CN115194929A - Full-automatic building block forming production line and production process thereof - Google Patents

Abstract

The invention relates to a full-automatic block forming production line and a production process thereof. The full-automatic block forming production line comprises a pallet-free brick making machine and a brick-laying finished product conveyor, and the pallet-free brick making machine includes a sliding arrangement On the feeder device on the forming frame, a hopper that can be moved laterally is arranged above the feeder device, a compression molding device is arranged in front of the feeder device, and a compression molding device is arranged directly below the compression molding device. A vibration device, a shock absorption device is arranged between the compression molding device and the vibration device, and a synchronous demoulding device is arranged on the top of the compression molding device. The fully automatic block forming production line has high degree of mechanization, low labor intensity and good product quality.

Description

A fully automatic block forming production line and its production process

technical field

The invention specifically relates to a fully automatic block forming production line and a production process thereof.

Background technique

With the in-depth development of wall material reform in China, it is an inevitable trend to develop a new type of wall material with high production efficiency and good quality. The production of various concrete building blocks is made by placing the mixed concrete in a special mold, compacting it, and then demoulding it and drying it. The use of manual production is not only labor-intensive, but also very low in production efficiency. Because it is difficult to achieve uniform vibration and compaction effects, the quality of the product cannot be guaranteed, and the indenter will be caused by the pressure difference and uneven assembly gap between the left and right. The indenters on both sides and the demoulding cannot move smoothly and synchronously, which greatly affects the finished product and quality of the product, and the produced bricks need to be sold after curing. Usually, the bricks are moved to the car one by one manually and then transported. Going out, transportation is inefficient, and it is a waste of human resources.

SUMMARY OF THE INVENTION

In view of the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a fully automatic block forming production line and a production process thereof.

In order to solve the above technical problems, the technical solution adopted in the present invention is: a fully automatic block forming production line, including a pallet-free brick making machine and a brick-laying finished product conveyor, and the pallet-free brick making machine includes a sliding setting On the feeder device on the forming frame, a hopper that can be moved laterally is provided above the feeder device, a compression molding device is provided in front of the feeder device, and a compression molding device is provided directly below the compression molding device. A vibration device, a shock absorption device is arranged between the compression molding device and the vibration device, and a synchronous demoulding device is arranged on the top of the compression molding device.

Further, the compression molding device includes a compression molding frame, a compression molding oil cylinder, an upper compression frame, an upper mold frame and a lower mold frame, and the bottom and top of both sides of the compression molding frame are respectively provided with sleeves, A guide post is movably arranged between the two vertically aligned sleeves on the same side, the synchronous demolding device is fixed between the tops of the plurality of guide posts, and the cylinder body of the compression molding oil cylinder is fixed on the compression molding machine. The top of the frame, the piston end of the die cylinder faces downward, the upper press frame is fixedly mounted on the piston end of the die press cylinder, and the two sides of the upper press frame slide with guide rails respectively sleeved on both sides. On the column, the upper die frame is fixedly mounted on the bottom of the upper pressing frame, the bottom of the upper die frame is provided with a plurality of upper pressing heads, the lower die frame is located directly below the upper pressing head, and the lower Both sides of the mold frame are fixedly installed on the guide posts on both sides.

Further, the synchronous demolding device includes a synchronous frame, two synchronous connecting rods, two demolding oil cylinders and a synchronous shaft, the synchronous frame is fixed between the tops of the plurality of the guide posts, and the synchronous frame A synchronization table is installed on the top of the middle of the mold release cylinder, the cylinder body of the demoulding oil cylinder is fixed on the top of the die frame, the piston end of the mold release oil cylinder is upwardly fixed on the synchronization table, and the synchronization shaft is rotatably installed on the The top of the die frame has one side, one end of the synchronizing link is rotatably mounted on the synchronizing shaft, the other end of the synchronizing link is hinged with a synchronizing arm, and the other end of the synchronizing arm is rotatably mounted on the top of the synchronizing table .

Further, both sides of the lower mold frame are fixedly mounted on the guide post through a locking block, a taper sleeve assembly is installed on the top of the locking block, and the taper sleeve assembly is locked on the guide post , the conical sleeve assembly includes a conical outer sleeve and a conical inner sleeve, the guide post is provided with a first annular groove, and the inner edge end of the conical inner sleeve is embedded in the first annular groove, so The conical outer sleeve is sleeved on the guide post, the inner ring of the conical outer sleeve is provided with a conical annular groove, the outer edge end of the conical inner sleeve is embedded in the conical annular groove, the cone The bottom of the outer casing and the locking block are fixedly connected by bolts.

Further, the vibration device includes a vibration base, the vibration base is installed at the bottom of the die frame, a vibration motor is arranged in the vibration base, and a plurality of transmissions are installed on the top of the vibration base vibrating head.

Further, the shock absorbing device includes a shock absorbing frame, the shock absorbing frame is mounted on the die frame, and a shock absorbing groove for accommodating the locking block is formed between the shock absorbing frame and the die frame. , a shock-absorbing spring is installed at the bottom of the shock-absorbing groove.

Further, the brick-laying finished product conveyor includes a brick-feeding conveying line, a plate-lifting device, a transition conveying line and a stacking main device sequentially arranged along the brick-laying conveying direction, and a closing plate is arranged on one side of the main stacking device. equipment, the input end of the main stacking equipment is erected between the output end of the transitional conveying line and the input end of the plate-receiving device, and the output end of the transitional conveying line is connected to the input end of the plate-receiving device.

Further, the stacking main equipment includes a stacking frame, a first pusher assembly, a fixing plate, a second pusher assembly, a drawing plate and a tray, and the first pusher assembly is installed on the stacking frame. On one side of the input end, the fixed plate is installed in the middle of the palletizing frame, the drawing plate can be installed on the palletizing frame traversely, and the input end of the drawing plate is located on the side of the output end of the fixed plate, so The second push head assembly is installed in the middle of the stacking frame and is located above the drawer, the tray can be lifted and lowered by the lifting mechanism and is arranged on the side of the output end of the stacking frame, and the stacking frame is located on the tray. The upper part is respectively provided with a front push head, a left push head and a right push head for clamping the brick layer, the front push head is located in front of the second push head assembly, the front push head, the left push head and the right push head are all Controlled by the cylinder.

Further, the first push head assembly includes a first push head motor, a first push plate, a first push plate cylinder and a first cart frame, the first push frame is movably installed on the pallet On the frame, a first cart rotating shaft is rotatably installed on the first cart frame, and the first push head motor is installed on the first cart frame to drive the first cart rotating shaft to rotate, and the first cart rotating shaft is rotated. The two ends of the trolley shaft are installed with first rollers, the top of the stacking frame is installed with a trolley track for the first roller to rotate, the first push plate cylinder is installed on the first trolley frame, the The piston end of the first push plate cylinder is disposed downward, the first push plate is mounted on the piston end of the first push plate cylinder, and the first push plate is located in front of the first cart frame.

Further, a first guide frame is installed on the first push plate, and a first guide wheel matched with a plurality of first guide frames is vertically arranged on the first push frame.

Further, the second push head assembly includes a second push head motor, a second push plate, a second push plate cylinder and a second cart frame, and the second cart frame is movably installed on the pallet On the frame, a second cart rotating shaft is rotatably installed on the second cart frame, and the second push head motor is installed on the second cart frame to drive the second cart rotating shaft to rotate, the second cart rotating shaft Both ends of the cart rotating shaft are installed with second rollers, the second rollers rotate on the cart track, the second push plate cylinder is installed at the rear end of the second cart frame, and the second push plate cylinder The piston end is arranged downward, the second push plate is mounted on the piston end of the second push plate cylinder, and the second push plate is located in front of the second cart frame.

Further, a second guide frame is installed on the second push plate, and a second guide wheel matched with a plurality of second guide frames is vertically arranged on the second push frame. A third cylinder is installed at the rear end of the head assembly, the piston end of the third cylinder faces downward, and the piston end of the third cylinder is provided with a partition frame.

Further, the lifting mechanism includes a lifting motor, a lifting frame, a lifting chain and a lifting rotating shaft, the lifting rotating shaft is rotatably installed on the top of the stacking frame, and the lifting motor is installed on the top of the stacking frame through a motor frame. Above, the elevating motor and the elevating rotating shaft are connected by a transmission chain, the elevating rotating shaft is provided with a elevating gear for the elevating chain to be sleeved on, a rotating disk is arranged in the middle of the elevating frame, and the The bottom is provided with a rotary deceleration motor that controls the rotation of the rotary disk, and the tray is placed on the rotary disk.

Further, the output end of the main stacking device is provided with a brick ejecting device, and the brick ejecting device includes a brick ejecting rack, a brick ejecting motor and a brick ejecting double-track conveyor line, and the brick ejecting rack is installed on the pallet. At the bottom of the stacking rack, the double rails of the double-track delivery line for bricks are installed on the bricks rack and are symmetrically distributed on both sides of the rotating disc, and the brick-out motor is installed on the brick-out rack to drive the bricks Double track conveyor line conveys pallets.

Further, the plate-lifting device includes a plate-lifting frame, a splint mechanism, a chain traverse mechanism and a chain lifting mechanism, the plate-lifting frame is erected between the brick feeding conveyor line and the transition conveyor line, and the chain traverse mechanism It is installed on the top of the lift frame, the chain lift mechanism is installed on the chain traverse mechanism, and the splint mechanism is installed on the chain lift mechanism.

Further, the board receiving device includes a board input conveyor line, a lifting board mechanism and a board output line, the lifting board mechanism is arranged between the output end of the board input conveyor line and the input end of the board output conveyor line, and the output board The input end of the board conveying line is located at the bottom of the lifting board mechanism, and the lifting board mechanism is provided with a mechanical hook for grabbing and stacking that can be moved horizontally and lifted.

In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is: a production process of a fully automatic block forming production line, which adopts the above-mentioned automatic block forming production line, and comprises the following steps:

S1. The feeding truck device evenly leaks the material into the lower die frame, and the die cylinder controls the upper pressing frame to descend;

S2. The upper pressing frame drives the upper pressing head to press down, the vibration device starts to vibrate at the same time, and the material in the lower mold frame is compacted and formed;

S3. Then the demolding cylinder is started, and the demolding cylinder drives the synchronizing frame to rise;

S4. The synchronous frame drives the guide column to rise, the guide column drives the locking block and the lower die frame to rise together, and the lower die frame rises to separate it from the material;

S5. The made bricks are placed in layers on a special pallet for maintenance treatment;

S6. Place the cured bricks together with the multi-layer pallets on the brick feeding conveyor line through a forklift;

S7. A layer of bricks and plates are transported to the lifting equipment by the brick feeding conveying line;

S8. The bricks and plates are transferred to the transition conveyor line by the plate lifting equipment;

S9. Then the bricks and plates are conveyed to the main stacking equipment by the transition conveying line;

S10, the board layers are collected by stacking equipment;

S11. The main stacking equipment completes the stacking of the incoming brick layer;

S12. Finally, the bricks are transported out through the brick producing equipment.

Compared with the prior art, the present invention has the following beneficial effects: the fully automatic block forming production line effectively improves the efficiency of the compression molding by arranging the vibration device below the compression molding device, and between the compression molding device and the vibration device A shock absorbing device is installed between the two parts to reduce the damage of the equipment, and the synchronous demoulding device above the compression molding device can ensure the effect of demoulding and forming of bricks. At the same time, they are placed on the brick feeding conveyor line by a forklift. The brick feeding conveyor line transports a layer of bricks and boards to the lifting equipment, and the lifting equipment transfers the bricks and boards to the transition conveyor line. The bricks and boards are transported to the main stacking equipment, the board layers are collected by the stacking equipment, and the main stacking equipment completes the stacking of the incoming brick layers, and finally transports them out through the brick discharging equipment, which is not only convenient It is fast and labor-saving, which can greatly reduce costs. It has high degree of mechanization, low labor intensity and good product quality.

Description of drawings

FIG. 1 is a front view of a pallet-free brick forming machine according to an embodiment of the present invention.

FIG. 2 is a side view of the pallet-free brick forming machine according to the embodiment of the present invention.

FIG. 3 is a schematic structural diagram of a taper sleeve assembly according to an embodiment of the present invention.

FIG. 4 is a schematic structural diagram of a vibrating device according to an embodiment of the present invention.

FIG. 5 is a side view of a synchronous demoulding device according to an embodiment of the present invention.

FIG. 6 is a front view of the synchronous demolding device according to the embodiment of the present invention.

FIG. 7 is a schematic structural diagram of a finished brick-laying conveyor according to an embodiment of the present invention.

FIG. 8 is a schematic structural diagram of a main palletizing device according to an embodiment of the present invention.

FIG. 9 is a schematic structural diagram of a first pusher assembly according to an embodiment of the present invention.

FIG. 10 is a schematic structural diagram of a second pusher assembly according to an embodiment of the present invention.

FIG. 11 is a schematic structural diagram of a palletizing frame according to an embodiment of the present invention.

FIG. 12 is a schematic structural diagram of a brick producing device according to an embodiment of the present invention.

Marked in the figure: 101, compression molding device; 102, vibration device; 103, shock absorption device; 104, synchronous demoulding device; 105, compression molding frame; 106, compression molding cylinder; 107, upper pressing frame; 108, Upper die frame; 109, lower die frame; 110, sleeve seat; 111, guide post; 112, upper indenter; 113, synchronizing frame; 114, synchronizing connecting rod; 115, demoulding cylinder; 116, synchronizing shaft; 117, 118, synchronizing arm; 119, locking block; 120, conical outer sleeve; 121, conical inner sleeve; 122, first annular groove; 123, conical annular groove; 124, vibration base; 125, Vibration motor; 126, transmission vibrating head; 127, shock-absorbing frame; 128, shock-absorbing groove; 129, shock-absorbing spring.

Detailed ways

In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, the following embodiments are given and described in detail in conjunction with the accompanying drawings.

As shown in Figures 1 to 12, a fully automatic block forming production line includes a pallet-free brick making machine and a finished brick-laying conveyor. A feeder device, a hopper that can be moved laterally is provided above the feeder device, a compression molding device 101 is provided in front of the feeder device, and a vibration device 102 is provided directly below the compression molding device 101, A damping device 103 is provided between the compression molding device 101 and the vibration device 102 , and a synchronous demoulding device 104 is provided on the top of the compression molding device 101 .

In this embodiment, the compression molding device 101 includes a compression molding frame 105 , a compression molding cylinder 106 , an upper compression frame 107 , an upper mold frame 108 and a lower mold frame 109 . The bottom and the top are respectively provided with sockets 110 , a guide post 111 is movably arranged between the two vertically aligned sockets 110 on the same side, and the synchronous demolding device 104 is fixed between the tops of the plurality of the guide posts 111 . , the cylinder body of the compression molding cylinder 106 is fixed on the top of the compression molding frame 105 , the piston end of the compression molding cylinder 106 faces downward, and the upper compression frame 107 is fixedly installed on the piston end of the compression molding cylinder 106 , the two sides of the upper pressing frame 107 are slidably sleeved on the guide posts 111 on both sides respectively, the upper mold frame 108 is fixedly installed on the bottom of the upper pressing frame 107, and the bottom of the upper mold frame 108 A plurality of upper indenters 112 are provided, the lower mold frame 109 is located directly below the upper indenter 112 , and both sides of the lower mold frame 109 are fixedly mounted on the guide posts 111 on both sides.

In this embodiment, the synchronous demolding device 104 includes a synchronizing frame 113 , two synchronizing connecting rods 114 , two demolding cylinders 115 and a synchronizing shaft 116 , and the synchronizing frame 113 is fixed on a plurality of the guide posts 111 Between the tops of the synchronizing frames 113, a synchronizing table 117 is installed on the middle top of the synchronizing frame 113, the cylinder body of the demolding cylinder 115 is fixed on the top of the die frame 105, and the piston end of the demolding cylinder 115 is fixed upward. On the synchronizing table 117, the synchronizing shaft 116 is rotatably mounted on the top of the die frame 105 on one side, one end of the synchronizing link 114 is rotatably mounted on the synchronizing shaft 116, and the other side of the synchronizing link 114 One end is hinged with a synchronizing arm 118, and the other end of the synchronizing arm 118 is rotatably mounted on the top of the synchronizing table 117. When making bricks, the bricks should be demolded from the lower mold frame 109 after being formed. The mold cylinder 115 does not move consistently, which will cause the bricks to have different heights when demoulding. When the demolding cylinder 115 drives the synchronizing table 117 to rise, the synchronizing table 117 drives the synchronizing frame 113 to rise, and passes through the synchronizing arm 118 and the synchronizing link 114. Rotating the synchronizing shaft 116 makes the demoulding cylinders 115 on both sides walk in the same way, so that there will be no phenomenon of height inconsistency when the bricks are demolded.

In this embodiment, both sides of the lower mold frame 109 are fixedly mounted on the guide post 111 through a locking block 119, and a taper sleeve assembly is installed on the top of the locking block 119, and the taper sleeve assembly is locked On the guide post 111 , the tapered sleeve assembly includes a tapered outer sleeve 120 and a tapered inner sleeve 121 , the guide post 111 is provided with a first annular groove 122 , and the inner edge of the tapered inner sleeve 121 The end is embedded in the first annular groove 122, the tapered outer sleeve 120 is sleeved on the guide post 111, the inner ring of the tapered outer sleeve 120 is provided with a tapered annular groove 123, The outer edge end of the sleeve 121 is embedded in the conical ring groove 123, and the bottom of the conical outer sleeve 120 and the locking block 119 are fixedly connected by bolts. When the traditional brick machine is produced, the mold frame and the locking block are It is fixed with bolts, so the level height of the locking blocks on both sides must be the same; this requires the locking block and the rising guide post to be locked and fixed, and there should be no loose or slippery; It is arranged in the first annular groove 122, and the height of the first annular groove 122 is closely matched with the height of the inner sleeve 121 of the tapered sleeve, so that the inner sleeve 121 of the tapered sleeve can be tightly embedded in the groove of the guide post 111, Then, the tapered sleeve outer 120 is matched with the tapered inner sleeve 121 and locked with the locking block 119 with bolts; this not only ensures the fixing of the tapered sleeve outer 120 and the locking block 119, but also the tapered inner sleeve 121 and the guide post 111. Because the groove fixing will not appear loose and slippery; the produced bricks will not appear uneven.

In this embodiment, the vibration device 102 includes a vibration base 124, the vibration base 124 is installed at the bottom of the die frame 105, and a vibration motor 125 is arranged in the vibration base 124. A plurality of transmission vibrating heads 126 are mounted on the top of the seat 124 .

In this embodiment, the shock absorbing device 103 includes a shock absorbing frame 127 , the shock absorbing frame 127 is installed on the die frame 105 , and a shock absorbing frame 127 is formed between the shock absorbing frame 127 and the die frame 105 for The shock-absorbing groove 128 of the locking block 119 is accommodated, and a shock-absorbing spring 129 is installed at the bottom of the shock-absorbing groove 128. The shock-absorbing device 103 can effectively relieve the impact force when the guide post 111 is lowered, greatly increasing the use time of the equipment.

In this embodiment, the finished brick-laying conveyor includes a brick-feeding conveying line 1, a plate-lifting device 2, a transition conveying line 3 and a stacking main device 4, which are sequentially arranged along the brick-laying conveying direction. One side of 4 is provided with a closing device 43, the input end of the main stacking equipment 4 is erected between the output end of the transition conveyor line 3 and the input end of the plate closing device 43, and the output end of the transition conveyor line 3 is connected to the The input terminal of the board receiving device 2 is connected.

In this embodiment, the main stacking equipment 4 includes a stacking frame 6 , a first pusher assembly 7 , a fixing plate 8 , a second pusher assembly 9 , a drawer 10 and a tray 11 . The head assembly 7 is installed on the input end side of the palletizing rack 6, the fixing plate 8 is installed in the middle of the palletizing rack 6, and the drawing plate 10 is installed on the palletizing rack 6 in a laterally movable manner. The stacking frame 6 is provided with a traverse frame and a traverse guide rail 49, a traverse motor 50 is installed on the traverse frame, the top of the traverse frame is connected with the drawer 10, and the traverse motor 50 Drive a traverse rotation shaft to move on the traverse guide rail 49, and the traverse rotation shaft is rotatably mounted on the traverse frame to drive the drawer 10 to traverse on the stacking frame 6, and the input end of the drawer 10 is located at the fixed position. On one side of the output end of the plate 8, the second pusher assembly 9 is installed in the middle of the palletizing rack 6 and above the drawer 10, and the pallet 11 is movably arranged on the palletizing rack 6 through the lifting mechanism 12. On one side of the output end, the stacking frame 6 is located above the pallet 11 and is respectively provided with a front pusher 13, a left pusher 14 and a right pusher 15 for clamping the brick layer, the front pusher 13 is located in the second In front of the pusher assembly 9, the front pusher 13, the left pusher 14 and the right pusher 15 are all controlled by an air cylinder.

In this embodiment, the first push head assembly 7 includes a first push head motor 16 , a first push plate 17 , a first push plate cylinder 18 and a first cart frame 19 , the first push frame 19 It is installed on the palletizing frame 6 in a traversing manner, the first cart rotating shaft 20 is rotatably mounted on the first cart frame 19, and the first push head motor 16 is installed on the first cart frame 19 for use In order to drive the rotation of the first cart rotating shaft 20, the two ends of the first cart rotating shaft 20 are installed with first rollers, and the top of the stacking frame 6 is installed with a cart track 21 for the first roller to rotate, so The first push plate cylinder 18 is installed on the first cart frame 19 , the piston end of the first push plate cylinder 18 is arranged downward, and the first push plate 17 is installed on the piston end of the first push plate cylinder 18 , the first push plate 17 is located in front of the first cart frame 19, and the first push head motor 16 drives the first cart shaft 20 to rotate on the cart track 21, thereby driving the first cart frame 19 to stack The frame 6 moves up, and then drives the first push plate to move, thereby pushing the brick layer to move. The first push plate cylinder 18 can drive the first push plate 17 to move up and down, and the height of the first push plate 17 can be adjusted according to the height of the brick layer. .

In this embodiment, a first guide frame 22 is installed on the first push plate 17 , and a first guide wheel matched with a plurality of first guide frames 22 is vertically disposed on the first cart frame 19 23, to facilitate the lifting and lowering of the first push plate 17.

In this embodiment, the second push head assembly 9 includes a second push head motor 24 , a second push plate 25 , a second push plate cylinder 26 and a second cart frame 27 , the second push frame 27 It can be installed on the palletizing frame 6 in a traversing manner, the second cart rotating shaft 28 is rotatably mounted on the second cart frame 27, and the second push head motor 24 is installed on the second cart frame 27 for use In order to drive the second cart rotating shaft 28 to rotate, the two ends of the second cart rotating shaft 28 are installed with second rollers, the second rollers rotate on the cart track 21, and the second push plate cylinder 26 is installed on the At the rear end of the second cart frame 27, the piston end of the second push plate cylinder 26 is disposed downward, the second push plate 25 is installed on the piston end of the second push plate cylinder 26, and the second push plate 25 is located in front of the second cart frame 27, and the second push head assembly 9 and the first push head assembly 7 have the same working principle, which will not be described in detail here.

In this embodiment, a second guide frame 29 is installed on the second push plate 25 , and a second guide wheel matched with a plurality of second guide frames 29 is vertically disposed on the second cart frame 27 30. A third cylinder 31 is installed at the rear end of the second push head assembly 9, the piston end of the third cylinder 31 faces downward, and the piston end of the third cylinder 31 is provided with a partition frame 32.

In this embodiment, the lift mechanism 12 includes a lift motor 33, a lift frame 34, a lift chain, and a lift shaft 36. The lift shaft 36 is rotatably mounted on the top of the stacking frame 6, and the lift motor 33 passes through a The motor frame is installed above the stacking frame 6, and the lift motor 33 and the lift shaft 36 are connected by a transmission chain through a transmission chain. The middle of the rack 34 is provided with a rotating disk 37, the bottom of the lifting rack 34 is provided with a rotary deceleration motor 38 that controls the rotation of the rotating disk 37, the tray 11 is placed on the rotating disk 37, and the transition conveying line 3 transports a brick The board layer is transported to the output end of the main stacking equipment 4, and then the brick layer is pushed to the fixed plate 8 by the first pusher assembly 7, which is the separation of the brick layer and the pallet, and the first pusher assembly 7 continues to push the brick layer. When it reaches the drawer 10, it is reset, the pallet is transported out by the plate-receiving device 43, the drawer 10 is started to move to the top of the tray 11, and then the lifting mechanism 12 drives the tray 11 to rise so that the tray 11 is close to the drawer 10, and then the second push head The assembly 2, the front push head 13, the left push head 14 and the right push head 15 simultaneously start to clamp the brick layer and locate the position where the bricks are to fall, and then the drawer 10 moves back so that the bricks fall on the tray to obtain The first brick layer, and then lower the height of the tray 11 so that the height of the bricks on the tray 11 is lower than the height of the drawer 10, the first pusher assembly 7 continues to push the subsequent brick layers to the drawer 10, and the drawer 10 Then move the bricks to the top of the tray 11, the drawer 10 goes back a certain distance, the bricks on the head fall on the brick layer on the tray 11, and then the second pusher assembly 2, the front pusher 13, the left pusher 14 and the right pusher 15 loosen the brick layer, the drawer 10 moves back with the bricks for a certain distance, and then the second pusher assembly 2, the front pusher 13, the left pusher 14 and the right pusher clamp the brick layer, and then pull out the bricks. The plate 10 is pulled back, and then the bricks on the extraction plate 10 fall on the first layer of bricks. At this time, the first forklift fork brick hole is reserved on the second layer of bricks, and then the second push The head assembly 2, the front push head 13, the left push head 14 and the right push head 15 loosen the brick layer, the drawer 10 moves back a certain distance with the rear brick, and then the second push head assembly 2, the front push head 13, the left The pusher 14 and the right pusher clamp the brick layer, and the pumping plate 10 is pulled back, so that the brick layer at the rear falls on the first brick layer, and the second fork brick hole can be obtained. Repeating the steps of stacking the first layer of bricks can repeat the stacking of multi-layer bricks normally; whenever a layer of bricks is stacked, the rotary deceleration motor 38 controls the rotating disk 37 to rotate 90 degrees, and the rotating disk 37 can drive the tray 11 Rotate 90 degrees to make the adjacent two layers of bricks swing in a staggered distribution to improve the stability of the whole stack of bricks.

In this embodiment, the output end of the main stacking device 4 is provided with a brick ejecting device 5, and the brick ejecting device 5 includes a brick ejecting frame 39, a brick ejecting motor 40 and a brick ejecting double-track conveyor line 41. The brick ejecting rack 39 is installed at the bottom of the stacking rack 6, and the dual tracks of the brick ejecting double-track conveying line 41 are installed on the brick ejecting rack 39 and symmetrically distributed on both sides of the rotating disc 37. The brick ejecting The motor 40 is installed on the brick ejecting rack 39 to drive the brick ejecting double-track conveyor line 41 to convey the pallet 11. The width of both sides of the pallet 11 is greater than the width of the rotating disc 37. When the pallet 11 reaches the palletizing rack 6 through the lifting frame 34 At the bottom, the two sides of the pallet can just rest on the double-track delivery line 41, and then the double-track delivery line 41 is driven by the delivery motor 40, and the pallet 11 is driven by the dual-track delivery line. 41 is transported out, and finally the workers will pack the whole chopped bricks and fork away by forklifts.

In this embodiment, the plate lifting device 2 includes a plate lifting frame 42 , a clamping plate mechanism, a chain traverse mechanism and a chain lifting mechanism, and the plate lifting frame 42 is erected between the brick feeding conveying line 1 and the transition conveying line 3 , the chain traverse mechanism is installed on the top of the lift plate frame 42, the chain lift mechanism is installed on the chain traverse mechanism, the splint mechanism is installed on the chain lift mechanism, and the splint mechanism is controlled by the air cylinder. When the board layer reaches the output end of the brick feeding conveyor line 1, the splint mechanism moves to the brick board layer through the chain traverse mechanism and the chain lifting mechanism to clamp it and transport it to the input end of the transition conveyor line 3. Line 1 and transition conveying line 3 are both conventional chain conveying lines, which will not be described in detail here.

In this embodiment, the board receiving device 43 includes a board input conveyor line 44 , a lifting board mechanism 45 and a board board output line 46 , and the lifting board mechanism 45 is provided at the output end of the board input conveyor line 44 and the board output conveyor line. Between the input ends of 46, the input end of the outboard conveying line 46 is located at the bottom of the lift plate mechanism 45. The lift plate mechanism 45 is provided with a pallet grabbing mechanical hook that can be moved horizontally and lifted, and the pallet reaches the incoming plate. When the conveying line 44 is used, the pallets are stacked one by one on the lifting plate mechanism by grabbing the palletizing mechanical hook, and then conveyed out by the conveying line 46. The conveying line 44 and the conveying line 46 are conventional chains. The conveyor line will not be described in detail here.

A production process of an automatic block forming production line adopts the above-mentioned automatic block forming production line, and includes the following steps:

S1. The feeding truck device evenly leaks the material into the lower die frame 109, and the die cylinder 106 controls the upper pressing frame 107 to descend;

S2, the upper pressing frame 107 drives the upper pressing head 112 to press down, the vibration device 102 starts to vibrate at the same time, and the material in the lower mold frame 109 is compacted and formed;

S3. Then the demolding cylinder 115 is activated, and the demolding cylinder 115 drives the synchronizing frame 113 to rise;

S4. The synchronizing frame 113 drives the guide post 111 to rise, the guide post 111 drives the locking block 119 and the lower mold frame 109 to rise together, and the lower mold frame 109 rises to separate it from the material to realize demoulding;

S5. The made bricks are placed in layers on a special pallet for maintenance treatment;

S6. Place the cured bricks together with the multi-layer pallets on the brick feeding conveyor line 1 through a forklift;

S7. The first layer of bricks and plates are transported to the lifting device 2 by the brick feeding conveying line 1;

S8. The bricks and plates are transferred to the transition conveyor line 3 by the plate lifting device 2;

S9, the bricks and plates are then conveyed to the main stacking equipment 4 by the transition conveying line 3;

S10, the board layers are stacked and collected by the board closing device 43;

S11, and the main stacking equipment 4 completes the stacking of the incoming brick layer;

S12. Finally, it is transported out through the brick producing device 5.

The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any person skilled in the art, as long as they do not depart from the content of the technical solution of the present invention, can implement the above implementation according to the technical essence of the present invention. Any simple modifications, equivalent changes and modifications made in the examples should fall within the scope of the present invention.

Claims (10)

1. The utility model provides a full-automatic building block shaping production line which characterized in that: the automatic brick-laying machine is characterized by comprising a supporting-plate-free brick-making forming machine and a brick-laying finished product conveyor, wherein the supporting-plate-free brick-making forming machine comprises a skip car device arranged on a forming rack in a sliding mode, a hopper capable of transversely moving is arranged above the skip car device, a compression molding device is arranged in front of the skip car device, a vibrating device is arranged under the compression molding device, a damping device is arranged between the compression molding device and the vibrating device, and a synchronous demoulding device is arranged at the top of the compression molding device.

2. The full-automatic block molding production line according to claim 1, characterized in that: the die forming device comprises a die rack, a die oil cylinder, an upper pressing frame, an upper die frame and a lower die frame, wherein sleeve seats are respectively arranged at the bottom and the top of two sides of the die rack, a guide pillar is movably arranged between two vertically aligned sleeve seats on the same side, the synchronous demoulding device is fixed between the tops of the guide pillars, a cylinder body of the die oil cylinder is fixed at the top of the die rack, a piston end of the die oil cylinder faces downwards, the upper pressing frame is fixedly arranged at the piston end of the die oil cylinder, two side ends of the upper pressing frame are slidably sleeved on the guide pillars on two sides respectively, the upper die frame is fixedly arranged at the bottom of the upper pressing frame, a plurality of upper pressing heads are arranged at the bottom of the upper die frame, the lower die frame is positioned under the upper pressing heads, and two side ends of the lower die frame are fixedly arranged on the guide pillars on two sides.

3. The full-automatic block molding production line according to claim 2, characterized in that: the synchronous demoulding device comprises a synchronous frame, two synchronous connecting rods, two demoulding oil cylinders and a synchronous shaft, wherein the synchronous frame is fixed among the tops of a plurality of guide pillars, a synchronous table is installed at the top of the middle of the synchronous frame, a cylinder body of each demoulding oil cylinder is fixed at the top of a moulding-die rack, the piston end of each demoulding oil cylinder is upwards fixed on the synchronous table, the synchronous shaft is rotatably installed at one side of the top of the moulding-die rack, one end of each synchronous connecting rod is rotatably installed on the synchronous shaft, the other end of each synchronous connecting rod is hinged with a synchronous arm, the other end of each synchronous arm is rotatably installed at the top of the synchronous table, two sides of a lower die frame are fixedly installed on the guide pillars through locking blocks, taper sleeve assemblies are installed at the tops of the locking blocks and locked on the guide pillars, each taper sleeve assembly comprises a taper outer sleeve and a taper inner sleeve, the improved structure of the vibration damping device is characterized in that a first annular groove is formed in the guide pillar, the inner edge end of the conical inner sleeve is embedded into the first annular groove, the conical outer sleeve is sleeved on the guide pillar, a conical annular groove is formed in the inner ring of the conical outer sleeve, the outer edge end of the conical inner sleeve is embedded into the conical annular groove, the bottom of the conical outer sleeve is fixedly connected with the locking block through a bolt, the vibration device comprises a vibration base, the vibration base is installed at the bottom of the pressing die rack, a vibration motor is arranged in the vibration base, a plurality of transmission vibration heads are installed at the top of the vibration base, the vibration damping device comprises a damping frame, the damping frame is installed on the pressing die rack, a damping groove used for containing the locking block is formed between the damping frame and the pressing die rack, and a damping spring is installed at the bottom of the damping groove.

4. The full-automatic block molding production line according to claim 1, characterized in that: the finished product conveyer of laying bricks includes advance brick transfer chain, rise board equipment, transition transfer chain and pile up neatly main equipment that set up along the direction of delivery of laying bricks direction of delivery in proper order, one side of pile up neatly main equipment sets up receives the board equipment, the input of pile up neatly main equipment erects between the output of transition transfer chain and the input of receiving the board equipment, the output of transition transfer chain is connected with the input of receiving the board equipment.

5. The conveyor of finished brickwork of claim 5, wherein: the stacking main equipment comprises a stacking rack, a first pushing head assembly, a fixed plate, a second pushing head assembly, a drawing plate and a tray, wherein the first pushing head assembly is installed on one side of the input end of the stacking rack, the fixed plate is installed at the middle of the stacking rack, the drawing plate is installed on the stacking rack in a transversely-moving mode, the input end of the drawing plate is located on one side of the output end of the fixed plate, the second pushing head assembly is installed at the middle of the stacking rack and located above the drawing plate, the tray is arranged on one side of the output end of the stacking rack in a liftable mode through a lifting mechanism, the stacking rack is located above the tray and is provided with a front pushing head, a left pushing head and a right pushing head used for clamping a brick layer respectively, the front pushing head is located in front of the second pushing head assembly, and the front pushing head, the left pushing head and the right pushing head are controlled by cylinders.

6. The conveyor of finished brickwork of claim 6, wherein: first push head subassembly includes first push head motor, first push pedal cylinder and first push carriage frame, but first push carriage frame installs in the pile up neatly frame sideslip, first push carriage frame goes up to rotate and installs first push pedal pivot, first push head motor is installed and is used for driving first push pedal pivot to rotate on first push carriage frame, first gyro wheel is installed at the both ends of first push pedal pivot, the first gyro wheel pivoted shallow track of confession is installed at the top of pile up neatly frame, first push pedal cylinder is installed on first push carriage frame, the piston end of first push pedal cylinder sets up down, the piston end at first push pedal cylinder is installed to first push pedal, first push pedal is located the place ahead of first push carriage frame, install first guide frame on the first push pedal, vertically be provided with on the first push carriage frame with a plurality of first guide frame matched with first guide pulley.

7. The conveyor of finished brickwork of claim 7, wherein: elevating system includes elevator motor, crane, lift chain and lift pivot, the lift pivot rotates the top of installing in the pile up neatly frame, elevator motor installs the top in the pile up neatly frame through a motor frame, connect through the drive chain transmission between elevator motor and the lift pivot, be provided with the lifting gear who supplies lift chain cover to establish usefulness in the lift pivot, the centre of crane is provided with the rotary disk, the bottom of crane is provided with the rotatory gear motor of control rotary disk pivoted, the tray is placed on the rotary disk.

8. The conveyor of finished brickwork of claim 8, wherein: the output of pile up neatly main equipment is provided with out the brick equipment, it includes out the brick frame, goes out the brick motor and goes out the brick double track way transfer chain to go out the brick equipment, go out the bottom at the pile up neatly frame of brick rack-mount, go out the double track way installation of brick double track way transfer chain and symmetric distribution in the both sides of rotary disk in going out the brick frame, it installs and is used for driving out brick double track way transfer chain transport tray in going out the brick frame to go out the brick motor.

9. The conveyor of finished brickwork of claim 9, wherein: it includes liter grillage, splint mechanism, chain sideslip mechanism and chain elevating system to rise the board equipment, it erects between advancing brick transfer chain and transition transfer chain to rise the board, chain sideslip mechanism installs at the top that rises the grillage, chain elevating system installs on chain sideslip mechanism, splint mechanism installs on chain elevating system, receive the board equipment including going into board transfer chain, lifter plate mechanism and play board transfer chain, lifter plate mechanism sets up and is going into between board transfer chain output and play board transfer chain input, the input that goes out the board transfer chain is located lifter plate mechanism's bottom, but be provided with the nipper pile up neatly machinery that the sideslip goes up and down in the lifter plate mechanism and collude.

10. A production process of a full-automatic building block forming production line is characterized in that: a fully automatic block molding line as claimed in claim 1 and including the steps of:

s1, uniformly leaking materials into a lower die frame by a skip device, and controlling an upper pressing frame to descend by a pressing die oil cylinder;

s2, the upper pressing frame drives the upper pressing head to press downwards, the vibrating device starts to vibrate at the same time, and materials in the lower die frame are compacted and molded;

s3, starting a demoulding oil cylinder, and driving the synchronous frame to ascend by the demoulding oil cylinder;

s4, the synchronous frame drives the guide pillar to ascend, the guide pillar drives the locking block to ascend together with the lower die frame, and the lower die frame ascends to be separated from the materials;

s5, placing the prepared bricks on a special supporting plate in layers for maintenance treatment;

s6, placing the cured bricks and the supporting plates together in a multi-layer mode on a brick feeding conveying line through a forklift;

s7, conveying a layer of bricks and plates to plate lifting equipment by a brick feeding conveying line;

s8, transferring the bricks and the plates to a transition conveying line by using plate lifting equipment;

s9, conveying the bricks and the plates to stacking main equipment by a transition conveying line;

s10, stacking and collecting the plate layers through plate collecting equipment;

s11, the stacking main equipment completes stacking of the incoming brick layer;

and S12, finally conveying the brick to the outside through brick discharging equipment.

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