying of screw feeder and reclaimed materials conveyance conduit into the slurry in recycling bins It into recycling can 211, and is again introduced into wet feed blender so that entire production process no waste mine, energy conservation and environmental protection.
The course of work of above-mentioned crawl mobile device 40 is:When being carried to building block, the 4th oil cylinder 402 first Driving shiftable frame 401 is moved to the top of building block, and then the 5th oil cylinder 404 driving lifting frame 403 moves down, and is grabbed to drive It takes mechanism 405 to move down, and then the clamping plate 4052 of grasping mechanism 405 is made to be located at the both sides of building block length direction, then pass through Six oil cylinders 406 drive head rod 407 and elevator 4051 to move up, to make link assemblies 4054 drive two clamping plates 4052 around Lifting frame 403 rotates close to each other to clamp building block, and the state of grasping mechanism 405 is as shown in figure 15 at this time, and then the Five oil cylinders 404 drive lifting frame 403, grasping mechanism 405 and building block to move up, in place after, the 4th oil cylinder 402 drives shiftable frame 401 reverse movements to 508 top of unloading rack, then the 5th oil cylinder 404 driving lifts frame 403, grasping mechanism 405 and building block It is displaced downwardly to suitable position, the 6th oil cylinder 406 drives elevator 4 to move down, under the action of link assemblies 4054, two clamping plates 4052 It rotates backward to unclamp building block, the state of grasping mechanism 405 is as shown in figure 14 at this time, and then the 5th oil cylinder 404 drives Lifting frame 403 moves up reset, and building block is carried on unloading rack 508 by realization.Because of 4052 thinner thickness of clamping plate, thus can stretch Enter in the adjacent gap of building block.It is simple in structure to capture mobile device 40, it is at low cost;It realizes while gripping multiple independent Building block, and building block is carried on unloading rack 508, to improve production efficiency.
The course of work of above-mentioned automatic carriage 50 is:As shown in figure 16, in the present embodiment, automatic carriage is set There are two, each automatic carriage include three transversely-moving racks, 501, supporting racks 504 and a vertical shift frame 505, two Two supporting racks 504 of automatic carriage are set up in parallel, and the exit side 5042 of supporting rack 504 is located at the end of supporting rack 504.
At each discharge position, empty unloading rack is placed on original state transversely-moving rack 501, when building block passes through crawl When mobile device 40 is placed on unloading rack 508, lateral oil cylinder 503 drives transversely-moving rack 501, unloading rack 508 and building block together The traversing lower section to supporting rack 504, then motor via reducer driving vertical shift frame 505 be moved to 508 top of unloading rack, then 507 driving manipulator 506 of lifting cylinder moves down, in place after, by rotating driving device 5063 make shaft 5062 rotate, to make Horizontal shelf 5064 turns to the bottom of 508 top plate of unloading rack, holds unloading rack 508, and then lifting cylinder 507 drives manipulator 506 move up, in place after, motor via reducer drives vertical shift frame 505 to move backward to exit side 5042, and lifting cylinder 507 drives Dynamic manipulator 506 moves down, in place after, rotating driving device 5063 drives shaft 5062 to rotate backward, to make horizontal shelf 5064 rotate backward, and unclamp unloading rack 508, and lifting cylinder 507 drives manipulator 506 to rise reset;When equipped with building block Empty new unloading rack is placed on the lower section of manipulator 506, fork truck pair can be used by unloading rack 508 after exit side 5042 is removed Unloading rack is removed and is put into, then empty unloading rack is gripped by manipulator 506, then by motor drive speed reducer to It drives vertical shift frame 505 to move to the top of transversely-moving rack 501, then empty unloading rack is placed on transversely-moving rack 501, lateral oil cylinder 503 drive again at transversely-moving rack 501 counter motion to the discharge position of moulding box, wait for discharging next time.It should be noted that above-mentioned Cross sliding driving device, vertical shift driving device, lifting drive can also select electric cylinder etc., for those skilled in the art institute Known, details are not described herein.
In process of production due to building block, straight forming, without cutting, therefore building provided by the utility model Module production equipment, not only production efficiency is high, but also module quality after molding is good.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this All any modification, equivalent and improvement etc., should be included in the utility model made by within the spirit and principle of utility model Protection domain within.

Claims (10)

1. building block production equipment, including rack, which is characterized in that the rack is equipped with feeding system, the feed system The downstream of system is equipped with the molding moulding box that several being distributed along longitudinal direction are used to be molded the building block, each molding moulding box Downstream be equipped with for building block after molding to be carried to crawl mobile device on unloading rack from the molding moulding box, It is additionally provided in the rack for transporting multiple unloading racks and in time multiple discharge positions being supplemented with the automatic fortune of new unloading rack Defeated device;
The shaping mould case includes in several cavities of matrix arrangement, and the one side wall of the cavity is equipped with the first protrusion, phase To another side wall be equipped with the first groove, core, first protrusion, first groove and institute are fixed in the cavity It is vertically extending to state core, is vertically slidably fitted with lower template in each cavity, is set at the top of the lower template There are the second protrusion extended transversely, the bottom of the lower template to be fixed with liftout attachment, the liftout attachment connection first is dynamic Power apparatus;
The push plate driven by the second power plant is transversely slidably fitted in the rack respectively and by third power plant Several lateral core pulling plates of driving, the push plate extend longitudinally, and several lateral core pulling plates are arranged successively along longitudinal direction, institute It states lateral core pulling plate and is located at the top of the cavity and the lower section positioned at the push plate, the transverse direction core pulling plate is far from the third One end of power plant is equipped with scraper plate, and the bottom of the scraper plate is equipped with the second groove.
2. building block production equipment according to claim 1, which is characterized in that the feeding system includes siccative stirring Machine, several wet feed blenders and several head tanks, the wet feed blender are arranged in a one-to-one correspondence with the molding moulding box;
At least one head tank is scrap feed material tank, and the scrap feed material tank connects multiple waste materials by waste material conveyance conduit Storage tank, the waste material storage tank are arranged in a one-to-one correspondence with the wet feed blender;Remaining described head tank is separately connected level-one Conveyance conduit, each first-level transport pipeline are all connected with level-one storage tank, and the level-one storage tank connects the siccative stirring Machine, the siccative blender are separately connected package conveyance conduit and two-stage conveying pipeline, and the two-stage conveying pipeline connection is multiple Two level storage tank, each two level storage tank connect three-level storage tank, the three-level storage tank by three-level conveyance conduit It is arranged in a one-to-one correspondence with the wet feed blender;
The corresponding three-level storage tank and the corresponding wet feed blender of waste material storage tank connection are each described wet The bottom of material blender is equipped with discharge port.
3. building block production equipment according to claim 2, which is characterized in that all molding moulding boxs are far from described The side of second power plant is equipped with recycling bins, and the screw feeder extended longitudinally, the discharging of the screw feeder are equipped in the recycling bins End connects recycling can by reclaimed materials conveyance conduit, and the recycling can connects a wet feed blender.
4. building block production equipment according to claim 1, which is characterized in that the liftout attachment include liftout plate, Automatically cleaning gasket and several mandrils, the automatically cleaning gasket clamp between the lower template and the liftout plate;Institute The top for stating mandril connects the liftout plate, and bottom connects first power plant.
5. building block production equipment according to claim 1, which is characterized in that the crawl mobile device includes by The shiftable frame of four power plants driving, the shiftable frame are slidably mounted on the rack, the shiftable frame upper edge in the horizontal direction The lifting frame for being equipped with and being driven by the 5th power plant is slid vertically, the lifting frame is equipped with multiple independent grasping mechanisms, The grasping mechanism is arranged in a one-to-one correspondence with the cavity of the corresponding molding moulding box, and each grasping mechanism is all connected with There are the 6th power plant, the grasping mechanism to include:
Elevator moving up and down, the elevator connect the 6th power plant;
One end of two clamping plates being oppositely arranged, the clamping plate is hingedly installed on the lifting frame, and the middle part of the clamping plate is hinged There are drawknot component, the drawknot member hinges to be equipped with clamping part in the elevator, the other end of the clamping plate.
6. building block production equipment according to claim 5, which is characterized in that the drawknot component includes multiple arranged side by side The link assemblies of arrangement, the link assemblies include hinged the first chain link and the second chain link, the first chain link hinge It is connected to the elevator, second chain link is articulated with the clamping plate.
7. building block production equipment according to claim 6, which is characterized in that the grasping mechanism further includes for limiting The limiting device of the clamping plate clamped position is made, the limiting device includes mutually matched limited block and gag lever post, the limit Position bar is fixedly mounted on a clamping plate, and the limited block correspondence is fixedly mounted on another clamping plate.
8. building block production equipment according to claim 7, which is characterized in that the clamping part of the clamping plate is equipped with elasticity Pad.
9. building block production equipment according to claim 1, which is characterized in that the automatic carriage includes multiple The transversely-moving rack of longitudinally spaced setting, the transversely-moving rack are arranged in a one-to-one correspondence with the molding moulding box, the transversely-moving rack sliding peace Loaded on cross moving track, on the ground, each transversely-moving rack is respectively connected with cross sliding driving device for the cross moving track setting;
The automatic carriage further includes the supporting rack extended longitudinally, and support frame as described above is located at the upper of the cross moving track Side, support frame as described above upper edge longitudinal sliding motion are equipped with the vertical shift frame driven by vertical shift driving device, on the vertical shift frame vertically It is slidably fitted with the manipulator driven by lifting drive, the manipulator includes:
Crane, the crane connect the lifting drive;
At least two vertically arranged shafts, on the crane, the upper end of the shaft connects for the shaft rotational installation There are rotating driving device, the lower end of the shaft to be located at below the crane and be equipped with horizontal shelf, turn described at least two Axis is located at the both sides of the crane.
10. building block production equipment according to claim 9, which is characterized in that there are four the shafts, is located at On the quadrangle of the crane;
The rotating driving device includes horizontally disposed double rod oil cylinder, and the double rod oil cylinder is arranged in two institutes of homonymy Between stating shaft, two piston rods of the double rod oil cylinder have been respectively articulated with connecting rod, and the connecting rod is cut with scissors by vertical axis pin The shaft is connect, the vertical axis pin is eccentrically mounted in the upper end of the shaft.
CN201820250792.1U 2018-02-11 2018-02-11 Building block production equipment Active CN207874532U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
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Application Number Title Priority Date Filing Date
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108312322A (en) * 2018-02-11 2018-07-24 山东亮普建材科技有限公司 Building block production equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108312322A (en) * 2018-02-11 2018-07-24 山东亮普建材科技有限公司 Building block production equipment
CN108312322B (en) * 2018-02-11 2023-09-01 山东亮普建材科技有限公司 Building module production equipment

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