CN115179393A - Supporting plate-free brick making forming machine and production process thereof - Google Patents
Supporting plate-free brick making forming machine and production process thereof Download PDFInfo
- Publication number
- CN115179393A CN115179393A CN202210740025.XA CN202210740025A CN115179393A CN 115179393 A CN115179393 A CN 115179393A CN 202210740025 A CN202210740025 A CN 202210740025A CN 115179393 A CN115179393 A CN 115179393A
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- Prior art keywords
- frame
- synchronous
- die
- taper
- free brick
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- 239000011449 brick Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 230000001360 synchronised effect Effects 0.000 claims abstract description 70
- 238000013016 damping Methods 0.000 claims abstract description 29
- 238000000465 moulding Methods 0.000 claims abstract description 14
- 238000000748 compression moulding Methods 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007723 die pressing method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/08—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with two or more rams per mould
- B28B3/083—The juxtaposed rams working in the same direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0035—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
- B28B7/0038—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding the sidewalls of mould and moulded article moving only past each other, e.g. box-shaped moulds which are lifted off from the moulding
Abstract
The invention relates to a supporting plate-free brick molding forming machine and a production process thereof, the supporting plate-free brick molding forming machine comprises a skip car device which is arranged on a molding rack in a sliding manner, a hopper which can transversely move is arranged above the skip car device, and a compression molding device is arranged in front of the skip car device, and the supporting plate-free brick molding forming machine is characterized in that: and a vibration device is arranged right below the die forming device, a damping device is arranged between the die forming device and the vibration device, and a synchronous demoulding device is arranged at the top of the die forming device. The supporting-plate-free brick making forming machine has the advantages of high degree of mechanization, low labor intensity and good product quality.
Description
Technical Field
The invention particularly relates to a supporting plate-free brick making forming machine and a production process thereof.
Background
With the deep development of the innovation of wall materials in China, the development of a novel wall material with high production efficiency and good quality is a necessary trend. The production of various concrete building blocks is carried out by putting the mixed concrete into special mould, compacting, demoulding and drying. The manual production is adopted, the labor intensity is high, the production efficiency is very low, the product quality cannot be guaranteed due to the difficulty in achieving uniform vibration and compaction effects, and the pressure heads cannot synchronously and smoothly act due to the fact that the pressure difference and the left and right assembly gaps are uneven, so that the finished product degree and the quality of the product are very influenced.
Disclosure of Invention
In view of the defects of the prior art, the technical problem to be solved by the invention is to provide a pallet-free brick making forming machine and a production process thereof.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: the supporting plate-free brick making forming machine comprises a skip car device arranged on a forming rack in a sliding mode, a hopper capable of transversely moving is arranged above the skip car device, a compression molding device is arranged in front of the skip car device, a vibration device is arranged under the compression molding device, a damping device is arranged between the compression molding device and the vibration device, and a synchronous demolding device is arranged at the top of the compression molding device.
The die forming device comprises a die frame, a die cylinder, an upper pressing frame, an upper die frame and a lower die frame, wherein sleeve seats are respectively arranged at the bottoms and the tops of two sides of the die frame, a guide pillar is movably arranged between two vertically aligned sleeve seats on the same side, the synchronous demoulding device is fixed between the tops of a plurality of guide pillars, a cylinder body of the die cylinder is fixed at the top of the die frame, the piston end of the die cylinder faces downwards, the upper pressing frame is fixedly arranged at the piston end of the die cylinder, the two side ends of the upper pressing frame are respectively sleeved on the guide pillars on two sides in a sliding manner, the upper die frame is fixedly arranged at the bottom of the upper pressing frame, a plurality of upper pressing heads are arranged at the bottom of the upper die frame, the lower die frame is positioned under the upper pressing heads, and the two side ends of the lower die frame are fixedly arranged on the guide pillars on two sides.
Further, the synchronous demoulding device comprises a synchronous frame, two synchronous connecting rods, two demoulding oil cylinders and a synchronous shaft, wherein the synchronous frame is fixed between the tops of the plurality of guide pillars, a synchronous table is installed at the top of the middle of the synchronous frame, the cylinder body of each demoulding oil cylinder is fixed at the top of the pressing mould frame, the piston end of each demoulding oil cylinder is upwards fixed on the synchronous table, the synchronous shaft is rotatably installed at one side of the top of the pressing mould frame, one end of each synchronous connecting rod is rotatably installed on the synchronous shaft, the other end of each synchronous connecting rod is hinged with a synchronous arm, and the other end of each synchronous arm is rotatably installed at the top of the synchronous table.
Furthermore, the two sides of the lower die frame are fixedly installed on a guide pillar through a locking block, a taper sleeve assembly is installed at the top of the locking block and locked on the guide pillar, the taper sleeve assembly comprises a taper outer sleeve and a taper inner sleeve, a first annular groove is formed in the guide pillar, the inner edge end of the taper inner sleeve is embedded into the first annular groove, the taper outer sleeve is sleeved on the guide pillar, a taper annular groove is formed in the inner ring of the taper outer sleeve, the outer edge end of the taper inner sleeve is embedded into the taper annular groove, and the bottom of the taper outer sleeve is fixedly connected with the locking block through a bolt.
Further, the vibration device comprises a vibration base, the vibration base is installed at the bottom of the pressing die rack, a vibration motor is arranged in the vibration base, and a plurality of transmission vibration heads are installed at the top of the vibration base.
Further, the damping device comprises a damping frame, the damping frame is mounted on the die frame, a damping groove for accommodating the locking block is formed between the damping frame and the die frame, and a damping spring is mounted at the bottom of the damping groove.
In order to solve the technical problems, the invention adopts the technical scheme that: the production process of the supporting-plate-free brick making forming machine adopts the supporting-plate-free brick making forming machine and comprises the following steps:
s1, uniformly leaking materials into a lower die frame by a skip device, and controlling an upper pressing frame to descend by a pressing die oil cylinder;
s2, the upper pressing frame drives the upper pressing head to press downwards, the vibrating device starts to vibrate at the same time, and materials in the lower die frame are compacted and molded;
s3, starting a demoulding oil cylinder, and driving the synchronous frame to ascend by the demoulding oil cylinder;
and S4, the synchronous frame drives the guide pillar to ascend, the guide pillar drives the locking block and the lower die frame to ascend together, and the lower die frame ascends to be separated from the materials.
Compared with the prior art, the invention has the following beneficial effects: this exempt from layer board brickmaking make-up machine sets up vibrating device through the below at moulding-die forming device, effectively improves moulding-die forming's efficiency, sets up damping device between moulding-die forming device and vibrating device, reduces the damage degree of equipment to guarantee the fashioned effect of the drawing of patterns of laying bricks through the synchronous shedder of moulding-die forming device top, degree of mechanization is high, low in labor strength, product quality are good.
Drawings
Fig. 1 is a front view of an embodiment of the present invention.
Fig. 2 is a side view of an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a drogue assembly according to an embodiment of the invention.
Fig. 4 is a schematic structural diagram of a vibration device according to an embodiment of the present invention.
FIG. 5 is a side view of a synchronous stripping apparatus according to an embodiment of the present invention.
FIG. 6 is a front view of a synchronous stripper device according to an embodiment of the present invention.
The labels in the figure are: 101. a die forming device; 102. a vibrating device; 103. a damping device; 104. a synchronous demoulding device; 105. a die frame; 106. a die pressing oil cylinder; 107. an upper pressing frame; 108. putting a mold frame; 109. a lower mold frame; 110. a sleeve seat; 111. a guide post; 112. an upper pressure head; 113. a synchronous frame; 114. a synchronous connecting rod; 115. a demoulding oil cylinder; 116. a synchronizing shaft; 117. a synchronization stage; 118. a synchronization arm; 119. a locking block; 120. a conical outer sleeve; 121. a conical inner sleeve; 122. a first annular groove; 123. a conical ring groove; 124. a vibration base; 125. a vibration motor; 126. driving the vibrating head; 127. a shock-absorbing frame; 128. a damping groove; 129. a shock absorbing spring.
Detailed Description
In order to make the aforementioned and other features and advantages of the invention more comprehensible, embodiments accompanied with figures are described in detail below.
As shown in fig. 1 to 6, a support-free brick making molding machine comprises a skip device slidably arranged on a molding frame, a hopper capable of moving transversely is arranged above the skip device, a die forming device 101 is arranged in front of the skip device, a vibrating device 102 is arranged right below the die forming device 101, a damping device 103 is arranged between the die forming device 101 and the vibrating device 102, and a synchronous demoulding device 104 is arranged at the top of the die forming device 101.
In this embodiment, the die forming apparatus 101 includes a die frame 105, a die cylinder 106, an upper press frame 107, an upper die frame 108 and a lower die frame 109, wherein the bottom and the top of both sides of the die frame 105 are respectively provided with a sleeve seat 110, a guide post 111 is movably arranged between two vertically aligned sleeve seats 110 on the same side, the synchronous demolding apparatus 104 is fixed between the tops of the plurality of guide posts 111, a cylinder body of the die cylinder 106 is fixed on the top of the die frame 105, a piston end of the die cylinder 106 is downward, the upper press frame 107 is fixedly mounted on the piston end of the die cylinder 106, both side ends of the upper press frame 107 are slidably sleeved on the guide posts 111 on both sides, the upper die frame 108 is fixedly mounted on the bottom of the upper press frame 107, the bottom of the upper die frame 108 is provided with a plurality of upper press heads 112, the lower die frame 109 is located right below the upper press heads 112, and both side ends of the lower die frame 109 are fixedly mounted on the guide posts 111 on both sides.
In this embodiment, the synchronous demolding device 104 includes a synchronous frame 113, two synchronous connecting rods 114, two demolding cylinders 115 and a synchronous shaft 116, the synchronous frame 113 is fixed between tops of the plurality of guide pillars 111, a synchronous table 117 is installed at a top of the middle of the synchronous frame 113, a cylinder body of the demolding cylinder 115 is fixed at a top of the molding frame 105, a piston end of the demolding cylinder 115 faces upward and is fixed on the synchronous table 117, the synchronous shaft 116 is rotatably installed at one side of the top of the molding frame 105, one end of the synchronous connecting rod 114 is rotatably installed on the synchronous shaft 116, the other end of the synchronous connecting rod 114 is hinged with a synchronous arm 118, the other end of the synchronous arm 118 is rotatably installed at a top of the synchronous table 117, when a brick is to be demolded from the lower mold frame 109 after being molded, since left and right widths are relatively large, the demolding cylinders 115 at both sides walk differently, the left and right sides of the brick will have different heights, when the demolding cylinder 115 drives the synchronous table 117 to lift, the synchronous table 117 drives the synchronous frame 113 to lift, and the bricks walk differently by cooperation of the synchronous arm 118 and the synchronous connecting rods 114, the synchronous shaft 115 makes the demolding cylinders 116 not walk uniformly.
In this embodiment, two sides of the lower mold frame 109 are fixedly mounted on the guide post 111 through a locking block 119, a taper sleeve assembly is mounted at the top of the locking block 119, the taper sleeve assembly is locked on the guide post 111, the taper sleeve assembly includes a taper outer sleeve 120 and a taper inner sleeve 121, a first annular groove 122 is formed on the guide post 111, an inner edge end of the taper inner sleeve 121 is embedded into the first annular groove 122, the taper outer sleeve 120 is sleeved on the guide post 111, a taper annular groove 123 is formed on an inner ring of the taper outer sleeve 120, an outer edge end of the taper inner sleeve 121 is embedded into the taper annular groove 123, the bottom of the taper outer sleeve 120 and the locking block 119 are fixedly connected through bolts, and during production of a conventional brick making machine, the mold frame and the locking block are fixed by bolts, so the horizontal heights of the locking blocks on both sides must be the same; therefore, the locking block and the ascending guide post need to be locked and fixed and cannot be loosened or slide slightly; the inner taper sleeve 121 is embedded in the first annular groove 122, the height of the first annular groove 122 is matched with the height of the inner taper sleeve 121 tightly, so that the inner taper sleeve 121 can be embedded in the groove of the guide post 111 tightly, and then the outer taper sleeve 120 is matched with the inner taper sleeve 121 and locked with the locking block 119 through bolts; therefore, the taper sleeve outer sleeve 120 and the locking block 119 are fixed, and the taper sleeve inner sleeve 121 and the guide post 111 are fixed by the groove without loosening and slipping; the produced brick has no uneven front, back, left and right.
In the present embodiment, the vibration device 102 includes a vibration base 124, the vibration base 124 is installed at the bottom of the molding machine frame 105, a vibration motor 125 is disposed in the vibration base 124, and a plurality of transmission vibration heads 126 are installed at the top of the vibration base 124.
In this embodiment, the damping device 103 includes a damping frame 127, the damping frame 127 is mounted on the die frame 105, a damping groove 128 for accommodating the locking block 119 is formed between the damping frame 127 and the die frame 105, and a damping spring 129 is mounted at the bottom of the damping groove 128, so that the damping device 103 can effectively relieve the impact force when the guide post 111 descends, and the service life of the device is greatly increased.
The production process of the supporting-plate-free brick making forming machine adopts the supporting-plate-free brick making forming machine and comprises the following steps: s1, uniformly leaking materials into a lower die frame 109 by a skip car device, and controlling an upper pressing frame 107 to descend by a pressing die oil cylinder 106; s2, the upper pressing frame 107 drives the upper pressing head 112 to press downwards, the vibrating device 102 starts to vibrate at the same time, and materials in the lower mold frame 109 are compacted and formed; s3, starting the demoulding oil cylinder 115, and driving the synchronous frame 113 to ascend by the demoulding oil cylinder 115; s4, the guide column 111 is driven by the synchronous frame 113 to ascend, the guide column 111 drives the locking block 119 and the lower mold frame 109 to ascend together, and the lower mold frame 109 ascends to be separated from the materials, so that demolding is realized.
It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. The supporting plate-free brick making forming machine comprises a skip car device arranged on a forming rack in a sliding mode, a hopper capable of transversely moving is arranged above the skip car device, a compression molding device is arranged in front of the skip car device, and the supporting plate-free brick making forming machine is characterized in that: and a vibration device is arranged right below the die forming device, a damping device is arranged between the die forming device and the vibration device, and a synchronous demoulding device is arranged at the top of the die forming device.
2. The pallet-free brick molding machine according to claim 1, wherein: the die forming device comprises a die rack, a die oil cylinder, an upper pressing frame, an upper die frame and a lower die frame, wherein sleeve seats are respectively arranged at the bottom and the top of two sides of the die rack, a guide pillar is movably arranged between two vertically aligned sleeve seats on the same side, the synchronous demoulding device is fixed between the tops of the guide pillars, a cylinder body of the die oil cylinder is fixed at the top of the die rack, a piston end of the die oil cylinder faces downwards, the upper pressing frame is fixedly arranged at the piston end of the die oil cylinder, two side ends of the upper pressing frame are slidably sleeved on the guide pillars on two sides respectively, the upper die frame is fixedly arranged at the bottom of the upper pressing frame, a plurality of upper pressing heads are arranged at the bottom of the upper die frame, the lower die frame is positioned under the upper pressing heads, and two side ends of the lower die frame are fixedly arranged on the guide pillars on two sides.
3. The pallet-free brick molding machine according to claim 2, wherein: the synchronous demoulding device comprises a synchronous frame, two synchronous connecting rods, two demoulding oil cylinders and a synchronous shaft, wherein the synchronous frame is fixed between the tops of a plurality of guide pillars, a synchronous table is installed at the top of the middle of the synchronous frame, a cylinder body of each demoulding oil cylinder is fixed at the top of a moulding-die rack, the piston end of each demoulding oil cylinder is fixed upwards on the synchronous table, the synchronous shaft is rotatably installed at one side of the top of the moulding-die rack, one end of each synchronous connecting rod is rotatably installed on the synchronous shaft, the other end of each synchronous connecting rod is hinged with a synchronous arm, and the other end of each synchronous arm is rotatably installed at the top of the synchronous table.
4. The pallet-free brick molding machine according to claim 3, wherein: the two sides of the lower die frame are fixedly installed on a guide pillar through a locking block, a taper sleeve assembly is installed at the top of the locking block and locked on the guide pillar, the taper sleeve assembly comprises a taper outer sleeve and a taper inner sleeve, a first annular groove is formed in the guide pillar, the inner edge end of the taper inner sleeve is embedded into the first annular groove, the taper outer sleeve is sleeved on the guide pillar, a taper annular groove is formed in the inner ring of the taper outer sleeve, the outer edge end of the taper inner sleeve is embedded into the taper annular groove, and the bottom of the taper outer sleeve is fixedly connected with the locking block through bolts.
5. The pallet-free brick making machine according to claim 1, wherein: the vibration device comprises a vibration base, the vibration base is installed at the bottom of the pressing die rack, a vibration motor is arranged in the vibration base, and a plurality of transmission vibration heads are installed at the top of the vibration base.
6. The pallet-free brick molding machine according to claim 4, wherein: the damping device comprises a damping frame, the damping frame is installed on the die frame, a damping groove used for containing the locking block is formed between the damping frame and the die frame, and a damping spring is installed at the bottom of the damping groove.
7. A production process of a supporting plate-free brick making forming machine is characterized by comprising the following steps: the pallet-free brick molding machine of claim 1, further comprising the steps of:
s1, uniformly leaking materials into a lower die frame by a skip device, and controlling an upper pressing frame to descend by a pressing die oil cylinder;
s2, the upper pressing frame drives the upper pressing head to press downwards, the vibrating device starts to vibrate at the same time, and materials in the lower die frame are compacted and molded;
s3, starting a demoulding oil cylinder, and driving the synchronous frame to ascend by the demoulding oil cylinder;
and S4, the synchronous frame drives the guide pillar to ascend, the guide pillar drives the locking block and the lower die frame to ascend together, and the lower die frame ascends to be separated from the materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210740025.XA CN115179393A (en) | 2022-06-28 | 2022-06-28 | Supporting plate-free brick making forming machine and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210740025.XA CN115179393A (en) | 2022-06-28 | 2022-06-28 | Supporting plate-free brick making forming machine and production process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115179393A true CN115179393A (en) | 2022-10-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210740025.XA Pending CN115179393A (en) | 2022-06-28 | 2022-06-28 | Supporting plate-free brick making forming machine and production process thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN115179393A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203449459U (en) * | 2013-08-28 | 2014-02-26 | 泉州市雄辉机械工贸有限公司 | Block machine |
| CN105666643A (en) * | 2016-03-31 | 2016-06-15 | 福建泉工股份有限公司 | Mobile type building block forming machine without support plate for multi-layer production |
| CN113561311A (en) * | 2021-08-04 | 2021-10-29 | 泉州市益鑫机械科技有限公司 | Full-automatic building block forming production line and production method thereof |
| CN113580327A (en) * | 2021-08-04 | 2021-11-02 | 泉州市益鑫机械科技有限公司 | Building block forming host and production method thereof |
| CN217802280U (en) * | 2022-06-28 | 2022-11-15 | 泉州市益鑫机械科技有限公司 | Supporting plate-free brick making forming machine |
-
2022
- 2022-06-28 CN CN202210740025.XA patent/CN115179393A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203449459U (en) * | 2013-08-28 | 2014-02-26 | 泉州市雄辉机械工贸有限公司 | Block machine |
| CN105666643A (en) * | 2016-03-31 | 2016-06-15 | 福建泉工股份有限公司 | Mobile type building block forming machine without support plate for multi-layer production |
| CN113561311A (en) * | 2021-08-04 | 2021-10-29 | 泉州市益鑫机械科技有限公司 | Full-automatic building block forming production line and production method thereof |
| CN113580327A (en) * | 2021-08-04 | 2021-11-02 | 泉州市益鑫机械科技有限公司 | Building block forming host and production method thereof |
| CN217802280U (en) * | 2022-06-28 | 2022-11-15 | 泉州市益鑫机械科技有限公司 | Supporting plate-free brick making forming machine |
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