CN208247545U - A kind of powder solid die cast assembly line - Google Patents
A kind of powder solid die cast assembly line Download PDFInfo
- Publication number
- CN208247545U CN208247545U CN201820406165.2U CN201820406165U CN208247545U CN 208247545 U CN208247545 U CN 208247545U CN 201820406165 U CN201820406165 U CN 201820406165U CN 208247545 U CN208247545 U CN 208247545U
- Authority
- CN
- China
- Prior art keywords
- conveying mechanism
- cylinder
- longitudinal direction
- mold
- mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Casting Devices For Molds (AREA)
Abstract
The utility model relates to a kind of powder solid die cast assembly lines; the assembly line includes the annular supply unit of four conveying mechanisms composition, monodactyle rotation transfer device, former pushing mechanism, Die casting machine, double pawls rotation transfer device, rapping mechanism, demoulding mechanism, herbal cake conveying mechanism, automatic metering unloading machine, further includes several jacking cylinders being arranged in annular supply unit.The utility model pipeline automation degree is high, only need people auxiliary that can be automatically performed molding, transmission of powder solid etc., high production efficiency, and operator is completely isolated with process, is monitored by monitoring camera, safety is good, the production cost of product can be reduced energetically, there is very big benefit to the popularization of product, to reduce social loss etc. to fire behavior harm is reduced and be of great significance.
Description
Technical field:
The utility model relates to the fixed-type equipment technical fields of fire-fighting powder, refer in particular to a kind of powder solid die cast stream
Waterline.
Background technique:
Security against fire is the problem of today's society is attached great importance to.Although the people of other countries are making great efforts to improve security against fire
Consciousness, the measure for reinforcing fire preventing as possible, however still have fire behavior frequently, bring serious property loss and
The injury of body, or even the cost therefore to give one's life for.Therefore, for global people, in addition to further strengthen prevention, mention
Except high security against fire consciousness, fire behavior how is fast and effeciently put out a fire or controlled after fire behavior generation, reduces fire behavior harm
It is also one of the project of various countries research staff research.
Currently, there is a kind of fire extinguishing powder ball of throwing type on the market, this fire extinguishing ball can be thrown into fire or thing
It is first placed on fire behavior and place easily occurs, can pop when it is contacted after fire is heated, be that powder therein scatters, reach fire extinguishing or control
The effect of fire behavior processed.However, this fire extinguishing ball is due to factors such as moulding, safety, production technology is sufficiently complex, the labour needed
More, production efficiency is very low, and cost is very high, and there are great security risks for production process.
Utility model content:
The purpose of the utility model is to overcome in place of the deficiencies in the prior art, especially for property fire-fighting fire fighting powder
End provides a kind of powder solid die cast assembly line.
The utility model realize its purpose the technical solution adopted is that: a kind of powder solid die cast assembly line, molding
Mold used includes detachable pedestal and the mould cylinder being positioned above, and the upper end outer wall of mould cylinder is equipped with several wedge shape gears
The lower surface of block, wedge-shaped catch is equipped with inclined-plane;Wherein:
The assembly line includes by the first transverse conveying mechanism, first longitudinal direction conveying mechanism, the second transverse conveying mechanism, second
The annular supply unit of longitudinal translating device associated composition;Wherein, first longitudinal direction conveying mechanism, second longitudinal direction conveying mechanism are respectively with
The both ends perpendicular separation of one transverse conveying mechanism arranges, and first longitudinal direction conveying mechanism, second longitudinal direction conveying mechanism are respectively with the
Monodactyle rotation transfer device is respectively equipped between the both ends of one transverse conveying mechanism, the second transverse conveying mechanism is connected in first
The another both ends of longitudinal translating device associated and second longitudinal direction conveying mechanism, first longitudinal direction conveying mechanism are connected with the second transverse conveying mechanism
Place is equipped with the first former pushing mechanism, and second longitudinal direction conveying mechanism and the second transverse conveying mechanism joining place are equipped with the second former pushing mechanism;
At the front end of first longitudinal direction conveying mechanism and middle is respectively equipped with the first jacking cylinder and the second jacking cylinder,
The outside at position is equipped with Die casting machine, and Die casting machine and first longitudinal direction conveying mechanism among first longitudinal direction conveying mechanism
Between be equipped with double pawls and rotate transfer devices;
It is successively arranged third jacking cylinder, the 4th jacking cylinder along the transmission direction of second longitudinal direction conveying mechanism, and
The end of two longitudinal translating device associateds be equipped with the 5th jacking cylinder, the top of third jacking cylinder be equipped with rapping mechanism, the 4th
The top of jacking cylinder is equipped with demoulding mechanism;Herbal cake conveying mechanism is additionally provided on the outside of second longitudinal direction conveying mechanism, herbal cake is defeated
Mechanism is sent to be equipped with pulp-collecting box;The head end of the first transverse conveying mechanism, centre and end be respectively equipped with the 6th jacking cylinder,
7th jacking cylinder and the 8th jacking cylinder.
The rapping mechanism includes the rapping mechanism rack and mounting base being located on second longitudinal direction conveying mechanism, at this
Mounting base is equipped with rapping motor and by the motor-driven fixed rotary shaft of the rapping, and fixed rotary shaft passes through angular contact ball axis
It holds, bearing block and retainer nut locking are mounted on mounting base;The lower end of fixed rotary shaft offers one in the axial direction
Long hole, a hollow moving rotary axis are mounted on fixed rotary shaft lower end periphery, and moving rotary axis upper end offers radially
Pin hole, a pin shaft pass through in the pin hole and the long hole of fixed rotary shaft;A rotating disk is fixed in the lower end of moving rotary axis, rotation
Disk peripheral is fixed with several claws stretched out downward, and the medial surface top of claw is equipped with can be with the mould cylinder side of mold
The inconsistent fixed stop of wedge-shaped catch, the lower section of fixed stop are equipped with and can be in contact with the inclined-plane of wedge-shaped catch lower surface
Bearing;The fixed rotary shaft, moving rotary axis, rotating disk are located at the position directly above of third jacking cylinder.
The demoulding mechanism includes the demoulding mechanism being crossed on above second longitudinal direction conveying mechanism and herbal cake conveying mechanism
Bracket is equipped with manipulator that is horizontally moveable, moving up and down and carry out clamping movement, ingot stripper on the demoulding mechanism bracket
Herbal cake ejection pneumohydraulic pressure-cylinder is also equipped on structure bracket, the mould cylinder that herbal cake ejection pneumohydraulic pressure-cylinder is located at herbal cake conveying mechanism is held
Fishplate bar position directly above, mould cylinder bearing plate offer the through-hole to fall for herbal cake, and the internal diameter that the size of through-hole is greater than mould cylinder is small
In the outer diameter of mould cylinder;It is additionally provided with a vacuum cleaning mouth at the rear portion of manipulator, vacuum cleaning mouth is in directed downwardly horn-like.
The Die casting machine includes die casting board, and mould support seat and pressure cylinder branch are equipped on the table top of die casting board
Support is equipped with vertical pressure cylinder on the upper frame plate of pressure cylinder support frame;The push rod of pressure cylinder is pierced by downwards and pacifies at its lower end
Equipped with lower limiting board, the four corners of lower limiting board are equipped with four guide posts, and the upper end of guide post passes through pressure cylinder support frame
Upper frame plate is simultaneously connected with upper limit plate;The square hole passed through for vertical pressure cylinder is offered in the middle part of upper limit plate, on upper frame plate also
Limit inductor is installed, the lower part of lower limiting board is equipped with the pressure head vertically opposite with mould support seat;It is supported in pressure cylinder
Vertical rail is equipped on the outside of the both side plate of frame and the safe coaming plate of longitudinal movement is installed, and drive is also separately installed on both side plate
Move the coaming plate driving cylinder that safe coaming plate moves up and down.
Double pawls rotation transfer device includes rotatable and lifting a rotary lifting platform, in the rotation and lifting
The both ends of platform are separately installed with one group of horizontal guide rail, and jaw sliding block, the outer end of jaw sliding block are separately installed on horizontal guide rail
Portion is separately installed with the clamping jaw at extended platform both ends;One rotary swinging arm is installed in the central rotating shaft of rotary lifting platform, is revolved
The center of switch arm is threaded through in shaft and is flexibly connected by bearing, bearing link block with central rotating shaft;The two of rotary swinging arm
End is flexibly connected by a connecting rod with the inner end of the jaw sliding block respectively;One is equipped in the edge of rotary lifting platform
Slider-actuated cylinder, the push rod of the slider-actuated cylinder connect with one of jaw sliding block lateral wall and drive the jaw sliding block
It is run along horizontal guide rail.
The production line further includes a partition wall, wherein the first transverse conveying mechanism is located on the outside of partition wall, first longitudinal direction conveying
Mechanism, the second transverse conveying mechanism, second longitudinal direction conveying mechanism and Die casting machine, rapping mechanism, demoulding mechanism are respectively positioned on
On the inside of partition wall;And first passage, second channel and third channel are offered on the partition wall, wherein first passage, second channel
The monodactyle rotation transfer device is inside installed respectively, third channel is pierced by for the herbal cake conveying mechanism of inside;And described first
The both ends in channel, second channel and third channel are separately installed with safety door mechanism, and the safety door mechanism includes being fixed on
Safety door mounting plate on two end wall surface of channel offers the clamping jaw for monodactyle rotation transfer device on two safety door mounting plates
And the window of mold disengaging, and longitudinal security door rails are equipped in the outside of safety door mounting plate, window two sides, in safety door
In track be equipped with can closed window safety door, safety door air cylinder support is installed in the upper end of longitudinal security door rails and is pacified
Equipped with safe door cylinder, the push rod of safe door cylinder and the bottom margin of safety door are connected;Safety door air cylinder support and safety door
The gap passed through for safety door is equipped between mounting plate.
Automatic metering unloading machine is equipped at the surface of second jacking cylinder.
The utility model pipeline automation degree is high, only need people auxiliary can be automatically performed powder solid molding,
Transmission etc., high production efficiency, and operator is completely isolated with process, is monitored by monitoring camera, safety
Property it is good, the production cost of product can be reduced energetically, have very big benefit to the popularization of product, thus to reduce fire behavior harm, reduce
Social loss etc. is of great significance.
Detailed description of the invention:
Fig. 1 is the structural schematic diagram of the utility model whole production line;
Fig. 2, Fig. 3 are the structural schematic diagrams of rapping mechanism in the utility model;
Fig. 4 is the structural schematic diagram of demoulding mechanism in the utility model;
Fig. 5, Fig. 6 are the structural schematic diagrams of Die casting machine in the utility model;
Fig. 7 is the structural schematic diagram of double pawl rotation transfer devices in the utility model;
Fig. 8 is the structural schematic diagram of safety door mechanism in the utility model;
Fig. 9 is mold schematic diagram used by the utility model production line.
Specific embodiment:
The present invention will be further described with attached drawing combined with specific embodiments below.
As shown in Figure 1, being a kind of powder solid die cast assembly line described in the present embodiment, mold a used is formed
As shown in figure 9, including the detachable pedestal a1 and mould cylinder a2 being positioned above, the upper end outer wall of mould cylinder a2 is equipped with several wedges
The lower surface of shape block a3, wedge-shaped catch a3 are equipped with inclined-plane a31;Wherein:
The assembly line includes by the first transverse conveying mechanism 11, first longitudinal direction conveying mechanism 12, the second transverse conveying mechanism
13, the annular supply unit 1 that second longitudinal direction conveying mechanism 14 forms;Wherein, first longitudinal direction conveying mechanism 12, second longitudinal direction conveying
Mechanism 14 is arranged with the both ends perpendicular separation of the first transverse conveying mechanism 11 respectively, and first longitudinal direction conveying mechanism 12, second is vertical
It is respectively equipped with monodactyle rotation transfer device 2 between the both ends of the first transverse conveying mechanism 11 respectively to conveying mechanism 14, the
Two transverse conveying mechanisms 13 are connected in the another both ends of first longitudinal direction conveying mechanism 12 and second longitudinal direction conveying mechanism 14, first longitudinal direction
Conveying mechanism 12 and 13 joining place of the second transverse conveying mechanism are equipped with the first former pushing mechanism 15, second longitudinal direction conveying mechanism 14 and the
Two transverse conveying mechanisms, 13 joining place is equipped with the second former pushing mechanism 16;
First longitudinal direction conveying mechanism 12, second longitudinal direction conveying mechanism 14, the first transverse conveying mechanism 11 are all made of two and put down
The belt transport mode of row interval, the second transverse conveying mechanism 13 are then that slide unit is added to be driven by servo motor and synchronous belt using guide rail
The transmission mode that dynamic slide unit is moved along guide rail;
At the front end of first longitudinal direction conveying mechanism 12 and middle is respectively equipped with the first jacking cylinder 101 and the second jacking
Cylinder 102, (cylinder is between two belts of conveying mechanism);Pressure is equipped in the outside at the intermediate position of first longitudinal direction conveying mechanism 12
Casting forming machine 3, and be equipped with double pawls between Die casting machine 3 and first longitudinal direction conveying mechanism 12 and rotate transfer device 4;
The effect of first jacking cylinder 101 is to accept the empty mold a sent from monodactyle rotation transfer device 2;Second top
Rise cylinder 102 effect be to jack up empty mold, convenient for double pawls rotation transfer device 4 clamping jaw protrude into mold base lower section and
Empty mold is accepted to be shifted, meanwhile, the good mold of die casting is transferred to the second jacking cylinder again by double pawl rotation transfer devices 4
On 102, the retraction of mold clamping jaw is unclamped again, mold is located at first longitudinal direction conveying mechanism 12 by 102 return of the second jacking cylinder
On be sent to its end, then mold is transferred on the second transverse conveying mechanism 13 by the first former pushing mechanism 15;
Third jacking cylinder 103, the 4th jacking cylinder are successively arranged along the transmission direction of second longitudinal direction conveying mechanism 14
104, and it is equipped with the 5th jacking cylinder 105 in the end of second longitudinal direction conveying mechanism 14, in the top of third jacking cylinder 103
Equipped with rapping mechanism 5, the top of the 4th jacking cylinder 104 is equipped with demoulding mechanism 6;The outside of second longitudinal direction conveying mechanism 14 also
Equipped with herbal cake conveying mechanism 7, herbal cake conveying mechanism 7 is equipped with pulp-collecting box 71;Head end, centre in the first transverse conveying mechanism 11
The 6th jacking cylinder 106, the 7th jacking cylinder 107 and the 8th jacking cylinder 108 are respectively equipped with end;
Third jacking cylinder 103 jacks up mold, and the rapping mechanism 5 of top does rapping to mold and rotates and upgrades movement, makes
Bottom and the mold base inner surface relative rotation of herbal cake and loosen and promoted and separate, complete after rapping acts, third top
Cylinder 103 is risen to be lowered back to place, mold is transmitted to above the 4th jacking cylinder 104 by second longitudinal direction conveying mechanism 14 again, and the 4th
The rising of jacking cylinder 104 jacks up mold, and demoulding mechanism 6 acts at this time, and mould cylinder is picked up promotion, makes mould cylinder and its interior herbal cake
With mold base, it is then transferred to 7 top of herbal cake conveying mechanism in outside, pneumohydraulic pressure-cylinder 63 is ejected by the herbal cake of demoulding mechanism 6
Herbal cake is pushed down on and is fallen into pulp-collecting box 71 by downward actuation, and then mould cylinder retransfers the mould returned in the 4th jacking cylinder 104
Have on pedestal, completes stripping action;Then 104 return of the 4th jacking cylinder returns to sky mold on second longitudinal direction conveying mechanism 14
It send to end, the 5th jacking cylinder 105 of end again jacks up mold, at this time the clamping jaw of the monodactyle rotation transfer device 2 at this
It stretches out, accepts below mold, the 5th jacking cylinder 105 is lowered back to place, and so that monodactyle rotation transfer device 2 is accepted mold, is rotated
It is transferred to after 180 degree in the 6th jacking cylinder 106 of 11 head end of the first transverse conveying mechanism;6th jacking cylinder the 106, the 8th top
Rising cylinder 108 is respectively to jack up mold so that mold, the 7th jacking cylinder are accepted or put down to monodactyle rotation transfer device 2
107 effect is that mold is jacked up pause to transport, and facilitates operator to check mold, after cleaning, or use hand
After dynamic loading powder materials, then put back to mold;
In the present embodiment, automatic metering unloading machine (not shown) is equipped at the surface of the second jacking cylinder 102.
Automatic ration blanking may be implemented by automatic metering unloading machine, keep molding powder solid more accurate, reduce manual work,
Realize automated job.
The operational process of entire assembly line is as follows:
Firstly, empty molding die is transported to by being placed in the mold transport platform of the first transverse conveying mechanism 11 by hand
When up to end, empty mold is lifted and is rotated 180 degree by the monodactyle rotation transfer device 2 at this, is transferred to first longitudinal direction conveyer
It is put down again on structure 12;Empty mold is transported to the lower section of automatic metering unloading machine on first longitudinal direction conveying mechanism 12, by automatic
Metering blanking machine injects quantitative solid powder into mold, and then, double pawl rotation transfer devices 4 operate, and will be marked with powder
Mold lifts and rotates 180 degree, and mold is transferred on Die casting machine 3, while double pawls rotation transfer device 4 can be by die casting
The mold of forming rotates 180 degree from Die casting machine and is transferred on first longitudinal direction conveying mechanism 12;The mould of the good powder of die casting
Tool transports the end of first longitudinal direction conveying mechanism 12, is pushed on the second transverse conveying mechanism 13 by the first former pushing mechanism 15,
Move to its end by the second transverse conveying mechanism 13, then by the second former pushing mechanism 16 by mold from the second cross conveyor
13 end of structure is transferred on second longitudinal direction conveying mechanism 14;Mold is first transported third jacking gas by second longitudinal direction conveying mechanism 14
The top of cylinder 103, rapping mechanism 5 lower section, the herbal cake of forming and mold tentatively rotate loosenings, complete to loosen the mold by rapping mechanism 5
Second longitudinal direction conveying mechanism 14 is put back to after movement again, then is sent to 104 top of i.e. the 4th jacking cylinder of next demoulding station, demoulding
The mould cylinder of mold is first lifted and is separated with mold base by mechanism 6, since the rapping of front acts, the bottom surface of herbal cake and the bottom of mold
Base inner surface produces relative rotation and separates, and herbal cake can be lifted with mould cylinder, and then mould cylinder is transferred to outer by demoulding mechanism 6
The top of pulp-collecting box 71 of the herbal cake conveying mechanism 7 of side, is pushed down on herbal cake by cylinder from mould cylinder, make herbal cake be detached from mould cylinder and
It falls on pulp-collecting box 71, then mould cylinder is put back on mold base by demoulding mechanism 6 again, and mold is again by second longitudinal direction conveying mechanism
14 send to its end, and the head end of the first transverse conveying mechanism 11 is transferred to by this monodactyle rotation transfer device 2;Mold is i.e. such as
This back and forth runs, and the mold for completing one-step die casting, which can carry out once blowing, arranges cleaning operation, makees next time to improve
The accuracy of industry;Station where the herbal cake of forming is then transported to collection, packaging under the transmission of herbal cake conveying mechanism 7.
Specifically, the rapping mechanism 5 includes being located at second longitudinal direction conveying mechanism in conjunction with shown in Fig. 1, Fig. 2, Fig. 3
Rapping mechanism rack 51 and mounting base 52 on 14 are equipped with rapping motor 53 and by the rapping motor on the mounting base 52
The fixation rotary shaft 54 of 53 drivings, fixed rotary shaft 54 lock installation by angular contact ball bearing, bearing block and retainer nut
On mounting base 52, rapping motor 53 is servo motor, uses synchronous pulley mechanism driving between fixed rotary shaft 54;
The lower end of fixed rotary shaft 54 offers a long hole 541 in the axial direction, and a hollow moving rotary axis 55 is mounted on fixation
54 lower end of rotary shaft periphery, 55 upper end of moving rotary axis offer pin hole 551 radially, and a pin shaft 552 passes through the pin hole
551 and fixed rotary shaft 54 long hole 541 in, to enable fixed rotary shaft 54 that moving rotary axis 55 to be driven to rotate, simultaneously
Moving rotary axis 55 can be up and down along long hole 541;A rotating disk 56 is fixed in the lower end of moving rotary axis 55, and rotating disk 56 weeks
While being fixed with several claws 561 stretched out downward, the medial surface top of claw 561 is equipped with can be with the side mould cylinder a2 of mold a
The wedge-shaped catch a3 in face inconsistent fixed stop 562, the lower section of fixed stop 562 is equipped with can be with the lower surface wedge-shaped catch a3
The bearing 563 that is in contact of inclined-plane a31;The fixed rotary shaft 54, moving rotary axis 55, rotating disk 56 are located at third jacking gas
The position directly above of cylinder 103.After i.e. mold is jacked up by third jacking cylinder 103, it is located exactly in the working range of claw 561,
Under the drive of rotating disk 56, the fixed stop 562 of inner surface and the wedge-shaped catch a3 on mould cylinder a2 are contradicted claw 561, from
And rotated together with dynamic model cylinder a2, meanwhile, bearing 563 and the lower surface wedge-shaped catch a3 inclined-plane a31 are contradicted, and generate upward point
Power promotes mould cylinder a2 slightly upwards, realizes rapping effect;
In normal action, rotating mechanism slowly rotates under motor drive, when barrel-shaped mold jacks upwards, if claw
561 alignments are gaps between two wedge-shaped catch a3, and mold directly jacks in place, and claw 561 rotates after an angle
563 upper surface of bearing will touch the inclined-plane a31 on wedge-shaped catch a3, and the rotary force of motor is acted on by bearing 563 at this time
On inclined-plane a31, this power can be analyzed to the rotary force of direction of rotation and the lifting force of vertical direction, and bearing 563 is rolled along inclined-plane a31
Make mold rotation when dynamic while being lifted up;What if claw 561 was aligned is the position of wedge-shaped catch a3 on mold, bearing
563 lower surface rolls on wedge-shaped catch a3, while jacking moving rotary axis 55 upwards in fixed rotary shaft 54 by mold
Upward sliding, when claw 561 turns to interstitial site between block, the work of claw 561 and moving rotary axis 55 in gravity
With falling, mold on earth is jacked in place.
In conjunction with shown in Fig. 1, Fig. 4, the demoulding mechanism 6 includes being crossed on second longitudinal direction conveying mechanism 14 and herbal cake is defeated
The demoulding mechanism bracket 61 for sending the top of mechanism 7, be equipped on the demoulding mechanism bracket 61 it is horizontally moveable, move up and down and into
The manipulator 62 of row clamping movement, herbal cake ejection pneumohydraulic pressure-cylinder 63 is also equipped on demoulding mechanism bracket 61, and herbal cake ejects gas
Liquid pressurized cylinder 63 is located at 72 position directly above of mould cylinder bearing plate of herbal cake conveying mechanism 7, and mould cylinder bearing plate 72 is offered for herbal cake
The through-hole (not shown) of whereabouts, the internal diameter that the size of through-hole is greater than mould cylinder are less than the outer diameter of mould cylinder;In manipulator 62
Rear portion is additionally provided with a vacuum cleaning mouth 64, and vacuum cleaning mouth 64 is in directed downwardly horn-like;
The action process of demoulding mechanism 6 is: the mold after completing rapping is transported to the by second longitudinal direction conveying mechanism 14
It is stopped when four 104 tops of jacking cylinder, the 4th jacking cylinder 104 jacks up mold, and then manipulator 62 moves down, and clamps mould cylinder
Outer wall, then moving upwards separates mould cylinder with mold base, then mould cylinder is moved to herbal cake conveying mechanism 7 by the translation of manipulator 62
Mould cylinder bearing plate 72 right above, manipulator 62 moves down again, contact mould cylinder bottom with mould cylinder bearing plate 72, then above medicine
Cake ejects 63 downward actuation of pneumohydraulic pressure-cylinder, and the herbal cake in mould cylinder is ejected downwards, passes through the through-hole among mould cylinder bearing plate 72
It falls into the pulp-collecting box 71 of lower section;At the same time, the vacuum cleaning mouth 64 that manipulator 62 moves down rear the rear part is pushed up with the 4th just
The mold base risen on cylinder 104 is in contact, so that residual powder on it or slag be siphoned away, it is ensured that use rear mold pedestal
Still it cleans, is convenient for next subjob;The herbal cake in pulp-collecting box 71 is fallen into, blanking, packaging are transported to by herbal cake conveying mechanism 7
Station.
Demoulding mechanism 6 with aluminum profile setting support across on belt assembly line, that is, second longitudinal direction conveying mechanism 14, it is horizontal
Direction sliding rail guide cylinder drives entire manipulator 62 to translate, and vertical direction movement is that sliding rail guide cylinder drives in clamping cylinder
Lower movement, clamping cylinder are style pneumatic clamper.When cylinder stretches out state, upper and lower air cylinders are retracted, when station die jacks in place, gas
Pawl is opened, and barrel-shaped mold is clamped in upper and lower air cylinders decline, and upper and lower air cylinders rise, and horizontal air cylinder retracts, and manipulator 62 moves to backform
Position, the barrel-shaped mold of general who has surrendered is placed on backform bottom plate under upper and lower air cylinders, while the horn mouth of vacuum cleaning also just covers on mould
Have on pedestal, there are 3 limited posts to limit the position of barrel-shaped mold on backform bottom plate, there is a hole in centre, at this time pneumohydraulic pressure-cylinder
Decline is stretched out product from mold ejection, and vacuum, which is opened, draws remaining sundries on die bottom plate, is fallen under the product of ejection
In pallet, cylinder drives pallet to send out product.
In conjunction with shown in Fig. 1, Fig. 5, Fig. 6, the Die casting machine 3 includes die casting board 31, the table top of die casting board 31
On mould support seat 32 and pressure cylinder support frame 33 are installed, vertical pressure is installed on the upper frame plate 331 of pressure cylinder support frame 33
(vertical pressure cylinder 34 can be hydraulic cylinder to power cylinder 34, be also possible to pneumohydraulic pressure-cylinder;);The push rod of vertical pressure cylinder 34 is worn downwards
Lower limiting board 35 is installed out and at its lower end, the four corners of lower limiting board 35 are equipped with four guide posts 36, guide post 36
Upper end passes through the upper frame plate 331 of pressure cylinder support frame 33 and is connected with upper limit plate 37;It is offered in the middle part of upper limit plate 37 for vertical
The square hole that formula pressure cylinder 34 passes through, is also equipped with limit inductor 38 on upper frame plate 331, and the lower part of lower limiting board 35 is equipped with
The pressure head 351 vertically opposite with mould support seat 32;On the outside of the both side plate of pressure cylinder support frame 33 be equipped with vertical rail 332 and
The safe coaming plate 39 of longitudinal movement is installed, the coaming plate for driving safe coaming plate 39 to move up and down also is separately installed on both side plate
Drive cylinder 391;After the mold equipped with powder solid is placed on mould support seat 32, firstly, safe coaming plate 39 drives in coaming plate
It takes offence and moves downward under the action of cylinder 391, be isolated from the outside die cast working region, it is ensured that safety, then, vertical pressure
Cylinder 34 is just started to work, its push rod and pressure head 351 is driven to move downward, while upper limit plate 37, lower limiting board 35 are also transported downwards
Dynamic, pressure head protrudes into mold and carries out extrusion forming to powder, when upper and lower limit plate moves to 38 position of limit inductor, completes pressure
Casting, then vertical pressure cylinder 34 resets, upper and lower limits sheet reset, and safe coaming plate 39 is finally driven to rise again, opens workspace
Domain, double pawl rotation transfer devices 4 take out mold, are placed in next mold afterwards.
As shown in connection with fig. 7, double pawls rotation transfer device 4 includes rotatable and lifting a rotary lifting platform
41, it is separately installed with one group of horizontal guide rail 42 at the both ends of the rotary lifting platform 41, is separately installed with folder on horizontal guide rail 42
Pawl sliding block 43, the outer end of jaw sliding block 43 are separately installed with the clamping jaw 44 at extended platform both ends;In rotary lifting platform 41
Central rotating shaft 411 rotary swinging arm 45 is installed, the center of rotary swinging arm 45 is threaded through in shaft and is connected by bearing, bearing
Block is connect to be flexibly connected with central rotating shaft 441;I.e. rotary swinging arm 45 can be rotated around central rotating shaft 411;The both ends of rotary swinging arm 45 point
Not Tong Guo a connecting rod 46 be flexibly connected with the inner end of the jaw sliding block 43;It is equipped in the edge of rotary lifting platform 41
One slider-actuated cylinder 431, the push rod of the slider-actuated cylinder 431 connect and drive with one of 43 lateral wall of jaw sliding block
The jaw sliding block 43 is run along horizontal guide rail 42;When slider-actuated cylinder 431 works, one of jaw sliding block 43 is pushed
Movement, the jaw sliding block 43 pull on rotary swinging arm 45 and turn around center due to being connect by connecting rod 46 with rotary swinging arm 45
Axis 411 rotates, and 45 other end of rotary swinging arm will generate thrust or pulling force to another jaw sliding block 43 by connecting rod 46, to make
Another jaw sliding block 43 is moved along another group of horizontal guide rail 42, therefore, two groups of jaw sliding blocks 43 will synchronize it is inside or it is synchronous to
Outer movement, and then keep clamping jaw 44 protruding or to contract;Shield is equipped in the top of central rotating shaft and rotary swinging arm.
The course of work of double pawl rotation transfer devices 4 is: in the initial state, rotary lifting platform 41 is in low level, folder
Pawl sliding block 43 and clamping jaw 44 are in the state of retraction;When mold operation in place i.e. to the second 102 position of jacking cylinder when, first carry out
Blanking operation, then, the second jacking cylinder 102 jack up mold upwards, two clamping jaws 44 of double pawls rotation transfer devices 4 simultaneously to
Outer stretching makes clamping jaw 44 be located at the lower section of mold, and then, rotary lifting platform 41 is lifted upwards, and clamping jaw 44 is made to hold up mold simultaneously
It is kept completely separate mold with the second jacking cylinder 102;Correspondingly, another clamping jaw 44 is also from the mould support of Die casting machine 3
The mold of forming is held up on seat 32;Then, two jaw sliding blocks 43 drive 44 return of clamping jaw, keep mold flat positioned at rotation and lifting
41 top of platform, then, rotary lifting platform 41 rotates 180 degree, and two jaw sliding blocks 43 move again stretches out clamping jaw 43, makes clamping jaw
Empty mold on 43 is located exactly at right above the mould support seat 32 of Die casting machine 3, and another clamping jaw 43 is from die cast
The mold that the mould support seat 32 of machine 3 is held up then is located at the top of the second jacking cylinder 102;Then, rotary lifting platform 41
Decline, holds up the mold on two clamping jaws 43 by mould support seat 32 and the second jacking cylinder 102 respectively, separates with clamping jaw 44,
The return again of clamping jaw 44;The decline of second jacking cylinder 102 makes mold thereon from first longitudinal direction conveying mechanism 12 to next work
Position conveying, and the mold on Die casting machine 3 then enters die cast operation, such cycle operation;Simultaneously by a cylinder
It drives two clamping jaws to move synchronously, completes bilateral modulus tool, puts mold actions, it is high-efficient compact-sized.
In conjunction with shown in Fig. 8, the production line further includes a partition wall (not shown), wherein the first cross conveyor
Structure 11 is located on the outside of partition wall, first longitudinal direction conveying mechanism 12, the second transverse conveying mechanism 13, second longitudinal direction conveying mechanism 14 and
Die casting machine 3, rapping mechanism 5, demoulding mechanism 6 are respectively positioned on the inside of partition wall;And first passage, second are offered on the partition wall
Channel and third channel, wherein the monodactyle rotation transfer device 2, third channel are installed respectively in first passage, second channel
It is pierced by for the herbal cake conveying mechanism 7 of inside;And it is installed respectively at the both ends of the first passage, second channel and third channel
There is safety door mechanism 8, the safety door mechanism 8 includes the safety door mounting plate 81 being fixed on two end wall surface of channel, two peaces
The clamping jaw for monodactyle rotation transfer device 2 and the window 811 of mold disengaging are offered on air cock mounting plate 81, and in safety door
Outside, 811 two sides of window of mounting plate 81 are equipped with longitudinal security door rails 82, and being equipped in longitudinal security door rails 82 can close
The safety door 83 of window is equipped with safety door air cylinder support 84 in the upper end of longitudinal security door rails 82 and is equipped with safety door
The push rod of cylinder 85, safe door cylinder 85 is connect with the bottom margin of safety door 83;Safety door air cylinder support 84 and safety door are pacified
The gap 812 passed through for safety door 83 is equipped between loading board 81.The lifting of safety door 83 is driven to control by safe door cylinder 85
Window 811 it is on and off, the safety door lower part of third channel has notch to avoid herbal cake conveying mechanism;By in channel
Safety door mechanism 8 is respectively arranged in both ends, in the process of running, at most only has a fan safety door in the open state always, at remaining
It eliminates safe hidden trouble in closed state so that it is guaranteed that the equipment in outside and product are in isolation always in partition wall, it is ensured that raw
The safety of production process.
The utility model pipeline automation degree is high, only need people auxiliary can be automatically performed powder solid molding,
Transmission etc., high production efficiency, and operator is completely isolated with process, is monitored by monitoring camera, safety
Property it is good, the production cost of product can be reduced energetically, have very big benefit to the popularization of product, thus to reduce fire behavior harm, reduce
Social loss etc. is of great significance.
Claims (7)
1. a kind of powder solid die cast assembly line forms mold used and includes detachable pedestal and be positioned above
Mould cylinder, the upper end outer wall of mould cylinder is equipped with several wedge-shaped catch, and the lower surface of wedge-shaped catch is equipped with inclined-plane;It is characterized by:
The assembly line includes by the first transverse conveying mechanism, first longitudinal direction conveying mechanism, the second transverse conveying mechanism, second longitudinal direction
The annular supply unit of conveying mechanism composition;Wherein, first longitudinal direction conveying mechanism, second longitudinal direction conveying mechanism are horizontal with first respectively
It is arranged to the both ends perpendicular separation of conveying mechanism, and first longitudinal direction conveying mechanism, second longitudinal direction conveying mechanism are horizontal with first respectively
To monodactyle rotation transfer device is respectively equipped between the both ends of conveying mechanism, the second transverse conveying mechanism is connected in first longitudinal direction
The another both ends of conveying mechanism and second longitudinal direction conveying mechanism, first longitudinal direction conveying mechanism are set with the second transverse conveying mechanism joining place
There is the first former pushing mechanism, second longitudinal direction conveying mechanism and the second transverse conveying mechanism joining place are equipped with the second former pushing mechanism;
At the front end of first longitudinal direction conveying mechanism and middle is respectively equipped with the first jacking cylinder and the second jacking cylinder,
The outside at position is equipped with Die casting machine among one longitudinal translating device associated, and between Die casting machine and first longitudinal direction conveying mechanism
Transfer device is rotated equipped with double pawls;
It is successively arranged third jacking cylinder, the 4th jacking cylinder along the transmission direction of second longitudinal direction conveying mechanism, and vertical second
It is equipped with the 5th jacking cylinder to the end of conveying mechanism, is equipped with rapping mechanism, the 4th jacking in the top of third jacking cylinder
The top of cylinder is equipped with demoulding mechanism;Herbal cake conveying mechanism, herbal cake conveyer are additionally provided on the outside of second longitudinal direction conveying mechanism
Structure is equipped with pulp-collecting box;The 6th jacking cylinder, the 7th are respectively equipped in the head end of the first transverse conveying mechanism, centre and end
Jacking cylinder and the 8th jacking cylinder.
2. powder solid die cast assembly line according to claim 1, it is characterised in that: the rapping mechanism include across
Rapping mechanism rack and mounting base on second longitudinal direction conveying mechanism, on the mounting base be equipped with rapping motor and by
The motor-driven fixed rotary shaft of the rapping, fixed rotary shaft pass through angular contact ball bearing, bearing block and retainer nut's locking
It is mounted on mounting base;The lower end of fixed rotary shaft offers a long hole, a hollow moving rotary axis peace in the axial direction
Mounted in fixed rotary shaft lower end periphery, moving rotary axis upper end offers pin hole radially, a pin shaft pass through the pin hole with
And in the long hole of fixed rotary shaft;A rotating disk is fixed in the lower end of moving rotary axis, and rotating disk periphery is fixed with several stretches downward
Claw out, the medial surface top of claw are equipped with fixed gear that can be inconsistent with the wedge-shaped catch of the mould cylinder side of mold
Block, the lower section of fixed stop are equipped with the bearing that can be in contact with the inclined-plane of wedge-shaped catch lower surface;The fixed rotary shaft, work
Dynamic rotary shaft, rotating disk are located at the position directly above of third jacking cylinder.
3. powder solid die cast assembly line according to claim 1, it is characterised in that: the demoulding mechanism include across
The demoulding mechanism bracket being located above second longitudinal direction conveying mechanism and herbal cake conveying mechanism is installed on the demoulding mechanism bracket
There is manipulator that is horizontally moveable, moving up and down and carry out clamping movement, herbal cake ejection gas is also equipped on demoulding mechanism bracket
Liquid pressurized cylinder, herbal cake ejection pneumohydraulic pressure-cylinder are located at the mould cylinder bearing plate position directly above of herbal cake conveying mechanism, mould cylinder bearing plate
The through-hole to fall for herbal cake is offered, the internal diameter that the size of through-hole is greater than mould cylinder is less than the outer diameter of mould cylinder;After manipulator
Portion is additionally provided with a vacuum cleaning mouth, and vacuum cleaning mouth is in directed downwardly horn-like.
4. powder solid die cast assembly line according to claim 1, it is characterised in that: the Die casting machine includes
Die casting board is equipped with mould support seat and pressure cylinder support frame, the upper frame plate of pressure cylinder support frame on the table top of die casting board
On vertical pressure cylinder is installed;The push rod of pressure cylinder is pierced by downwards and is equipped at its lower end lower limiting board, and the four of lower limiting board
Four guide posts are installed, the upper end of guide post passes through the upper frame plate of pressure cylinder support frame and is connected with upper limit plate at angle;On
The square hole passed through for vertical pressure cylinder is offered in the middle part of limit plate, limit inductor, lower limiting board are also equipped on upper frame plate
Lower part the pressure head vertically opposite with mould support seat is installed;Vertical rail is equipped on the outside of the both side plate of pressure cylinder support frame
And the safe coaming plate of longitudinal movement is installed, it is also separately installed with the coaming plate for driving safe coaming plate to move up and down on both side plate and drives
It takes offence cylinder.
5. powder solid die cast assembly line according to claim 1, it is characterised in that: double pawls rotate transfer
Mechanism includes rotatable and lifting a rotary lifting platform, is separately installed with one group of water at the both ends of the rotary lifting platform
Level gauge is separately installed with jaw sliding block on horizontal guide rail, and the outer end of jaw sliding block is separately installed with extended platform both ends
Clamping jaw;One rotary swinging arm is installed in the central rotating shaft of rotary lifting platform, the center of rotary swinging arm be threaded through in shaft and
It is flexibly connected by bearing, bearing link block with central rotating shaft;The both ends of rotary swinging arm pass through a connecting rod and the clamping jaw respectively
The inner end of sliding block is flexibly connected;One slider-actuated cylinder is installed in the edge of rotary lifting platform, the slider-actuated gas
The push rod of cylinder connect with one of jaw sliding block lateral wall and the jaw sliding block is driven to run along horizontal guide rail.
6. powder solid die cast assembly line according to claim 1, it is characterised in that: the production line further includes one
Partition wall, wherein the first transverse conveying mechanism is located on the outside of partition wall, first longitudinal direction conveying mechanism, the second transverse conveying mechanism, second
Longitudinal translating device associated and Die casting machine, rapping mechanism, demoulding mechanism are respectively positioned on the inside of partition wall;And it is offered on the partition wall
First passage, second channel and third channel, wherein the monodactyle rotation transfer is installed respectively in first passage, second channel
Mechanism, third channel are pierced by for the herbal cake conveying mechanism of inside;And in the first passage, second channel and third channel
Both ends are separately installed with safety door mechanism, and the safety door mechanism includes the safety door installation being fixed on two end wall surface of channel
Plate offers the clamping jaw for monodactyle rotation transfer device and the window of mold disengaging on two safety door mounting plates, and is pacifying
The outside of air cock mounting plate, window two sides are equipped with longitudinal security door rails, be equipped in security door rails can closed window peace
Air cock is equipped with safety door air cylinder support in the upper end of longitudinal security door rails and is equipped with safe door cylinder, safety door gas
The push rod of cylinder and the bottom margin of safety door connect;It is equipped between safety door air cylinder support and safety door mounting plate logical for safety door
The gap crossed.
7. powder solid die cast assembly line according to claim 1, it is characterised in that: the second jacking cylinder just on
Automatic metering unloading machine is equipped at side.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820406165.2U CN208247545U (en) | 2018-03-23 | 2018-03-23 | A kind of powder solid die cast assembly line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820406165.2U CN208247545U (en) | 2018-03-23 | 2018-03-23 | A kind of powder solid die cast assembly line |
Publications (1)
Publication Number | Publication Date |
---|---|
CN208247545U true CN208247545U (en) | 2018-12-18 |
Family
ID=64608885
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201820406165.2U Expired - Fee Related CN208247545U (en) | 2018-03-23 | 2018-03-23 | A kind of powder solid die cast assembly line |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN208247545U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108481792A (en) * | 2018-03-23 | 2018-09-04 | 东莞市凝科自动化设备有限公司 | A kind of powder solid die cast assembly line |
CN109486655A (en) * | 2018-12-27 | 2019-03-19 | 英诺维尔智能科技(苏州)有限公司 | A kind of full-automation biological products system |
-
2018
- 2018-03-23 CN CN201820406165.2U patent/CN208247545U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108481792A (en) * | 2018-03-23 | 2018-09-04 | 东莞市凝科自动化设备有限公司 | A kind of powder solid die cast assembly line |
CN109486655A (en) * | 2018-12-27 | 2019-03-19 | 英诺维尔智能科技(苏州)有限公司 | A kind of full-automation biological products system |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN108481792A (en) | A kind of powder solid die cast assembly line | |
CN208247545U (en) | A kind of powder solid die cast assembly line | |
CN107718400A (en) | A kind of automatic production line applied to brake block production | |
CN104669563B (en) | A kind of medical heparin tube automatically takes out and packaging system | |
CN204278214U (en) | A kind of heat insulation building block automatic assembly line | |
CN104325553A (en) | Automatic production line for self-heat-insulating building block | |
CN209288005U (en) | Small ultra-thin sheet material automatic rolling machine | |
CN106827217B (en) | Automatic die opening and blank turning system | |
CN208249317U (en) | A kind of double pawls rotation transfer devices of powder solid die cast | |
CN111016046B (en) | PVC foaming board cooling setting equipment | |
CN104440020B (en) | A kind of die-sinking device for separating extrusion die | |
CN105903804B (en) | A kind of hole-punching method of the single-ended dislocation circumferential apertures of smoke pipe | |
CN211306691U (en) | Automatic slip casting make-up machine of conveying type | |
CN110936554A (en) | Product delivery device for mold | |
CN208247565U (en) | A kind of powder solid die cast rapping mechanism | |
CN207874532U (en) | Building block production equipment | |
CN111780631B (en) | Electronic detonator group-sending medicine dipping machine | |
CN212707676U (en) | Forming die is used in plastic products processing | |
CN210791478U (en) | Novel forming device for bauxite homogenized material refractory brick | |
CN210709474U (en) | Automatic material collecting device of bearing ring | |
CN108838908B (en) | A upset pill machine that falls for foundry goods clearance, detection transfer chain | |
CN114111564A (en) | Screening installation is used in electronic product production that possesses roughness detection mechanism | |
CN108437538B (en) | Mould loosening mechanism for powder solid die-casting molding | |
CN212554170U (en) | Sponge sorting machine | |
CN116122218B (en) | Automatic lifting mechanism for flood prevention of river levee made of composite material |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181218 Termination date: 20200323 |