CN115194929A - Full-automatic building block forming production line and production process thereof - Google Patents
Full-automatic building block forming production line and production process thereof Download PDFInfo
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- CN115194929A CN115194929A CN202210739861.6A CN202210739861A CN115194929A CN 115194929 A CN115194929 A CN 115194929A CN 202210739861 A CN202210739861 A CN 202210739861A CN 115194929 A CN115194929 A CN 115194929A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 239000011449 brick Substances 0.000 claims abstract description 145
- 230000001360 synchronised effect Effects 0.000 claims abstract description 70
- 238000013016 damping Methods 0.000 claims abstract description 30
- 238000000748 compression moulding Methods 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims description 38
- 230000007246 mechanism Effects 0.000 claims description 36
- 238000012546 transfer Methods 0.000 claims description 32
- 238000003825 pressing Methods 0.000 claims description 31
- 230000007704 transition Effects 0.000 claims description 23
- 230000003028 elevating effect Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 4
- 238000011418 maintenance treatment Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 238000009826 distribution Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000004512 die casting Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007723 die pressing method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Abstract
The invention relates to a full-automatic building block forming production line and a production process thereof, wherein the full-automatic building block forming production line comprises a supporting-plate-free brick making forming machine and a finished brick product conveyor, the supporting-plate-free brick making forming machine comprises a skip car device which is arranged on a forming rack in a sliding mode, a hopper capable of moving transversely is arranged above the skip car device, a compression molding device is arranged in front of the skip car device, a vibration device is arranged right below the compression molding device, a vibration damping device is arranged between the compression molding device and the vibration device, and a synchronous demolding device is arranged at the top of the compression molding device. The full-automatic building block forming production line has high degree of mechanization, low labor intensity and good product quality.
Description
Technical Field
The invention particularly relates to a full-automatic building block forming production line and a production process thereof.
Background
With the deep development of the innovation of wall materials in China, the development of a novel wall material with high production efficiency and good quality is a necessary trend. The production of various concrete building blocks is carried out by putting the mixed concrete into special mould, compacting, demoulding and drying. Adopt manual production, not only intensity of labour is big, production efficiency is very low, because accomplish unified vibrations and compaction effect hardly, the quality of product also can not be ensured, and the pressure head can be because pressure differential and control the uneven both sides pressure head that leads to of fit-up gap and drawing of patterns and can not be in step smooth and easy action, the finished product degree and the quality of ten minutes influence product, and the brick after producing will be sold after the maintenance, usually, remove the car and transport away again by the brick of artifical one, the conveying efficiency is low, and ten minutes extravagant manpower resources.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide a full-automatic block forming production line and a production process thereof.
In order to solve the technical problems, the invention adopts the technical scheme that: the utility model provides a full-automatic building block shaping production line, includes exempts from layer board brickmaking make-up machine and builds bricks the finished product conveyer, exempt from layer board brickmaking make-up machine including sliding the skip device that sets up in the shaping frame, the top of skip device is provided with the hopper that can the sideslip, the place ahead of skip device is provided with moulding-die forming device, be provided with vibrating device under moulding-die forming device, be provided with damping device between moulding-die forming device and the vibrating device, moulding-die forming device's top is provided with synchronous shedder.
The die-casting forming device comprises a die-casting frame, a die-casting oil cylinder, an upper pressing frame, an upper die frame and a lower die frame, wherein sleeve seats are respectively arranged at the bottoms and the tops of two sides of the die-casting frame, a guide pillar is movably arranged between two vertically aligned sleeve seats on the same side, the synchronous demoulding device is fixed between the tops of a plurality of guide pillars, a cylinder body of the die-casting oil cylinder is fixed at the top of the die-casting frame, the piston end of the die-casting oil cylinder faces downwards, the upper pressing frame is fixedly arranged at the piston end of the die-casting oil cylinder, the two side ends of the upper pressing frame are respectively sleeved on the guide pillars on two sides in a sliding manner, the upper die frame is fixedly arranged at the bottom of the upper pressing frame, a plurality of upper pressing heads are arranged at the bottom of the upper die frame, the lower die frame is positioned under the upper pressing heads, and the two side ends of the lower die frame are fixedly arranged on the guide pillars on two sides.
Further, the synchronous demoulding device comprises a synchronous frame, two synchronous connecting rods, two demoulding oil cylinders and a synchronous shaft, wherein the synchronous frame is fixed between the tops of the plurality of guide pillars, a synchronous table is installed at the top of the middle of the synchronous frame, the cylinder body of each demoulding oil cylinder is fixed at the top of the pressing mould frame, the piston end of each demoulding oil cylinder is upwards fixed on the synchronous table, the synchronous shaft is rotatably installed at one side of the top of the pressing mould frame, one end of each synchronous connecting rod is rotatably installed on the synchronous shaft, the other end of each synchronous connecting rod is hinged with a synchronous arm, and the other end of each synchronous arm is rotatably installed at the top of the synchronous table.
Furthermore, the two sides of the lower die frame are fixedly installed on a guide pillar through a locking block, a taper sleeve assembly is installed at the top of the locking block and locked on the guide pillar, the taper sleeve assembly comprises a taper outer sleeve and a taper inner sleeve, a first annular groove is formed in the guide pillar, the inner edge end of the taper inner sleeve is embedded into the first annular groove, the taper outer sleeve is sleeved on the guide pillar, a taper annular groove is formed in the inner ring of the taper outer sleeve, the outer edge end of the taper inner sleeve is embedded into the taper annular groove, and the bottom of the taper outer sleeve is fixedly connected with the locking block through a bolt.
Further, the vibration device comprises a vibration base, the vibration base is installed at the bottom of the pressing die rack, a vibration motor is arranged in the vibration base, and a plurality of transmission vibration heads are installed at the top of the vibration base.
Further, the damping device comprises a damping frame, the damping frame is mounted on the die frame, a damping groove for accommodating the locking block is formed between the damping frame and the die frame, and a damping spring is mounted at the bottom of the damping groove.
Further, the finished product conveyer of laying bricks includes the advance brick transfer chain that sets up along the direction of delivery of laying bricks order, rises board equipment, transition transfer chain and pile up neatly main equipment, one side of pile up neatly main equipment sets up receives board equipment, the input of pile up neatly main equipment erects between the output of transition transfer chain and the input of receiving board equipment, the output of transition transfer chain is connected with the input of receiving board equipment.
The stacking main equipment comprises a stacking rack, a first pushing assembly, a fixed plate, a second pushing assembly, a drawing plate and a tray, wherein the first pushing assembly is installed on one side of the input end of the stacking rack, the fixed plate is installed in the middle of the stacking rack, the drawing plate is installed on the stacking rack in a transversely-moving mode, the input end of the drawing plate is located on one side of the output end of the fixed plate, the second pushing assembly is installed in the middle of the stacking rack and located above the drawing plate, the tray is arranged on one side of the output end of the stacking rack in a lifting mode through a lifting mechanism, a front pushing head, a left pushing head and a right pushing head used for clamping brick layers are arranged above the tray of the stacking rack, the front pushing head is located in front of the second pushing assembly, and the front pushing head, the left pushing head and the right pushing head are controlled by cylinders.
Further, first subassembly of cutting somebody's hair includes first motor, first push pedal cylinder and the first frame that pushes somebody's hair, but first frame that pushes somebody's hair is installed in the pile up neatly frame with the sideslip, first shallow frame is gone up to rotate and is installed first shallow pivot, first motor that cuts somebody's hair is installed and is used for driving first shallow pivot and rotates on first frame that pushes somebody's hair, first gyro wheel is installed at the both ends of first shallow pivot, the first gyro wheel pivoted of confession shallow track is installed at the top of pile up neatly frame, first push pedal cylinder is installed on first frame that pushes somebody's hair, the piston end of first push pedal cylinder sets up down, the piston end at first push pedal cylinder is installed to first push pedal, first push pedal is located the place ahead of first frame.
Further, a first guide frame is installed on the first push plate, and first guide wheels matched with the plurality of first guide frames are vertically arranged on the first push plate frame.
Further, the second pushes away first subassembly and includes second push away first motor, second push pedal cylinder and second shallow frame, but the second shallow frame is installed in the pile up neatly frame sideslip, the second shallow frame is gone up to rotate and is installed the second shallow pivot, the second pushes away first motor and installs on the second shallow frame and be used for driving the second shallow pivot and rotate, the second gyro wheel is installed at the both ends of second shallow pivot, the second gyro wheel rotates on pushing away the car track, the rear end at the second shallow frame is installed to the second push pedal cylinder, the piston end of second push pedal cylinder sets up down, the piston end at the second push pedal cylinder is installed to the second push pedal, the second push pedal is located the place ahead of second shallow frame.
Furthermore, a second guide frame is installed on the second push plate, second guide wheels matched with the second guide frames are vertically arranged on the second push plate frame, a third air cylinder is installed at the rear end of the second push head assembly, the piston end of the third air cylinder faces downwards, and a partition plate frame is arranged at the piston end of the third air cylinder.
Further, elevating system includes elevator motor, crane, lift chain and lift pivot, the lift pivot rotates the top of installing in the pile up neatly frame, elevator motor installs the top in the pile up neatly frame through a motor frame, connect through the drive chain transmission between elevator motor and the lift pivot, be provided with the lifting gear who supplies lift chain cover to establish usefulness in the lift pivot, the centre of crane is provided with the rotary disk, the bottom of crane is provided with control rotary disk pivoted rotatory gear motor, the tray is placed on the rotary disk.
Further, the output end of the stacking main device is provided with brick discharging equipment, the brick discharging equipment comprises a brick discharging rack, a brick discharging motor and brick discharging double-track conveying lines, the brick discharging rack is installed at the bottom of the stacking rack, the brick discharging double-track conveying lines are installed on the brick discharging rack and symmetrically distributed on two sides of the rotating disc, and the brick discharging motor is installed on the brick discharging rack and used for driving the brick discharging double-track conveying lines to convey the tray.
Further, it includes liter grillage, splint mechanism, chain sideslip mechanism and chain elevating system to rise the board equipment, it erects between advancing brick transfer chain and transition transfer chain to rise the board frame, chain sideslip mechanism installs at the top that rises the grillage, chain elevating system installs on chain sideslip mechanism, splint mechanism installs on chain elevating system.
Further, the board collecting device comprises a board conveying line, a lifting board mechanism and a board discharging conveying line, the lifting board mechanism is arranged between the output end of the board conveying line and the input end of the board discharging conveying line, the input end of the board discharging conveying line is located at the bottom of the lifting board mechanism, and a grabbing board stacking machine hook capable of transversely moving and lifting is arranged in the lifting board mechanism.
In order to solve the technical problems, the invention adopts the technical scheme that: a production process of a full-automatic building block forming production line adopts the full-automatic building block forming production line and comprises the following steps:
s1, uniformly leaking materials into a lower die frame by a skip device, and controlling an upper pressing frame to descend by a pressing die oil cylinder;
s2, the upper pressing frame drives the upper pressing head to press downwards, the vibrating device starts to vibrate at the same time, and materials in the lower die frame are compacted and molded;
s3, starting a demoulding oil cylinder, and driving the synchronous frame to ascend by the demoulding oil cylinder;
s4, the synchronous frame drives the guide pillar to ascend, the guide pillar drives the locking block to ascend together with the lower die frame, and the lower die frame ascends to be separated from the materials;
s5, placing the manufactured bricks on a special supporting plate in a layered mode to perform maintenance treatment;
s6, placing the cured bricks and the supporting plates together in a multi-layer mode on a brick feeding conveying line through a forklift;
s7, conveying a layer of bricks and plates to plate lifting equipment by a brick feeding conveying line;
s8, transferring the bricks and the plates to a transition conveying line by using plate lifting equipment;
s9, conveying the bricks and the plates to stacking main equipment by a transition conveying line;
s10, stacking and collecting the plate layers through plate collecting equipment;
s11, the stacking main equipment completes stacking of the incoming brick layer;
and S12, finally conveying the brick to the outside through brick discharging equipment.
Compared with the prior art, the invention has the following beneficial effects: this full-automatic building block shaping production line sets up vibrating device through the below at compression molding device, effectively improve compression molding's efficiency, set up damping device between compression molding device and vibrating device, reduce the damage degree of equipment, and guarantee the fashioned effect of the drawing of patterns of laying bricks through the synchronous shedder of compression molding device top, this finished product conveyer of laying bricks places into the brick conveying line through fork truck through the brick that will support good even layer board multilayer together, carry a layer of brick and board to the lift plate equipment by advancing the brick conveying line, shift brick and board to the transition conveying line by the lift plate equipment, then carry brick and board to the pile up neatly main equipment by the transition conveying line, the sheet layer is collected its pile up neatly through receiving plate equipment, and the main equipment accomplishes the pile up neatly of the brick layer that comes in, carry it out through the brick equipment at last, not only convenient and swift, and save manual work, but also can greatly reduced cost, the mechanization degree is high, low in labor intensity, good product quality.
Drawings
Fig. 1 is a front view of a pallet-free brick molding machine according to an embodiment of the invention.
Fig. 2 is a side view of a pallet-free brick molding machine according to an embodiment of the invention.
Fig. 3 is a schematic structural diagram of a drogue assembly according to an embodiment of the invention.
Fig. 4 is a schematic structural diagram of a vibration device according to an embodiment of the present invention.
FIG. 5 is a side view of a synchronous stripping apparatus according to an embodiment of the present invention.
FIG. 6 is a front view of a synchronous stripping apparatus according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram of a finished bricklaying conveyor according to an embodiment of the invention.
Fig. 8 is a schematic structural diagram of the main palletizing device in the embodiment of the invention.
Fig. 9 is a schematic structural diagram of a first pusher assembly according to an embodiment of the invention.
Fig. 10 is a schematic structural diagram of a second pusher assembly according to an embodiment of the invention.
Fig. 11 is a schematic structural view of a pallet frame according to an embodiment of the invention.
Fig. 12 is a schematic structural view of the brick discharging device according to the embodiment of the invention.
The mark in the figure is: 101. a die forming device; 102. a vibrating device; 103. a damping device; 104. a synchronous demoulding device; 105. a die frame; 106. a die pressing oil cylinder; 107. an upper pressing frame; 108. putting a mold frame; 109. a lower mold frame; 110. a sleeve seat; 111. a guide post; 112. an upper pressure head; 113. a synchronous frame; 114. a synchronous connecting rod; 115. a demoulding oil cylinder; 116. a synchronizing shaft; 117. a synchronization stage; 118. a synchronization arm; 119. a locking block; 120. a conical jacket; 121. a conical inner sleeve; 122. a first annular groove; 123. a conical ring groove; 124. a vibration base; 125. a vibration motor; 126. driving the vibrating head; 127. a shock-absorbing frame; 128. a damping groove; 129. a shock-absorbing spring.
Detailed Description
In order to make the aforementioned and other features and advantages of the invention more comprehensible, embodiments accompanied with figures are described in detail below.
As shown in fig. 1 to 12, a full-automatic block molding production line comprises a supporting-free brick molding machine and a finished brick product conveyor, wherein the supporting-free brick molding machine comprises a skip device arranged on a molding frame in a sliding manner, a hopper capable of transversely moving is arranged above the skip device, a compression molding device 101 is arranged in front of the skip device, a vibration device 102 is arranged right below the compression molding device 101, a damping device 103 is arranged between the compression molding device 101 and the vibration device 102, and a synchronous demolding device 104 is arranged at the top of the compression molding device 101.
In this embodiment, the die forming apparatus 101 includes a die frame 105, a die cylinder 106, an upper press frame 107, an upper die frame 108 and a lower die frame 109, wherein the bottom and the top of both sides of the die frame 105 are respectively provided with a sleeve seat 110, a guide post 111 is movably arranged between two vertically aligned sleeve seats 110 on the same side, the synchronous demolding apparatus 104 is fixed between the tops of the plurality of guide posts 111, a cylinder body of the die cylinder 106 is fixed on the top of the die frame 105, a piston end of the die cylinder 106 is downward, the upper press frame 107 is fixedly mounted on the piston end of the die cylinder 106, both side ends of the upper press frame 107 are slidably sleeved on the guide posts 111 on both sides, the upper die frame 108 is fixedly mounted on the bottom of the upper press frame 107, the bottom of the upper die frame 108 is provided with a plurality of upper press heads 112, the lower die frame 109 is located right below the upper press heads 112, and both side ends of the lower die frame 109 are fixedly mounted on the guide posts 111 on both sides.
In this embodiment, the synchronous demolding device 104 includes a synchronous frame 113, two synchronous connecting rods 114, two demolding cylinders 115 and a synchronous shaft 116, the synchronous frame 113 is fixed between tops of the plurality of guide pillars 111, a synchronous table 117 is installed at a top of a middle of the synchronous frame 113, a cylinder body of the demolding cylinder 115 is fixed at a top of the die frame 105, a piston end of the demolding cylinder 115 faces upward and is fixed on the synchronous table 117, the synchronous shaft 116 is rotatably installed at one side of the top of the die frame 105, one end of the synchronous connecting rod 114 is rotatably installed on the synchronous shaft 116, the other end of the synchronous connecting rod 114 is hinged to a synchronous arm 118, the other end of the synchronous arm 118 is rotatably installed at a top of the synchronous table 117, when a brick is to be demolded from the lower die frame 109 after being formed, because left and right widths are large, the demolding cylinders 115 at two sides walk differently, the bricks at left and right may have different heights during demolding, when the demolding, the demolding cylinder 115 drives the synchronous table 117 to rise, the synchronous table 117 drives the synchronous frame 113 to rise, and through cooperation of the synchronous arm 118 and the synchronous connecting rods 114, the synchronous shaft 116 walk differently, so that the bricks at two sides will not walk at the same height, and the demolding cylinder 116 will not occur.
In this embodiment, two sides of the lower mold frame 109 are fixedly mounted on the guide post 111 through a locking block 119, a taper sleeve assembly is mounted at the top of the locking block 119, the taper sleeve assembly is locked on the guide post 111, the taper sleeve assembly includes a taper outer sleeve 120 and a taper inner sleeve 121, a first annular groove 122 is formed on the guide post 111, an inner edge end of the taper inner sleeve 121 is embedded into the first annular groove 122, the taper outer sleeve 120 is sleeved on the guide post 111, a taper annular groove 123 is formed on an inner ring of the taper outer sleeve 120, an outer edge end of the taper inner sleeve 121 is embedded into the taper annular groove 123, the bottom of the taper outer sleeve 120 and the locking block 119 are fixedly connected through bolts, and during production of a conventional brick making machine, the mold frame and the locking block are fixed by bolts, so the horizontal heights of the locking blocks on both sides must be the same; therefore, the locking block and the ascending guide post need to be locked and fixed and cannot be loosened or slide slightly; the taper sleeve inner sleeve 121 is embedded in the first annular groove 122, the height of the first annular groove 122 is matched with the height of the taper sleeve inner sleeve 121 tightly, so that the taper sleeve inner sleeve 121 can be embedded in the groove of the guide post 111 tightly, and then the taper sleeve outer sleeve 120 is matched with the taper sleeve inner sleeve 121 and locked with the locking block 119 through bolts; therefore, the taper sleeve outer sleeve 120 and the locking block 119 are fixed, and the taper sleeve inner sleeve 121 and the guide post 111 are fixed by the groove without loosening and slipping; the produced brick has no unevenness all around.
In the present embodiment, the vibration device 102 includes a vibration base 124, the vibration base 124 is installed at the bottom of the molding machine frame 105, a vibration motor 125 is disposed in the vibration base 124, and a plurality of transmission vibration heads 126 are installed at the top of the vibration base 124.
In this embodiment, the damping device 103 includes a damping frame 127, the damping frame 127 is mounted on the die frame 105, a damping groove 128 for accommodating the locking block 119 is formed between the damping frame 127 and the die frame 105, and a damping spring 129 is mounted at the bottom of the damping groove 128, so that the damping device 103 can effectively relieve the impact force when the guide post 111 descends, and the service life of the device is greatly increased.
In this embodiment, finished brick product conveyer includes advance brick transfer chain 1, rise board equipment 2, transition transfer chain 3 and pile up neatly main equipment 4 that set up along the direction of brick conveying in proper order, one side of pile up neatly main equipment 4 sets up receives board equipment 43, the input of pile up neatly main equipment 4 erects between the output of transition transfer chain 3 and the input of receiving board equipment 43, the output of transition transfer chain 3 is connected with the input of receiving board equipment 2.
In this embodiment, the palletizing main device 4 includes a palletizing rack 6, a first pushing head assembly 7, a fixed plate 8, a second pushing head assembly 9, a drawing plate 10 and a tray 11, the first pushing head assembly 7 is installed at one side of an input end of the palletizing rack 6, the fixed plate 8 is installed at the middle part of the palletizing rack 6, the drawing plate 10 is installed on the palletizing rack 6 in a transversely movable manner, a transverse moving frame and a transverse moving guide rail 49 are arranged on the palletizing rack 6, a transverse moving motor 50 is installed on the transverse moving frame, the top of the transverse moving frame is connected with the drawing plate 10, the transverse moving motor 50 drives a transverse moving rotating shaft to move on the transverse moving guide rail 49, the transverse moving rotating shaft is rotatably installed on the transverse moving frame so as to drive the drawing plate 10 to transversely move on the palletizing rack 6, an input end of the drawing plate 10 is located at one side of an output end of the fixed plate 8, the second pushing head assembly 9 is installed at the middle part of the palletizing rack 6 and is located above the drawing plate 10, the tray 11 is liftably arranged at one side of an output end of the palletizing rack 6 through a lifting mechanism 12, a front pushing head 14 for clamping a brick layer and a right pushing head 13 and a pushing head for controlling cylinder 13, a front pushing head 13 for controlling the front pushing head 13 and a left pushing head 13, a tray 11.
In this embodiment, the first pushing head assembly 7 includes a first pushing head motor 16, a first pushing plate 17, a first pushing plate cylinder 18 and a first pushing frame 19, the first pushing frame 19 is installed on the stacking frame 6 in a transversely-moving manner, a first pushing wheel rotating shaft 20 is installed on the first pushing frame 19 in a rotating manner, the first pushing head motor 16 is installed on the first pushing frame 19 to drive the first pushing wheel rotating shaft 20 to rotate, first rollers are installed at two ends of the first pushing wheel rotating shaft 20, a pushing track 21 for rotating the first rollers is installed at the top of the stacking frame 6, the first pushing plate cylinder 18 is installed on the first pushing frame 19, a piston end of the first pushing plate cylinder 18 is arranged downwards, the first pushing plate 17 is installed at a piston end of the first pushing plate cylinder 18, the first pushing plate 17 is located in front of the first pushing frame 19, the first pushing head motor 16 drives the first pushing wheel rotating shaft 20 to rotate on the pushing track 21, so as to drive the first pushing plate 19 to move on the first pushing frame 6, and then drive the first pushing plate to move, so as to drive the first pushing plate 18 to move, thereby the first pushing plate layer can drive the first pushing plate to move, and the first pushing plate 18 to move, and the first pushing plate to lift the first pushing plate 17, and to move the first pushing plate layer, and lift the first pushing plate can move according to the height of the lifting layer, and the first pushing plate 17, and the lifting height of the first pushing plate 17.
In this embodiment, the first push plate 17 is provided with a first guide frame 22, and the first push plate frame 19 is vertically provided with a first guide wheel 23 matched with the plurality of first guide frames 22, so as to facilitate the lifting of the first push plate 17.
In this embodiment, the second pushing head assembly 9 includes a second pushing head motor 24, a second pushing plate 25, a second pushing plate cylinder 26 and a second pushing frame 27, the second pushing frame 27 is installed on the palletizing frame 6 in a traversing manner, a second pushing rotating shaft 28 is installed on the second pushing frame 27 in a rotating manner, the second pushing head motor 24 is installed on the second pushing frame 27 to drive the second pushing rotating shaft 28 to rotate, second rollers are installed at two ends of the second pushing rotating shaft 28, the second rollers rotate on the pushing rails 21, the second pushing plate cylinder 26 is installed at the rear end of the second pushing frame 27, the piston end of the second pushing plate cylinder 26 is arranged downward, the second pushing plate 25 is installed at the piston end of the second pushing plate cylinder 26, the second pushing plate 25 is located in front of the second pushing frame 27, the working principle of the second pushing head assembly 9 is the same as that of the first pushing head assembly 7, and details are not described herein.
In this embodiment, the second push plate 25 is provided with a second guide frame 29, the second push plate frame 27 is vertically provided with a second guide wheel 30 matched with the plurality of second guide frames 29, the rear end of the second push head assembly 9 is provided with a third cylinder 31, the piston end of the third cylinder 31 faces downward, and the piston end of the third cylinder 31 is provided with a partition frame 32.
In this embodiment, the lifting mechanism 12 includes a lifting motor 33, a lifting frame 34, a lifting chain and a lifting rotating shaft 36, the lifting rotating shaft 36 is rotatably installed at the top of the palletizing machine frame 6, the lifting motor 33 is installed above the palletizing machine frame 6 through a motor frame, the lifting motor 33 and the lifting rotating shaft 36 are in transmission connection through a transmission chain, a lifting gear for sleeving the lifting chain is arranged on the lifting rotating shaft 36, a rotating disc 37 is arranged in the middle of the lifting frame 34, a rotating speed reducing motor 38 for controlling the rotating disc 37 to rotate is arranged at the bottom of the lifting frame 34, the tray 11 is placed on the rotating disc 37, the transition conveying line 3 conveys a brick layer to the output end of the palletizing main device 4, and then the brick layer is pushed to the fixing plate 8 by the first push head assembly 7, which is the separation of the brick layer from the supporting plate, the first push head assembly 7 continues to push the brick layer to the drawing plate 10, that is reset, the supporting plate is conveyed out by the plate collecting device 43, the drawing plate 10 is started to move to the position above the tray 11, then the lifting mechanism 12 drives the tray 11 to ascend to enable the tray 11 to be close to the drawing plate 10, then the second pushing head component 2, the front pushing head 13, the left pushing head 14 and the right pushing head 15 are started to clamp a brick layer and are positioned at the position where the brick falls, then the drawing plate 10 is drawn back to enable the brick to fall onto the tray to obtain a first brick layer, then the height of the tray 11 is reduced to enable the brick height on the tray 11 to be lower than the height of the drawing plate 10, the first pushing head component 7 continues to push the subsequent brick layer onto the drawing plate 10, the drawing plate 10 transfers the brick to the position above the tray 11, the drawing plate 10 moves back for a certain distance, the brick at the head part falls onto the brick layer on the tray 11, then the second pushing head component 2, the front pushing head 13, the left pushing head 14 and the right pushing head 15 loosen the brick layer, the drawing plate 10 carries the bricks to move back for a certain distance, then the second pushing head assembly 2, the front pushing head 13, the left pushing head 14 and the right pushing head clamp the brick layers, the drawing plate 10 is drawn back, then the bricks on the drawing plate 10 fall onto the first brick layer, at the moment, a first forklift brick forking hole is reserved on the second brick layer, then the second pushing head assembly 2, the front pushing head 13, the left pushing head 14 and the right pushing head 15 loosen the brick layers, the drawing plate 10 carries the tail bricks to move back for a certain distance, then the second pushing head assembly 2, the front pushing head 13, the left pushing head 14 and the right pushing head clamp the brick layers, the drawing plate 10 is drawn back, so that the tail brick layers fall onto the first brick layer, a second forklift brick forking hole can be obtained, and the subsequent brick layers can be normally repeatedly stacked by repeating the step of stacking the first brick layer; when a layer of bricks are stacked, the rotating speed reducing motor 38 controls the rotating disc 37 to rotate for 90 degrees, and the rotating disc 37 can drive the tray 11 to rotate for 90 degrees, so that the adjacent two layers of bricks are arranged in a staggered manner, and the stability of the whole stack of bricks is improved.
In this embodiment, the output end of the main palletizing device 4 is provided with a brick discharging device 5, the brick discharging device 5 includes a brick discharging frame 39, a brick discharging motor 40 and a brick discharging double-track conveying line 41, the brick discharging frame 39 is installed at the bottom of the palletizing frame 6, the double tracks of the brick discharging double-track conveying line 41 are installed on the brick discharging frame 39 and symmetrically distributed on two sides of the rotating disc 37, the brick discharging motor 40 is installed on the brick discharging frame 39 to drive the brick discharging double-track conveying line 41 to convey the pallet 11, the width of two sides of the pallet 11 is greater than that of the rotating disc 37, when the pallet 11 reaches the bottom of the palletizing frame 6 through the lifting frame 34, two sides of the pallet 11 can abut against the brick discharging double-track conveying line 41, then the brick discharging motor 40 drives the brick discharging double-track conveying line 41 to operate, the pallet 11 is conveyed by the brick discharging double-track conveying line 41, and finally, the chopped bricks are forked by a forklift after being packed by a worker.
In this embodiment, it includes liter grillage 42, splint mechanism, chain sideslip mechanism and chain elevating system to rise board equipment 2, it erects advancing between brick transfer chain 1 and transition transfer chain 3 to rise grillage 42, chain sideslip mechanism installs at the top that rises grillage 42, chain elevating system installs on chain sideslip mechanism, splint mechanism installs on chain elevating system, splint mechanism is controlled by the cylinder, and when the brick layer reachd the output of advancing brick transfer chain 1, splint mechanism removes to brick layer department through chain sideslip mechanism and chain elevating system and presss from both sides it and transport to the input of transition transfer chain 3, advance brick transfer chain 1 and transition transfer chain 3 and be conventional chain transfer chain, do not detailed again here.
In this embodiment, the board collecting device 43 includes a board entering conveying line 44, a lifting board mechanism 45 and a board discharging conveying line 46, the lifting board mechanism 45 is arranged between the output end of the board entering conveying line 44 and the input end of the board discharging conveying line 46, the input end of the board discharging conveying line 46 is located at the bottom of the lifting board mechanism 45, a grabbing board stacking mechanical hook capable of transversely moving and lifting is arranged in the lifting board mechanism 45, when the supporting board reaches the board entering conveying line 44, the grabbing board stacking mechanical hook sequentially stacks the supporting board on the lifting board mechanism, and then the supporting board is conveyed out by the board discharging conveying line 46, and the board entering conveying line 44 and the board discharging conveying line 46 are conventional chain conveying lines and are not described in detail herein.
A production process of a full-automatic building block forming production line adopts the full-automatic building block forming production line and comprises the following steps:
s1, uniformly leaking materials into a lower die frame 109 by a skip car device, and controlling an upper pressing frame 107 to descend by a pressing die oil cylinder 106;
s2, the upper pressing frame 107 drives the upper pressing head 112 to press downwards, the vibrating device 102 starts to vibrate at the same time, and materials in the lower mold frame 109 are compacted and formed;
s3, starting the demoulding oil cylinder 115, and driving the synchronous frame 113 to ascend by the demoulding oil cylinder 115;
s4, the guide column 111 is driven by the synchronous frame 113 to ascend, the guide column 111 drives the locking block 119 to ascend together with the lower mold frame 109, and the lower mold frame 109 ascends to be separated from the materials, so that demolding is realized;
s5, placing the prepared bricks on a special supporting plate in layers for maintenance treatment;
s6, placing the cured brick and supporting plate together in multiple layers on the brick feeding conveying line 1 through a forklift;
s7, conveying a layer of bricks and plates to the plate lifting equipment 2 by the brick feeding conveying line 1;
s8, transferring the bricks and the plates to a transition conveying line 3 by the plate lifting equipment 2;
s9, conveying the bricks and the plates to a stacking main device 4 by a transition conveying line 3;
s10, stacking and collecting the plate layers through plate collecting equipment 43;
s11, the stacking main equipment 4 completes stacking of the incoming brick layer;
s12, finally conveying the bricks out through the brick discharging device 5.
It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a full-automatic building block shaping production line which characterized in that: the automatic brick-laying machine is characterized by comprising a supporting-plate-free brick-making forming machine and a brick-laying finished product conveyor, wherein the supporting-plate-free brick-making forming machine comprises a skip car device arranged on a forming rack in a sliding mode, a hopper capable of transversely moving is arranged above the skip car device, a compression molding device is arranged in front of the skip car device, a vibrating device is arranged under the compression molding device, a damping device is arranged between the compression molding device and the vibrating device, and a synchronous demoulding device is arranged at the top of the compression molding device.
2. The full-automatic block molding production line according to claim 1, characterized in that: the die forming device comprises a die rack, a die oil cylinder, an upper pressing frame, an upper die frame and a lower die frame, wherein sleeve seats are respectively arranged at the bottom and the top of two sides of the die rack, a guide pillar is movably arranged between two vertically aligned sleeve seats on the same side, the synchronous demoulding device is fixed between the tops of the guide pillars, a cylinder body of the die oil cylinder is fixed at the top of the die rack, a piston end of the die oil cylinder faces downwards, the upper pressing frame is fixedly arranged at the piston end of the die oil cylinder, two side ends of the upper pressing frame are slidably sleeved on the guide pillars on two sides respectively, the upper die frame is fixedly arranged at the bottom of the upper pressing frame, a plurality of upper pressing heads are arranged at the bottom of the upper die frame, the lower die frame is positioned under the upper pressing heads, and two side ends of the lower die frame are fixedly arranged on the guide pillars on two sides.
3. The full-automatic block molding production line according to claim 2, characterized in that: the synchronous demoulding device comprises a synchronous frame, two synchronous connecting rods, two demoulding oil cylinders and a synchronous shaft, wherein the synchronous frame is fixed among the tops of a plurality of guide pillars, a synchronous table is installed at the top of the middle of the synchronous frame, a cylinder body of each demoulding oil cylinder is fixed at the top of a moulding-die rack, the piston end of each demoulding oil cylinder is upwards fixed on the synchronous table, the synchronous shaft is rotatably installed at one side of the top of the moulding-die rack, one end of each synchronous connecting rod is rotatably installed on the synchronous shaft, the other end of each synchronous connecting rod is hinged with a synchronous arm, the other end of each synchronous arm is rotatably installed at the top of the synchronous table, two sides of a lower die frame are fixedly installed on the guide pillars through locking blocks, taper sleeve assemblies are installed at the tops of the locking blocks and locked on the guide pillars, each taper sleeve assembly comprises a taper outer sleeve and a taper inner sleeve, the improved structure of the vibration damping device is characterized in that a first annular groove is formed in the guide pillar, the inner edge end of the conical inner sleeve is embedded into the first annular groove, the conical outer sleeve is sleeved on the guide pillar, a conical annular groove is formed in the inner ring of the conical outer sleeve, the outer edge end of the conical inner sleeve is embedded into the conical annular groove, the bottom of the conical outer sleeve is fixedly connected with the locking block through a bolt, the vibration device comprises a vibration base, the vibration base is installed at the bottom of the pressing die rack, a vibration motor is arranged in the vibration base, a plurality of transmission vibration heads are installed at the top of the vibration base, the vibration damping device comprises a damping frame, the damping frame is installed on the pressing die rack, a damping groove used for containing the locking block is formed between the damping frame and the pressing die rack, and a damping spring is installed at the bottom of the damping groove.
4. The full-automatic block molding production line according to claim 1, characterized in that: the finished product conveyer of laying bricks includes advance brick transfer chain, rise board equipment, transition transfer chain and pile up neatly main equipment that set up along the direction of delivery of laying bricks direction of delivery in proper order, one side of pile up neatly main equipment sets up receives the board equipment, the input of pile up neatly main equipment erects between the output of transition transfer chain and the input of receiving the board equipment, the output of transition transfer chain is connected with the input of receiving the board equipment.
5. The conveyor of finished brickwork of claim 5, wherein: the stacking main equipment comprises a stacking rack, a first pushing head assembly, a fixed plate, a second pushing head assembly, a drawing plate and a tray, wherein the first pushing head assembly is installed on one side of the input end of the stacking rack, the fixed plate is installed at the middle of the stacking rack, the drawing plate is installed on the stacking rack in a transversely-moving mode, the input end of the drawing plate is located on one side of the output end of the fixed plate, the second pushing head assembly is installed at the middle of the stacking rack and located above the drawing plate, the tray is arranged on one side of the output end of the stacking rack in a liftable mode through a lifting mechanism, the stacking rack is located above the tray and is provided with a front pushing head, a left pushing head and a right pushing head used for clamping a brick layer respectively, the front pushing head is located in front of the second pushing head assembly, and the front pushing head, the left pushing head and the right pushing head are controlled by cylinders.
6. The conveyor of finished brickwork of claim 6, wherein: first push head subassembly includes first push head motor, first push pedal cylinder and first push carriage frame, but first push carriage frame installs in the pile up neatly frame sideslip, first push carriage frame goes up to rotate and installs first push pedal pivot, first push head motor is installed and is used for driving first push pedal pivot to rotate on first push carriage frame, first gyro wheel is installed at the both ends of first push pedal pivot, the first gyro wheel pivoted shallow track of confession is installed at the top of pile up neatly frame, first push pedal cylinder is installed on first push carriage frame, the piston end of first push pedal cylinder sets up down, the piston end at first push pedal cylinder is installed to first push pedal, first push pedal is located the place ahead of first push carriage frame, install first guide frame on the first push pedal, vertically be provided with on the first push carriage frame with a plurality of first guide frame matched with first guide pulley.
7. The conveyor of finished brickwork of claim 7, wherein: elevating system includes elevator motor, crane, lift chain and lift pivot, the lift pivot rotates the top of installing in the pile up neatly frame, elevator motor installs the top in the pile up neatly frame through a motor frame, connect through the drive chain transmission between elevator motor and the lift pivot, be provided with the lifting gear who supplies lift chain cover to establish usefulness in the lift pivot, the centre of crane is provided with the rotary disk, the bottom of crane is provided with the rotatory gear motor of control rotary disk pivoted, the tray is placed on the rotary disk.
8. The conveyor of finished brickwork of claim 8, wherein: the output of pile up neatly main equipment is provided with out the brick equipment, it includes out the brick frame, goes out the brick motor and goes out the brick double track way transfer chain to go out the brick equipment, go out the bottom at the pile up neatly frame of brick rack-mount, go out the double track way installation of brick double track way transfer chain and symmetric distribution in the both sides of rotary disk in going out the brick frame, it installs and is used for driving out brick double track way transfer chain transport tray in going out the brick frame to go out the brick motor.
9. The conveyor of finished brickwork of claim 9, wherein: it includes liter grillage, splint mechanism, chain sideslip mechanism and chain elevating system to rise the board equipment, it erects between advancing brick transfer chain and transition transfer chain to rise the board, chain sideslip mechanism installs at the top that rises the grillage, chain elevating system installs on chain sideslip mechanism, splint mechanism installs on chain elevating system, receive the board equipment including going into board transfer chain, lifter plate mechanism and play board transfer chain, lifter plate mechanism sets up and is going into between board transfer chain output and play board transfer chain input, the input that goes out the board transfer chain is located lifter plate mechanism's bottom, but be provided with the nipper pile up neatly machinery that the sideslip goes up and down in the lifter plate mechanism and collude.
10. A production process of a full-automatic building block forming production line is characterized in that: a fully automatic block molding line as claimed in claim 1 and including the steps of:
s1, uniformly leaking materials into a lower die frame by a skip device, and controlling an upper pressing frame to descend by a pressing die oil cylinder;
s2, the upper pressing frame drives the upper pressing head to press downwards, the vibrating device starts to vibrate at the same time, and materials in the lower die frame are compacted and molded;
s3, starting a demoulding oil cylinder, and driving the synchronous frame to ascend by the demoulding oil cylinder;
s4, the synchronous frame drives the guide pillar to ascend, the guide pillar drives the locking block to ascend together with the lower die frame, and the lower die frame ascends to be separated from the materials;
s5, placing the prepared bricks on a special supporting plate in layers for maintenance treatment;
s6, placing the cured bricks and the supporting plates together in a multi-layer mode on a brick feeding conveying line through a forklift;
s7, conveying a layer of bricks and plates to plate lifting equipment by a brick feeding conveying line;
s8, transferring the bricks and the plates to a transition conveying line by using plate lifting equipment;
s9, conveying the bricks and the plates to stacking main equipment by a transition conveying line;
s10, stacking and collecting the plate layers through plate collecting equipment;
s11, the stacking main equipment completes stacking of the incoming brick layer;
and S12, finally conveying the brick to the outside through brick discharging equipment.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210739861.6A CN115194929A (en) | 2022-06-28 | 2022-06-28 | Full-automatic building block forming production line and production process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210739861.6A CN115194929A (en) | 2022-06-28 | 2022-06-28 | Full-automatic building block forming production line and production process thereof |
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| CN115194929A true CN115194929A (en) | 2022-10-18 |
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